#Wire mount socket receptacles
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https://www.futureelectronics.com/p/semiconductors--discretes--transistors--mosfets/nds331n-onsemi-3910270
Wire-mount header plugs, wire to- board, Crimp connector, Socket contacts
DT Series 2 Position Single Row Male Pin Grey Automotive Connector
#Connectors#Headers and Wire Housings#DT04-2P-C015#TE Connectivity#Wire-mount header plugs#wire to- board#Crimp#Socket contacts#cable management#Header plug#board header#Wire mount socket receptacles#data connector#socket mount wire
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https://www.futureelectronics.com/p/interconnect--backplane-connectors--backpanel-connectors/188835-1-te-connectivity-5170771
Backplane connector types, Wire connector Receptacles, Power Jacks
Z-PACK Series 154 Position 2 mm Pitch Press Fit Through Hole Backpanel Connector
#TE Connectivity#188835-1#Backplane Connectors#Rack and Panel Connector#Wire connector Receptacles#Power Jacks#card edge connector#high-speed#electronic connector#electric board edge connector#socket mount wire
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https://www.futureelectronics.com/p/interconnect--pin-and-socket-connectors--crimp-terminals/2-520102-2-te-connectivity-1904077
Crimp Terminals, Socket mount wire, Circular connector, 6 Pin Contacts
Ultra Fast 22-18 AWG Straight Fully Insulated Receptacle Assembly
#TE Connectivity#2-520102-2#Connectors#Pin and Socket Connectors#Pin Contacts#Pin Through Hole Coin Cell Holder#receptacle socket#Electrical circuit#Board mount connector#edge connector#Crimp Terminals#Socket mount wire
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https://www.futureelectronics.com/p/interconnect--pin-and-socket-connectors--header-plug-wire-mount/dt06-6s-ce01-te-connectivity-7155785
Wire headers, plug and socket connectors, Headers Connectors, Pin headers
Automotive Connectors 6P PLUG, CE01 MOD
#TE Connectivity#DT06-6S-CE01#Connectors#Pin and Socket Connectors#Plug Housings#wire headers#plug and socket#Headers#Pin headers#Wire crimping standards#Header plug#Socket Contacts#receptacle#socket wire#receptacle socket#Wire mount
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Header plug socket, Socket Plug, connector pin socket, receptacle socket
6.35 mm Quick Connect Female and Male 10-14 AWG Crimp Connector Non-Insulated
#TE Connectivity#62253-2#Connectors#Pin and Socket Connectors#Pin Contacts#Header plug socket#Socket Plug#connector pin socket#receptacle socket#Circular connector#board mount sockets#Crimp Terminals#edge connector#socket mount wire
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https://www.futureelectronics.com/p/interconnect--connector-tools-contacts-accessories/0462-005-20141-te-connectivity-3076065
Wire-to-wire headers, socket mount, receptacle socket
16-18 AWG Size 20 Nickel Plated Crimp Automotive Terminal Contact Socket
#Connectors#Tooling and Accessories#0462-005-20141#TE Connectivity#wire-to-wire headers#socket mount#receptacle socket#Board-to-board headers#Board mount connector#Header plug#Pin headers#wire housings#plug connectors#PCB power jack
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Electrical circuit, Receptacle sockets, Receptacle sockets
1062-16-014414 - 18 AWG Size 16 Gold Plated Crimp Socket
#TE Connectivity#1062-16-0144#Connectors#Tooling and Accessories#Electrical circuit#Receptacle sockets#Stacking Connectors#wire-to-wire connections#board mount sockets#Socket contacts#crimp sockets#crimp connector
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Header plugs, board mount connector, Pin headers, electrical connection
DT04-3P-CL06 DT Series 3 Position 8.7 mm Pitch Male Housing
#TE Connectivity#DT04-3P-CL06#Connectors#Headers and Wire Housings#Header plugs#board mount connector#Pin headers#electrical connection#Socket wire#angled pin headers#Wire-to-wire connections#sockets#Receptacle sockets
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https://www.futureelectronics.com/p/interconnect--pin-and-socket-connectors--crimp-terminals/2-520102-2-te-connectivity-1904077
Pin Through Hole Coin Cell Holder, Circular Connectors, Socket receptacle
Ultra Fast 22-18 AWG Straight Fully Insulated Receptacle Assembly
#TE Connectivity#2-520102-2#Connectors#Pin and Socket Connectors#Pin Contacts#Pin Through Hole Coin Cell Holder#receptacle socket#Electrical circuit#Board mount connector#edge connector#Crimp Terminals#Socket mount wire
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Wire-to-wire headers, socket mount, Socket receptacle angled pin headers
DT Series 3 Position Dual Row Male Pin Grey 3-Way Automotive Connector
#TE Connectivity#DT04-3P-P006#Connectors#Headers and Wire Housings#Wire-to-wire headers#socket mount#Socket receptacle#Wire-mount header plugs#Board-to-board headers#Header plug#board header#header plugs#Pin headers Board mount socket
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2 pin header connector, pin wire connector, Wire-to-wire headers
XA Series 4 Circuits 7.5 x 15 mm Surface Mount Shrouded Header
#JST#BM04B-XASS-TF(LF)(SN)#Pin and Socket Connectors#Headers Connectors#2 pin header connector#pin wire connector#Wire-to-wire headers#Surface Mount Shrouded Header#Socket receptacle#pin plug and socket#receptacle socket#Pin headers
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https://www.futureelectronics.com/p/interconnect--pin-and-socket-connectors--socket-plug-wire-mount/dt04-3p-e004-te-connectivity-1142517
Connectors, Connectors, Pin and Socket Connectors, Receptacle Housings
DT04-3P-E004 REC, 3P, BLK, N
#Pin and Socket Connectors#Receptacle Housings#DT04-3P-E004#TE Connectivity#outdoor receptacle box#plug and socket#micro#plug adapter#socket contacts#crimp sockets#Pin headers#receptacle
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Yet Another Winter Project
By Mark Bell N7GRB
This winter and with help from Santa Claus bringing an ICOM IC-705 I have completed my third go-box build. Unlike my earlier go-box builds, this one is oriented for POTA activations and a more compact travel solution. (ARES deployment is a secondary consideration, recognizing the power out limitations of the IC-705.)
The first go-box build was based on an ICOM ID-5100 contained within a RIDGID brand Pro Organizer with the RIDGID Tool Cart holding a 30 ah LiFePO4, coax, tools, etc. The second go-box held in a 4U server case an ICOM ID-7100, Yaesu FT-400XDR, PSU and Kantronics KPC3+. These first two go-boxes were oriented at and saw lots of ARES field work. The second box with its IC-7100 also saw service in Parks on the Air (POTA) activations.
There are so many choices to make in building a radio go-box. First step is to define its mission and the requirements to meet that mission. Example, the first go-box with ID-5100 is oriented at rapid deployment to local area ARES operations, primarily voice and if needed off-grid. It also had a Signalink for digital work. The second go-box with its dual-radio setup allows for parallel operation on HF bands and local area voice plus digital operation. Its mission also primarily ARES field work then later POTA. The third go-box build is a mission change with it focusing on POTA wrapped around the ICOM IC-705 radio.
For the rest of discussion, we’ll focus on the power source change for this new build, moving away from the power/tool cart to a smaller, substantially lighter hand-carry box. As before weather resistant.
The DIY power box service requirements include powering the IC-705, its AT-705 tuner, a laptop and charge ports for USB A and C devices. Operating time should allow for half-day POTA operation in both digital and voice modes.
I must say that there was feature creep in the power source solution. With what originally started out as only a LiFePO4 battery with an external battery charge wart saw the inclusion of a West Mountain brand Epic PwrGate. The PwrGate has nice features to include auto switching between battery and external power, battery charging and direct solar panel input.
The Harbor Freight Tactical Ammo/Utility Box used in the construction provides sufficient space for a low profile ECO-Worthy brand 20 ah LiFePO4 battery. It is low enough that it allows me to retain use of the internal, removable tray. One side of the tray is reserved space for the power outlets on the lid. The opposite side is where I store the battery charger. So, if I have external 13.8 VDC for primary power it will use the Epic PwrGate to charge the battery. If I have 120 VAC but not a PSU, I’ll plug in the power wart LiFePO4 charger. Down the road I may add a solar panel!
The top of the box has a quick access compartment that is used for power out connections. There are two sets of Anderson PowerPoles that are for radio and tuner usage. A car 12 VDC receptacle. a combination USB A and C charge port adapter, voltage monitor and a power switch controlling these three items. There is enough room in the tray for the wall wart battery charger (a portion of the tray space is taken up by the lid mounted interior side of the power out devices).
On one side of the box are two bulkhead mounted Anderson PowerPole connectors. One is for solar panel input and the other for external 13.8 VDC input. The third connector is an inline jack socket used by the wall wart charger going direct to the battery��s charge port.
I did not realize when I first added the Epic PwrGate into the box configuration that the PwrGate draws residual (parasitic) power, a small amount but nonetheless a drain source. I could just unplug the battery from the PwrGate when it is not in use putting a little wear and tear on the associated Anderson PowerPoles. Adding the master battery switch between the battery and the PwrGate makes it more user friendly.
All wiring is done with scrap pieces of 12 awg strand wire. Power out from the Epic PwrGate runs thru an opening in the interior tray to a marine grade 6-port (only using three ports) fuse block I had lying around. There’s a master 30-amp auto style fuse between the battery and the PwrGate. If I need to remove the tray to access this fuse, the battery or PwrGate its one pair of PowerPoles to disconnect next to the fuse block.
How much did this power box cost to build? Well pre-Epic PwrGate feature creep roughly $175 (got a great Cyber Monday deal on the battery). Post feature creep right around $400.
Fun stuff … Mark N7GRB
Technical Specialist, GA Section ARRL
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Wire-to-wire headers, socket mount, Socket receptacle angled pin headers
DT Series 3 Position Dual Row Male Pin Grey 3-Way Automotive Connector
#TE Connectivity#DT04-3P-P006#Connectors#Headers and Wire Housings#Wire-to-wire headers#socket mount#Socket receptacle#Wire-mount header plugs#Board-to-board headers#Header plug#board header#header plugs#Pin headers Board mount socket
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