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#pmi material inspection
nde12 · 21 days
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Reliable Positive Material Inspection in Pune | PMI Services & XRF PMI Technology
Positive Material Identification (PMI) is a crucial process in industries where the integrity and composition of materials are of utmost importance. At Integrated NDE Solutions, we specialize in providing comprehensive PMI services in Pune, ensuring that your materials meet the required specifications and standards.
What is Positive Material Identification (PMI)?
Positive Material Identification (PMI) is a non-destructive testing (NDT) technique used to verify the chemical composition of materials, particularly metals. PMI is essential in industries such as oil and gas, aerospace, manufacturing, and construction, where material mix-ups can lead to severe consequences, including safety risks and costly failures.
Our PMI Services in Pune
At Integrated NDE Solutions, we offer a range of PMI services to meet the diverse needs of our clients:
XRF PMI Equipment: We utilize advanced X-Ray Fluorescence (XRF) PMI equipment to provide accurate and reliable material identification. XRF PMI technology allows us to perform on-site inspections quickly, ensuring minimal disruption to your operations.
PMI Inspection: Our PMI inspections are conducted by experienced technicians who are trained to identify the composition of various materials, including alloys, stainless steel, and carbon steel. This is particularly important for industries where precise material identification is critical.
PMI Material Identification: Our PMI material identification services are designed to confirm the exact composition of materials used in your projects. This helps prevent material mix-ups and ensures compliance with industry standards.
Positive Material Identification for Carbon Steel: Carbon steel is widely used in many industries, and its proper identification is crucial. Our PMI services for carbon steel ensure that the correct material is used, preventing potential failures and ensuring the safety and reliability of your structures and products.
PMI Chemical Analysis: Our PMI chemical analysis services provide detailed information about the chemical composition of materials, helping you make informed decisions about material selection and usage.
Positive Material Inspection: Regular positive material inspections are essential for maintaining the integrity of your materials and ensuring they meet the required specifications. Our team conducts thorough inspections to verify the composition of your materials, reducing the risk of costly errors.
Why Choose Integrated NDE Solutions for PMI in Pune?
Expertise: Our team of skilled technicians has extensive experience in PMI material analysis, identification, and inspection. We understand the critical importance of accurate material identification and are committed to delivering reliable results.
Advanced Technology: We use state-of-the-art PMI equipment, including XRF technology, to ensure precise and efficient material identification. Our technology allows us to perform inspections quickly and accurately, minimizing downtime.
Comprehensive Services: Whether you need PMI for a single material or a comprehensive inspection of an entire project, we offer tailored services to meet your specific needs.
Compliance: We ensure that all PMI services comply with industry standards and regulations, giving you peace of mind that your materials meet the necessary requirements.
Conclusion
Positive Material Identification (PMI) is an essential process in ensuring the safety, reliability, and compliance of materials used in various industries. At Integrated NDE Solutions, we are dedicated to providing top-quality PMI services in Pune, using advanced technology and expertise to deliver accurate results. Whether you require PMI for carbon steel, chemical analysis, or regular inspections, our team is here to support your needs. Contact us today to learn more about our PMI services and how we can help you ensure the integrity of your materials.
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vicc-inspection · 1 year
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Drive with confidence, choose VICC.com's vehicle inspection service
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When it comes to your vehicle, safety and reliability are paramount. That's why you need VICC.com's vehicle inspection service. Our team of expert technicians will meticulously inspect your vehicle from top to bottom, ensuring that it meets the highest standards of quality and performance. Visit us:
Drive with confidence, choose VICC.com's vehicle inspection service
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arvindpipefitting · 6 days
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DNV GL Approved Reducer Manufacturers
Arvind Pipes Fittings Industries, Came into existence in the year 1982 well known as Arvind Metal Syndicate. The genesis of ARVIND's birth & growth is "ACCEPTING CHALLENGES."
We will serve you for all your piping requirements under one roof such as high quality pipe Fittings, Butt-weld and Socket- weld Fittings, Flanges & End-Connection in Alloy steel, Carbon steel, Stainless Steel, Nickel alloys.
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Our quality management system confirm to ISO 9001-2008. and PED certificated by TUV Rheinland.
Due to modern manufacturing process, equipments and inspection tools practised by us in producing the products and putting them through strict Quality Control Procedure, Our products meet the requirements of International and National standards.
Our product undergo various strict inspection & testing stages at the corporate in-house facilities, such as Chemical, Mechanical, Hydrostatic, Corrosion test, PMI Test, Non-Destructive test etc. before they are despatched to the customers. This assures high value quality of products.
As a testimony to our relentless efforts in satisfying the client's need, we have been retained by various clients across industries like Refineries & Petrochemicals, Oil & Gas, Chemicals & Fertilizers, Cement, Engineering, Construction, Sugar, Nuclear & Thermal, Paper & Pulp etc. We have founded wide acceptance with reputed Engineering consultants under third party Inspection agencies Like Lloyd, BVQ, SGS, H&G, PDIL, CEIL, DNV, TUV etc.
We are supported by some of the most qualified and technically sound professionals, who are well aware about different techniques required to manufacture products. Our team members hold vast industry experience, which help them in sourcing quality raw material from reputed vendors.
We are looking forward for a positive response from your side about your requirement, so that we can provide you with best quality products at the very competitive rate.
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metinoxoverseas123 · 3 months
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 Stainless Steel 316 Seamless Tubes Stockists In Mumbai
Metinox Overseas: Premier Stainless Steel 316/316L Seamless Tubing Manufacturer, Supplier, Stockist, and Exporter in Mumbai, India
Metinox Overseas stands out as a leading manufacturer, supplier, stockist, and exporter of Stainless Steel 316/316L Seamless Tubing in Mumbai, India. Our commitment to excellence ensures that each tube is meticulously tested and inspected by industrial experts, guaranteeing the highest quality standards, free from creases or damages, before reaching our esteemed clients.
Comprehensive Testing for Superior Quality
At Metinox Overseas, we prioritize quality through rigorous testing procedures for our Stainless Steel 316L Seamless Tubes. Our comprehensive array of tests includes:
Eddy Current Testing
Hydrostatic Testing or Ultrasonic Examination
Non-Destructive Testing (NDT)
Chemical and Physical Property Inspections
Additionally, we perform:
Chemical Analysis
Mechanical Tests
Rockwell Hardness Tests
Intergranular Corrosion Tests
Positive Material Identification (PMI)
Flattening and Flaring Tests
Third-Party Inspections
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Exceptional Features and Applications
The inclusion of molybdenum in our alloys enhances corrosion resistance, making our Stainless Steel 316 Seamless Tubes ideal for various demanding applications. The austenitic structure of these tubes ensures exceptional toughness, while nickel and molybdenum significantly improve their strength and resistance to corrosion. These grades also exhibit excellent weldability, both with and without filler metal, offering versatility and ease of use in numerous applications.
Versatility of Stainless Steel 316/316L Grades
Stainless Steel 316/316L grades are highly sought after for their superior mechanical and corrosion properties. The straight 316 grade is suitable for pressure or structural applications, while the 316L grade, with its lower maximum carbon limit, is ideal for projects requiring long-term durability and sustainability. Notably, 316L is 100% recyclable, underscoring its environmental benefits. Our SS 316L Seamless Tubing is extensively used in process engineering, control lines, and heat exchangers, especially in aggressive environments where corrosion resistance is crucial.
Commitment to Excellence
At Metinox Overseas, our dedication to excellence goes beyond manufacturing top-quality products. We strive to provide our customers with informative, engaging, and optimized content for search engines. This ensures that when you choose Metinox Overseas, you're receiving not only premium-grade Stainless Steel 316 Seamless Tubes but also a wealth of valuable information.
Specifications of Stainless Steel 316 Tubes
Specifications: ASTM A213 / ASME SA213
Outside Diameter: 1/8″ OD to 2″OD, 3mm OD to 38mm OD
Thickness: 1mm to 3mm, 0.028 to 0.156 inches, SCH 5, SCH 10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS
Size: 1/2″ NB – 24″ NB
Type: Seamless / Capillary Tubes
Form: Round Tubes, Square Tubes, Rectangular Tubes
Length: Single Random, Double Random & Required Length
End: Plain End, Beveled End, Threaded
Finish: Annealed and Pickled, Polished, Bright Annealed, Cold Drawn
Equivalent Grades of Stainless Steel 316 Tubes
STANDARD: UNS S30403, WERKSTOFF NR. 1.4301, AFNOR Z7CN18‐09, EN X5CrNi18-10, JIS SUS 304, BS 304S31, GOST 08Х18Н10
Chemical Composition and Mechanical Properties
Chemical Composition: C: 0.08, Mn: 2.0, Si: 0.75, P: 0.045, S: 0.030, Cr: 18.0-20.0, Mo: –, Ni: 8.0-10.5, N: 0.10
Mechanical Properties: Tensile Strength (MPa) min 515, Yield Strength 0.2% Proof (MPa) min 205, Elongation (% in 50mm) min 40, Hardness Rockwell B (HR B) max 92, Brinell (HB) max 201
Contact Us
For the best in Stainless Steel 316 Seamless Tubes, trust Metinox Overseas for quality and reliability. Contact us at:
Phone: +91-98199 80997 / +91-70212 61928
Metinox Overseas is dedicated to maintaining its reputation for excellence in manufacturing, supplying, stocking, and exporting top-quality stainless steel seamless tubing. Trust Metinox Overseas for all your stainless steel tubing needs, where quality and reliability are guaranteed.
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jollyclamps50 · 8 months
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An Insight Into Jolly Clamps’s Quality Control in Clamp Manufacturing
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At Jolly Clamps, we take pride in delivering top-notch products that meet and exceed our customers’ expectations. Our commitment to quality goes far beyond the visible aspects of our products. We understand that true quality lies in the meticulous testing and scrutiny of every component and material used in our clamp manufacturing process. In this blog post, we will take you on a journey inside Jolly Clamps, shedding light on the rigorous quality control measures we implement to ensure the excellence of our clamp products.
At Jolly Clamps we follow inspection right from Raw material to Finished Goods. Below are the stages and type of inspections that are carried out:
The Foundation of Excellence — Raw Material: The foundation of a high-quality clamp lies in the quality of the raw materials used. At Jolly Clamps, we source materials from trusted suppliers and conduct thorough inspections upon arrival. Our quality control team examines the raw materials to ensure they meet our stringent standards for strength, durability, and corrosion resistance. Our inhouse facility allows us for mechanical and chemical testing of raw material on machines likes Spectro, PMI and UTM. Along with inhouse testing, 3rd party lab testing is conducted on the received Raw Material.
2. The Perfect Fit Test — Dimensional Accuracy Checks: Dimensional accuracy is non-negotiable in clamp manufacturing. Our quality control team conducts checks at various stages of the production process starting from First piece approval, in-process inspection, and Last piece inspection for each process. This ensures that each clamp aligns with the specified measurements, guaranteeing a perfect fit and functionality in diverse applications.
3. The Tough Test- Strength and Load Showdown: Jolly Clamps are designed to withstand extreme conditions and heavy loads. To validate the strength and load-bearing capacity of our products, we subject them to rigorous testing protocols. Our advanced in-house testing facilities simulate real-world scenarios, allowing us to confidently assure, our customers of the reliability and durability of our clamps.
4. Surface Finish and Coating Test: Aesthetics matter, and so does the longevity of our products. Our quality control team pays
meticulous attention to the surface finish and coating of each clamp. This is done by carrying out plating thickness testing and salt spray testing. This not only ensures the visual appeal, but also confirms the clamps life against corrosion and environmental factors, ensuring a longer lifespan for our products.
5. Non-Destructive Testing (NDT): NDT methods, such as liquid penetrant testing allow for the evaluation of materials and components without causing damage. These techniques, along with visual inspection, have proven beneficial to us for identifying any surface defects in our RM as well as finished parts.
6. Final Quality Assurance: Before a Clamp leaves our manufacturing facility, it undergoes a final comprehensive quality assurance check. This includes a final inspection of all components, a review of documentation, and a confirmation that each clamp adheres to our quality standards. Only products that pass this rigorous evaluation are deemed ready for shipment to our customers.
In addition to inspection stages, the manufacturing industry employs a variety of other tools and methods for quality control. Here are some notable ones:
1. Super Tools for Super Quality — Application of 7 QC Tools: Jolly Clamps employs the renowned 7 Quality Control (QC) tools as a cornerstone of our quality assurance strategy. These tools, including Pareto Analysis, Ishikawa Diagrams, and Control Charts, allow us to systematically identify, analyse, and address potential issues in our manufacturing process. By leveraging these tools, we continuously refine our processes to achieve optimal efficiency and eliminate defects.
2. Fool proofing the Game — Poka Yoke Techniques: To enhance our error-proofing mechanisms, we have integrated Poka Yoke (mistake-proofing) techniques into our manufacturing processes. These techniques involve designing foolproof systems and mechanisms that prevent errors before they occur and monitoring the sustenance. This not only reduces the likelihood of defects but also streamlines our operations, contributing to the overall efficiency and reliability of our clamps.
3. Handling the Risky Factors: Failure Mode and Effects Analysis (FMEA): At Jolly Clamps we have implemented FMEAs and are committed to following a risk based approach for all the processes. Throughout our journey, FMEA has been a very helpful tool to identify and eliminate the issues even before the occur, which helps us to keep our rejection percentage at par minimum level. It helps us prioritize areas for improvement based on the severity, occurrence, and detectability of potential failures.
4. Master Plan of Jolly Clamps — Control Plans: A robust quality control framework necessitates planning and execution. At Jolly Clamps, we implement detailed Control Plans that outline every critical step in the manufacturing process. These plans specify key parameters, inspection points, and control measures to ensure consistency and adherence to quality standards. By adhering to these control plans, we guarantee the uniformity and precision of our clamp products.
5. Statistical Process Control (SPC): SPC involves monitoring and controlling production processes through statistical methods. Control charts, histograms, and process capability analysis are common SPC tools used to detect variations and maintain process stability. Capability indices assess the capability of a process to produce products within specification limits. Cp measures the potential capability, while Cpk measures the actual capability, accounting for any deviations from the target.
6. We have got eyes everywhere — Visual Inspection: Visual inspection is a major part of our inspection process. It involves manually checking products for defects, irregularities, or deviations from specifications. Along with the previous “Lesson Learned”, “Quality Alerts” and “Defect Displays” as each production and inspection stage, visual inspection helps each and every operator to identify and prevent any defective product from passing to the next process.
7. Measurement System Analysis: Conducting MSA assesses the reliability and consistency of measurement systems at our facility, ensuring that our equipment and operators provide accurate and repeatable results may it be variable of attribute characteristic.
8. Continuous Improvements, Kaizen: At Jolly Clamps, improvements are proposed, implemented and appreciated from our operators as well as our staff. These incremental improvements in our processes have been helping us to optimize and improve them. It involves the entire workforce and fosters a culture of continuous learning and enhancement. We take pride in announcing our IATF 16949 and EMS certifications, reflecting our dedication to meeting the highest standards in automotive quality management and environmental responsibility.
9. Integrated Quality Control Measures: The IATF 16949, ISO 14001 and ISO 45001 certifications seamlessly integrate with our existing quality control measures, creating a harmonized approach to excellence. Every step of our manufacturing process, from raw material inspection to final product testing, aligns with the principles of these certifications. By following strict guidelines and protocols, we ensure that Jolly Clamps not only meet the standards but sets new benchmarks for quality and sustainability in the industry.
10. Traceability and Accountability The IATF 16949 certification emphasizes the importance of traceability throughout the supply chain. At Jolly Clamps, we have implemented robust traceability systems that allow us to track and verify the origin and journey of every component used in our clamps. This not only ensures compliance with certification requirements but also enables us to quickly respond to any quality-related concerns, further enhancing customer satisfaction.
Choose Jolly, Choose Excellence : Jolly Clamps is synonymous with quality, and our in-house laboratory, equipped with advanced technologies is a testament to our dedication. Our commitment to quality extends beyond the manufacturing floor and is deeply embedded in our comprehensive quality control measures. Every step in our manufacturing process is meticulously planned and executed, guided by a relentless pursuit of excellence. When you choose Jolly Clamps, you’re not just getting a product; you’re getting a guarantee of excellence backed by rigorous testing and quality control measures, you’re choosing a product that embodies precision, reliability, and performance backed by a robust quality control framework.
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nehametal · 9 months
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Stainless Steel 304L Pipes & Tubes Exporters In Mumbai
Nascent Pipe & Tubes is the fundamental manufacturers of the SS 304/304L/304H Pipes & Tubes. In any case, we are giving and exchanging the Pipes & Tubes and loads to the clients open beginning with one side of the world then onto the following. We are nearly considered among the momentous stockist and specialist of the wide levels of Pipes & Tubes. The Pipes & Tubes are open in different subtleties as per the requests for the clients. Choices like surface fulfillment, end finish, focuses, shapes, sizes, length, and strength are there.
Pipes & Tubes open are almost used in current applications. The best way that the endeavors are spreading fluids among the applications is with the help of the changed piece of the Pipes & Tubes. This is dumbfounding for supply the gas and the fluids which are fitting. The line is the unfilled portions which are used in the applications with the round cross-region that convey the things easily. The fixations and the broadness of the line are noted by the application in which it is used.
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Abutting this, the chambers are the strain hardware that is utilized in current applications. The chambers and Pipes & Tubes are open in many shapes and sizes. A piece of the shapes where the Pipes & Tubes and loads are open are shot, square, square shape that is having the unfilled pieces. Also, the essential contrast among the Pipes & Tubes comes in the wall thickness, material, end affiliations, and others.
The SS 304 Alloy steel is utilized in the improvement of the line. Notwithstanding, the Alloy is involved chromium and nickel contents which are giving the Pipes & Tubes different properties. Thusly, the SS 304L is the low carbon content than the 304 Alloy steel. This is the means by which it is shocking at having the intergranular utilize hindrance cutoff. Essentially, the SS 304H is the high-temperature application utilized blend which is there with the high-temperature strength and the capacity to work in the raised temperatures.
The Alloy is the explanation that the SS 304/304L/304H Pipes & Tubes and Cylinders are having various properties. A piece of the properties which the Pipes & Tubes are having are breaking down obstruction, grand flexibility, strength, power in the raised temperatures, and fundamental force.
Specification Of Stainless Steel 304/304L/304H Seamless Welded Pipes & Tubes
Stainless Steel Pipe Specification : ASTM A312, A358 / ASME SA312, SA358
SS Tube Specification : ASTM A213, A269, A249, A511, A554 / ASME SA213, SA269, SA249, SA511, SA554
Pipe Size :1/8” NB to 24” NB, 1/4” OD to 24” OD sizes.
Tube Size :1/2" OD to 8" OD.
Thickness Range :0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS
Type :Seamless / ERW / Welded / Fabricated Pipes
Form : Round, Square, Rectangular, Oval, Hydraulic Etc
Length :Single Random, Double Random & Required Length
End : Plain End, Beveled End, Treaded
End Protection : Plastic Caps
Outside Finish :2B, No.4, No.1, No.8 Mirror Finish for Stainless Steel Pipes, Finish as per customer Requirements
Delivery Condition : Annealed and Pickled, Polished, Bright Annealed, Cold Drawn
Inspection, Test Reports :Mill Test Certificates, EN 10204 3.1, Chemical Reports, Mechanical Reports, PMI Test Reports, Visual Inspection Reports, Third Party Inspection Reports, NABL Approved Lab Reports, Destructive Test Report, Non Destructive Test Reports
Packing :Packed in Wooden Boxes, Plastic Bags, Steel Strips Bundled, or as per Customers Requests
Specials :Sizes and Specifications other than above can be manufactured on request
Visit Website:
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deepsteelcenter · 10 months
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Sanicro 28 Pipe Fittings Manufacturers in India
We, the Deep Steel Centre, are a central Manufacturers and Stockists of the whole ever-changing development of blends, chambers, pipes, and Sanicro 28 Unsurprising and Welded Pipes and Tubes. Our start and end are made with the assistance of the remarkable thought of the raw substance, generally speaking. These pipes and chambers are open in different sorts and plans. We even approach the re-attempted kind of thing, as shown by the direction of the client and sellers.
Sanicro 28 Dependable Pipe Fittings are made with the assistance of the different arranged substances, which are essential for the hardness and high strength of these things. These materials include carbon, copper, silicon, chromium, nickel, sulphur, manganese, and phosphorous as well. These chambers and pipes are even made with various decisions for the best layered precision and suitable fitting for state-of-the-art purposes. These decisions are like sorts, structures, grade, rules, plan, size, shape, length, width, thickness, surface, finish, and end of the chambers and pipes.
Sanicro 28 Welded Pipes and Tubes are genuine for their utilization in a colossal number of undertakings and general works, for example, oil and gas pipe, compound industries, plumbing warming, water supply structures, power plants, food management industries, paper and pound industries, and chief pipes.
Specification : ASTM B668 / ASME SB668; EN 10216-5; SEW 400 (Feb 1991); SS 14 25 84; NFA 49-217 Sanicro 28 Pipe Size : 1/8” NB to 24” NB, 1/4” OD to 24” OD sizes. Sanicro 28 Tube Size : 1/2" OD to 8" OD. Thickness Range : 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS Type : Seamless / ERW / Welded / Fabricated Pipes Form : Round, Square, Rectangular, Oval, Hydraulic Etc Length : Single Random, Double Random & Required Length End : Plain End, Beveled End, Treaded End Protection : Plastic Caps Outside Diameter : 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock Inspection, Test Reports : Mill Test Certificates, EN 10204 3.1, Chemical Reports, Mechanical Reports, PMI Test Reports, Visual Inspection Reports, Third Party Inspection Reports, NABL Approved Lab Reports, Destructive Test Report, Non Destructive Test Reports Packing : Packed in Wooden Boxes, Plastic Bags, Steel Strips Bundled, or as per Customers Requests Specials : Sizes and Specifications other than above can be manufactured on request.
For More Information
Visit Website: https://www.deepsteelalloys.com/sanicro-28-seamless-welded-pipes-fittings-manufacturer-exporter.html
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steel-plates · 11 months
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500 BHN Steel Plate Manufacturers
What is 500 BHN Steel Plate?
Chhajed Steel & Alloy Pvt Ltd. are featuring in offering the optimum quality of 500BHN PLATES. The industry is providing a comprehensive range of plates that are varying differently in specifications, sizes, thickness, and grades. They are offering the product in the different range is easily able to meet the variety of needs and requirements of the buyers. The product to the global and international buyer is supplied at reasonable rates only. The fabrication of the 500BHN – NSSMC, ESSAR PLATES are actually done only by making effective utilization of very good quality of raw materials. The material is collected from reputable market vendors. Apart from that fabrication is done by keeping in mind industry set up norms or policies and production guidelines. The industry is considering several national and international product quality standards for better fabrication only. Use of latest technology and modern tools are assuring the manufacturers in making the perfect quality of plates.
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The industry has appointed the team of professional experts that is holding desirable skills, knowledge and years of working experience in the same sector. They are guiding the manufacturers in making the error-free product so that it can be used easily in different applications. The quality control team is working harder there so that all offered product ranges are well maintained in terms of quality and no impurity is found in it. This is thus making it suitable for formability and welding.
The product is having various good features that are greatly responsible for making it an ideal choice for different applications. The features are high tensile strength, easy to use, low maintenance, good dimensional accuracy, fine surface finishes, longevity, durability, flexibility, and ability to withstand heavy loads. The product is having other good attributes to offer like corrosion resistance, pitting resistance, stress corrosion cracking and crevice corrosion cracking resistance.
For the greater assurance of high quality of 500BHN – NSSMC, ESSAR PLATES supplying without any defect in it, testing is conducted. The tests are done using the advanced tool and by using modern tools. The test includes a chemical test, flattening test, PMI test, hardness test, pitting resistance test, IGC test, flaring test, macro test, mechanical test, and micro test.
The ranges of documents the industry is providing are fumigation certification, heat treatment chart, commercial invoice, QAP, raw material test report and material traceability report. This is guaranteeing the potential buyers that yes they have got the expected quality of plates only for various purposes.
The industry is welcoming thorough inspection in the industry that is for the purpose of assuring betterment of production of plates. The inspection is done by a third party inspection agency that is having good experienced and is certified legally. The inspection is conducted by determining few essential parameters that are making the agency to look at all the stages of production and with fill perfection. At the end, the visual inspection by the third party agency report allows the manufacturer in bringing out superior quality of 500BHN NSSMC, ESSAR PLATES.
Standard Specification
Width:1000mm-4500mm
Thickness:5mm-150mm
Length:3000mm -18000mm
Heat: TreatmentRolling/Normalised, N, Q+T
Production: Hot Rolled (HR)Surface
Paint: PVDF, PE, HDP, SMP, EP
For more information  Visit our website: https://www.wearplatesindia.com/ Contact Us: +91-982-151-3630 Email: [email protected]
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nde12 · 2 months
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Ensuring Safety with PMI Material Identification and Positive Material Inspection in Pune
Positive Material Identification (PMI) Services by Integrated NDE
Positive Material Identification (PMI) is a critical aspect of quality control and assurance in various industries, ensuring that the materials used in manufacturing and construction meet specified requirements. Integrated NDE offers comprehensive PMI services that cater to the stringent demands of industries such as oil and gas, petrochemicals, power generation, pharmaceuticals, and more.
The Importance of Positive Material Identification
In industrial applications, using the correct material is paramount to maintaining safety, performance, and regulatory compliance. PMI helps prevent material mix-ups, which can lead to catastrophic failures, costly repairs, and safety hazards. By implementing PMI, companies can verify the material composition and ensure that they are using the appropriate alloys for their specific applications.
Advanced Techniques in PMI
Integrated NDE utilizes state-of-the-art techniques and equipment to provide accurate PMI results. Among these techniques are X-ray Fluorescence (XRF) and Optical Emission Spectroscopy (OES), which are highly effective for material identification.
XRF PMI
XRF PMI is a non-destructive testing method that determines the elemental composition of materials. It is particularly useful for analyzing metals and alloys, offering quick and accurate results. XRF PMI is ideal for identifying various elements such as chromium, nickel, molybdenum, and other alloying elements.
OES PMI
OES PMI involves using an optical emission spectrometer to analyze the light emitted by a sample when it is excited by an energy source. This technique is highly sensitive and can detect low levels of elements, making it suitable for detailed chemical analysis and positive material inspection.
Comprehensive PMI Services
Integrated NDE provides a wide range of PMI services tailored to meet the needs of different industries. These services include:
PMI Material Identification
Our PMI material identification services ensure that the materials used in your processes are correctly identified and compliant with industry standards. We help you verify the composition of metals and alloys, providing detailed reports on their chemical makeup.
Positive Material Inspection
Our positive material inspection services are designed to prevent material mix-ups and ensure the integrity of your products. By conducting thorough inspections, we help you maintain quality control and avoid potential issues related to material discrepancies.
Positive Material Identification for Carbon Steel
Carbon steel is widely used in various industries due to its strength and durability. Our PMI services for carbon steel ensure that the material meets the required specifications, preventing failures and ensuring optimal performance.
State-of-the-Art Equipment
Integrated NDE uses advanced PMI equipment to deliver accurate and reliable results. Our tools are calibrated and maintained to the highest standards, ensuring precise measurements and consistent performance. The use of cutting-edge technology allows us to provide quick and efficient PMI inspections, minimizing downtime and maximizing productivity.
Benefits of PMI Services
Implementing PMI services offers several advantages, including:
Safety Compliance: Ensuring that materials meet safety standards and regulations.
Quality Assurance: Verifying the composition and quality of materials to maintain product integrity.
Cost Savings: Preventing costly repairs and downtime caused by material failures.
Regulatory Compliance: Meeting industry-specific requirements and avoiding penalties.
PMI Chemical Analysis
PMI chemical analysis is a crucial part of our services, providing detailed information about the elemental composition of materials. This analysis helps in identifying potential issues and ensuring that the materials used in your processes are suitable for their intended applications.
Identification of PMI
Our identification of PMI services includes detailed reporting and documentation, providing you with the necessary information to make informed decisions about material usage. We offer comprehensive reports that include elemental analysis, material composition, and compliance verification.
Industries We Serve
Integrated NDE serves a wide range of industries, including:
Oil and Gas: Ensuring the integrity of pipelines, refineries, and other critical infrastructure.
Petrochemicals: Verifying the composition of materials used in chemical processing plants.
Power Generation: Ensuring the reliability and safety of materials used in power plants.
Pharmaceuticals: Maintaining the quality and purity of materials used in drug manufacturing.
Why Choose Integrated NDE?
Integrated NDE is a trusted provider of PMI services, offering expert knowledge and advanced technology to meet your material identification needs. Our team of experienced professionals is dedicated to delivering accurate and reliable results, helping you maintain quality control and ensure the safety of your operations.
For more information about our positive material identification services and how we can assist you, visit our Positive Material Identification page.
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chemanalystdata · 11 months
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Sodium Bromide Prices, Pricing, Demand & Supply, Market Analysis | ChemAnalyst
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For the Quarter Ending June 2023
North America:
In Q2 2023, the US Sodium Bromide market experienced a bearish trend as prices declined throughout the quarter. The drop in prices was influenced by various factors, including reduced demand from downstream industries such as water treatment and oil drilling, as well as increased imports of lower-priced goods. The sluggish demand led to fewer purchases and a lack of market support, making it challenging for suppliers to maintain price levels. Additionally, the availability of cheaper imports put pressure on the domestic market, further impacting price dynamics. Economic uncertainties and weak demand outlook also contributed to the overall market sentiment. By the end of Q2 2023, Sodium Bromide prices in the US were assessed at USD 1950 per MT on a FOB basis.
APAC:
The Indian Sodium Bromide market witnessed a bearish trend in Q2 2023, with prices declining throughout the quarter. Imports of low-priced goods and reduced production costs further contributed to the drop in prices in June. Weak domestic demand, especially from industries like oil and gas drilling, water treatment, and pharmaceuticals, played a significant role in the overall bearish market sentiment. While the supply chain operated at a moderate pace, imports of Sodium Bromide declined due to sufficient material availability in the domestic market. Despite a slight increase in factory activity, the overall demand remained low to moderate, as inquiries from end-use consumers were slow. The reluctance of downstream industries to procure Sodium Bromide due to ample material availability further dampened the demand outlook. As of June 2023, Sodium Bromide prices in Asia were assessed at USD 1760 per MT on a CFR basis.
Get Real Time Prices of Sodium Bromide: https://www.chemanalyst.com/Pricing-data/sodium-bromide-1131
Europe:
The Sodium Bromide market in the Netherlands experienced a bearish trend in Q2 2023, with prices declining further in June. The contraction of industrial activities and weaker downstream demand were the main factors driving this price drop. Uncertain economic conditions, reflected in a slip in the manufacturing PMI and a technical recession in the eurozone, contributed to the worsening demand outlook. Inflation rates also rose due to higher energy prices. Despite smooth supply chain operations, the sluggish demand from water treatment and oil drilling industries resulted in moderate purchases based on demand requirements. Production costs decreased as the cost support from upstream Bromine dwindled. In May, market sentiments declined further due to a contraction in manufacturing activities and subdued downstream demand, leading to lower purchases and a cautious consumer attitude. After Q2 2023, Sodium Bromide prices in Europe were assessed at USD 1680 per MT on an FD basis.
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arvindpipefitting · 20 days
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PED Approved Elbow
Arvind Pipes Fittings Industries, Came into existence in the year 1982 well known as Arvind Metal Syndicate. The genesis of ARVIND's birth & growth is "ACCEPTING CHALLENGES."
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tengdi · 1 year
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Tips for maximizing tube, pipe mill efficiency (Part I)
Even under the best of circumstances, making tubular products can be grueling. Mills are complex, they need a lot of scheduled maintenance, and depending on the products they make, the competition is fierce. Many metal tube and pipe producers are under relentless pressure to maximize uptime to maximize revenue, leaving precious little time for routine maintenance.
These days, the industry doesn’t have the best of circumstances. Material costs are sky high and partial deliveries aren’t uncommon. Tube and pipe producers need to maximize uptime and reduce scrap now more than ever, and receiving a partial delivery means making shorter runs. Shorter runs mean more frequent changeovers, which is not an efficient use of time or labor.
“Productive time is extremely valuable right now,” said Mark Prasek, North American tube and pipe sales manager for EFD Induction.
Conversations with industry experts about tips and strategies to get the most out of a mill revealed a few recurring themes:
Getting the maximum yield from a mill starts with getting the maximum yield from each coil. This means matching the original coil to the capacity of the slitter so that the ensuing product, the slit mult, matches the capacity of the mill’s entry equipment.
Preventive maintenance inspections (PMIs) and mill alignments are supremely important. PMIs are equally critical for the mill, peripheral equipment, and consumables. All of them have to work together to make good product, and all of them need regular maintenance.
Bottlenecks must be eliminated. The core functions of the mill (forming, welding, sizing, and straightening the product) set the pace. If the entry and exit portions don’t keep up, this is a good place to start in improving throughput.
Reducing mill stops and starts is one of the most effective ways to reduce scrap.
Personnel need to be motivated, thoroughly trained, and follow written procedures. Consistency is crucial in all three areas.
Running a mill at its maximum efficiency means optimizing dozens of factors, most of which interact with other factors, so it isn’t necessarily easy to optimize a mill’s operations. Sage words from former The Tube & Pipe Journal columnist Bud Graham provide some perspective: “A tube mill is a tool holder.” Keeping this phrase in mind helps to keep it simple. Understanding what each tool does, and how it does it, and how each interacts with the others, is about one-third of the battle. Keeping everything maintained and aligned is another third of it. The final third concerns the operator training program, troubleshooting tactics, and specific operating procedures unique to each tube or pipe producer.
Maximizing Yield
The first consideration in running a mill efficiently doesn’t concern the mill at all. It’s the raw material. Getting the maximum yield from a mill means getting the maximum yield from each coil that feeds the mill. This starts with purchasing decisions.
Coil Length. “Tube and pipe mills thrive when the coil is the longest it can be,” said Nelson Abbey, director of Abbey Products at Fives Bronx Inc. Processing shorter coils means processing more coil ends. Every coil end needs a butt weld, and every butt weld creates scrap.
The difficulty here is that the longest possible coils might come at a premium price; a shorter coil might be available at a better price. The purchasing agent might want to save some money, but this is at odds with the perspective of the folks on the manufacturing floor. Nearly everyone who runs the mill would agree that the price difference would have to be substantial to cover the production losses associated with additional mill stoppages.
Another consideration is the capacity of the uncoiler and any other limitations at the entry end of the mill, Abbey said. Investing in higher-capacity entry equipment to handle larger, heavier coils might be necessary to take advantage of the benefits of buying bigger coils.
The slitter is also a factor, whether slitting is done in-house or if this service is outsourced. Slitters have maximum weights and diameters they can handle, so getting the best match between the coil and the slitter is critical in maximizing yield.
In summary, it’s an interplay among four factors: the dimensions and weights of the coil, the necessary widths of the slit mults, the capability of the slitter, and the capacity of the entry equipment.
Coil Width and Condition. On the shop floor, it goes without saying that the coil has to be the right width and the right gauge for the product to be made, but mistakes happen. Mill operators often can compensate for a strip width that is slightly undersized or oversized, but it’s just a matter of degree. Careful attention to the widths of the slit mults is critical.
The strip’s edge condition also is an overriding concern. A consistent edge presentation, without burrs or any other inconsistencies, is crucial to maintaining a consistent weld along the strip’s length, said Michael Strand, president of T&H Lemont. The initial coiling, uncoiling for slitting, and recoiling also come into play. A coil that hasn’t been processed with care can develop camber, which is problematic. The forming process as developed by roll tooling engineers starts with a flat strip, not a cambered strip.
Tooling Considerations. “Good tooling design maximizes yield,” said Stan Green, general manager for SST Forming Roll Inc. He pointed out that no single tube forming strategy exists, and therefore no single tooling design strategy exists. Roll tooling suppliers vary, the ways they work the tube vary, and therefore their products vary. The yield also varies.
“The surface of a roll has a continuously changing radius, so the rotational velocity of the tooling varies over the face of the tool,” he said. The tube moves through the mill at just one velocity, of course. Because of this, the design influences the yield. A poor design wastes material when the tooling is new and it only gets worse as the tooling wears, he added.
Operations and Maintenance
For companies that haven’t held the line on training and maintenance, formulating a strategy to optimize the mill’s efficiency starts with the basics.
Training Mill Operators. The first concern is the staff and how they are trained.
“Regardless of the style of mill and what it produces, all mills have two things in common—operators and operating procedures,” Abbey said. Running a mill as consistently as possible is a matter of providing standardized training and adherence to written procedures, he said. Inconsistencies in training can lead to differences in setup and troubleshooting.
“Running a mill profitably is a matter of training, training, and more training,” Strand said.
To get the most out of a mill, from operator to operator and shift to shift, it’s imperative that every operator use consistent setup and troubleshooting procedures. Any procedural differences usually are matters of misunderstandings, bad habits, shortcuts, and workarounds. Invariably these lead to difficulties in running a mill efficiently. These might be home-grown problems, or they might have been imported when a poorly trained operator was hired from a competitor, but the origin makes no difference. Consistency is the key, including operators who bring experience with them.
“It takes years to develop tube mill operators, and you really can’t rely on a generic, one-size-fits-all program,” Strand said. “Each company needs its own training plan suited to its own mills and its own operation.”
Making a Routine of Routine Maintenance. The second concern is routine maintenance.
“Three keys in operating efficiently are machine maintenance, consumable maintenance, and the alignment,” said Dan Ventura, president of Ventura & Associates. “The machine has a lot of moving parts—whether it’s the mill itself or peripheral equipment at the entry or exit end, or the runout table, or what have you—and routine maintenance is important to keep it in top condition.”
Strand concurs. “Using the preventive maintenance inspection schedule is where it all begins,” he said. “It provides the best chance to run a mill profitably. If a tube producer responds only to emergencies, it’s not in control. It’s at the mercy of the next crisis.”
Proper alignment is just as critical is routine maintenance.
“Every piece of equipment on the mill has to be in alignment,” Ventura said. “Otherwise, the mill fights itself.”
Keeping the roll tooling in top shape likewise is necessary.
“In many cases, as the rolls are pushed beyond their useable service life, they work-harden, and eventually they crack,” Ventura said.
Understanding tooling maintenance sheds a lot of light on the importance of all of the maintenance.
“If the rolls haven’t been kept in good condition with regular maintenance, the day comes that they need emergency maintenance,” Ventura said. If the tools have been neglected, reconditioning them is going to require removing two to three times the amount of material they would otherwise need removed, he said. It’s also going to take longer and cost more.
Investing in spare tools can help prevent emergencies, Strand noted. If tooling is used frequently for long runs, more spares are needed than for tooling used rarely for short runs. The tool function also influences the spare level. Fins can break off of the fin pass tooling, and weld rolls succumb to the heat of the weld box, which are problems that don’t plague forming and sizing rolls.
“Regular maintenance is good for the equipment, and proper alignment is good for the product it makes,” he said. If these are neglected, the mill staff spends increasing amounts of time attempting to compensate. This is time that could be spent making good, saleable product. These two factors are so vital, and so often overlooked or neglected, that in Ventura’s opinion they offer the best opportunities to get the most out of a mill, maximizing throughput and minimizing scrap.
Ventura equates mill and consumable maintenance to automobile maintenance. Nobody would drive a car tens of thousands of miles between oil changes and let the tires go bald. This is going to lead to an expensive solution or a wreck, and the same goes for a poorly maintained mill.
Regular tooling inspections after every run also are necessary, he said. Checking the tooling might reveal a problem such as a hairline crack. Finding such damage immediately after removing the tooling from the mill, rather than finding it right before installing it for the next run, provides the most time to get a replacement tool made.
“Some companies are working right through scheduled shutdowns,” Green said. He understands that it’s hard to abide by a scheduled shutdown in times like these, but he noted that it’s extremely risky. Shipping and trucking companies are so overloaded, or understaffed, or both, that deliveries just aren’t timely these days.
“If something on the mill breaks and you have to order a replacement, what are you going to do to get it delivered?” he asked. Of course, air freight is always an option, but that sends the cost of the shipment spiraling.
Mill and roll maintenance isn’t just a matter of following maintenance schedules, but coordinating maintenance schedules with production schedules.
“To do this effectively, you really have to think long term,” Strand said.
Breadth and depth of experience count in all three areas—operations, troubleshooting, and maintenance. Companies that have just one or two mills to make tubing for their own use usually have few people dedicated to mill and tooling maintenance, said Warren Wheatman, vice president of T&H Lemont’s Tooling Business Unit. Even if the maintenance people are extremely knowledgeable, a small department simply has a shallower reservoir of experience to draw from than a large maintenance department, putting the smaller staff at a disadvantage. If the company doesn’t have an engineering department, the maintenance department has to do its own troubleshooting as well as the repairs.
Strand added that training for both operations and maintenance departments is more important now than ever before. The wave of retirements associated with the aging of the baby boom generation means that much of the tribal knowledge that once kept companies going through thick and thin is being depleted. And while many tube and pipe producers still can rely on consultations and advice from equipment vendors, even this expertise isn’t as plentiful as it once was, and it too is shrinking.
Welding
The welding process is just as critical as any other process that takes place when making a tube or a pipe, and the welding machine’s role can’t be overestimated.
Induction Welding. “About two-thirds of our orders are for retrofits these days,” Prasek said. “They’re usually replacing old, problematic welders. Throughput is the primary driver right now.”
Many are behind the eight ball because the raw material shows up late, he said. “Often when the material finally does show up, the welder goes down,” he said. A surprising number of tube and pipe producers are even using machines based on vacuum tube technology, which means they are nursing along machines that are at least 30 years old. Service knowledge on such machines isn’t abundant, and replacement tubes themselves can be hard to find.
The challenge for the tube and pipe producers still using them is how they age. They don’t fail catastrophically, but they degrade slowly. A workaround is to use less weld heat and run the mill slower to compensate, which makes it easy to avoid the capital expense of investing in a new machine. This creates a false sense that everything is just fine.
Investing in a new induction welding power supply can make a big difference in the mill’s electricity consumption, Prasek said. Some states—especially those with large populations and stressed electrical grids—offer a generous tax rebate following the purchase of energy-efficient equipment. A second motivator to invest in a new one is the potential for new production possibilities, he added.
“Often a new welding unit is so much more efficient than an old one that it provides substantially more welding capacity without upgrading the electrical service, saving thousands of dollars,” Prasek said.
Critical also are the alignments of the induction coil and the impeder. A properly selected and mounted induction coil has an optimal location relative to the weld rolls, and it needs a proper and consistent clearance around the tube, said John Holderman, general manager for EHE Consumables. The coil will fail prematurely if not set properly.
An impeder’s job is simple—it impedes current flow, directing it to the strip edges—and like everything else on the mill, positioning is critical, he said. The proper position is right at the weld apex, but this isn’t the only consideration. The mounting is critical. If it’s affixed to a mandrel that isn’t rigid enough to support it, the impeder’s position can shift and it can actually drag on the ID along the bottom of the tube.
Taking advantage of a trend in welding consumable design, the split coil concept, can have a big impact on mill uptime.
“Large-diameter mills have been using split-coil designs for a long time,” Holderman said. “Replacing a single-piece induction coil requires cutting the pipe, replacing the coil, and rethreading the mill,” he said. A split-coil design, which is in two pieces, gets around all that time and effort.
“They have been used on large mills as a matter of necessity, but it took some fancy engineering to apply this principle to small coils,” he said. The manufacturers simply had less to work with. “Small two-piece coils have specialized hardware and cleverly designed clamps,” he said.
Regarding the process of cooling the impeder, tube and pipe producers have two conventional choices: the mill’s central coolant system or a separate, dedicated water system, which can be expensive.
“It’s best to cool the impeder with clean coolant,” Holderman said. To this end, a small investment in a dedicated impeder filtration system for mill coolant can go a long way toward improving an impeder’s longevity.
The mill’s coolant often is used on the impeder, but mill coolant collects metal fines. Despite all efforts to trap the fines in a central filter or capture them with a central magnet system, some get through and find their way to the impeder. This is no place for metal fines.
“They heat up in the induction field and burn themselves into the impeder casing and ferrite, which leads to premature failure and then downtime to change the impeder,” Holderman said. “They also build up on the induction coils and eventually cause damage from arcing there as well.”
Laser Welding. For stainless steel mills, laser welding has a substantial and growing role. Initially these were laser units with CO2 resonators, but those have yielded the field to fiber lasers. This technology has two characteristics that fit in well with tube or pipe mill operations: consistency and reliability.
“A laser source is extremely stable in how it generates and delivers heat. The weld is consistent all day long,” said Kevin Arnold, Midwest sales manager for IPG Photonics. “The systems have the ability to self-regulate to deliver a consistent output.” Another characteristic is its ability to focus the heat, which means this technology can make a successful weld with less heat input than other welding methods. Less heat equates to less distortion. Also, the highly focused heat often allows mills to run faster than with other heat sources, he said, improving throughput.
Perhaps just as important is the ease of setup and maintenance. Gone are the mirrors and complicated focusing system that need to be kept in precise alignment and scrupulously clean when using CO2 technology.
“The laser beam delivery system is an order of magnitude simpler,” he said.
Closely related is reliability. Fewer moving parts means greater uptime. The dependability of today’s laser machines, compared to first lasers used in metal fabrication decades ago, isn’t even comparable, he said.
“In the early days, manufacturers could live with a finicky laser,” he said. “These days, a fiber laser machine is reliable, day in and day out, working in the background, almost invisibly, like a loyal employee,” he said.
And while it’s understood that laser power sources aren’t inexpensive, the prices have dropped substantially over the decades.
“Twenty years ago, a tube or pipe producer would need tens of millions of dollars in annual revenue to afford a laser welding system,” he said. “These days it’s much less, in some cases as little as $1 million per year.”
Power Outages. Strand noted that some businesses have to deal with occasional power cuts, which is a big problem for processing industries.
“It’s usually not a problem in the U.S., but it’s not uncommon in South America,” he said. As populations grow and get ahead of infrastructure development, this is inevitable. Demand for electricity outstrips the supply, and the power utility (or government) has no choice but to institute rotating intermittent power cuts.
Of course, power outages can and do happen in the U.S. Brownouts during peak consumption periods are a fact of life in some states. Prasek and Strand both noted that some companies embrace occasional power cuts. They get a better rate on the power they use in return for the inconvenience of occasional power shutdowns.
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Home Inspection North East calgary
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flangesnuts · 1 year
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startupicons32 · 2 years
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SEM Testing Lab in Hyderabad
About Sanray Laboratories: We as a company values integrity, personal excellence, and continual improvement. We commit to the customers and take pride in serving them and striving for the highest quality. The senior management and the staff are independent, engaged, committed, and effective. Our Management establishes, maintain, and monitor standards and policies for ethics, business practices, and compliance across the company.
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sanraylabs · 2 years
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SEM Testing Lab in Hyderabad
About Sanray Laboratories: We as a company values integrity, personal excellence, and continual improvement. We commit to the customers and take pride in serving them and striving for the highest quality. The senior management and the staff are independent, engaged, committed, and effective. Our Management establishes, maintain, and monitor standards and policies for ethics, business practices, and compliance across the company. The services SANRAY provides Mechanical Testing, Metallographic and Microscopic Studies (SEM, Optical Microscope, EDS, EDAX, XRD,), Chemical Analysis, Microbiology Testing, Food safety, Pharmaceutical, Nano Materials Testing, Environmental testing as per JSS, Civil Testing, Positive Material Identification (PMI including onsite carbon detection), Non-Destructive Testing, Ferrite Measurement, Portable Hardness, Thermography), Welder Qualification (as per ASTM, ASME and API), In-situ Metallography (with SEM and EDAX), Corrosion Testing (Salt Spray, Inter-granular Corrosion), Failure Analysis, Finite Element Analysis, Factory Audits, Third Party Inspection, Metallurgical Product Evaluation, Post Weld Heat Treatment, Engineering Research, Reverse Engineering, and Consultancy.
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