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klarmmachining · 4 years ago
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Infeed Method in CNC Machining
New Post has been published on https://www.cncmachinings.com/infeed-method-in-cnc-machining/
Infeed Method in CNC Machining
Most turning communities have a respective canned stringing cycle that will automatically take progressive string Cutting passes until the apparatus arrives at the string’s root (minor) width. This cycle includes numerous factors to alter the activity for various applications.
Recall that as a “‘”- formed stringing apparatus is progressed into machine work, instrument contact increments enormously When working a manual machine, it was important to gradually decrease the profundity of cut on each  pass. This aided continue to cut powers (and volume of material eliminated) steady from pass to pass until finish. When utilizing the stringing canned cycle, the CNC control will automatically calculate the profundity of-cut decrease for each pass. The cycle will likewise keep up planning of the apparatus and the axle position so a similar string groove is unequivocally followed for all passes, even at a lot higher RPM than on manual machines.
Flank Infeed Method
Stringing cycles can be applied with a flank infeed (single-edge) strategy as was appeared in precision machining parts suppler. With this strategy, a 60-degree cutting device is progressed on a 30-degree in-feed point. This aides produce a superior completion and less cutting power, since just one side of the “V” cuts. The disadvantage of this strategy is that the following front line rubs gently as opposed to cutting. Likewise, apparatus life is diminished in light of the fact that the all cutting work is performed by just one of the edges.
Altered Flank Infeed Method
Decreasing the flank infeed point considerably a degree or a full degree will bring about a changed flank infeed as appeared in precision turning titanium parts factory. Here the main edge does the majority of the work, however the following edge will play out a light cut with each pass. This usually delivers the best results for broadly useful work.
Rotating Flank Infeed Method
A few machines can substitute the flank scales to and fro between each side of the instrument from pass to pass. This serves to distribute the instrument wear across the two sides of the device and expands the life of the device. Since sides substitute, just each edge is cutting in turn and power is still as light as with the other cutting techniques. Galvanized turning parts manufacturer shows an illustration of exchanging flank cutting.
Outspread Infeed Method
An instrument may likewise be in-taken care of straightforwardly on a 0-degree point so that each flank cuts an equivalent sum simultaneously Since cutting power is higher, this spiral infeed is usually just utilized for fine string pitches where the apparatus isn’t locked in profoundly. Chip arrangement is poor, instrument tip heat is high, and high device contact may cause chattel, so this technique is rarely. attractive. Figure 8.3.47 shows an illustration of an outspread infeed technique.
It is useful to play out the all string computations prior to programming a stringing cycle. Figure 8.3.48 shows a section drawing and program portion for an outer stringing cycle utilized on a Fanuc machine control. Figure 8.3.49 shows a section drawing and program passage for an outside stringing cycle utilized on a Has machine control. cnc machined parts suppliers shows a section drawing and program selection of an inward stringing cycle utilized on a Fanuc machine control. china cnc lathe machine parts manufacturers shows a section drawing and program portion of an internal stringing cycle utilized on a Haas. It is helpful to play out the all string figuring prior to programming a threading cycle.
This article is from http://www.cncmachinings.com/
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tianweicasting-blog · 5 years ago
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Qingdao Tianwei Casting (located in Qingdao,Shandong,China) is very specialized in investment casting,precision casting and sand casting to produce all types of engineering/metal parts. We can cast more than 100 kinds of alloys.
As for investment casting(lost-wax casting method),we have two production lines: silica-gel and water-glass so that we can meet the different demand of different customers.
 Investment casting(lost-wax investment casting):stainless steel,carbon steel,alloy steel,duplex stainless steel,iron casting. ISO9001:2008 certificated. Sand casting: stainless steel 304,316;duplex stainless steel 17-4ph,630;heat-resisting steel,high alloy steel,duplex stainless steel,supper alloy.
Part name: Auto parts,overflow valve parts, Pipe fitting,flange,pump body,pump cover,valve body ,valve cover,impeller(Primary,HP),bearing,gear,gearbox,bolt socket,bracket,tee coupling,fork,fuel pipe,knuckle,fuel filler,connection shaft,housing,mounting bracket,steel elbow,guide vane,golf putt head,vacuum pump parts,sewage pump case,axial flow pump impeller,draught fan case,tank cap,compressor case,double suction impeller,ring drive;union M/F,hexagon cap,hexagon plug,socket bended,coupling,hexagon nipple,square plug,reducing tee,hexagon bushing,cross pipe,reducing elbow,hose nipple.
 Machining: lathing/turning,milling,drilling,grinding,
Tapping threads,5-axis CNC machining;CMM inspection; spectrometer for checking chemical compositions; mechanical properties testing; pressure-testing under water;anti-rust oil;salt spray test. Heat treatment: solution annealing,normalization,quenching and tempering,
carburizing treatment ,case-hardening, nitriding treatment.
Surface treatment:
zinc-coating,nickel-plating,blackening,mirror-polishing,satin-polishing,E-polishing.Dacromet surface treatment.
 Qingdao Tianwei Casting is the metal stock for your engineering solution.
 We would like to become your Chinese production base!
Sincerely hope to cooperate with you!
 Best regards
Maria Li
 E-Mail:  [email protected]        
Web Site:www.tianweicasting.com   www.chntianwei.com 
  ��
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machiningblog-blog · 5 years ago
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In these processes, the tool material interacts with the higher iron content in cast iron
With the increasingly fierce competition in the machinery industry, how to properly select the machining tool material to improve the machining process and then improve the machining efficiency and reduce the overall cost has become a consideration for machining technicians. The two ends have the same size and no knife withdrawal. The cutting parameters of the blade are: vc = 75m / min, ap = 5mm, f = 0. As knives for needles and threads, if we understand their performance and choose them correctly, we can bring huge profits to enterprises. Third, high-hardness wear-resistant cast iron machining tools such as Aubei ductile iron and white cast iron Aubei ductile iron is a new type of wear-resistant alloy cast iron. Due to the use of cubic boron nitride tools, the cutting speed has been increased by about 335m / min compared with 10 years ago. This problem has driven the need to develop a tool grade that can resist chemical action. The cutting results show that there is no breakage after cutting a workpiece. Cast iron workpieces are hard and brittle. In these processes, the tool material interacts with the higher iron content in cast iron, which can cause rapid tool wear. Gray cast iron has always been one of the main raw materials for the automotive industry.
As a needle thread brain tool, if we understand its performance and use it correctly, and then improve the machining process and improve the processing efficiency, it can bring huge profits to the enterprise. In order to process these new cast iron materials, it is required that the cutter not only improve wear resistance, but also have very good toughness-and these two properties are difficult to balance at the same time. CBN is developed for the above nodular cast iron machining mechanism. However, today's processing conditions are different from the past. To meet this challenge, many tool manufacturers are working hard to develop tools that provide the best combination of these two properties. For high-strength nodular cast iron processing, MOOKTOOL launched CBN. White cast iron also contains high chromium white cast iron (referred to as high chromium cast iron), medium chromium, low chromium white cast iron, and also includes the common ordinary cast Worm Spline Shaft Worm Gear iron with white cast phenomenon. During the cutting process, the blade must withstand 5 impacts per revolution of the impeller, and more than 3000 impacts on one blade at a time. First, the material of the tool for gray cast iron processing Although the application of nodular cast iron and vermicular graphite cast iron is increasing, the application of gray cast iron is still strong.The tool changes the process to a certain extent.1mm / r. MOOKTOOL cubic boron nitride tools are undoubtedly the most successful application in the processing of gray cast iron. Commonly used in high-speed cutting of pearlitic ductile iron, such as QT500, QT600, QT700, QT800, QT900 and other high-strength and strong ductile iron rough and finishing. At present, CNC inserts for turning cast iron workpieces are mostly hard alloy coated blades, and the coating thickness is generally 8 microns- At 20 microns, the coated CNC blade exposed the alloy body after the coating collapsed when the casting defect was encountered, resulting in the phenomenon of low durability when the coated carbide CNC blade turned the cast iron workpiece.
Cast iron parts include gray cast iron, nodular cast iron, vermicular graphite cast iron, white cast iron and various alloy cast irons; according to machinability, gray cast iron and pearlite nodular cast iron and some alloy cast irons are free-cutting materials; and vermicular ink Cast iron, white cast iron and high alloy wear-resistant cast iron (such as high-nickel-chromium alloy cast iron with hardness HRC60) are hard-to-cut materials. MOOKTOOL is a pioneer in the superhard tool industry. One blade is equivalent to 25 ceramic blades, which fully demonstrates its heat and impact resistance, not only greatly reduces the cost of tool use, but also increases production efficiency by 5 times . The higher temperature generated by high-speed cutting may dissolve the coated carbide of the cutting insert in a very similar way to the chemical reaction between the cubic boron nitride tool and the ferrite. Unfortunately, when using cubic boron nitride tools to process nodular cast iron and vermicular graphite cast iron, it will be affected by chemical dissolution. Due to the hard and brittle characteristics of cast iron parts, it is more expensive to use tools than ordinary steel parts. The absolute amount of gray cast iron in the automobile manufacturing industry is surprisingly large. Adopt cubic boron nitride blade to finish the inner hole of the car, the depth of the hole is 80mm, the cutting parameters: vc = 100m / min, ap = 1mm, f = 0. Second, Ductile Iron and Vermicular Iron Casting Tools Although polycrystalline cubic boron nitride tools have proven to be an excellent cutting tool material, they can achieve almost unlimited tool life when cutting gray cast iron. Obi ductile iron and white cast iron machining CBN tools have been proven to be reliable machining tools. With the advancement of cutting technology and the development of tool materials, how to choose tool materials has become one of the considerations of machining technicians.5mm / r. It is used to manufacture various parts, including engine blocks, cylinder heads, differential cases, shafts, flywheels, brake drums and brake discs.. These cubic boron nitride tools used for high-speed cutting can maintain high wear resistance for a long time to improve productivity. This increase in productivity is due to the better cutting edge toughness of MOOKCBN cubic boron nitride tools, which allows it to use higher feed rates than ceramic inserts.) In the machining test of the rough cast gray brake disc parts using the new CBN cubic boron nitride tool (cutting speed range: 400-1658m / min), the tool life has doubled compared with the use of silicon nitride ceramic blades. Research on machining and tool materials has been far ahead, with the introduction of a non-metallic binder CBN tool material (MOOKCBN tool) to balance the abrasiveness. Cubic boron nitride tools specially designed for high-speed machining of gray cast iron (cutting speeds up to 550m / min) have been put on the market. Now the high-grade normalized QT800-6 and QT900-6, isothermal quench Ductile iron ADI is the veritable "ginseng iron"! White cast iron
China has made white cast iron with good abrasion resistance as early as the Spring and Autumn Period and used it as some anti-wear parts. MOOKCBN has good abrasion resistance, and the consistency of the size of the processed parts is guaranteed; while the finishing of ceramic tools requires 3 to 4 knives to complete, and the blade edge wears faster during cutting, resulting in increased cutting resistance, resulting in the phenomenon of tool withdrawal, which seriously affects The quality of the processed surface. It can be seen that in the rough machining of high-hardness castings, ceramic tools have lost their advantages. The inner hole is finished by one-time precision turning. However, due to the affinity of cubic boron nitride tools and free ferrite in the processing of nodular cast iron and vermicular graphite cast iron, further research is still needed. Compared with ordinary alloy tools, Astonishing tool life, the cost of the tool evenly distributed to each workpiece is greatly reduced, and the processing efficiency can be increased several times. Because the impeller has 5 blades, it is intermittent cutting. Productivity increased by 20-200%. In addition, cubic boron nitride tools have been proved to be efficient and low-cost cutting tools in the processing of high-hardness cast irons such as chilled cast iron, wear-resistant alloy cast iron, white cast iron and other cast iron. In the automobile manufacturing industry, a large amount of gray cast iron processing (especially brake drums and brake discs) will continue to be retained. Combined with the processing experience in the cast iron industry, sum up the experience from high-speed cutting and high hardness cutting tools, throwing bricks and introducing jade. Commonly used in the field of high alloy cast iron processing, such as high chromium alloy cast iron, high nickel chromium chilled cast iron, ductile iron after isothermal quenching, high silicon chromium molybdenum alloy cast iron and other materials. An example of an integral cubic boron nitride blade intermittent turning slurry pump part: an integral CBN blade is used to turn the outer circle of the slurry pump impeller. The most widely used is high chromium white cast iron with chromium content of 12% to 20%, which is formed in the structure (cr, Fe ) 7C3 carbides. This cast iron has the characteristics of high carbon and low silicon, and has high hardness, but is very brittle. When turning cast iron workpieces, CNC inserts need to withstand higher cutting heat and cutting force
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Introduction and working principle of woodworking carving machine
Woodworking carving machine is a common woodworking machine. There are three control modes: First, all the calculation work is completed by computer control. When the engraving machine is working, the computer is in working state, unable to perform other typesetting work, which may cause waste products due to the wrong operation of the computer; Second, it adopts the control of single chip microcomputer, the engraving machine can be typeset at the same time, but it can’t turn off the computer, which can reduce the waste products caused by computer misoperation. The third is to use USB port to transfer data. The system has a memory capacity of more than 32m. After saving the file, it can be completely separated from the computer, shut down the computer or other typesetting, which can greatly improve the work efficiency. Woodworking carving machine can be used in furniture industry, furniture decoration industry, woodworking decoration industry, musical instrument industry, and wood crafts industry. This machine is suitable for large area plate plane carving, solid wood furniture carving, solid wood art mural carving, solid wood carving, density board paint free door carving, kitchen window door carving. Is the furniture decoration industry replacement product. Wooden industrial products: such as sewing machine table, electrical cabinet panel, sports equipment, etc. Mold industry: engraving various molds, wooden models, aviation molds, propellers, automobile foam molds. Musical instrument industry: it can carve three-dimensional curved surface of musical instrument and cut its shape. Precautions for using wood engraving machine: 1. After the engraving position is determined, the workpiece coordinates of X, y and Z axes must all be set to “0”. 2. Adjust the engraving speed and spindle motor speed to prevent the cutter from breaking due to too fast speed and too slow speed during engraving. 3. When automatic tool setting, pay attention to that the tool setting block must be insulated from the aluminum table of the engraving machine. 4. When carving, if you are not sure about the first knife or are afraid of making mistakes, you can slow down the feed speed, and then adjust the speed back to normal when you think the carving is normal; you can also simulate carving in the empty path to see if it is normal. 5. If the woodworking carving machine is not used for a long time, it should be refueled and idled every week, preferably every week, to ensure the flexibility of the transmission system. 6. The continuous operation time of wood engraving machine is required to be less than 10 hours / day; ensure the cleanness of cooling water and the normal operation of water pump, never make the water-cooled spindle motor lack of water, and regularly replace the cooling water to prevent the water temperature from being too high, as much circulating water as possible, and large capacity water tank can be replaced. 7. After each use of woodworking carving machine, pay attention to cleaning, clean the dust on the platform and transmission system; regularly lubricate the X, y and Z axes of the transmission system. 8. Operators should wear dust masks and protective glasses when operating the woodworking carving machine to avoid the dust generated during the processing from invading the human body and causing discomfort. 9. The daily maintenance method of woodworking carving machine should be added with a certain dust-proof and dedusting device in the woodworking carving machine, and the dedusting equipment should be selected for use. china cnc router
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klarmmachining · 4 years ago
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Pocket Milling
New Post has been published on http://www.cncmachinings.com/pocket-milling/
Pocket Milling
A pocket is an inward part highlight machined into the outside of a workpiece. An open pocket gets through at any rate one edge of the workpiece while a shut pocket is totally contained inside the external edges of the workpiece. china 3 aixs cnc machine high precision cnc machining metal parts manufacturers shows a couple of instances of open and shut pockets. Rectangular-molded pockets can be machined on the vertical factory. Pocket area and size can be constrained by utilizing the micrometer collars or DRO to screen table and seat developments. Profundity is regularly controlled with the knee. It isn’t unexpected to unpleasant with a bigger breadth endmill in light of the fact that it can eliminate material more rapidly than a more modest width endmill. At that point a more modest breadth can be utilized to complete the pocket and make more modest required corner radi.
Follow these means to machine a rectangular pocket:
If wanted, spread out the pocket limit to help give a visual reference.
Select the roughing and additionally completing endmil diameter(s).
Create an organize map. This can be a basic hand sketch demonstrating the X-and Y-pivot directions of the middle point areas for the cutting apparatus. Utilize the focal point of the pocket for the machined parts suppliers china. The sweep of the endmill should be mulled over while ascertaining these directions. Two arrangements of directions should be determined if two distinctive measurement endmills will be utilized. high precision cnc machining auto titanium parts china for an illustration of how to decide these qualities.
Establish a reference”0″ position in the focal point of the pocket.
Mount the ideal endmill and position the device in the focal point of the pocket.
Set the apparatus around 1/16″ over the part surface with the plume and lock plume set up.
Calculate and set proper shaft RPM.
Start the axle and ignite the top surface of the workpiece by raising the knee.
Set the collar on the knee to “0”.
Feed with the knee for the main profundity cut. Regardless of whether the pocket is sufficiently shallow to be machined in one profundity pass, it is as yet a smart thought to leave about 0.005″ to 0.010″ on the base for a completing pass.
Mill roughing passes outward from the middle a clockwise way to utilize ordinary processing. Step over about %2 to 34 of the endmill width. Lock the hub not being taken care of to forestall undesirable development.
Plan to leave some material on each mass of the pocket by halting about 0.020″short of each position on the organize map. On the off chance that utilizing a roughing endmill, more material may should be left on the dividers so a satisfactory completion cut can be made.
Return to the beginning stage at the pocket place and continue roughing passes to inside 0.005″ to 0.010″ of definite profundity.
Climb plant around the external limit, removing just enough material to make smooth surfaces that can be utilized to gauge sizes. Keep on remaining shy of the last facilitates from the guide by about 0.020″.
Return to the pocket place.
Withdraw the endmill from the pocket and shut off the axle.
Measure profundity, size, and position of the pocket.
Feed the knee steadily until definite profundity is reached, causing acclimations to the areas on the facilitate map varying to change the size and position of the pocket.
Mill ordinary passes around the limit inside about 0.005″ of definite directions.
Mill a last traditional pass around the limit at the last facilitates.
Machine a trip processing spring pass around the limit at the last arranges.
Return to stash focus, pull out instrument from the pocket, and check measurements. Try not to eliminate the workpiece from the workholding gadget until all pocket measurements are confirmed on the grounds that it very well may be hard to restore the facilitate areas if the workpiece is repositioned. This article is from http://www.cncmachinings.com
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tianweicasting-blog · 5 years ago
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Qingdao Tianwei Casting (located in Qingdao,Shandong Province,China) is very specialized in investment casting,precision casting and sand casting to produce all types of engineering/metal parts. We can cast more than 100 kinds of alloys.
As for investment casting,we have two production lines: silica-gel and water-glass so that we can meet different demand from different customers.
Investment casting(lost-wax investment casting):stainless steel,carbon steel,alloy steel,duplex stainless steel,iron casting. ISO9001:2008 certificated. Sand casting: stainless steel 304,316;duplex stainless steel 17-4ph,630;heat-resisting steel,high alloy steel,duplex stainless steel,super alloy.
Key word:metal casting in China,casting supplier in China,Chinese investment casting,Chinese sand casting production.
 Part name:automoible,motorcycle/bicycle/truck/car part,excavator pump,water pump,oil pump,pump(housing)body,pump cover,valve(housing) body ,overflow valve,valve cover,air cylinder;vacuum pump,sewage pump case,axial flow pump; impeller(Primary,HP),draught fan case;tank cap,compressor case,double suction impeller,drive ring,engine component;pipe fitting,flange,bearing,gear,gearbox,bolt socket,bracket,tee coupling,fork,knuckle,fuel pipe,fuel filler,connection shaft,housing,mounting bracket,steel elbow,guide vane,golf putt head,union M/F,hexagon cap,hexagon plug,socket bended,coupling,hexagon nipple,square plug,reducing tee,hexagon bushing,cross pipe,reducing elbow,hose nipple;austenitic stainless steel,martensitic stainless steel.
 Machining: lathing/turning,milling,drilling,grinding,tapping threads,five-axis CNC machining;CMM inspection; spectrometer for checking chemical compositions; mechanical properties testing; pressure-testing under water;anti-rust oil;salt spray test. Heat treatment: solution annealing,normalization,quenching and tempering,
carburizing treatment ,case-hardening, nitriding treatment. Surface treatment:
zinc-coating,nickel-plating,blackening,mirror-polishing,satin-polishing,E-polishing.Dacromet surface treatment.
 Qingdao Tianwei Casting is an ideal metal stock for your engineering solutions.
We would like to become your Chinese production base!
Sincerely hope to cooperate with you!
Best regards
Maria Li
www.tianweicasting.com
www.chntianwei.com 
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tianweicasting-blog · 5 years ago
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Qingdao Tianwei Casting (located in Qingdao,Shandong,China) is very specialized in investment casting,precision casting and sand casting to produce all types of engineering/metal parts. We can cast more than 100 kinds of alloys.
As for investment casting(lost-wax casting method),we have two production lines: silica-gel and water-glass so that we can meet the different demand of different customers.
 Investment casting(lost-wax investment casting):stainless steel,carbon steel,alloy steel,duplex stainless steel,iron casting. ISO9001:2008 certificated. Sand casting: stainless steel 304,316;duplex stainless steel 17-4ph,630;heat-resisting steel,high alloy steel,duplex stainless steel,supper alloy.
Part name: Auto parts,overflow valve parts, Pipe fitting,flange,pump body,pump cover,valve body ,valve cover,impeller(Primary,HP),bearing,gear,gearbox,bolt socket,bracket,tee coupling,fork,fuel pipe,knuckle,fuel filler,connection shaft,housing,mounting bracket,steel elbow,guide vane,golf putt head,vacuum pump parts,sewage pump case,axial flow pump impeller,draught fan case,tank cap,compressor case,double suction impeller,ring drive;union M/F,hexagon cap,hexagon plug,socket bended,coupling,hexagon nipple,square plug,reducing tee,hexagon bushing,cross pipe,reducing elbow,hose nipple.
 Machining: lathing/turning,milling,drilling,grinding,
Tapping threads,5-axis CNC machining;CMM inspection; spectrometer for checking chemical compositions; mechanical properties testing; pressure-testing under water;anti-rust oil;salt spray test. Heat treatment: solution annealing,normalization,quenching and tempering,
carburizing treatment ,case-hardening, nitriding treatment.
Surface treatment:
zinc-coating,nickel-plating,blackening,mirror-polishing,satin-polishing,E-polishing.Dacromet surface treatment.
 Qingdao Tianwei Casting is the metal stock for your engineering solution.
 We would like to become your Chinese production base!
Sincerely hope to cooperate with you!
 Best regards
Maria Li
 E-Mail:  [email protected]        
Web Site:www.tianweicasting.com   www.chntianwei.com 
  10.500IAPA ��
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