#industrial lubricant

[engineoilcompany]

High-temperature grease, or high-temperature lubricating grease, is a special mix. It stands up to hot conditions and still works like a charm. Standard grease might get weak or vanish at high heat. But this high-temperature stuff stays strong, keeping its texture and ability to slide smoothly.

[stone-cold-groove]

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[minimac-mspl]

Understanding of the BETA factor

What is the Beta Ratio?

The beta ratio refers to the efficiency in which a given filter element removes the particle of a given size. The Beta Ratio is calculated using the ISO multi-pass test standard 16889:1999.

How is it measured?

Get your filter check today, Call +91 7030901266

So, to purchase a filter with a beta ratio of 2-10 is considered poor, it is advised to use filters with at least a Beta factor of 75 and 98.7% effectiveness. High quality, efficient filter assemblies can achieve 200 to 2000 Beta Ratio for given particle size and should be ideal to achieve a low level of contamination.

Also read: https://www.linkedin.com/pulse/you-buying-right-oil-filter-anshuman-agrawal-mlt-1-/

We at Minimac Systems Pvt Ltd. provide services of Total Lubrication Management and Lubrication Consulting that helps you optimize your Lubrication needs. Minimac stands for MINImum MAChinery Maintenance.

[tradersfindb2bportal]

Motor Oil In UAE

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[alienskart]

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[bommagoni]

Industrial Lubricants Market Size, Share, Research, Report 2030

[engineoilcompany]

Time to Use Grease

Grease is crucial for mechanical operations requiring lubrication. It's especially handy when oil isn't enough due to its tendency to flow or be displaced. Grease, a semi-solid lubricant with thickening agents, acts as a sealant, ensuring continuous lubrication for vehicles and machinery. Visit here: https://www.quora.com/When-should-grease-be-used/answer/Rahul-Bhutt

[stone-cold-groove]

Specs for 20-20 eyes. Shell Oil Company ad - 1945.

[winnerslable]

[elgiindonesia]

Industrial Air Compressors | ELGi Indonesia

Elgi Indonesia offers a wide range of industrial air compressors, air accessories and compressed air parts for all verticals of industries.

[grozusa]

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[minimac-mspl]

Best practices for maintenance of FRF in turbine EHC system

What is a Turbine EH System?

Due to high steam pressure & temperature in the vicinity of a steam turbine, as safety compliance, it is a mandate to use Fire Resistant Fluids (FRF) for hydraulic control of the EHC system. A specially designed synthetic fluid called tri-xylenyl phosphate ester demonstrates best fire resistant properties for the application.

Phosphate esters are polar fluids with excellent lubricating properties that can operate under extreme conditions. However, phosphate esters require strict control in order to extend their useful lifespan.

Water and Acids de-grade FRF

Phosphate esters (which are being used as FRF in EHC systems) are manufactured under controlled environment through the esterification of phosphoric acid, where water is a by-product.

Phosphoric Acid + Alcohol → Phosphate Ester + Water

Unfortunately, phosphate esters are highly hygroscopic (tendency to absorb water) in nature and the esterification process is reversible when phosphate esters come in contact with water. This is referred to as hydrolysis. The higher the water content and temperature, the faster the ester will break down by hydrolysis.

Phosphate Ester + Water → Phosphoric Acid or Acid Phosphates + Alcohol

Thereby it is recommended to control the water level, temperature, and acidity in FRF of the EHC systems. If uncontrolled, the acidity accelerates rapidly.

TAN value or Total Acid Number (measured in unit mgKOH/gm) is a parameter to denote acid content accumulation in FRF. A high TAN value degrades the fluid rapidly, decreases its viscosity and resistivity. Thereby causing acid corrosion of sensitive servo-valves and other system components of an EH System.

FRF de-gradation due to particles

Water and acid are not the only contaminants which can degrade the FRF.

Since the dynamic oil film and fine clearances in servo-valves are less than 5 micron, even the finest silt particles and sludge/varnish deposits from fluid degradation can hinder proper operation. Fine particles get trapped in clearances between the valve plunger and housing. This abrasive wear is known as seizing or grinding. This can result in wear rates that are a thousand times greater than anticipated by the valve manufacturer. Therefore, it only makes sense to use very fine filtration (3-5 micron) for maintaining the EHC fluid. For any Technical Consultancy Call - +91 89751 50700

Consequences of FRF de-gradation

Acid, gel and sludge/varnish formation

Valve sticking or blocking

Reduced lubricity and film strength

Corrosion, erosion and abrasion wear

Reduced fluid resistivity

Soot generation (entrained air)

Short fluid life

The result is poor EHC system reliability and reduced turbine availability.

Condition based monitoring of FRF

It is highly recommended to carry out regular fluid analysis of FRF and identify any abnormalities in the trend for further preventive actions. Recommended parameter values for FRF: Parameter unit value Appearance ASTM colour code clear, < 3 Water content ppm 500 Kinematic Viscosity (@40 0C) cSt 41-45 Acidity (TAN) mgKOH/gm < 0.15 Particle contamination code ISO 4406 15/12 Cleanliness code (NAS-1638) NAS 1638 5

To learn more follow https://www.linkedin.com/company/minimacsystemsprivatetlimited

The Minimac® FRF Re-conditioning System comprises 4 major steps, all packaged carefully in 1 single skid.

Solid contamination Super-fine Filtration

Moisture in oil separation by Vacuum Dehydration technology

TAN reduction by Ion Exchange technique

EHC system tank moisture removal by Inert Gas Blanketing technique

Would love to have your feedback, experience, query.. Got any question? Ask away!!