#customized pcb boards

[sqpcbchina]

PCB Manufacturing

PCB manufacturing is a precision process involving designing, etching, and assembling printed circuit boards. We specialize in producing high-quality PCBs tailored to your specifications. Our advanced technology and rigorous quality control ensure reliability and performance. Trust us for efficient and cost-effective PCB manufacturing solutions to meet your electronic needs.

Visit Our Site: https://sqpcb.com/products/pcb-manufacture

[pcbcircuit]

High-Quality PCB Manufacturing: Choosing the Right Materials

At Pcbcircuit, we specialize in high-quality PCB manufacturing, delivering precision-engineered solutions tailored to various industries needs. Our commitment to excellence is reflected in our state-of-the-art technology, stringent quality control processes, and experienced team of professionals. Choose Pcbcircuit for high-quality PCB manufacturing that combines innovation, efficiency, and unmatched quality—empowering your projects to succeed in today’s competitive market.

[altestcorp]

Printed Circuit Board (PCB) design is a meticulous art that requires precise attention to detail. Central to this process is PCB routing, the sophisticated method of connecting electrical components, defining the pathways for signal propagation within the circuit. This critical phase not only determines the efficiency of signal transmission but also holds the key to signal integrity, which is essential for optimal circuit performance. In this article, we’ll explore PCB routing in depth, highlighting its significance, best practices, guidelines, rules, recommendations, and strategies to ensure you achieve superior signal integrity in your designs.

[singhsonia]

Affordable SMD PCB Assembly Services in Hyderabad

Looking for affordable SMD PCB board assembly in Hyderabad?Pcbcircuit offers high-quality, cost-effective solutions tailored to your project needs. With advanced technology and expert technicians, we ensure precise assembly and quick turnaround times. Whether for prototypes or large-scale production. Contact us today for a competitive quote!

[mfgepsilonelectronic]

PCB Designing Company in Gujarat

Innovative PCB solutions in Gujarat! Leading design company, expert in precision layouts for optimal performance. Elevate your electronics with us.Get more info and contact details in India.

[commodorez]

Cactus fascinates me, does it run on code similar to an existing instruction set or is it completely original on that front?

What can you do with it? What's it's storage?

Both the Cactus (the original wooden prototype from years ago) and the new PCB Cactus(es) are essentially derived from a minimal 6502 computer design by Grant Searle for their core logic. Here's what that would look like on a breadboard:

There isn't much to it, it's 32K of RAM, 16K of ROM containing Ohio Scientific's version of Microsoft BASIC, a 6850 ACIA for serial interaction, some logic gates, and of course a 6502 microprocessor (NMOS or CMOS, doesn't matter which). You hook it into a terminal and away you go.

Grant's design in turn can be best described as a distilled, modernized version of the OSI Challenger series of computers. Here's an OSI-400 and a Challenger 4P respectively:

The left one is a replica of the 400 circa 1976, also called the Superboard. It was affordable, endlessly reconfigurable and hackable, but ultimately very limited in capabilities. No BASIC, minimal monitor ROM you talk to over serial, but you could connect it to a bus to augment its features and turn it into a more powerful computer.

Whereas the OSI C4P on the right from about 1979 has more RAM, a video card, keyboard, BASIC built in, serial interface, cassette tape storage, and that's just the standard configuration. There was more room to expand and augment it to your needs inside the chassis (alot changed in 3 years for home computer users).

Grant's minimal 6502 design running OSI BASIC is a good starter project for hobbyists. I learned about the 6502's memory map decoding from his design. I modified and implemented his design on a separate cards that could connect to a larger backplane.

Here are the serial, ROM, RAM, and CPU cards respectively:

Each one is 100% custom, containing many modifications and fixes as I developed the design. However, that's only half of the computer.

I really wanted a 6502 machine with a front panel. People told me "nobody did that", or couldn't think of examples from the 1970s but that seemed really strange to me. Especially since I had evidence to the contrary in the form of the OSI-300:

This one I saw at VCF West back in 2018 illustrates just how limited of a design it is. 128 bytes of RAM, no ROM, no serial -- just you, the CPU, and toggle switches and LEDs to learn the CPU. I was inspired the first time I saw one in 2015 at VCF East, which is probably when this whole project got set in motion.

Later that year I bought a kit for a miniature replica OSI-300 made by Christopher Bachman, and learned really quickly how limited the design philosophy for this particular front panel was. It was a major pain in the ass to use (to be clear, that's by OSI's choice, not any fault of Christopher in his implementation)

So... I designed my own. Took awhile, but that's the core of what the Cactus is: my attempt at experiencing the 1970s homebrew scene by building the computer I would have wanted at the time. Over half of the logic in the Cactus is just to run the front panel's state machine, so you can examine and modify the contents of memory without bothering the 6502. I added in all of the things I liked from more advanced front panels I had encountered, and designed it to my liking.

Here's the original front panel, accompanying logic, and backplane connected to the modern single board computer (SBC) version of the machine:

And here's the new Cactus SBC working with the new front panel PCB, which combines the logic, physical switch mountings, and cabling harnesses into a single printed circuit board.

So, what can you do with it? Pretty much the same things I do already with other contemporary 1970s computers: play around in BASIC, fire up the occasional game, and tinker with it.

I've got no permanent storage designed for the Cactus as yet, it's been one of those "eventually" things. The good news is that a variety of software can be ported to the hardware without too much trouble for an experienced hobbyist. A friend of mine wrote a game called ZNEK in 6502 assembly which runs from a terminal:

Right now, you have to either toggle in machine programs from the front panel from scratch, burn a custom ROM, or connect it to a serial terminal to gain access to its more advanced features:

Here's it booted into OSI BASIC, but I have also added in a modern descendant of Steve Wozniak's WOZMON software for when I need to do lower level debugging.

I've also got a video card now, based on the OSI-440. I have yet to implement a keyboard, or modify BASIC to use the video board instead of the serial connection. Even if I did, screen resolution is pretty limited at 24x24 characters on screen at once. Still, I'm working on that...

Anyway, I hope that answers your question. Check the tags below to see the whole process stretching back to 2017 if you're curious to learn more of the project's history. I'm also happy to answer any more questions you might have about the project.

[wirewitchviolet]

Hell is terms like ASIC, FPGA, and PPU

I haven't been doing any public updates on this for a bit, but I am still working on this bizarre rabbit hole quest of designing my own (probably) 16-bit game console. The controller is maybe done now, on a design level. Like I have parts for everything sourced and a layout for the internal PCB. I don't have a fully tested working prototype yet because I am in the middle of a huge financial crisis and don't have the cash laying around to send out to have boards printed and start rapidly iterating design on the 3D printed bits (housing the scroll wheel is going to be a little tricky). I should really spend my creative energy focusing on software development for a nice little demo ROM (or like, short term projects to earn money I desperately need) but my brain's kinda stuck in circuitry gear so I'm thinking more about what's going into the actual console itself. This may get techie.

So... in the broadest sense, and I think I've mentioned this before, I want to make this a 16-bit system (which is a term with a pretty murky definition), maybe 32-bit? And since I'm going to all this trouble I want to give my project here a little something extra the consoles from that era didn't have. And at the same time, I'd like to be able to act as a bridge for the sort of weirdos who are currently actively making new games for those systems to start working on this, on a level of "if you would do this on this console with this code, here's how you would do it on mine." This makes for a hell of a lot of research on my end, but trust me, it gets worse!

So let's talk about the main strengths of the 2D game consoles everyone knows and loves. Oh and just now while looking for some visual aids maybe I stumbled across this site, which is actually great as a sort of mid-level overview of all this stuff. Short version though-

The SNES (or Super Famicom) does what it does by way of a combination of really going all in on direct memory access, and particularly having a dedicated setup for doing so between scanlines, coupled with a bunch of dedicated graphical modes specialized for different use cases, and you know, that you can switch between partway through drawing a screen. And of course the feature everyone knows and loves where you can have one polygon and do all sorts of fun things with it.

The Genesis (or Megadrive) has an actual proper 16-bit processor instead of this weird upgraded 6502 like the SNES had for a scrapped backwards compatibility plan. It also had this frankly wacky design where they just kinda took the guts out of a Sega Master System and had them off to the side as a segregated system whose only real job is managing the sound chip, one of those good good Yamaha synths with that real distinct sound... oh and they also actually did have a backwards compatibility deal that just kinda used the audio side to emulate an SMS, basically.

The TurboGrafix-16 (or PC Engine) really just kinda went all-in on making its own custom CPU from scratch which...we'll get to that, and otherwise uh... it had some interesting stuff going on sound wise? I feel like the main thing it had going was getting in on CDs early but I'm not messing with optical drives and they're no longer a really great storage option anyway.

Then there's the Neo Geo... where what's going on under the good is just kind of A LOT. I don't have the same handy analysis ready to go on this one, but my understanding is it didn't really go in for a lot of nice streamlining tricks and just kinda powered through. Like it has no separation of background layers and sprites. It's just all sprites. Shove those raw numbers.

So what's the best of all worlds option here? I'd like to go with one of them nice speedy Motorolla processors. The 68000 the Genesis used is no longer manufactured though. The closest still-in-production equivalent would be the 68SEC000 family. Seems like they go for about $15 a pop, have a full 32-bit bus, low voltage, some support clock speeds like... three times what the Genesis did. It's overkill, but should remove any concerns I have about having a way higher resolution than the systems I'm jumping off from. I can also easily throw in some beefy RAM chips where I need.

I was also planning to just directly replicate the Genesis sound setup, weird as it is, but hit the slight hiccup that the Z80 was JUST discontinued, like a month or two ago. Pretty sure someone already has a clone of it, might use that.

Here's where everything comes to a screeching halt though. While the makers of all these systems were making contracts for custom processors to add a couple extra features in that I should be able to work around by just using newer descendant chips that have that built in, there really just is no off the shelf PPU that I'm aware of. EVERYONE back in the day had some custom ASIC (application-specific integrated circuit) chip made to assemble every frame of video before throwing it at the TV. Especially the SNES, with all its modes changing the logic there and the HDMA getting all up in those mode 7 effects. Which are again, something I definitely want to replicate here.

So one option here is... I design and order my own ASIC chips. I can probably just fit the entire system in one even? This however comes with two big problems. It's pricy. Real pricy. Don't think it's really practical if I'm not ordering in bulk and this is a project I assume has a really niche audience. Also, I mean, if I'm custom ordering a chip, I can't really rationalize having stuff I could cram in there for free sitting outside as separate costly chips, and hell, if it's all gonna be in one package I'm no longer making this an educational electronics kit/console, so I may as well just emulate the whole thing on like a raspberry pi for a tenth of the cost or something.

The other option is... I commit to even more work, and find a way to reverse engineer all the functionality I want out with some big array of custom ROMs and placeholder RAM and just kinda have my own multi-chip homebrew co-processors? Still PROBABLY cheaper than the ASIC solution and I guess not really making more research work for myself. It's just going to make for a bigger/more crowded motherboard or something.

Oh and I'm now looking at a 5V processor and making controllers compatible with a 10V system so I need to double check that all the components in those don't really care that much and maybe adjust things.

And then there's also FPGAs (field programmable gate arrays). Even more expensive than an ASIC, but the advantage is it's sort of a chip emulator and you can reflash it with something else. So if you're specifically in the MiSTer scene, I just host a file somewhere and you make the one you already have pretend to be this system. So... good news for those people but I still need to actually build something here.

So... yeah that's where all this stands right now. I admit I'm in way way over my head, but I should get somewhere eventually?

[perlina-hitechcircuits]

PCB Manufacturing-PCB Assembly-Hitech Circuits

Hitech Circuits is a lеаding PCB Manufacturing & PCB Assembly company with more than 20 years experience in the electronics manufacturing industry. We focus on PCB Design, PCB Layout, Circuit board fabrication, Turnkey PCB assembly, and electronic parts sourcing services.

With mature supply chain, talented design team, advanced manufacturing techniques and quality control systems, Hitech is able to provide one-stop electronics manufacturing services and solution for our customers to help them stand out in the marketplace.

We offer a full range of Electronic manufacturing services.

-LED PCB

-Heavy Copper PCB

-Multilayer PCB

-HDI PCB

-Flexible PCB

-Rigid-Flex PCB

-High Speed PCB

-High Frequency PCB

-PCB Reverse Engineering

[circuitwala]

The Benefits of Ordering Printed Circuit Boards Online: A Guide to Choosing the Right PCB Manufacturer

In today's rapidly advancing technological landscape, printed circuit boards (PCBs) play a crucial role in various electronic devices, from smartphones to industrial machinery. As demand for these essential components grows, businesses and hobbyists alike seek efficient and cost-effective solutions for obtaining high-quality PCBs. One of the most convenient methods is to order printed circuit boards online. In this article, we will explore the advantages of ordering PCBs online and provide insights into selecting a reputable PCB manufacturer.

Why Order Printed Circuit Boards Online?

Ordering printed circuit boards online offers several benefits, making it an attractive option for many businesses and individuals:

Convenience: The ability to order PCBs from the comfort of your home or office eliminates the need for in-person visits to manufacturers or suppliers. This convenience saves time and effort, allowing you to focus on your projects or business operations.

Wide Range of Options: Online PCB manufacturers offer a variety of options in terms of materials, layer counts, finishes, and more. This flexibility allows you to customize your PCBs according to your specific requirements and budget.

Cost-Effectiveness: Many online PCB manufacturers provide competitive pricing, especially for bulk orders. Additionally, you can easily compare prices and services from different providers, ensuring you get the best value for your money.

Quick Turnaround Times: Online ordering often comes with expedited production and shipping options, allowing you to receive your PCBs faster. This is particularly beneficial for projects with tight deadlines or when you need quick prototypes.

Access to Advanced Technologies: Many online PCB manufacturers offer advanced technologies such as high-frequency PCBs, flexible PCBs, and more. This access to cutting-edge technology ensures your designs are compatible with the latest industry standards.

Choosing the Right PCB Manufacturer

Selecting the right PCB manufacturer is crucial to ensuring the quality and reliability of your printed circuit boards. Here are some key factors to consider when choosing a PCB manufacturer:

Experience and Reputation: Look for a manufacturer with a solid track record and positive reviews from previous customers. Experienced manufacturers are more likely to produce high-quality PCBs and provide reliable service.

Quality Assurance: Ensure the manufacturer follows strict quality control measures, such as ISO certification and regular testing. High-quality PCBs are essential for the proper functioning and longevity of your electronic devices.

Customer Support: Good customer support is vital, especially if you encounter issues during the ordering process or with the final product. Choose a manufacturer that offers responsive and helpful customer service.

Manufacturing Capabilities: Check the manufacturer’s capabilities, including the types of PCBs they can produce, their layer count capacity, and the materials they use. Make sure they can meet your specific design requirements.

Lead Times and Shipping: Consider the manufacturer’s production lead times and shipping options. Quick turnaround times are crucial for meeting project deadlines, so choose a manufacturer that can deliver within your required timeframe.

Pricing and Payment Terms: While cost is an important factor, it should not be the sole consideration. Ensure the manufacturer offers transparent pricing and flexible payment terms that suit your budget.

Conclusion

Ordering printed circuit boards online is a convenient and cost-effective way to obtain high-quality PCBs for your projects. By choosing a reputable PCB manufacturer, you can ensure the reliability and performance of your electronic devices. Whether you are a business looking to streamline your supply chain or a hobbyist working on a personal project, ordering PCBs online provides a seamless and efficient solution.

For those ready to place a printed circuit board order online, consider the factors outlined above to select the right PCB manufacturer for your needs. With the right partner, you can bring your electronic designs to life with precision and quality.

[sqpcbchina]

Multilayer PCBs offer enhanced functionality by incorporating multiple circuit layers into a single board. These versatile boards enable complex electronic designs, compact layouts, and signal integrity. Our multilayer PCBs are meticulously manufactured, meeting industry standards for various applications, including consumer electronics, telecommunications, and aerospace technology.

Visit: https://sqpcb.com/products_category/multilayer-pcb

[pcbcircuit]

Essential Tips for Efficient Two-Layer PCB Stencil

Please discover essential tips for achieving maximum efficiency with two-layer PCB stencils. From accurate alignment and stencil thickness selection to the right solder paste application techniques, this guide covers everything you need to know for precise, high-quality, two-layer PCB assembly.

[altestcorp]

PCB Fabrication is the foundational process that transforms raw materials into the physical structure of a Printed Circuit Board. It involves several steps that convert a schematic diagram into a tangible board. This process lays down the framework for the electronic components that will be added later.

[kingsignal-1225]

Ultimate Guide to PCB Testing Methods: Ensuring Quality and Reliability in Your Circuits

In the electronics sector, Printed Circuit Boards (PCBs) are the life-lines of virtually all gadgets that are in use in the modern society. From humble home appliances to gigantic industrial equipment, PCBs are the skeletal framework of hardware organization and connection of circuit elements. It is vital to guarantee the quality and dependability of these fundamental parts – thus enters PCB testing methods. It is our hope that this extensive hand will help identify the most suitable test strategies for PCB testing, why these techniques matter, and how to maximize your circuits’ functionality.

Introduction

Firstly, an increase in the capability of different electronic devices leads to higher necessary requirements to the PCBs used in their production. Performing tests on the PCBs is an essential step in the manufacturing process done to confirm that a given board performs as a unit to the expected levels. This guide aims at explaining various techniques of PCB testing with a view of having a better understanding on how to achieve quality and reliability on the circuits.

Why PCB Testing is Crucial

PCB Testing When it comes to the potential defects on PCBs, there are shorts, opens, and some component placements. They can cause device failure, decline in performance level, and sometimes also pose safety issues. Through high-quality testing regimes, it becomes easier to address problems before they reach the customer, and thus manufacturers will have reliable and efficient products. Key reasons for PCB testing include:

Detecting Manufacturing Defects: Solder bridges, missing and placed in wrong position components, all can be detected in the initial stages easily.

Ensuring Functionality: Ensuring that the PCB does what is wanted and needed when it is in use, and under several conditions.

Quality Assurance: Ensuring that the business meets industry standards, and what clients require of them.

Cost Efficiency: Decreasing the likelihood of rework and recall by identifying possible defects before they get to the customer.

Types of PCB Testing Methods

These are the types of PCB Testing Methods:

Visual Inspection

Technique one as also referred to as the VI or visual inspection is the simplest and basic type of testing done on PCBs. The technique entails inspecting the board with naked eyes for some of the common faults including solder bridges, missing parts, and misalignment issues.

Automated Optical Inspection (AOI)

AOI employs cameras and software algorithms to check PCBs for defects and performs the inspections singly. This method of inspection is far more efficient than the manual inspection and simultaneously versatile enough to identify numerous problems.

X-ray Inspection

Some functions which include examination of features of BPCs that could not be easily inspected include solder joints under components through x-ray inspection. It is especially effective in inspecting defects in BGA (Ball Grid Array) and other various packages as well.

In-Circuit Testing (ICT)

ICT entails applying different voltage across the PCB to checks on the electrical characteristics of the needy part and connections. The use of this method is highly recommended for the identification of functional problems and verification of the circuit’s goodness.

Functional Testing (FCT)

Functional testing evaluates the effectiveness of the PCB pointing to the fact that it can be tested when placed in use. This method enables the certification of that the PCB works as expected under actual environment.

Flying Probe Testing

In flying probe testing, the probes are moved around to test the electrical properties of the created PCB. Lower to medium volume production runs can be made easily by using this technique; hence it is advantageous in this regard.

Boundary Scan Testing

Boundary scan testing also called as JTAG testing extends test circuitry into all the components for testing the connections between them. Although, this method is very efficient for identifying connection problems and faults.

Burn-In Testing

Burn-in testing puts the PCB in a state of operational stress for a long time to capture early-life failures. This aspect makes the method reliable for the long term since it is likely to identify problems that may occur when the equipment is in use for a long time.

Detailed Analysis of Each Testing Method works

These are the detailed analysis of each testing method works:

Visual Inspection

Pros:

Simple and low-cost

Determined to be a system for the reporting of noticeable defects as soon as they are observed.

Cons:

Time-consuming for complex boards

Limited to visible defects

Automated Optical Inspection (AOI)

Pros:

Fast and accurate

Is capable of detecting various kinds of defects.

Non-destructive

Cons:

High initial setup cost

May need to have better settings optimized for specific boards.

X-ray Inspection

Pros:

Examines hidden features

Ideal for complex packages

Cons:

Expensive equipment

Requires skilled operators

In-Circuit Testing (ICT)

Pros:

Thorough electrical testing

High fault coverage

Cons:

Requires custom fixtures

Not for all the boards or servers that you wish to build.

Functional Testing (FCT)

Pros:

Ensures real-world performance

Detects system-level issues

Cons:

Time-consuming

The mathematical test object can involve complex arrangements of test configurations.

Flying Probe Testing

Pros:

Flexible and adaptable

Cost-effective for small batches

Cons:

Slower than ICT for big volumes

Applicable only when the board is specially designed

Boundary Scan Testing

Pros:

Interconnections have high fault coverage.

Said; No need to have physical access to the test points

Cons:

Requires boundary scan-enabled components

Complex setup

Burn-In Testing

Pros:

Identifies early-life failures

Ensures long-term reliability

Cons:

Time-consuming and costly

Perhaps stressful to the board

Choosing the Right Testing Method

The choice of the appropriate method of PCB testing can be influenced by several factors such as the level of complexity of the PCB and the numbers of boards to be tested as well as the actual costs of the testing process and other features. Consider the following when choosing a testing method:

Board Complexity: Great board densities or component placement can be a determinant as to whether one needs AOI or X-ray inspection.

Production Volume: Applications that are characterized by high volumes can be easily facilitated by ICT while the low to medium volume applications may require flying probe testing.

Budget: Both manual inspection and AOI are favorable for various production volumes, while X-ray and ICT are more expensive at the beginning.

Specific Requirements: There are two types of the test, namely Functional Test and Burn-In Test that should be made so as to attain the long term reliability in applications that are critical.

Best Practices for PCB Testing

Using the best techniques in testing PCBs increases the quality and reliability of the circuits that you are working on. Here are some key practices to follow:

Early Testing: It is recommended to carry out the tests when the product is still in its design and manufacturing phase so that problems can be noted earlier before they reach a very catastrophic level.

Automate Where Possible: Use method such as automation to reduce the time and improve on the quality of the testing.

Regular Calibration: It is necessary to check if all the testing equipment used for calibration are accurate.

Comprehensive Coverage: This way, you will be able to ensure that there are no defects that are not tested as the best testing approach combines all types of testing methods.

Document Everything: Ensure that you keep records of the tests performed, the results obtained, as well as any measures taken to correct the breaches.

Common Challenges and How to Overcome Them

These are the common challenges and how to overcome them:

False Positives/Negatives

Automated testing methods maybe good some times, they give you the results that are either positive or negative and this will lead to unnecessary rework or more alarming leaving critical defects unfound. In order to avoid this, make sure that testing algorithms and testing equipment are updated and fine-tuned from time to time.

Component Access

Some of the testing techniques involve handling parts of the circuit and with high density board this can be very difficult. Some of the ways in which testbench implementation can be avoided are as follows Boundary scan testing and X-ray inspection.

High Costs

Some form of testing such as X-ray and ICT testing is often very costly. The effectiveness must come with reasonable prices; try to combine some of the mentioned approaches to cover all the aspects without spending too much money.

Future Trends in PCB Testing

About the future, it can be stated that its trends will be in fact linked to the tendencies in technologies and expectations towards ever higher quality and quantity of tested PCBs. Key trends to watch include:

AI and Machine Learning: Using of intelligence algorithms and machine learning in testing algorithms to enhance the efficiency and the minimization of false negative or false positives.

IoT and Smart Manufacturing: Higher testing flexibility and opportunities for the continuous test process supervision.

Advanced Imaging Techniques: The need for better techniques that would enhance the detection of defects within a printed circuit.

Environmental Stress Testing: More focus in the testing of PCBs under different environmental pressures in order to improve on its longevity.

Conclusion

Quality and reliability of packaged circuits have to be maintained to contribute positively in any electronic equipment. This paper seeks to explain the common testing techniques for PCB so that PCB manufacturers are able to test and see if they are free from defects and if they are functional. This ultimate guide will give you a full insight on the available options in PCB testing that will enable you make the best decision that will give you perfect circuits.

The aim is to help you understand how to attain the best quality of PCBs, what methods are worth following, and what trends drive future improvements, thus contributing to the quality of the final electronic products and, consequently, consumer satisfaction.

[amy-hitechpcb]

LED PCB Assembly

What is the LED Circuit Board assembly?

Generally, LED PCB assembly is considered to be a circuit board that has the LED components soldered to it. The LED is soldered to the printed circuit board and features a chip that creates the light as electrically connected. A thermal heat sink and a ceramic base are used to bond the chip. Not all the PCB products can be used in Led industry, as an LED PCB is easy to create a high volume of heat, but making it hard to cool with traditional methods. For this reason, metal core PCB is widely used in LED application because of their enhanced ability to dissipate heat, especially aluminum pcb is often used to fabricate PCB for LED lights.

We’ve had great LED PCB assembly experiences with top LED chips to brand such as Cree, Luxeon, Osram, Nichia, Lumileds, MLS, EVERLIGHT, Samsung, LG, Seoul., etc. PCB LED lights can be incorporated into numerous lighting applications due to their combination of excellent energy efficiency, low cost and maximum design flexibility.

Application of LED PCB Assembly

Hitechpcba serves customers in different industries, providing highly reliable and innovative LED PCBs for various applications:

• Horticulture light LED PCB Assembly

• LED controller PCB Assembly

• Computer LED display and indicators

• LED lights PCB Assembly for medical use

• Automotive LED PCBs Assembly include PCBs for brake lights and headlights

• Street lighting LED PCB Assembly

• Flashlights and camping accessories

• Traffic light PCB Assembly

• Commercial lighting LED PCB Assembly

LED PCB Assembly specification

Number of layers for LED PCB

These layers are made up of aluminum and magnesium, but now have Copper base material  and Ceramic base materials for LED PCB industry, we can meet it.

Aluminum LED PCBs stand out among other PCBs because it has a good insulation characteristic and has a better machinery performance, the cheap cost is one important factor too.

Types of layers for LED PCB Assembly

Normally, the base layer is made using aluminum alloy metal.

This aluminum alloy substrate used in making the base makes it ideal for through-hole technology which transfers and dissipates heat.

A thermal insulation layer is made using some ceramic polymer which has good viscoelasticity characteristics.

It is highly heat resistant and protects the PCB against heat and mechanical stress.

The circuit layer, which is covered by a copper foil which can range from one to ten ounces.

LED Board type- single or in panel

Some boards are shapeless. For this reason, LED PCB panels are used. This reduces time, labor production and testing time.

Some LED PCB Assembly is done on a single board while others are done on panel boards.

LED PCB Assembly Process

Roughly, the PCBA process can be divided into theses phases: soldering paste printing > SMT (surface mounted technology) > reflow soldering > AOI (automated optical inspection)> THT (through-hole technology) > wave soldering > touch-up and cleaning > IC-programming > FCT (functional tests) > aging testing. 

Below we show you the process.

Step1. Summarizing Project Information

Before contacting your supplier, make sure you have all the project information. Suppliers will need info following for quoting LED PCB assembly:

Gerber

BOM

LED PCB specification

Quotation quantity

Once you have gathered these information, you can contact us and request for a quote.

Of course, you can also provide the schematic, LED PCB Assembly pictures and even samples to us. The more details they have, the more accurate the supplier’s quotation will be.

Step2. Discussion and details about custom LED PCB Assembly

Different projects will have different requirements. Remember the special requirements mentioned in step 1? That’s going to be the focus of this session. Equipment and engineering capacity will not be identical between suppliers. Make sure your supplier has the equipment to produce and assemble major components and the corresponding testing capabilities.

For example, some vendors don’t have X-ray testing equipment, which means they can’t check the mount quality of BGA chips. Outsourcing this step will increase risk and cost. That’s what you don’t want.

Also, pay attention to time taken by the supplier to quote. Motherboards often contain hundreds or even thousands of components, and they are supplied by different manufacturers. To ensure the quality of the components, the supplier sourcing team will make multi-inquiries from these manufacturers or authorized suppliers to match customer’s requirement, which usually takes 2-3 business days, and even longer for some scarce chips. Therefore, if your project is complex and the supplier quotes you within few hours, double check with them.

Step3. Sample and feedback

After confirming the PI, the supplier will usually provide pre-production samples for your approval. At the same time, the supplier will also confirm with you the logistics plan of the bulk goods. Make sure they understand your shipping requirements, including details on packaging, customs clearance, taxes, etc.

For us to have a successful LED PCB Assembly process, its functions must be defined. Compliance requirement is defined to reduce the effect when components are selected.

The Bill of Materials is then generated from the information installed on the LED PCB.

All this information is used to assemble components which are identified from MOB to the LED PCB.

After that, the routing of traces is determined to each component, based on the size, shape of the circuit board and location of connectors.

Hitech Circuits is trusted by thousands of electronic engineers on their LED PCB assembly projects, from consumer, led bulb to precisely medical LED light, we can help you from the beginning of design stage; From commercial flood LED to industrial high power LED, from automotive LED to military LED, Venture is the perfect place for your LED PCB assembly requirement.

Hitech Circuits has been participated in hundreds and thousands of LED lighting projects, by providing LED PCB and also LED PCB assembly service.

Our LED PCB assembly had covered both ends of the Lighting Class LED size spectrum, assembling some of the largest (2 meter long boards) and some of the smallest LED Lighting applications which used in Medical Endoscopes.

LED PCB Assembly is very crucial in the current industrial development. Many electrical devises are being innovated and the old once being improved.

LED PCBs are useful due to the fact that they are made using materials that can transfer and dissipate heat. This characteristic increases device durability.

The world is changing with new technology, especially PCB technology that plays an essential role in the application of LED circuits. And the LED industry is taking advantage of this technology and growing faster.

As a full feature PCB solutions provider with more than a decade of experience, we're capable to provide LED PCB fabrication, components procurement and LED PCB assembly all under one roof. We can work with you to develop metal core PCB, aluminum circuit boards customized to your specific applications. We feature competitively priced PCBs made with standard FR-4 material that includes a thermal aluminum clad layer that will efficiently dissipate heat, keep all LED PCB components cool and significantly enhance the performance of your products.

LED pcb board, LED pcb assembly

LED with its advantages of high brightness, high efficiency, low heat, long life, is considered the most development potential in the 21st century lighting. In the market and policy driven by the rapid development of the domestic LED industry blowout has formed a relatively complete industrial chain, including the production of epitaxial wafers, chip preparation, packaging, integration, LED application. In 2010, China's LED industry scale, up from $ 827 billion in 2019 to 220 billion yuan, an annual growth rate of over 70%, higher than the 50% level of growth of the global LED lighting industry output value. Among them, the middle and lower reaches of the most complete industrial chain, accounting for 90% of the overall percentage of the GDP.Chinahas become the world's leading LED manufacturing base and important application market.

To further promote the technological innovation of the LED industry, construction and wide application of independent industry chain, China Electronic Appliance Corporation and industry associations to organize the theme of "Focus on the core energy LED Exhibition will be held November 9-11, 2010  in Shanghai International Expo Center and the 78th China Electronics Fair over the same period will be held will create from raw materials, epitaxial wafers, chip, LED bracket, LED accessories, LED packaging and supporting materials, the LED backlight upstream firm to the upstream and downstream enterprises of the display, lighting, landscaping, decorative lighting, traffic lights, automotive lighting, special lighting, to the equipment, instrumentation, software, finance, consulting and other service enterprises and technological exchanges and market trading platform, help the domestic industry sustained and healthy development, and promote the steady expansion of the LED application market.

In the LED industry chain upstream of the epitaxial wafers and LED chips accounted for 70% of the profits of the whole industry, and technology-intensive, capital-intensive, where the core technology of the LED. Well-known epitaxial wafer and chip production enterprises will be exhibited a number of energy-efficient, low heat, cost-effective LED products, many of whom have excellent products of international advanced level.

LED electronic pcb assembly manufacturing 100% Original LED Chip with one-stop in-house pcba services