#worm reduction gear

[gearboxmanufacturerahmedabad]

The Role of Worm Reduction Gearboxes in Material Handling Equipment 

Transportation and distribution, production, excavation, and storage and distribution are fundamental to many industries. Application: in handling equipment such as conveyors, lifts, trolleys, cranes, and hoists there must be timely and effective means of handling materials. This gearbox usually reaches one of the important parts of the application in several of these machines. As a high torque and high accuracy speed control type of gearbox, this type is essential in numerous material handling operations.

In today’s blog, we will discuss the various ways that worm reduction gearboxes have benefited material handling equipment and how it impose benefits in industrial use.

Understanding Worm Reduction Gearboxes

Worm reduction gearboxes are specific units that are intended to decrease rotational speed, at the same time increasing the level of transmitted torque. Their design includes:

Worm Gear: A type of helical pin that engages with a cogwheel having a series of teeth.

worm shaft: A wheel whose teeth are in mesh with that of the worm gear.

This configuration enables a considerable reduction of the speed thus qualifying these gearboxes as compact but strongly built to meet several industrial needs.

How Worm Reduction Gearboxes Serve Material Handling Equipment

A. Enhanced Power Transmission

Worm gearboxes are ideal for machines that handle heavy loads, as they:

Slow down motors’ fast spinning and turn them into vigor and torque.

Stabilise and provide clean power, this makes it possible for equipment to work well under load.

B. Precision in Speed Control

Material handling may require certain speed control at specified or standard levels of accuracy. Worm gearboxes:

Supply accurate speed reduction for fine procedures such as handling conveyors.

Be able to produce a stable constant amount for any load conditions.

C. Compact Design for Tight Spaces

Some of the industrial applications demand compact or space-optimized working equipment. Worm gearboxes are:

Very portable in form, they can be incorporated in space-limited systems.

D. Safety Through Self-Locking

A standout feature of worm reduction gearboxes is their self-locking capability, which:

Prevents reverse motion, keeping loads stationary even without power.

Ensures safety, especially in cranes, hoists, and lifting mechanisms.

Applications in Material Handling Equipment

The versatility of worm reduction gearboxes makes them suitable for a wide array of applications, including:

Conveyor Belts: The flow is to be fluent and constant throughout the material flow system.

Cranes and Hoists: Have to offer the amperage to render the torque necessary for the safe lifting of the load.

Benefits of Worm Reduction Gearboxes

High Torque Output: Indispensable for use in hearty operations.

Quiet Operation: Slows sounds in places such as factories or warehouses.

Choosing the Right Worm Reduction Gearbox

Keep the following in mind while buying:

Load Capacity: In its simplest form make sure it has adequate torque and weight for an intended application.

Size and Placement: Note:Select the optimal organization that will correspond to the dimensions and layout of your machine.

Conclusion

Worm reduction gearboxes serve a central function in the smooth running of such equipment in the material handling industry. Due to their high torque, excellent control as well as shock resistance they are useful in applications such as conveyors, cranes and forklifts.

Call to Action

Looking for quality worm reduction gearboxes for your machines and equipment? We'd like to invite you to walk through the collections of our products to fit various requirements of the contemporary industry.

[univariotransmission]

FHP Geared Motor Suppliers near me

Are you searching for reliable FHP Geared Motor Suppliers near me? Univario is a trusted name in the industry, offering premium-quality fractional horsepower (FHP) geared motors tailored to meet a variety of industrial and commercial needs. With years of expertise and a commitment to delivering exceptional products, Univario ensures that you receive the best solutions for your specific requirements.

[techbuji]

Worm Gearbox in Chennai | Worm Gear Motor and Reduction

Worm Gearboxes in Chennai are a highly efficient solution for transmitting torque and reducing speed in various industrial applications. Known for its compact design and ability to handle high loads, they are ideal for mining, material handling, and conveyor systems. The worm gearboxes operate smoothly with minimal noise, offering excellent performance in tight spaces where other gearboxes may not fit.

[muratecheng]

Poly V pulley Manufacturers -Muratech Engineering

Muratech Engineering is a top manufacturer of Poly V pulleys, known for their precision and reliability. Our pulleys offer superior power transmission and smooth operation for various industrial applications, ensuring enhanced efficiency and performance.

[popularengineerr]

Understanding Heavy Duty Stirrer Units: A Guide by Popular Engineering

Heavy duty stirrer units are essential in various industrial processes where robust mixing is required. At Popular Engineering, we offer insights into the workings and applications of these powerful units. Our comprehensive guide covers everything from selection criteria to maintenance tips, ensuring you get the most out of your equipment. We highlight the benefits of using heavy duty stirrers, such as improved mixing efficiency and durability. Popular Engineering's expertise ensures you have the knowledge to choose and maintain the right stirrer unit for your needs.

[stevebattle]

Icarus (1962) by A.B. Orr, in Newnes Practical Mechanics (1962). A simple light-following robot, based on the same 360 degree scanning principles as Grey Walter's tortoises.

"The vehicle comprises a scanning unit mounted on the same axis as the front steering wheel, a simple transistor amplifier, two relays and the necessary batteries. A small electric motor (Mighty Midget or similar) is used as a scanning motor and drives the scanner, and the steering wheel, through 360 deg. A second motor drives the rear wheels through a worm reduction gear. This is how the machine operates. When switched on the vehicle remains stationary and the front wheel with its scanner unit revolves slowly, looking for a light to home on. The photo-cells are fitted with a cowl that makes them directional by cutting out incidental light. A light-source, such as a powerful hand torch, is then switched on and focused on the revolving scanner. On picking up the light beam the photo-cells click the relay (A) and the scanner motor circuit is opened, causing the scanner head to fix on the light-source. At the same time relay (B) is clicked and switches on the drive motor to the rear wheels, causing the vehicle to move forward in whichever direction the scanner, and therefore the front wheel, is facing." – Icarus, Newnes Practical Mechanics, July 1962.

The second photo shows a build of Icarus by David Buckley, that won a Gold medal at the Robot Olympics in Glasgow 1990. "Icarus is really a poorly thought out design especially as Grey Walter had already shown how it should be done. If the light is behind Icarus then Icarus moves away from the light and if off to the side then it can be that the front wheel is then at right angles to the drive direction and the front wheel skids sideways and doesn’t steer." – David Buckley.

[hopelin]

Structural features and precautions of Worm Gearbox

1.What is Worm Gearbox Worm Gearbox is a transmission machine with compact structure, large transmission ratio and self-locking function under certain conditions. It is one of the most commonly used reducers. It is mainly composed of a worm wheel and a worm. The speed converter of the gear is used to reduce the number of revolutions of the motor to the required number of revolutions and obtain a larger torque.

2.Working principle of Worm Gearbox Worm Gearbox realizes the function of reducing speed and increasing torque through the meshing of the worm wheel and the worm. The worm usually has a spiral thread, and the worm wheel has a corresponding groove to match it. When the worm rotates, the worm wheel moves along the spiral line, thereby achieving the effect of reducing speed and increasing torque.

3.Structural features of Worm Gearbox 1.Large transmission ratio: The worm gearbox has a large transmission ratio, which can achieve a wide transmission ratio range in a limited space and meet the deceleration needs of various scenarios. 2.Compact structure: The structural design of the worm gearbox is compact, occupies a small space, and is easy to install and maintain. Its compact structure enables a large transmission ratio to be achieved in a limited space, meeting the needs of various complex working conditions. ‌3.Smooth transmission and low noise: The transmission process of the worm gearbox is extremely smooth and the noise is very low, which helps to improve the operating stability and durability of the equipment. ‌4.Strong load-bearing capacity: The worm gearbox can withstand significant radial and axial loads, which is very suitable for applications under heavy loads. Its load-bearing capacity is higher than that of the staggered axis helical gear mechanism, and is suitable for occasions requiring high load-bearing capacity. ‌5.Self-locking function: Under certain conditions, the worm gearbox has a self-locking function, that is, when the lead angle of the worm is less than the equivalent friction angle between the meshing gear teeth, the mechanism has self-locking properties and can achieve reverse self-locking, which is suitable for application scenarios that require safety protection. ‌6.Materials and manufacturing processes: The worm gearbox usually uses high-quality materials and exquisite design processes to ensure that the produced worm gearbox has long-term wear resistance, high transmission efficiency and long life.

4.Precautions for the use of Worm Gearbox 1.Choose the appropriate reduction ratio and power: Accurately calculate the load according to actual needs, choose the appropriate reduction ratio and power, and avoid overload or frequent start and stop to cause impact damage to the worm gearbox. 2.Temperature and environmental conditions: Ensure that the working environment temperature of the worm gearbox is within the specified range (-40℃ to +40℃). Appropriate measures such as heating the lubricating oil (below the freezing point) and adding cooling equipment should be taken to maintain normal working conditions. At the same time, avoid overheating caused by long-term continuous work. 3.Installation and commissioning: Before installing the worm gearbox, carefully check whether the various components of the reducer are intact. During installation, ensure that the axis between the reducer and the power source is well aligned to avoid vibration and noise that affect the operating efficiency and life. Before starting, a no-load test run should be carried out, and after confirmation, it should be gradually loaded to normal working conditions. 4.Lubrication and maintenance: Regular inspection and replacement of lubricating oil is one of the key steps to keep the reducer working properly. The oil volume must be kept within the specified range to avoid excessive oil leakage or lack of oil to cause increased wear. In addition, the status of wearing parts such as seals and bearings should be checked and updated and maintained in time to ensure the stability of the overall performance. ‌5.Smooth start and stop operations: During the start or stop process, the operation should be slow to avoid the impact caused by sudden and drastic changes, thereby damaging the structural integrity and stability of the internal components. ‌6.Environmental requirements: Ensure that there is a good ventilation environment near the motor fan, and avoid exposing the reducer to the sun and harsh environment to avoid affecting the heat dissipation effect.

Source:https://plaza.rakuten.co.jp/stovenstepper/diary/202501140000/

[tallman-robotics]

Dual Lead Worm Gear Hollow Rotary Tables

Dual Lead Worm Gear Hollow Rotary Tables are constructed with two leads. One flank of the worm thread and its mating sides of the wheel teeth are manufactured with one lead, and the other flank and its mating wheel teeth to a slightly different lead. Dual Lead Worm Gear Hollow Rotary Tables have higher features by 1 arc minute, Adjustable backlash! ● Grinding gear design, can bear higher moment of inertia and impact force ● High rigidity, high load, output integrated cross roller bearing ● Adopting a dual lead worm structure with adjustable backlash Model Selection code of Dual Lead Worm Gear Hollow Rotary Tables:

Technical Parameters of Dual Lead Worm Gear Hollow Rotary Platforms: Specification TMDL-60 TMDL-85 TMDL-130 TMDL-200 TMDL280 Reduction ratio 30/60/90 10.25/30/60/90 10.25/30/60/90 10.25/30/60/90 30/60/90 Admissible thrust load (Kgs) 50 60 160 250 480 Bearings High rigidity, high load, output integrated cross roller bearing Lifespan (Hours) 20000 positioning accuracy (arc-min)   ≤1′ ≤1′ ≤1′ ≤1′ ≤1′ Rotation platform plane jumping (mm)   ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 Rotation platform radial runout (mm)   ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 Protection class(IP) IP40 IP40 IP40 IP40 IP40 Weight(kgs) 1.0kgs 2.5kgs 5.5kgs 15kgs 45kgs Servo motor/Stepper 42 Servo motor/42 stepper 60 Servo motor/57 stepper 60 Servo motor/57 stepper 80 Servo motor/86 stepper 130 Servo motor Options Driver and Cable Driver and cable provided if Motor provided by Tallman Robotics Limited (Usually, we configure Delta, Inovance ) Face rotating Plate Provided if needed.(Drawing provided by the clients) Sensors Photoelectric sensor, brackets, sensor plates, screws are for options. You are welcome to watch more projects or visit our website to check other series or load down e-catalogues for further technical data.  Youtube: https://www.youtube.com/@tallmanrobotics Facebook: https://www.facebook.com/tallmanrobotics Linkedin: https://www.linkedin.com/in/tallman-robotics Production of Dual Lead Hollow Rotary Tables:  

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[adinathinternationalindia]

Tablet Coater R&D Lab Model

Tablet Coater R&D Model (small coating pan) uses for sugar/film coating onto tablets. All contact parts are made from Stainless Steel 316L, or FDA approved materials for cGMP compliance.

PAN: The Coating Pan is Semi Ellipsoidal size pan with a circular mouth for charging & discharging of tablets, Pan mounted at an inclination of 45 degrees to the horizontal.

DRIVE ASSEMBLY: The tablet coating pan consists of a suitable 3 Phase, 440 V, 1440 RPM TEFC motor with suitable worm reduction gear box and cone pulley arrangement to give three speed output.

[reducerset]

Worm Gear Reducer Accessories

Worm gear reducer can be divided into three basic structure: box, worm gear and worm, bearing and shaft combination. The box is the base of all the accessories in the worm gear reducer. It is an important part to support the fixed shafting parts, ensure the correct relative position of the transmission accessories and support the load on the reducer.

Hangzhou jingyoumei Equipment Co., Ltd. is a China Worm Gear Reducer Accessories Manufacturer and Worm Gear Reducer Accessories wholesaler. Our company specializing in the manufacturing of transmission equipment. The company is located in Hangzhou City and has an experienced R&D and production team. 

[gearboxmanufacturerahmedabad]

Applications of Worm Reduction Gearboxes in the Textile Industry 

In this industry, a high starting torque is considered a necessity for the selection of mechanical transmission components. Thus, a high proportion of gearboxes are best suited to such high loads. It has the majority of applications in the textile industry as it offers constant speeds and torques.  It ensures smooth operation and consistent performance. It is used in various machines as it provides precision, durability, and efficiency.

Some of its applications in the textile industry are as follows:

Spinning machines

During the manufacturing process, it is important to control thread tension and manage the movement of textiles.  This machine helps convert fibers into yarns. This is considered to be a very crucial step in the gearbox manufacturing process. Thus, these machines require precise control over speed and torque. They are built in such a way that they can handle delicate fibers without breakage.

Function of gearboxes:

It helps provide high torque at low speeds, which is very important for spinning operations. It will ensure vibration-free operation and smooth maintenance of good quality. With limited machine space, you can get various compact design fits.

Dyeing machines

 In this step, the fibers are treated with chemicals and dyes in order to get the required design. These finishing machines can help give you your desired finish, color, and texture.  These kinds of machines mainly require variable speed control.

Function of gearboxes:

The gearboxes are very reliable and provide adjustable speed control. You can control it according to your requirements. In some cases, they help handle heavy loads during fabric dipping or drying stages. As this process is surrounded by a chemical-rich environment. Thus, it is recommended to have corrosion-resistant options.

Conveyors

It is used to transfer materials or goods between different points.  Within the manufacturing plant, it helps transfer materials such as fabrics and fibers. Hence, there is a requirement for effective reliable drive systems.

 Function of gearboxes:

The self-locking feature helps prevent the conveyors from back-driving, which helps maintain the load’s position. They also offer quiet operation, which reduces noise pollution in factories. In addition, with consistent torque output, they can handle varying loads.

Printing machines

These machines help add designs and patterns to your fabrics. Thus, they require precise control over the rulers and plates. Only sharp and consistent prints can be achieved.

Function of gearboxes:

The gears are utilized to control the paper feeding and output processes. It helps provide accurate synchronization of roller movements and provides a steady torque. As a result, it prevents any misalignments during printing and offers smooth operation.

Some of the major benefits of these gearboxes are as follows-

It can generate high reduction ratios. As a result, it can have high torque multiplication.

It can be used as a speed reducer.

The reduction ratio is only based on the number of gear teeth. And as a result, they are more compact when compared to other gears.

The gears are made of softer materials. And as a result, it can absorb shock loads.

It has a comparatively low initial cost and minimum maintenance cost which reduces the overall operational expenses.

It is available in various ratios and designs. Hence, you can customize it according to your specific textile machinery need.

Conclusion

Gearboxes are very important in the textile industry, as they offer versatility, efficiency, and reliability. They have many applications, from spinning to printing, and provide the necessary speed and torque control to ensure smooth operation.

[univariotransmission]

Best Worm Gear Reducer Supplier in India

Looking for the Best Worm Gear Reducer Supplier in India? Visit Univario, a trusted name in the industry for high-quality worm gear reducers. With years of expertise, Univario offers durable and reliable solutions for various industrial applications. Their products are designed for optimal performance, ensuring efficiency and longevity. Choose Univario for your gear reducer needs and experience unmatched quality.

[hzpt112]

Understanding Speed Reducer Gearboxes: Key Functions, Types, and Applications

What is a Speed Reducer Gearbox?

A speed reducer gearbox is a mechanical device used to decrease the speed of an input shaft and increase torque in machinery. Essentially, it takes the high-speed power from an input source, such as an electric motor, and reduces its speed to provide more manageable and stable output speeds. This allows for greater control of machinery without compromising its efficiency. By altering the gear ratios, the gearbox is able to adjust the speed, which makes it adaptable to a wide range of applications, from heavy machinery to everyday devices.

How Does a Speed Reducer Gearbox Work?

At the core of a speed reducer gearbox is a set of gears that are responsible for changing the speed and torque of a motor. The basic principle revolves around transferring energy between two gear sets with differing numbers of teeth. The larger gear reduces the speed of the output shaft while the smaller gear increases the speed. As speed decreases, torque increases, which is crucial for applications requiring significant force at lower speeds.

For example, when the motor turns at a high speed, the gears within the speed reducer slow down the rotational motion while multiplying the force (torque). This process enables precise control over mechanical operations and ensures that machinery can function under heavy loads without damaging the motor or the equipment itself.

Types of Speed Reducer Gearboxes

There are several types of speed reducer gearboxes, each designed for specific industrial and mechanical needs:

Helical Gear Reducers

Helical gearboxes feature helical gears arranged at an angle, extruder gearbox which allows for more surface contact between the gear teeth. This results in smoother, quieter operation compared to straight-cut gears. Helical gear reducers are widely used in heavy-duty applications like conveyors, compressors, and turbines.

Worm Gear Reducers

Worm gearboxes consist of a worm (screw-like gear) and a worm wheel (gear with teeth). This design offers high torque reduction and is ideal for applications requiring low-speed and high-torque, such as in elevators, conveyor belts, and heavy machinery. Worm gear reducers also have the advantage of being self-locking, preventing the output shaft from moving when the motor is not running.

Planetary Gear Reducers

In a planetary gearbox, multiple gears (called planets) rotate around a central sun gear. The arrangement provides high torque output in a compact design, making planetary gear reducers suitable for precision applications, such as robotics and automated systems. They offer exceptional efficiency and durability under high load conditions.

Bevel Gear Reducers

Bevel gearboxes use bevel gears, which have teeth that are cut at an angle to the surface of the gear. These gearboxes are typically used in situations where the direction of a shaft’s rotation must be changed, such as in differential systems in vehicles.

Applications of Speed Reducer Gearboxes

Speed reducer gearboxes are used in a wide array of industries and applications due to their ability to provide efficient torque control at reduced speeds. Some of the common applications include:

Industrial Machinery: Gearboxes are essential in machines such as conveyor systems, pumps, compressors, and cranes, where precise speed control is needed for operational efficiency and safety.

Automotive Industry: Gearboxes are used in vehicles to manage engine speed and provide the necessary torque for driving. They are also found in ancillary automotive systems like steering mechanisms and windshield wipers.

Energy Sector: In wind turbines and hydroelectric plants, speed reducers help regulate the speed of rotating machinery to optimize energy generation.

Robotics and Automation: High-precision gearboxes are used in robotics to ensure accurate and smooth movements, critical in automated systems requiring exact positioning and motion control.

[muratecheng]

spur gear manufacturer -Muratech Engineering

Muratech Engineering is a leading manufacturer of high-quality spur gears, offering precision-engineered solutions for various industrial applications. Our gears are designed for durability and optimal performance, ensuring reliable power transmission and efficient operation.

[wormgearbox]

How to Select the Perfect Gearbox for Conveyor Systems

Choosing the right gearbox for your conveyor system is crucial to optimize performance and ensure long-term reliability. Whether it's for heavy industrial use or light material handling, selecting a gearbox tailored to your conveyor's requirements can boost efficiency, reduce downtime, and enhance energy savings. Let’s explore how you can make the best choice.

The Role of a Gearbox in Conveyor Systems

A gearbox plays an essential role in the smooth operation of a conveyor system. It regulates the speed and torque, ensuring that materials are transported at a consistent pace. Without the right gearbox, your conveyor system might experience inefficiencies, increased wear, and potential breakdowns. Gearboxes not only support operational stability but also contribute to energy savings, making them a vital component in any conveyor system.

Key Factors to Consider When Choosing a Gearbox for Conveyor

Several key factors influence the selection of the ideal gearbox for your conveyor system. Let's break them down:

Load Capacity and Torque Requirements

Understanding the load capacity is critical. Different conveyor systems handle various weights, so the gearbox must match the torque requirements of the application. A gearbox with insufficient torque will struggle to move heavy loads, while an overpowered gearbox can waste energy and increase operational costs. Evaluate the maximum load capacity of your conveyor and choose a gearbox that delivers the necessary torque for smooth, consistent operation.

Operating Conditions

Operating conditions such as temperature, humidity, and exposure to chemicals play a significant role in gearbox performance. In environments where extreme temperatures or corrosive substances are present, it's essential to select a gearbox designed to withstand these challenges. Additionally, consider whether your conveyor system will operate indoors or outdoors, as this can impact the durability and longevity of the gearbox.

Speed and Gear Ratio

The speed of the conveyor and the gear ratio of the gearbox are closely linked. A gearbox with the right gear ratio will ensure that the conveyor operates at the correct speed, matching the requirements of the material being transported. Different applications require different conveyor speeds, so it's essential to consider the desired pace of material handling when selecting a gearbox. Balancing speed and efficiency can significantly improve the overall system's performance.

Types of Gearboxes Suitable for Conveyors

There are various types of gearboxes designed for conveyor systems, each with specific advantages. Understanding these types can help you make an informed decision.

Helical Gearbox

A helical gearbox is ideal for conveyors requiring high efficiency and smooth operation. Its angled teeth reduce friction and increase load capacity, making it suitable for continuous applications. Helical gearboxes also operate quietly, which is a benefit in noise-sensitive environments.

Worm Gearbox

Known for their compact design, worm gearboxes offer high torque at low speeds. They are commonly used in conveyors that require precise movement and positioning. While worm gearboxes are less efficient than other types, they provide significant reductions in speed and are suitable for heavy-duty applications.

Bevel Helical Gearbox

Bevel helical gearboxes combine the benefits of helical and bevel gears, offering higher torque and better speed control. They are often used in conveyors with complex layouts, as they allow for angular transmission of power. This makes them versatile and ideal for systems where flexibility is crucial.

Planetary Gearbox

Planetary gearboxes are compact and efficient, providing high torque in a small footprint. They are often used in conveyors that require high precision and durability. The planetary arrangement of gears ensures that power is evenly distributed, making it suitable for high-performance applications.

Importance of Efficiency and Energy Savings

Selecting an energy-efficient gearbox is vital for minimizing operational costs. Gearboxes with higher efficiency ratings reduce energy consumption and improve the overall performance of the conveyor system. In applications where the conveyor runs continuously, even small improvements in efficiency can lead to significant energy savings. Look for gearboxes designed with modern engineering practices that prioritize energy optimization.

Get Expert Guidance on Choosing the Right Gearbox for Your Conveyor Today!

Selecting the perfect gearbox for your conveyor system can be a complex process, but expert guidance can simplify it. Consult with professionals to ensure you make the best choice for your specific application, optimizing both performance and energy savings.

For more information, visit How to Select the Perfect Gearbox for Conveyor Systems

[aeautoevcharger]

AEAUTO: Leading the new trend of electric steering-by-wire for commercial vehicles

At a time when heavy-duty commercial vehicles are undergoing electrification and autonomous driving, innovation in commercial vehicle steering systems is crucial. AEAUTO stands out in the field of commercial vehicle electric steering-by-wire with its superior technology and products.

At present, the development of autonomous driving functions for commercial vehicles has encountered technical difficulties. Foreign products are not sold in China, and the domestic commercial vehicle market has an increasingly strong demand for localization. Traditional and electric hydraulic steering dares to challenge and successfully develop the first generation of commercial vehicle electric wire-controlled steering systems, bringing a new solution to the industry.

Advantages of AEAUTO Electric Steering-by-Wire System

1. System efficiency increased by 30%.

There is no energy loss in the hydraulic link, and the design combines electric and wire control, which perfectly meets the needs of heavy-duty commercial vehicles such as electric vehicles and self-driving heavy trucks.

2. System weight reduced by 35%.

Compared with traditional hydraulic or electric hydraulic steering, this system eliminates five components such as the hydraulic pump and hydraulic steering gear, and steering is completely driven by an electric motor, which is light in weight and small in size.

The total system cost is reduced by 20%. After removing multiple components and amortizing the R&D investment and mold costs, the overall cost of parts is greatly reduced.

AEAUTO electric steering-by-wire system core technology advantages

1. 8000Nm high torque output.

Through a dual-winding motor, high-precision ball screw, and flat secondary enveloping toroidal worm reduction mechanism, as well as a 24V high power density motor and patented reduction mechanism, the 8000Nm high torque output required for heavy-duty commercial vehicles is achieved.

2. High-reliability redundant design.

Using a functional safety-based redundant architecture with dual-winding motors, dual MCUs, and dual control chips for heavy-duty commercial vehicles ensures high reliability and safety of the steering system, meeting the urgent needs of the electric steering system as a functional safety component.

3. The angle control response time does not exceed 50ms.

Based on the in-loop dynamic tracking and feedback control strategy of the power assist value, it adopts a low-inertia permanent magnet synchronous motor, determines the control mode through different sensor signals, and uses the control algorithm to accurately track the target parameters to achieve rapid response of EPS power assist, which is at the international leading level.

Compared with foreign competitors, AEAUTO has better performance in terms of system voltage and angle control response time. Although 48V voltage is designed to output more power, it is not a common standard. AEAUTO also achieves high power output with its unique reduction mechanism without affecting matching and compatibility. In addition, the company's control strategy and algorithm are outstanding, achieving a better angle control response time.

AEAUTO electric steering-by-wire helps heavy-duty trucks become more electrified and autonomous

Our products have undergone a series of rigorous tests, including performance tests, bench tests, and durability tests, and obtained the EU CE certification in June 2021. In terms of customer cases, the electric buses of Karsan in Europe and the products of Otokar, a leading Turkish bus company, both use AEAUTO's electric steer-by-wire system and are sold to many European countries and the United States.

In addition, AEAUTO has also built a heavy-duty commercial vehicle electric steering R&D test platform, which covers software-in-the-loop simulation, testing, calibration, reliability, and durability test benches, and has passed the assessment of Nanjing Engineering Technology Center.

With its advanced technology, excellent product performance, and reliable quality, AEAUTO has demonstrated strong competitiveness in the field of electric steer-by-wire for commercial vehicles and has made positive contributions to promoting the electrification and autonomous driving development of heavy-duty commercial vehicles.