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Website : https://foodguard.io/
Address : 1/2 Marino Mart, Dublin, D20 NV67
Phone : +353 876940468 +44 7738488268
Welcome to Food Guard, a pioneering HACCP software company dedicated to elevating food safety standards in the industry. At Food Guard, we specialize in providing innovative Hazard Analysis and Critical Control Points (HACCP) software solutions. Our team comprises food safety experts, technology enthusiasts, and regulatory compliance specialists. With a deep understanding of the complexities of food safety, we have developed a state-of-the-art software that empowers businesses to implement and maintain robust HACCP systems with ease.
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HACCP Builder offers an online Food Safety Management System designed to simplify compliance with food safety regulations and HACCP guidelines.
#online Food Safety Management System#best food traceability software#haccp food management system#haccp based food safety program#haccp plan for food products#haccp plan for food industry
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Key Features to Look for in ERP for Food and Beverage Industry
The food and beverage industry is one of the most dynamic and complex sectors, with stringent regulatory requirements, fluctuating market demands, and the need for precise production and inventory control. To stay competitive, businesses in this sector must efficiently manage every aspect of their operations, from sourcing raw materials to delivering finished products. This is where Enterprise Resource Planning (ERP) software becomes essential. ERP solutions streamline operations, improve efficiency, and provide real-time insights into key business areas. However, not all ERP systems are created equal, and the food and beverage industry requires specific features to address its unique challenges.
In this article, we’ll explore the key features to look for in an ERP for food and beverage industry.
1. Recipe and Formula Management
In the food and beverage industry, recipe and formula management is fundamental to ensuring product consistency, quality, and cost-effectiveness. ERP systems designed for this sector should have robust recipe and formula management tools that allow businesses to:
Store and manage recipes with detailed ingredient lists.
Track production processes and ensure consistent product quality.
Adjust formulations based on ingredient availability, seasonal variations, or cost fluctuations.
An ERP system with recipe management capabilities ensures that businesses can maintain consistent quality while optimizing costs, which is critical in such a competitive market.
2. Lot and Batch Traceability
One of the biggest concerns in the food and beverage industry is compliance with health and safety regulations, particularly in relation to food safety. ERP systems must offer lot and batch traceability to enable businesses to track raw materials from the supplier to the end product. This feature ensures that in the event of a product recall, businesses can quickly identify and trace the affected batches, minimizing risks to consumer health and brand reputation.
Lot and batch traceability also help manufacturers comply with strict regulatory requirements like Hazard Analysis Critical Control Point (HACCP) and Food Safety Modernization Act (FSMA).
3. Inventory Management and Shelf-Life Tracking
Effective inventory management is crucial in the food and beverage industry due to the perishable nature of many products. ERP systems should include features for tracking stock levels, managing shelf life, and reducing waste. Real-time visibility into inventory helps businesses avoid stockouts or overstocking, ensuring that they always have the right amount of raw materials on hand without excessive wastage.
First-In-First-Out (FIFO) Inventory Control
ERP systems for the food and beverage industry should support FIFO inventory control, ensuring that older stock is used before newer inventory, reducing the risk of spoilage or expired products.
Automated Reordering
Automated reordering capabilities within ERP software also streamline the procurement process. The system can trigger orders when stock levels drop below predefined thresholds, ensuring uninterrupted production and supply chain efficiency.
4. Quality Control and Compliance Management
Ensuring product quality is essential in the food and beverage industry, where even a small error can lead to significant consequences, including recalls and legal actions. ERP systems should include built-in quality control features that allow for:
Automated quality checks at various stages of production.
Real-time data monitoring for potential quality issues.
Compliance management tools to ensure adherence to industry standards and regulations, such as HACCP, FSMA, and local food safety laws.
These features help businesses maintain high-quality standards while meeting regulatory requirements, protecting their brand reputation and ensuring consumer safety.
5. Production Planning and Scheduling
Production planning and scheduling are essential for ensuring efficiency in the food and beverage industry, where demand can be unpredictable and raw materials may be seasonal. ERP systems should provide:
Real-time production scheduling tools that allow for dynamic adjustments based on demand forecasts and material availability.
Capacity planning features to optimize the use of machinery, labor, and raw materials.
Waste reduction tools, helping manufacturers avoid overproduction, reduce spoilage, and lower overall production costs.
An ERP system with strong production planning features enables manufacturers to respond quickly to changes in demand while minimizing waste and maximizing profitability.
6. Supply Chain Management
Supply chain complexity in the food and beverage industry often involves dealing with multiple suppliers, distributors, and regulatory authorities. ERP software should offer comprehensive supply chain management features that include:
Supplier relationship management, helping businesses track supplier performance and ensure quality.
Procurement automation, ensuring that raw materials are ordered in time and at the best possible prices.
Logistics management, optimizing the distribution and delivery of products to reduce transportation costs and ensure timely delivery.
With an integrated supply chain management feature, ERP systems help food and beverage companies maintain smooth operations, ensure product freshness, and meet customer demand efficiently.
7. Financial Management and Cost Control
In the food and beverage industry, managing costs is critical to maintaining profitability, especially with fluctuating raw material prices and operating expenses. ERP software must offer:
Real-time financial reporting, allowing businesses to monitor profitability, revenue, and expenses at all times.
Cost tracking by batch or lot, helping businesses identify cost drivers and areas where efficiency can be improved.
Budgeting and forecasting tools, ensuring accurate financial planning and resource allocation.
With these financial management features, ERP systems enable better decision-making and help food and beverage companies stay financially healthy.
8. Customer Relationship Management (CRM)
Maintaining strong customer relationships is essential for long-term success in the food and beverage industry. ERP systems with integrated CRM features help businesses manage customer orders, preferences, and feedback, ensuring high levels of customer satisfaction. CRM tools allow businesses to:
Track customer orders and manage sales pipelines.
Analyze customer buying trends to forecast demand more accurately.
Improve customer service by offering timely responses to inquiries and issues.
With ERP-driven CRM, businesses can nurture customer relationships, build loyalty, and enhance customer retention.
Conclusion
Choosing the right ERP for food and beverage industry is critical for ensuring efficiency, compliance, and profitability. By focusing on features like recipe management, lot traceability, inventory control, and quality management, businesses can streamline operations and improve product consistency. Additionally, ERP systems provide valuable insights into financial performance, customer preferences, and supply chain efficiency, enabling better decision-making and long-term success.
Investing in a tailored ERP solution with the right features will empower food and beverage businesses to stay competitive, meet regulatory demands, and deliver high-quality products consistently.
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Maximizing Efficiency with Sage X3 Food and Beverage ERP Solutions
Streamlining Operations with Sage X3 Food and Beverage ERP Software
In the dynamic landscape of the food and beverage industry, efficiency is paramount. To thrive in this competitive arena, companies must leverage cutting-edge technology to streamline their operations, optimize processes, and drive growth. This is where Sage X3 Food and Beverage ERP software emerges as a game-changer.
Enhancing Supply Chain Management
One of the core challenges in the food and beverage sector is managing the intricacies of the supply chain. From sourcing raw materials to delivering finished products, every step must be executed flawlessly to ensure quality, safety, and compliance. With Sage X3 Food Beverage ERP solutions, companies gain unprecedented visibility and control over their supply chain, enabling them to:
Track and Trace: Trace the journey of ingredients from farm to fork, ensuring traceability and transparency at every stage.
Inventory Optimization: Minimize stockouts and overstock situations with advanced inventory management features, reducing waste and maximizing profitability.
Supplier Collaboration: Foster closer relationships with suppliers through seamless collaboration tools, facilitating procurement and negotiation processes.
Ensuring Regulatory Compliance
In an industry governed by stringent regulations and standards, compliance is non-negotiable. Sage X3 Food Beverage ERP software empowers companies to stay ahead of regulatory changes and maintain compliance effortlessly. Key features include:
Quality Control: Implement rigorous quality control measures to uphold product integrity and meet regulatory requirements.
Lot and Batch Tracking: Easily track and manage product lots and batches, ensuring full compliance with labeling and reporting mandates.
HACCP Compliance: Adhere to Hazard Analysis and Critical Control Points (HACCP) principles with built-in tools for risk assessment and mitigation.
Driving Business Intelligence
Data is the lifeblood of modern businesses, and Sage X3 Food and Beverage ERP solutions harness the power of data analytics to drive informed decision-making and strategic growth. Companies can leverage actionable insights to:
Predictive Analytics: Anticipate market trends and consumer preferences, enabling proactive planning and product development.
Real-time Reporting: Access comprehensive reports and dashboards in real-time, empowering stakeholders with actionable intelligence.
Financial Management: Gain a holistic view of financial performance, optimize budgeting, and improve profitability with robust financial management capabilities.
Enhancing Customer Experience
In an era defined by consumer empowerment, delivering exceptional customer experiences is paramount to success. Sage X3 Food Beverage ERP software enables companies to:
Demand Forecasting: Anticipate customer demand with precision, minimizing stockouts and ensuring customer satisfaction.
Personalized Marketing: Leverage customer data to craft targeted marketing campaigns and personalized promotions, driving loyalty and retention.
Responsive Service: Streamline order processing and fulfillment to deliver prompt and reliable service, enhancing the overall customer experience.
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Preserving Freshness: Exploring the Cold Chain Market
The cold chain market is a vital component of the global supply chain, ensuring the safe and efficient transportation of perishable goods, including food, pharmaceuticals, and other temperature-sensitive products. This article delves into the intricacies of the cold chain industry, its significance in preserving freshness and quality, and the factors that drive its growth and development.
At its core, the cold chain market plays a critical role in maintaining the quality, safety, and integrity of perishable goods throughout their journey from production to consumption. Whether it's fresh produce, dairy products, frozen foods, vaccines, or biopharmaceuticals, maintaining the proper temperature and humidity conditions is essential for preserving freshness, extending shelf life, and minimizing the risk of spoilage, contamination, or degradation.
Moreover, the cold chain market encompasses a wide range of activities, including refrigerated storage, transportation, distribution, and handling, each requiring specialized equipment, infrastructure, and logistics solutions. Refrigerated warehouses, refrigerated trucks, temperature-controlled containers, and cold storage facilities are essential components of the cold chain infrastructure, providing the necessary environment to maintain the desired temperature and humidity levels for perishable goods.
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The growth of the cold chain market is driven by several factors, including globalization of food trade, increasing demand for fresh and frozen foods, and advancements in cold chain technology and regulations. As the global population grows, urbanizes, and becomes more affluent, consumer preferences are shifting towards fresh, healthy, and convenient food options, driving demand for a diverse range of perishable products year-round.
Furthermore, the rise of e-commerce and online grocery shopping has accelerated the demand for cold chain logistics and fulfillment services, as consumers seek convenient delivery options for fresh and frozen foods directly to their doorstep. Cold chain operators and logistics providers are investing in temperature-controlled storage facilities, refrigerated delivery vehicles, and last-mile delivery solutions to meet the evolving needs and expectations of online shoppers.
Additionally, advancements in cold chain technology, such as temperature monitoring systems, data loggers, and real-time tracking software, have enhanced visibility, transparency, and traceability across the cold chain, enabling stakeholders to monitor and manage the quality and safety of perishable goods throughout the supply chain.
The cold chain market also plays a crucial role in ensuring the availability and efficacy of pharmaceuticals and vaccines, particularly for temperature-sensitive products that require strict temperature control during storage and transportation. Cold chain logistics providers and pharmaceutical companies collaborate to develop and implement specialized packaging, handling, and distribution protocols to safeguard the integrity and potency of medical products, ensuring they reach patients safely and effectively.
Despite the opportunities for growth, the cold chain market faces challenges, including infrastructure constraints, regulatory compliance, and environmental sustainability. In developing countries and remote regions with inadequate infrastructure, access to reliable and efficient cold chain logistics remains a challenge, limiting the availability and affordability of perishable goods and medical supplies. Additionally, stringent regulations and compliance requirements, such as Good Distribution Practice (GDP) guidelines for pharmaceuticals and Hazard Analysis and Critical Control Points (HACCP) for food safety, impose additional costs and administrative burdens on cold chain operators.
In conclusion, the cold chain market is a critical enabler of global trade, food security, and public health, ensuring the safe and efficient transportation of perishable goods and temperature-sensitive products around the world. By preserving freshness, extending shelf life, and minimizing waste and losses, the cold chain industry plays a vital role in promoting sustainability, resilience, and reliability across the supply chain. As consumer demand for fresh and frozen foods continues to grow and regulations become more stringent, stakeholders in the cold chain market must continue to innovate and invest in technology, infrastructure, and best practices to meet the evolving needs and expectations of customers and regulatory authorities alike.
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The Ultimate Guide to Choosing the Best Food Manufacturing Software
In today's fast-paced world, efficiency is key to success in the food manufacturing industry. With the increasing demands for quality, safety, and compliance, choosing the right software solution is crucial for streamlining operations and staying ahead of the competition. Whether you're a small-scale producer or a large enterprise, selecting the best food manufacturing software can significantly impact your business's productivity, profitability, and overall success. In this guide, we'll explore the essential factors to consider when choosing the ideal software for your food manufacturing needs.
1. Comprehensive Functionality: The first step in choosing the best food manufacturing software is to ensure it offers comprehensive functionality tailored to your specific requirements. Look for features such as recipe management, batch tracking, inventory management, quality control, and regulatory compliance. The software should also integrate seamlessly with existing systems such as ERP (Enterprise Resource Planning) software to facilitate smooth data flow across all departments.
2. Scalability: As your business grows, your software needs may evolve. Therefore, it's essential to select a scalable solution that can accommodate your expanding operations. Whether you're a startup or a well-established company, choose a software platform that can grow with your business and adapt to future changes in volume, complexity, and product lines.
3. Ease of Use: User-friendly software is crucial for maximizing productivity and minimizing training time. Opt for a solution with an intuitive interface and customizable workflows that align with your team's processes. Additionally, look for features such as mobile accessibility and multi-language support to enhance usability across different departments and locations.
4. Data Visibility and Analytics: Access to real-time data and actionable insights is vital for making informed decisions and optimizing processes. Choose a food manufacturing software that provides comprehensive reporting and analytics capabilities, allowing you to monitor key performance indicators (KPIs), track production metrics, and identify areas for improvement.
5. Compliance and Traceability: Compliance with food safety regulations is non-negotiable in the food manufacturing industry. Ensure that the software you choose adheres to industry standards such as HACCP (Hazard Analysis and Critical Control Points) and FDA (Food and Drug Administration) guidelines. Moreover, prioritize traceability features that enable you to track ingredients, batches, and finished products throughout the supply chain to ensure quality control and mitigate risks.
6. Integration Capabilities: Seamless integration with other software systems is essential for optimizing efficiency and data accuracy. Choose a food manufacturing software that offers robust integration capabilities with third-party applications such as accounting software, CRM (Customer Relationship Management) systems, and supplier portals. This interface improves departmental communication, eliminates manual data entry errors, and enhances collaboration across departments.
7. Customer Support and Training: Select a software provider that offers excellent customer support and comprehensive training resources. Whether you need assistance with implementation, troubleshooting, or software updates, reliable customer support ensures that your business operations remain uninterrupted. Additionally, invest in thorough training programs to empower your team to leverage the full capabilities of the software effectively.
8. Cost and Return on Investment (ROI): While cost is undoubtedly a significant factor in software selection, it's essential to consider the long-term ROI rather than just the upfront expenses. Evaluate the total cost of ownership, including licensing fees, implementation costs, ongoing support, and potential savings in labor, inventory management, and compliance.
In conclusion, choosing the best food manufacturing software requires careful consideration of various factors, including functionality, scalability, ease of use, data visibility, compliance, integration capabilities, customer support, and ROI. By prioritizing these key criteria and selecting a solution that meets your specific needs, you can streamline operations, enhance efficiency, ensure compliance, and drive sustainable growth in the competitive food manufacturing industry. Invest time and resources in researching and evaluating different software options to make an informed decision that will benefit your business in the long run. Remember, the right software can be a game-changer for your food manufacturing operations, enabling you to stay ahead of the curve and deliver high-quality products to satisfied customers.
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Navigating the Future of Food Safety: The Role of Food Traceability Software
In an era where food safety and quality assurance are paramount concerns for consumers and regulators alike, the implementation of robust food traceability systems has become essential for businesses across the food supply chain. Among the array of tools available, food traceability software stands out as a powerful solution for ensuring transparency, accountability, and compliance. In this article, we delve into the importance of food traceability systems and highlight the features that make the best food traceability software indispensable for businesses striving to uphold the highest standards of safety and integrity.
The Significance of Food Traceability:
Food traceability refers to the ability to track the movement of food products through all stages of production, processing, and distribution. It involves recording and documenting key information such as the origin of ingredients, production methods, transportation routes, and handling practices. The primary goal of food traceability is to enable rapid and accurate identification of the source of contamination or other issues in the event of a food safety or quality issue.
In addition to enhancing food safety, traceability also plays a crucial role in improving supply chain efficiency, mitigating risks, and bolstering consumer trust. By providing visibility into the entire journey of a food product—from farm to fork—traceability empowers businesses to respond swiftly to recalls, minimize the scope of contamination incidents, and safeguard public health.
Features of the Best Food Traceability Software:
Comprehensive Data Capture: The best food traceability software offers robust data capture capabilities, allowing users to record detailed information at every stage of the supply chain. This includes data related to product origins, production processes, batch numbers, expiration dates, and more. By capturing and centralizing this data in a digital format, businesses can easily access and retrieve critical information when needed.
Barcode and RFID Integration: Advanced food traceability software integrates seamlessly with barcode and radio-frequency identification (RFID) technology, enabling automated data capture and real-time tracking of products throughout the supply chain. Barcodes and RFID tags can be affixed to individual items or packaging, allowing for efficient identification and traceability at each touchpoint.
Lot and Batch Tracking: The ability to trace products by lot or batch is essential for effective recall management and quality control. The best food traceability software enables users to track the movement of specific batches or lots of products from production to distribution, facilitating targeted recalls and minimizing disruption to operations.
Supply Chain Visibility: Transparency and visibility across the supply chain are critical for ensuring the integrity and safety of food products. Leading food traceability software provides stakeholders with real-time visibility into the movement and status of products at every stage of the supply chain. This visibility enables proactive decision-making, rapid response to issues, and improved collaboration among supply chain partners.
Regulatory Compliance: Compliance with food safety regulations and industry standards is non-negotiable for food businesses. The best food traceability software is designed to help businesses comply with relevant regulations such as the Food Safety Modernization Act (FSMA), Hazard Analysis and Critical Control Points (HACCP), and Global Food Safety Initiative (GFSI) standards. It provides tools for documenting compliance, generating audit trails, and facilitating regulatory reporting.
Conclusion:
In an increasingly complex and interconnected food supply chain, food traceability software emerges as a critical tool for safeguarding public health, ensuring product integrity, and maintaining consumer trust. By investing in the best food traceability software, businesses can streamline operations, mitigate risks, and demonstrate their commitment to food safety and quality. As the food industry continues to evolve, leveraging advanced traceability solutions will be essential for staying ahead of regulatory requirements and consumer expectations.
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The 4 benefits of ERP software for the food industry
ERP software offers a number of benefits to the food industry, helping businesses in the sector streamline operations, improve efficiency, and ensure regulatory compliance. Here are four key benefits of ERP software for the food industry:
Inventory management and traceability: Effective inventory management is vital in the food industry to prevent spoilage, reduce waste and ensure the availability of raw materials for production. ERP software provides real-time visibility into inventory levels, allowing businesses to optimize inventory levels, track expiration dates, and manage shelf lives efficiently. With batch and lot tracking features, ERP systems enable end-to-end traceability, making it easy to source materials in the event of a quality problem or recall.
Quality control and compliance: Food safety and regulatory compliance are paramount in the food industry. ERP software helps to apply quality control measures throughout the production process, from purchasing to distribution. It allows companies to set quality standards, perform inspections, and effectively manage nonconformities. In addition, the ERP system helps to comply with industry-specific regulations and certifications, such as HACCP (Critical Control Points in Hazard Analysis) and FDA (Food Administration) guidelines. and pharmaceuticals).
Supply chain optimization: The food industry relies heavily on complex supply chains involving many suppliers, distributors, and retailers. ERP software streamlines the supply chain by facilitating better communication and collaboration among stakeholders. It optimizes the procurement process, improves demand forecasting, and improves supplier relationship management. As a result, food businesses can reduce delivery times, minimize stockouts, and reduce overall production costs.
Recipe and recipe management: For food manufacturers, correct formulation and formulation management is critical to maintaining consistency and ensuring product quality.
Axolon ERP software UAE allows companies to store and manage recipes electronically, automating the process of calculating ingredient quantities based on production requirements. This helps reduce errors and variation in product formulations, resulting in more consistent and reliable products.
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Basic specifications and Benefits of getting ISO 22000 Certification in Oman?
ISO 22000 Certification in Oman is an international Standard, issued by means of the International Organization because Standardization ISO, of 2005 is the result over a collection about tendencies or the collection of trip odd according to the software about the pointers regarding the Codex Alimentarius Codex Commission issued among 1993 and recognized namely the Hazard Analysis & Critical Control Point .i.e. “risk evaluation or factors of imperative limit “in short, HACCP, which hold been aged upstairs the years above after the issuance on it specs by way of ISO organization, or is concerned along with it team on empiric specifications, Committee ISO 34 within the International Organization deed Group 17 regarding it.
Why do you need ISO 22000?
Used by way of agencies throughout the meals band in conformity with help relinquish meals that are safe in accordance with eating, ISO 22000:2018 in Oman is a spiffy framework in imitation of assist enforce a food security administration dictation (FSMS). ISO 22000 is currently transitioning after the current version, ISO 22000:2018.
How meals are grown, transported, created then also consumed has modified appreciably due to the fact that the original standard was once posted upstairs some decennia ago. The instant honor considers it changes or targets according to assist businesses to decrease meal protection hazards.
In summation after building ISO 22000 yet the ensuing FSMS less complicated according to integrate together with vile ISO administration systems, the new version concerning the norm also introduces the Plan-Do-Check-Act (PDCA) halo and risk-based thinking. By combining PDCA then risk-based wondering to control commercial enterprise danger along with HACCP in conformity with identity, prevent yet monitoring meals protection hazards, ISO 22000 Certification Services in Mumbai helps businesses in conformity with reducing exposure in imitation of gamble yet enhance safety.
The fundamental specification and other supporting specifications in Oman?
ISO 22000:2005 Food protection management structures — Requirements for some business enterprise among the food chain.
ISO 22002-1:2009 Prerequisite programmers about meal security — Part 1: Food manufacturing.
ISO 22003:2007 Food safety administration systems — Requirements because bodies imparting shot then certification on food protection administration systems.
ISO 22004:2005 Food protection administration structures — Guidance about the software regarding ISO 22000 Services in Oman.
ISO 22005:2007 Traceability among the feed yet meals chain — General concepts or simple necessities because law plan and implementation.
The advantages regarding getting ISO 22000 certificates in Oman?
Working to the ISO 22000 Implementation in Oman standard can assist you with Introducing universally perceived cycles to your business
ISO 22000 certificate can assist you with giving providers and partners trust in your peril controls and empower you to set up these risk controls across your inventory network
Present straightforwardness around responsibility and duties
Ceaselessly improve and update your frameworks so it stays successful
Customer pride then customer safety.
Improve the relationship with the neighborhood yet perform some about the factors on neighborly responsibility.
Satisfy investor.
Improve the picture regarding the advantage and the participation quantity among the market.
Meet the requirements about approval of the system.
Better power concerning the cost.
Reduce the gamble regarding accidents arising beyond the lack of meal safety.
Show hobby in.
Providing inputs regarding raw materials and energy.
Facilitate obtaining permits.
Improve the kinship with the government.
How to Get ISO 22000 Consulting Services in Oman?
Certvalue is an expert accreditation and counseling firm contributing ISO 22000 Consultants in Oman to improve intensity by bestowing Food Safety Management System. We give a 100% achievement assurance to ISO 22000 Registration in Oman. We are an Approved Service Provider with broad aptitude and involvement with all International Quality Certification Standards. We would be glad to help your organization in the ISO 22000 Certification cycle to send your examination after [email protected]. Here our Multi-Talent Professionals are overseen after clarify your questions then necessities
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Brief Description on ISO 22000
What do you mean by ISO 22000?
ISO 22000, also known to be food management system, is a well-known evolved with the aid of using the International Organization for Standardization managing meals protection. It is a fashionable by-product of ISO 9000.
Food protection is related to the presence of meals-borne germs on the factor of consumption. Since meals protection risks can arise at any degree withinside the meals chain it's far important that ok manipulate be in place. Therefore, a blended attempt of all events thru the meals chain is required.
What are the requirements for the food safety management system specified by ISO 22000?
The ISO 22000 global well-known specifies the necessities for a meals protection control device that entails the subsequent elements:
Interactive communication
Device control
Prerequisite programs
HACCP standards
The best meals protection structures are mounted, operated and up to date in the framework of a based control device and included into the general control sports of the employer. This presents most gain for the employer and involved events. ISO 22000 has been aligned with ISO 9001 with the intention to beautify the compatibility of the 2 requirements.
ISO 22000 may be carried out independently of different control device requirements or included with present control device necessities.
ISO 22000 integrates the standards of the Hazard Analysis and Critical Control Point (HACCP) device and alertness steps evolved with the aid of using the Codex Alimentarius Commission.
By approach of audit able necessities, it combines the HACCP plan with prerequisite programmes. Hazard evaluation is the important thing to an powerful meals protection control device, due to the fact that engaging in a risk evaluation assists in organizing the understanding required to set up an powerful aggregate of manipulate measures. ISO 22000 calls for that each one risks that can be moderately anticipated to arise within side the meals chain, which include risks that can be related to the kind of procedure and centers used, are diagnosed and assessed. Thus it presents the approach to decide and file why sure diagnosed risks want to be managed with the aid of using a specific employer and why others want not.
During risk evaluation, the employer defines the approach for use to make sure risk manipulate with the aid of using combining the prerequisite programmes and the HACCP plan.
What are the various standards included under ISO 22000 series?
ISO Certification in Bangalore, or in Chennai, Mumbai, be it anywhere across the nation, the ISO 22000 Series consists of the following standards:
ISO 22000 – Food protection control structures – Requirements for any employer withinside the meals chain.
ISO 22001 – Provides Guidelines for ISO 9001:2000’s software concerned with for food and drinks industry (has replaced: ISO 15161:2001).
ISO/TS 22002- Concerned with various prerequisite programmes in order to ensure protection of the meals—Part 1: Food manufacturing
ISO TS 22003 – Food protection control structures for our bodies presenting audit and certification of meals protection control structures.
ISO TS 22004 – Food protection control structures – Guidance at the software of ISO 22000:2005.
ISO 22005 – Traceability withinside the feed and meals chain – General standards and fundamental necessities for device layout and implementation.
ISO 22006 – Quality control structures – Guidance at the software of ISO 9002:2000 for crop production.
ISO 22000 is likewise used withinside the Food Safety Systems Certification (FSSC) Scheme FS22000. FS22000 is a Global Food Safety Initiative (GFSI) authorized scheme.
Swiss Approval International ensures an permitted certification, giving to Organizations the correct passport for International market, making sure with accuracy and independency the standards and policies mounted with the aid of using the usual ISO 22000.
What are the advantages of Implementation of ISO 22000?
There are several ISO Certifications across the entire nation such as ISO Certification in Noida, and many more other places. But the various advantages of implementation of ISO 22000 remain same and are listed below:
Improved control and communication.
Assurances on exceptional, reliability and protection.
Decrease charges from withdrawals or recalls.
Improved popularity and emblem loyalty.
More self belief in disclosures.
Less meals borne diseases.
·Better exceptional and more secure jobs withinside the meals industry.
Better utilization of assets.
More green meals protection risk manipulate.
Systematic control of prerequisite programmes.
Valid foundation for taking decisions.
Control targeted on priorities.
Saves assets with the aid of using lowering duplication.
Better planning, much less post-procedure verification.
Development of a meals protection control device.
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WHAT IS CALIBRATION AND WHAT IS SO IMPORTANT?
Calibration is highly important whenever measurements are involved since it puts business and its users in a position to be confident when monitoring results and subsequent control. Calibration is usually a method of comparing reading on one piece of equipment with a reading on calibrated equipment and is referenced into a specific set of parameters. A referenced material that is used should be traceable as a piece of equipment that is calibrated as per National Standards.
Most companies will always test whether a piece of equipment has been calibrated to see if it is suitable for calibration while others will provide all equipment for calibration regardless of its current working ability. Generally, calibration is in many times regarded for adjusting the equipment's output to make sure that it is as per the specified standard which is a combination of two processes namely calibration and adjustment.
It is a good idea to understand what calibration like the GxP CMMS is, and why calibration has to be done together with how it is performed. For example, a digital thermometer may be used alongside an equivalent voltage bearing similar temperature as the thermometer then the calibrations are recorded on the thermometer considered to be calibrated.
Majority of users require a full and keen calibration to be performed that reflects real-world usage. In this case, the wisest decision is testing both the thermometer and temperature probe together using a real source of heat an activity also regarded to a system test. The value acquired from the system test is therefore compared against the standard.
Why Is Calibration So Important?
Calibration shows the accuracy and quality of measurement records of equipment. In some instances, you find that there is a tendency of skill drifting most commonly when using a particular technology when one measures specific parameters such as temperature and humidity.
There is an ongoing need to maintain equipment's calibration records to be confident with calibration results and ensure consisted of reliable and accurately repeatable measurements.
The critical goal for calibration is ensuring accurate test of equipment's and minimizes any cases of measurement uncertainty. 21CFR11 CMMS Software therefore reduces and tries to eradicate doubts within measurement processes.
Food Industry
In catering and food other processing areas, a non-calibrated piece of equipment can result to a critical food temperature hence causing; Food safety issues, breach of HACCP and customers being ill, a closure if the environmental office notices and the implementation of legal action. All those mentioned above will consequently cause to a damaged reputation in the business.
Therefore, by comparing, the cost required for calibration and a consequent loss of a business reputation you find that avoiding the risk of losing your business by making sure calibration is done whenever necessary is the best option.
Manufacturing
Equipment in manufacturing process applications should be calibrated at multiple points across its working range ensuring reliable information to critical alarms and systems. On the other hand, failure to conduct calibration leads to hazardous occupancies such as injuries, environmental disasters, and death.
Conclusion
Overall, calibration has great importance in any business wherever there is measuring equipment for it provides managers together with the other staff with safety and confidence in the working environment. Additionally, having a Validated Maintenance Management Software System guarantees you confidence in your work success and good records that humble manager’s time during analysis.
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Food Manufacturing Traceability Software
HACCP Builder's food manufacturing traceability software ensures compliance with food safety regulations by tracking ingredients and finished products throughout the production process. It streamlines record-keeping, enhances transparency, and enables quick identification and resolution of potential safety issues, ensuring product integrity and consumer trust.
#traceability software food industry#best food traceability software#traceability software for food manufacturing#food manufacturing traceability software#food traceability software
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Ensuring Best Practices in Food and Beverage Testing Laboratories Using a LIMS
A global food supply chain dictates the need for inspection, quality control, and safety protocols. A common challenge faced by food and beverage manufacturers is to not only comply with local regulations but also the regulations of the country they are exporting to. Food and beverage processors and manufacturers are not only responsible to meet the demands of business partners, regulators, and wholesalers but also those of the consumers. Every consumer looks for affordable, consistent, safe, and unadulterated food products. A Laboratory Information Management System (LIMS) enables food and beverage processors and manufacturers to efficiently manage food safety data in compliance with major regulations and market needs.
A quality Food and Beverage LIMS ensures that a laboratory is prepared for regulatory audits with a fully traceable system and provides a complete and secure solution for managing, tracking, and monitoring batches of products from raw materials to final products. With the advancements in technology, a LIMS, apart from meeting regulatory requirements, also helps in the proper labelling of food products that enable consumers to know details such as final product specification, nutritional information, and pricing. A modern Food LIMS also enables the automatic sharing of test reports through email and alerts on mobile phones.
How a LIMS Helps Food and Beverage Testing Laboratories in Meeting Best Practices?
A laboratory is deemed to be proficient when operating under the scope of accreditation. Furthermore, a laboratory must use standard test methods and must have established quality assurance and quality control processes to generate valid, accurate, and reliable test results.
The ISO/IEC 17025:2017 standard establishes rules for activities, processes and systems in a testing laboratory and emphasizes the importance of establishing a quality management system (QMS) that aims to improve the laboratory’s ability to consistently produce valid results. State and local regulatory laboratories are strongly encouraged to adhere to the ISO/IEC 17025 standard for food testing. A powerful LIMS helps food testing laboratories to prepare for an ISO/IEC 17025 audit and meet regulatory requirements.
The requirements of the ISO 17025 standard are built upon the critical points outlined in the Hazard Analysis and Critical Control Points (HACCP) methodology for food safety. HACCP requires food manufacturers to identify, evaluate, and address all risks associated with food safety.
A LIMS manages calibration and maintenance data of analytical instruments, allows traceability, maintains electronic records, facilitates validation and reporting of test results, and enables laboratories to achieve compliance, standardize workflows, and streamline data management.
A LIMS helps organizations comply with regulations, such as FSMA, Good Manufacturing Practices, Good Laboratory Practices, HACCP, and 21 CFR Part 11, European Union Regulation (EC) No. 178/2002, and maintains a secure audit trail. A LIMS enables laboratories to enforce best practices, tracks deviations from standard operating procedures (SOPs), document corrective and preventive actions, minimizing any chances of food recalls.
With a LIMS managing processing workflows from raw materials to the final packaged product, food and beverage manufacturers can be assured that the data will be defensible to regulatory authorities. The manufacturers will have all data necessary to routinely reduce the risk of contamination, make corrective decisions if required, or effectively manage a food recall.
A modern LIMS enables laboratories to seamlessly streamline and automate analytical and quality control workflows and aids in complying with food safety and quality control requirements. Quality control data helps laboratories trace analytical errors and is crucial to support the validity of test results of actual samples.
A LIMS allows the validation of protocols and maintenance of traceable data records, providing a clear audit history to remain compliant.
For generating high-quality test results, analytical tasks must be performed by competent analysts using properly calibrated instruments. Manual tasks such as maintaining staff training records or equipment calibration schedules can be automated using a LIMS. A LIMS enables instrument calibration on time to maintain compliance without system downtime or unplanned interruptions.
A LIMS authenticates important laboratory activities through electronic signatures, enabling laboratories to comply with the 21 CFR Part 11 guidelines.
A LIMS helps in easy collaboration between teams spread across different locations. When a test result is available, it can be validated by the appropriate reporting authority. When final testing is complete, certificates of analysis (CoAs) can be auto-generated with final results.
A LIMS maintains a full chain of custody through the sample life cycle to track the sample custodian at any time.
Data interoperability between LIMS and analytical instruments and software, such as ERP, enables organizations to share up to date information throughout the enterprise in real-time for improved decision-making.
Conclusion
Laboratories need reliable data management systems to assure food quality and safeguard the health of the consumers. By complying with the ISO/IEC 17025:2017 standard, food testing laboratories can ensure data integrity and effective process management. Choosing to comply with a standard as comprehensive as ISO/IEC 17025:2017 is a smart decision for global players in the food industry. A laboratory needs to adhere to the ISO/IEC 17025:2017 and HACCP guidelines to allow its processes to meet even the most stringent requirements. A food LIMS automates workflows, increases efficiency, improves product safety, and manages recalls. A LIMS acts as a centralized system for collecting, storing, processing and reporting all food lab-generated data. A LIMS contributes to more efficient and productive laboratory processes through integrated workflows, automated procedures, and electronic records. Source: https://freelims.org/blog/lims-software-for-ensuring-best-practices-in-food-and-beverage-labs.html
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ISO 17025 certification in United States of America
New Post has been published on https://www.expertcertifier.com/iso-17025-certification-in-united-states-of-america/
ISO 17025 certification in United States of America
“Expert certifier is a catalyst for business and process excellence, your business and process excellence is guaranteed through ISO certification with Expert certifier in United States of America”
Up your business, talk to our Expert certifier masters who are available for you to coach and on how to get your business and process certified with ISO 9001, ISO 14001, ISO 45001,ISO 22000,ISO 27001,ISO 20000-1 and HACCP.
Why ISO/IEC 17025 accreditation is vital for testing laboratories?
Different analytical testing laboratories often produce different test results for a given sample thanks to a variation in staff competency, equipment used, and Standard Operating Procedures (SOPs) followed while performing the test this is often done by manipulating sampling procedures and test results. Well, there are often countless factors contributing to the inconsistency and inaccuracy of test results and therefore the decisions derived from them!
So, are there any regulations that a testing laboratory can follow to make sure consumer safety and merchandise quality?
ISO/IEC 17025 is one such regulation that has an inventory of requirements for testing laboratories. Testing laboratories got to get accredited to ISO/IEC 17025 to demonstrate their technical competency and to make sure the accuracy of the test results. During this article, we’ll highlight the importance of ISO/IEC 17025 accreditation for your laboratory.
Firstly, ISO/IEC 17025 is one among the foremost significant accreditations for all kinds of laboratories, universities, and research centers performing tests and calibration. ISO/IEC 17025 includes management and technical requirements that enable a testing or calibration laboratory to say their technical competency. Secondly, having accreditation by regulatory bodies certifies that the results are consistent and accurate and are generated using industry-standard protocols.
What are the advantages related to ISO/IEC 17025 accreditation?
ISO/IEC 17025 is a world standard for continuous improvement and self-correction. A laboratory that complies with ISO/IEC 17025 benefits within the following ways:
It enhances the reliability of test results generated by the laboratory
It can establish technical competency within the event of a speculation and/or legitimacy issues
The efficiency of the laboratory increases, customer complaints are reduced, the laboratory gains a robust competitive edge, and therefore the operational expenditure is reduced.
The regulation facilitates traceability of measurements and calibrations to optimum standards, establishes technical competency of staff, maintains a record of equipment, ensures the accuracy of test results, validity and correctness of test and calibration methods, appropriate handling and movement of test items, and therefore the quality of the testing environment and sampling.
Is getting your laboratory ISO/IEC 17025 accredited a challenging task?
The ISO 17025 standard is vast and sophisticated and thus, requires a radical understanding, and training for following its guidelines. Since the target is to standardize processes of all testing laboratories and to make sure the validity of the information generated, conducting regular internal audits to organize a laboratory for third-party assessments seems to be a serious challenge. Additionally, finding a dependable and unified software solution that helps fulfill the regulatory requirements is challenging also.
What are the advantages of ISO/IEC 17025:2017 accreditation/certification?
By having your laboratory management system accredited to ISO/IEC 17025, your company will gain many benefits. One among the most benefits is that your laboratory will gain international recognition for its commitment to quality, competency and reliable results. And, it’ll signify that you simply suit an internationally recognized standard, thus easing the worldwide exchange of valuable information.
Accreditation is additionally an objective thanks to assure your customers that you simply have the technical competence to supply reliable and accurate test or calibration results. Since independent, third party accreditation bodies perform annual assessments to verify whether your system is meeting all of the needs of ISO/IEC 17025, this is an unbiased guarantee that your laboratory is working at its highest level.
Another benefit is that it can set your laboratory aside from your competitors. By getting to control quality costs, improve measurement accuracy and guarantee consistency of results, ISO/IEC 17025 is a perfect management system model for laboratories. This will be a strong strategic tool during a very competitive market!
How does this impact your business?
As we’ve just presented, laboratories accredited to ISO/IEC 17025:2017 will gain significant business and competitive advantages. Additionally, having a world label and standard to attest to the reliability of laboratory results, especially between laboratories in several countries of the world, allows the popularity of test results without having to breed the test from one country to a different. Thus, regardless of the sort of laboratories (universities, research centers, etc.) or the sort of structures (regulatory bodies, inspection bodies, certification bodies, etc.), each of the players can enjoy an identical coordinate system.
Furthermore, by following the new ISO/IEC 17025:2017 standards, a laboratory can make sure that its electronic test results, reports, and records are compliant, and customers are confident with the results which may be trusted round the world, thereby improving international trade
Benefits of NABL Certification as per ISO 17025:2017 Accreditation System
Improved efficiency, productivity and effectiveness within the overall laboratory operation.
Improved level of motivation, co-operation, and workmanship and ISO 17025 quality awareness, including competence.
Increase of confidence in Testing / Calibration data and of personnel performing work. Greater control of processes and activities throughout laboratory. Savings in terms of your time and money thanks to reduction or elimination of the necessity for re–testing.
Provides recommendations on analysis of knowledge and excellent record-keeping as per ISO/IEC 17025 standard.
Provides guidelines and better control for maintenance of instruments, preservation of test / calibration records etc.
Establishes confidence of management and customers on results also as reports and increase customer trust also as market share.
Better image of laboratory as a top quality test/calibration laboratory in Global market.
Worldwide recognition and credibility.
An ISO 17025 accredited laboratories have a particular edge over competitors.
How to get ISO 17025:2017 certification?
Our masters have more than 10 plus years of global experience, with hands-on experience in the field of ISO certification, assessment and training.
With Expert certifier you’re Business and process excellence is guaranteed.
Reach us at: contact@expertcertifier .com
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7 Reasons Why You Need New ERP System For Your Food Manufacturing Unit
The food manufacturing industry is undoubtedly one of the most dynamic, unpredictable and the fastest growing industry. Food and beverage manufacturers deal with not only food safety and recall issues, but also packaging and labeling requirements, recipe or formula management, lot tracking & tracing, weights, and measurement and lot more, all while ensuring taste plus the quality of their products as well as overall profitability of the company. They need to keep pace with the latest trends and technology in order to sustain and flourish. And, one technological ingredient which is becoming super-necessary for their growth is Enterprise Resource Planning software. Although it is a technological add-on, but its positive impact can be seen all through- from innovation to development, planning to production, quality to compliance and of course on finances too. Today, ERP is not only a trend but a necessity for every food manufacturer.
Read on the top seven indicators, which indicates towards the need of an ERP in your food manufacturing unit.
1. When maintaining quality standards and health awareness is giving you headaches
From FDA to HACCP to GFSI to SQF, there are enough domestic and international compliance standards to make a food and beverage manufacturer’s head spin. Health and safety of your customers become your priority and you try your best to maintain the prescribed quality standards by Food Safety & Standards Authority of India (FSSAI). Delivering safe and uniform quality products along with adhering to current regulatory compliance by the Food Safety Modernization Act (FSMA) helps you escape from random quality checks and inspections. Food ERP enables the printing of advisory labels for ingredients/allergens and help achieve and maintain high food safety standards by streamlining food processing to ensure continued compliance with dynamic regulations and requirements.
ERP not just provides an audit trail of all the manufacturing processes, but also sends alerts indicating the time to conduct tests or highlighting deviations/unauthorized manipulations, if any.
2. When your Formulations are going out of control
It is critical for manufacturers to have tight control over recipes or formulas to avoid tampering and unauthorized modifications. It is crucial to manage multiple versions of a formula to keep room for constant improvements and to cater customer-specific requirements. ERP for Food and Beverages increases productivity, cuts costs, and decreases time spent managing recipes manually or through spreadsheets via its Formulation module that offers a host of recipe maintaining, managing, tracking, scaling, securing, approval and other options.
3. When forecasting, scheduling and planning gives you jitters
Demand and supply imbalance results in delayed deliveries and thus dissatisfied customers. And a number of factors can be behind it- inaccurate forecast, improper planning, insufficient inventory, production halts, etc. Avoid these and many other complexities churned out as a result of inefficient planning with the help of an ERP. Master Production Scheduling (MPS) module of an ERP focuses on forecasting, planning and scheduling of your orders considering the demand and availability. It can even consider your expiring lots, thereby eliminating wastage and last minute scarcity. Taking all the sources of demand and supply, it efficiently evaluates what to order, when to order and whom to order.
4. When the constant pressure of innovation is getting onto your nerves
Today’s market is characterized by frequently changing demands and the reduced product life span. A shift in consumer trend, growing awareness for organic, healthy food leaves manufacturers with no choice but to innovate continuously. R&D module of an ERP gives power of computerized calculation to achieve the targeted physical, chemical, nutritional or specific characteristic. An ERP Software helps you bring new products to market faster and cheaper with its set of product development modules that include R&D, Formulation, BOM and Costing.
5. When your production complexities are becoming more complex
Process manufacturing is all about complex processes like mixing, grinding, heating, state change, filling, assembling, and more. ERP is known for a powerful set of features that guarantees precise processing of production activities, from start to finish. It enables creating batches for all types of processes like mixing, filling and assembling in no time. It supports, manages, tracks and controls all the production activities from batch creation, to finally closing it.
6. When recalls and traceability become nightmares for you
Recalls are the biggest threat to the brand image and profitability of the industry. But not when you have an effective and quick way to identify the exact contaminant and the extent up to which it has impacted. This helps in reducing your identification and response time exponentially to a few minutes, or hours; helping you react ASAP and limit the damage to a great extent. Moreover, ERP enables performing mock recalls, which is a regulatory requirement and helps in avoiding tricky situations.
7. When inventory is becoming more of a liability than asset for you
The Inventory module provides a flexible yet effective set of features to help you manage and handle the inventory & maintain optimum stock levels, eliminating overstock or understock circumstances. ERP supports the tracking of production quality, expiry date, shelf life period, and lot controlled products by gaining real time visibility into the inventory stocks or any inventory transactions. Inventory tracking can be done bin wise, item wise, warehouse wise, lot wise or container wise, along with setting up various storage conditions for bins and items. Material movement is based on quality statuses to ensure that only quality goods are being sent for production and thus cGMP is followed. With ERP’s inventory management by your side, there is tighter control of inventory and reduced wastage ensuring your inventory is your asset and not becoming a liability for you.
Food and beverage ERP systems are designed to support the dynamics of food manufacturing so you have the operational processes and controls you need on top of an integrated financial system to manage every aspect of your business. One such ERP is BatchMaster EEP for Food. Thirty plus year of serving food manufacturers has resulted in the continuous evolution of the product to a stage which is scalable, complete, food-specific, compliant and just perfect.
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Food Safety Technologies Can Provide Tangible ROI
By leveraging new food safety solutions such as mobile devices, the cloud, sensors and more, you can better protect your customers while also gaining a tangible ROI.
Food safety technology can increase savings in the following areas:
Supplier Responsibility and Traceability
Food safety technology would be advantageous in the following scenario: a shipment of turkeys is received at a local grocer before Thanksgiving. An employee at the loading dock uses paper and pencil to check off that the turkeys had arrived. A food safety solution equipped with an RFID reader would have analyzed the bar code on the shipment and determined how long the turkeys had been in transit, whether the temperature had been properly maintained, and much more. The technology and software would efficiently address any transgression that may have resulted in a foodborne outbreak and a loss of product.
Payroll and Storage Costs
FSMA involves copious amounts of record keeping. Reducing the amount of time devoted to maintaining and storing checklists is just one example of how food safety technology can improve operational efficiency. These technologies can demonstrate up to 60 percent savings earned by users- from increasing payroll savings to lowering storage costs.
Eliminating the Need for Third-Party Inspection Services
As part of FSMA, food companies undergo regular FDA inspections. To prepare, food related enterprises often employ third-party inspection companies to examine their facilities, often spending large amounts on such services. By establishing the checklists needed for FDA compliance and ensuring adherence, technology can eliminate the need for continuous third-party inspections.
Eliminating the Need for Customized HAACP Programs
Companies unsure of how to properly abide by FDA regulated HACCP compliance often turn to custom HACCP programs. These programs may cost anywhere from $5,000-$15,000 to create, and since FSMA and HACCP regulations are constantly changing, these tailored programs need to be continually updated. Food safety technology adapts to the needs of any food environment, and cloud-based solutions have the ability to provide up-to-date regulations to users, thus eliminating the need for expensive custom programs.
By leveraging new food safety solutions, business owners will benefit from tangible returns, allowing them to better protect their customers and brand, while enabling them to amass larger amounts of revenue.
Food Safety Technologies Can Provide Tangible ROI posted first on happyhourspecialsyum.blogspot.com
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