#Cow manure treatment equipment

[huanbaojixiesantai]

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[thegranulator]

The existing value of organic fertilizer production line in current environmental governance

 The existing value of organic fertilizer production line in current environmental governance is mainly reflected in the following aspects:

1. Resource recycling: Organic fertilizer equipment converts agricultural waste (such as cow manure, chicken manure, etc.), kitchen waste and garden waste into useful fertilizers, reducing the pollution and accumulation of these wastes to the environment. By converting organic waste into fertilizer, the use of landfills is reduced, thereby reducing the soil and water pollution problems associated with landfills.

2. Soil improvement: Organic fertilizer helps to reduce soil erosion and degradation by increasing soil organic matter, improving soil structure and fertility, and improving soil water holding capacity and permeability. The use of organic fertilizers can reduce the dependence on chemical fertilizers, reduce the problems of soil salinization and acidification caused by the use of chemical fertilizers, and reduce the pollution of water bodies caused by the loss of chemical fertilizers.

3. Energy saving and emission reduction: By converting organic waste into fertilizer, the organic fertilizer production line improves the efficiency of resource utilization and reduces the demand for fossil fuels, thus contributing to energy saving and emission reduction. In the production process of organic fertilizer, a variety of measures have been taken to reduce pollution to the environment, such as waste gas treatment, waste water recycling, etc., to reduce the burden of the production process on the environment.

4. Create economic value: organic fertilizer production lines often drive the development of the local economy, create job opportunities, and promote the formation of related industrial chains. By providing high-quality fertilizers, organic fertilizer production lines can help farmers improve crop yield and quality, thereby increasing farm income.

[zzhuaiqngmachine]

Cattle manure organic fertilizer granulator to reduce environmental pollution methods

Cow manure organic fertilizer granulator has the following methods in reducing environmental pollution:

1. Reduce gas emissions: Modern cattle manure pelleting machines usually use a closed operating system to reduce the release of harmful gases.

2. Reduce solid waste: Through efficient pelletizing technology to convert cow manure into granular fertilizer, reduce the production of solid waste. Dust control systems during the granulation process reduce dust emissions.

3. Optimize the utilization of resources: by controlling the treatment of raw materials and the granulation process, fertilizers with higher nutrient content and stronger effectiveness are produced, reducing the dependence on chemical fertilizers, thus reducing the environmental burden caused by the use of chemical fertilizers. The use of energy-saving organic fertilizer equipment and processes to reduce energy consumption, thereby reducing the environmental impact of organic fertilizer production lines.

4. Control water pollution: By controlling the humidity in the granulation process, avoid excessive liquid discharge and reduce the pollution of water resources. Effective treatment and recycling of potential waste water to prevent its pollution to the environment.

5. Improve the production process: Use high temperature treatment technology (such as high temperature fermentation) to kill pathogens and eggs in cow manure and reduce potential threats to the environment. By optimizing the treatment process and adding the appropriate deodorant, the odor in the fertilizer production process is reduced and the impact on the surrounding environment is reduced.

Through these methods, cow manure organic fertilizer granulator not only improves the production efficiency of fertilizer, but also effectively reduces environmental pollution in the production process and helps achieve sustainable agricultural development.

[organicmachine555]

Cattle manure treatment through a transformation of fertilizer production machines

In rural farms, cow manure used to be a headache for farmers. However, with the continuous progress of agricultural technology, cow manure is gradually transformed from waste to valuable resources, and this transformation process is closely linked to fertilizer production machines.

First, in the process of cow manure treatment, loaders transport mountains of cow manure to the treatment area. Here, the dung dryer comes into play. Like a magic magician, it uses high temperatures to rapidly reduce the moisture content of cow manure, turning it from a wet state to a dry one. This not only reduces the volume of cow manure, but also creates good conditions for subsequent processing.

Then came the crushing equipment. After drying the cow manure into the crushing process, the crushing equipment will be large pieces of cow manure into fine particles. These fine cow manure particles can be better mixed with other fertilizer raw materials to improve the uniformity of fertilizer.

Then there's the fermentation facility. The crushed cow manure is put into the fermentation equipment together with other raw materials such as microbial inoculants. Fermentation equipment provides a suitable environment for the growth and reproduction of microorganisms by precisely controlling conditions such as temperature, humidity and ventilation. Under the action of microorganisms, organic matter in cow manure is gradually decomposed into humus and other nutrients. In this process, the automatic control system of fertilizer production machine ensures the stability and efficiency of the fermentation process.

In short, cow manure treatment is a process that turns waste into wealth, and fertilizer production machines play a crucial role in this process. Their efficient operation and precise control enable cow manure to be effectively processed into high-quality organic fertilizers, bringing new vitality to agricultural production.

[tiancifertilizermachine]

In the production equipment of organic fertilizer and biological organic fertilizer, Compost Turning Machine is the first essential equipment. So, what is the important role of Compost Turning Machine in the production of organic fertilizer? What are the benefits of using Windrow Compost Turning Machine for the production and fermentation of organic fertilizer?

Tipping machine sorting

Stacking machines are divided into two types: the type of stacking machine that can walk on the ground and the trough type stacking machine that works on the fermentation tank.

Application and benefits of ground type pile tilter

The raw materials for the production of organic fertilizer are more extensive, and the more common ones are chicken manure, pig manure, cow manure, sheep manure and other livestock and poultry manure. Such raw materials need to undergo biological fermentation, and then let it reach the standard of harmless treatment, so as to further produce into commercial organic fertilizer.

The specific operation of the pile turning machine:

Determine the fermentation site, the ground fermentation site needs to be open, the site needs to be smooth, so that it can be convenient for large-scale fermentation production.

Under normal circumstances, the water content of raw materials is large, and a certain proportion of dry materials need to be added for water adjustment, such as straw powder, mushroom residue, etc. Take the sheep manure as an example, pile the sheep manure on the ground, sprinkle the fermentation agent for sheep manure compost on the surface of the raw material, according to the size of the water, add the appropriate amount of dry material/auxiliary materials, the general ratio of raw materials: auxiliary materials are 3:1, the width and height of the pile are determined according to the respective pile model number.

Taking the Wheel Type Windrow Compost Turning Machine as an example, the width and length are determined according to the length of the field. Then the pile turning machine itself walks on top of the material pile, evenly turning, stirring and crushing the raw materials, so that the sheep manure and dry materials and bacteria are fully stirred and evenly, the pile turning machine has the crushing function, even if the sheep manure or dry materials and accessories are large, under the action of the pile turning machine, the large materials can be crushed and decomposed to facilitate full fermentation.

After turning the pile, a new flat material pile is formed, and the new pile body is fluffy and loose, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizer. In this state, the overturned reactor can rise to the fermentation high temperature within 24 hours, and the reactor can maintain the high temperature for 2-3 days, and then the reactor can be turned. This state has basically become fat in 7 days. At high temperatures, bacteria, grass seeds, and eggs in sheep dung will be killed, and large molecular proteins will be broken down into small molecular proteins that are conducive to crop absorption. In the process of biological fermentation, it can effectively prevent the production of harmful and odorous gases such as hydrogen sulfide, amine gas and indole in feces, and completely remove the odor in feces.

With the high temperature, turning the pile, the moisture in the raw material will gradually decrease, and the general fermentation cycle is 12-15 days. Can continue the next step of deep processing, screening, crushing, granulation, etc. As long as the early fermentation work is done well, the quality of organic fertilizer will be better, and the late deep processing will be easier to carry out, such as granulation, there will be no problems such as not easy to form balls.

In summary, it can be seen that the role played by the turnover machine in the production and application of organic fertilizer is very critical, and it is crucial to choose the right high-quality and inexpensive Organic Fertilizer Compost Turning Machine.

Stack turning machine compared with other products

Some customers want to save costs, with a forklift instead, in fact, the role of the forklift is far less than a special organic fertilizer turning equipment, and the cost will not be reduced.

Fermented organic fertilizer semi-finished products are brown, dark brown, no odor, there will be a little ammonia smell.

Such organic fertilizer applied to the field, do not worry about will produce soil-borne diseases, will not burn the roots, organic fertilizer in nitrogen, phosphorus and potassium and other nutrients are rich and comprehensive, more easily absorbed by crops, long-term application, will completely improve the soil dry crack, the situation of compaction, so that the soil water retention performance is enhanced, so that crop increase and income, quality is further improved!

[huaqiangmachine]

How to use cow manure organic fertilizer equipment to produce easy to use organic fertilizer

To produce high-quality organic fertilizer using cow manure organic fertilizer equipment, you can follow the following steps:

1. Collect cow manure: First of all, you need to collect fresh cow manure. Cow dung is usually rich in organic matter and nutrient elements, and is one of the important raw materials for making organic fertilizer.

2. Raw material treatment: the collected cow manure is sent to the organic fertilizer production line for processing. Treatment methods can include crushing, mixing, fermentation, etc., to improve the decomposition and degradation rate of organic matter.

3. Fermentation process: Put the treated cow manure into the organic fertilizer equipment for fermentation. Fermentation is the process of converting organic matter from cow manure into nutrients that are more easily absorbed by plants. In the fermentation process, proper control of temperature, humidity and ventilation is conducive to the growth and decomposition of microorganisms.

4. Add auxiliary materials (optional) : Other organic substances can be added to fermented cow manure according to needs, such as straw, fish meal, bacteria, etc., to increase the content of organic matter and improve the nutrient composition of fertilizer.

5. Ripening and screening: After fermentation is complete, the fertilizer needs to be fully matured. When mature, organic fertilizer is usually more stable and no longer has a pungent odor. The fertilizer can then be sifted through a screen to remove undecomposed bulk material and make the fertilizer even in texture.

6. Packaging and storage: Finished organic fertilizers can be packaged and stored as needed. Proper packaging helps to maintain the stability and quality of the fertilizer and extend its expiration date.

Through the above steps, the use of cow manure organic fertilizer equipment can produce high-quality organic fertilizer, providing nutrient-rich, environmentally sustainable options for agricultural production.

[thefertilizermachine]

Cow manure organic fertilizer equipment and our life sympathize

There are several reasons why cow manure organic fertilizer equipment is closely related to our lives:

1. Environmental protection and sustainability: Using cow manure to make organic fertilizer can reduce the use of chemical fertilizers, reduce environmental pollution and soil degradation, and help protect the ecological environment and sustainable agricultural development.

2. Improve the quality of agricultural products: cow manure organic fertilizer is rich in organic matter and microorganisms, which can improve the soil structure and nutrient content, and enhance the quality and taste of agricultural products.

3. Reduce resource waste: Converting cow manure into organic fertilizer can effectively use agricultural waste resources, reduce waste treatment costs, and realize resource recycling.

4. Economic benefits: The production of organic manure equipment and the use of organic fertilizers can promote sustainable agricultural development and increase farmers' income and economic benefits.

5. Social impact: The development of organic fertilizer production lines helps to improve the quality of life of farmers, improve the ecological environment and social development of rural communities.

In summary, cow manure organic fertilizer equipment not only helps to improve agricultural production efficiency and agricultural product quality, but also conducive to environmental protection and social sustainable development, so it is closely related to our lives.

[tcfertilizermachine]

In modern agricultural production, organic fertilizers are increasingly valued for their positive effects on soil and crops. Organic fertilizers can not only provide nutrients for plant growth, but also improve soil structure, promote soil microbial activity, and improve soil fertility and water retention capacity. This paper will introduce several common organic fertilizers, and discuss the related fertilizer granulator equipment.

1. Compost (Compost)

Compost is a kind of organic fertilizer formed by decomposition and fermentation of organic matter such as plant residues and kitchen waste under the action of microorganisms. It contains rich organic matter and a variety of trace elements, which can improve the biological activity and fertility of soil.

2. Green Manure

Green manure is the planting of specific plants, such as legumes, which are turned into the soil during their growth, and the decomposition of plant residues is used to increase soil organic matter and nutrients. Green manure can also improve soil structure and increase soil water retention and permeability.

3. Animal Manure

Animal manure is another common organic fertilizer, such as cow manure, chicken manure, etc. They are rich in nitrogen, phosphorus, potassium and other major nutrients needed for plant growth, as well as providing organic matter needed by soil microorganisms.

4. Biogas Slurry

Biogas residue, a byproduct of biogas fermentation, is rich in organic matter and microorganisms, which can improve soil fertility and soil structure.

In the production process of organic fertilizer, fertilizer granulator equipment plays a crucial role. The following are several types of fertilizer granulator equipment related to organic fertilizer production:

Organic Fertilizer Production Line: This is a production line specially used for the production of organic fertilizer, including multiple links, such as raw material treatment, fermentation, drying, granulation, etc., to ensure the quality and effect of organic fertilizer.

Rotary Drum Granulator: This type of granulator makes organic fertilizer raw materials into pellets through the rotation of the drum and the friction of the material, which is convenient for storage and application.

Disc Granulator: Disc Granulator makes organic fertilizer raw materials into uniform particles by rotating the disk and centrifugal force of the material, improving the application effect of fertilizer.

Fertilizer Granules Compaction Machine: This type of granulator squeezes materials by two rollers rotating in opposite directions to form particles. It is suitable for the production of high-density, high-hardness organic fertilizer particles, which helps to improve the storage and transportation efficiency of fertilizers.

Through these advanced fertilizer granulator equipment, the production efficiency and quality of organic fertilizer can be effectively improved to meet the needs of modern agriculture for efficient and environmentally friendly fertilizers. At the same time, the application of these devices also helps to promote the popularization and application of organic fertilizers and promote the sustainable development of agriculture.

[hqhifertilizermachinesblog]

In modern agricultural production, organic fertilizers are increasingly valued for their positive effects on soil and crops. Organic fertilizers can not only provide nutrients for plant growth, but also improve soil structure, promote soil microbial activity, and improve soil fertility and water retention capacity. This paper will introduce several common organic fertilizers, and discuss the related fertilizer granulator equipment.

1. Compost (Compost)

Compost is a kind of organic fertilizer formed by decomposition and fermentation of organic matter such as plant residues and kitchen waste under the action of microorganisms. It contains rich organic matter and a variety of trace elements, which can improve the biological activity and fertility of soil.

2. Green Manure

Green manure is the planting of specific plants, such as legumes, which are turned into the soil during their growth, and the decomposition of plant residues is used to increase soil organic matter and nutrients. Green manure can also improve soil structure and increase soil water retention and permeability.

3. Animal Manure

Animal manure is another common organic fertilizer, such as cow manure, chicken manure, etc. They are rich in nitrogen, phosphorus, potassium and other major nutrients needed for plant growth, as well as providing organic matter needed by soil microorganisms.

4. Biogas Slurry

Biogas residue, a byproduct of biogas fermentation, is rich in organic matter and microorganisms, which can improve soil fertility and soil structure.

In the production process of organic fertilizer, fertilizer granulator equipment plays a crucial role. The following are several types of fertilizer granulator equipment related to organic fertilizer production:

1. Organic Fertilizer Production Line: This is a production line specially used for the production of organic fertilizer, including multiple links, such as raw material treatment, fermentation, drying, granulation, etc., to ensure the quality and effect of organic fertilizer.

2. Rotary Drum Granulator: This type of granulator makes organic fertilizer raw materials into pellets through the rotation of the drum and the friction of the material, which is convenient for storage and application.

3. Disc Granulator: Disc Granulator makes organic fertilizer raw materials into uniform particles by rotating the disk and centrifugal force of the material, improving the application effect of fertilizer.

4. Fertilizer Granules Compaction Machine: This type of granulator squeezes materials by two rollers rotating in opposite directions to form particles. It is suitable for the production of high-density, high-hardness organic fertilizer particles, which helps to improve the storage and transportation efficiency of fertilizers.

Through these advanced fertilizer granulator equipment, the production efficiency and quality of organic fertilizer can be effectively improved to meet the needs of modern agriculture for efficient and environmentally friendly fertilizers. At the same time, the application of these devices also helps to promote the popularization and application of organic fertilizers and promote the sustainable development of agriculture. 

[xiaoxiaopaya]

How much does it cost to invest in a factory that processes cow manure into organic fertilizer? Invest in a cattle manure processing organic fertilizer plant. The investment amount includes the following aspects: site rental fee, plant construction, purchase of organic fertilizer processing equipment, purchase of manure, workers' wages, water and electricity costs. What is the total amount? Don't worry, let's have a look.

Xinjiang small-scale cattle manure treatment equipment, site rental cattle manure organic fertilizer treatment equipment + plant. According to relevant policies, organic fertilizer factories cannot be built near the city center or residential buildings, so the factory sites are mostly located in industrial parks or rural areas slightly away from the processing raw materials. The general price will not be too high, because most of the land belongs to the three types of industrial land. The rent of more than 600 square meters is about 100,000-150,000 yuan.

The construction area of the cattle manure organic fertilizer processing equipment workshop depends on the annual processing capacity of the organic fertilizer plant. The annual processing capacity of organic fertilizer is between 5,000 tons and 10,000 tons, the total area of plant is about 1,600 square meters, and the speculation amount of plant construction is about 370,000 to more than 500,000 yuan. The total cost of the site rental plus the plant is less than 700,000 yuan.

No matter the raw materials of organic fertilizer processing are chicken manure, cow manure, pig manure, sheep manure, the production line equipment of organic fertilizer processing includes: trough Compost Turning Machine, Half-wet material crusher, mixer, granulator, dryer, cooler, screening machine, packaging machine, etc. Annual output of organic fertilizer 10,000 tons, can choose small organic fertilizer production equipment.

The price of small organic fertilizer equipment ranges from 10,000 to 200,000 yuan. Organic fertilizer processing equipment can be divided into high configuration and low configuration. Two different configurations of organic fertilizer quality is different, according to their own needs to choose. Purchasing raw materials means that there are no raw materials for processing organic fertilizer such as cow manure, cow manure and cow manure, and livestock and poultry manure need to be purchased from farms or farmers for processing. The price of cattle manure is around 300-400/ ton, and 100 pieces of pig manure/ton. The price of cattle manure, chicken manure, sheep manure and other livestock and poultry manure will change every year, and the price will be determined according to the annual market situation. How much depends on how many tons of organic fertilizer you need to process.

If you own a farm, you can save money on the purchase of livestock manure. Workers + water and electricity charges, wages of workers and electricity charges are different in each city, subject to local actual conditions. The above content is the overall analysis of the investment in the construction of cattle manure organic fertilizer plant, for reference only, the actual situation is subject to the local situation.

In recent years, in order to further protect the ecological environment and reduce air pollution, it has been advocated to use cattle manure, chicken manure, pig manure and other livestock manure to make organic fertilizer instead of chemical fertilizer. And for the purchase of organic fertilizer production equipment, the government will have corresponding preferential policies and subsidies. With the support of the policy and subsidy amount, many large farmers and farmers purchased organic fertilizer, which greatly increased the demand for organic fertilizer in the domestic market, thus increasing the purchase rate and demand of organic fertilizer equipment. The establishment of organic fertilizer equipment processing fertilizer plant returns. Especially in the countryside, there is a huge gap in organic fertilizer equipment. If an organic fertilizer processing plant is established in the countryside, livestock manure from farmers' homes can be collected and processed. So, how much does it cost to set up a small-scale organic fertilizer production line for cow manure?

Xinjiang small-scale cattle manure organic fertilizer equipment, annual output of 100,000-200,000 tons of organic fertilizer, equipped with dewatering machine, fermentation and stacking machine,Crusher, screening machine, mixing mixer, granulator, dryer, cooler, screening machine, packaging machine, forklift and other complete equipment.

Organic fertilizer production line has different equipment configuration according to different raw materials, and suitable plans can be made according to the investment budget. The price of organic fertilizer production line with different output is also different. The investment to establish a large organic fertilizer production line is not small, but the return profit is also quite considerable, and the operation can be fully recovered in about two years.

Then we make cow manure organic fertilizer process is as follows: first use dewatering machine to control the water content of cow manure below 85%, and then add straw powder, rice bran, corn flour and other auxiliary materials to control the water content between 50%-70%; Sprinkle with special starter culture for cow dung. After full mixing with a blender, shovel into the ferment tank with a forklift, and fully ferment and decomposition with an organic fertilizer dumper; The conveyor belt between the devices is used to transport the particles to the grinder for crushing and then to the organic fertilizer granulator (Fertilizer Granules Compaction Machine) for granulation. The particles produced have a high water content and are then dried through a dryer before being sent to a cooler to cool the particles and increase their strength. Then it is sent to the roller screen machine to screen out unqualified particles for secondary granulation, and qualified particles are packaged by the packaging machine to obtain finished products.

[tiancimachines]

How can cow manure organic fertilizer equipment be in line with international standards

In order to make cow manure organic fertilizer equipment to be in line with international standards, the following aspects need to be considered:

1. Comply with international standards and certification: Ensure that the design, manufacture and use of cow manure organic fertilizer equipment meet international standards and certification requirements. These standards usually cover the safety of the equipment, the environmental protection, and the standardization of the production process.

2. Advanced technology and innovation: the introduction of advanced organic fertilizer production line production technology and process to improve the efficiency, reliability and environmental friendliness of equipment.

3. Adapt to the agricultural needs of different countries: Taking into account the agricultural characteristics and needs of different countries and regions, organic fertilizer equipment can be customized. This may involve adapting to different types of manure treatment, fertilizer formulations, and production capacity.

4. International marketing and promotion: The promotion of cow manure organic fertilizer equipment in the international market requires effective marketing strategies and publicity activities. Participate in international agricultural exhibitions, showcase product cases and success stories, and establish a network of overseas agents and partners.

5. Continuous technical support and training: Provide comprehensive after-sales service and technical support to ensure that the use and maintenance of equipment in overseas markets can be solved in a timely manner. At the same time, it provides customers with operational training and technical training to help them make full use of the performance and functionality of the equipment.

6. Environmental protection and sustainable development: Emphasize the advantages of environmental protection and sustainable development of cow manure organic fertilizer equipment. The increasing demand for environmentally friendly products and technologies in the international market will help to enhance the market competitiveness of the equipment.

[thegranulator]

Investment in organic fertilizer production lines will become the focus of new entrepreneurship

Investment in organic fertilizer production lines is becoming the focus of new start-ups, mainly because of the following:

1. Market demand growth: Organic agriculture and environmental awareness have promoted the increased demand for organic fertilizers, which provides a broad market prospect for investment in production lines.

2. Resource utilization: The use of agricultural waste (such as chicken manure, cow manure, etc.) to produce organic fertilizer is conducive to resource treatment and environmental protection, in line with the trend of sustainable development.

3. Government support: Many countries and regions provide policy support and financial subsidies for green agriculture and environmental protection projects, reducing investment risks and costs.

4. Technological progress: Advanced production technology and organic fertilizer equipment continue to emerge, making the return on investment of organic fertilizer production lines more attractive and more efficient.

5. Economic benefits: The production of organic fertilizer can create additional income, while reducing waste disposal costs, with good economic benefits.

Therefore, investment in organic fertilizer production lines is not only in line with the trend of environmental protection, but also has obvious market potential and economic benefits.

[xyhuaqiang]

A machine for processing cow manure

On the road of sustainable agricultural development, the importance of organic fertilizer has become increasingly prominent, which can not only improve soil structure, improve crop quality, but also promote the development of agricultural circular economy. In this green revolution, the wheeled strip composting machine, with its efficient and convenient characteristics, has become a key equipment for processing organic waste such as cow manure and quickly transforming it into high-quality organic fertilizer. Today, let's explore the work flow of this crazy and ingenious machine - wheeled strip compost tiller, and briefly introduce the pelletizer granulation process with it, as well as the process flow of the entire fertilizer production line.

Work flow of wheeled strip compost tiller

Raw material preparation: First of all, the collected organic waste such as cow manure is initially treated, such as removing large impurities and adjusting the moisture content to the appropriate range (generally 50%-60%) to ensure the smooth progress of the subsequent fermentation process.

Pile fermentation: the pre-treated organic materials are stacked in the designated area according to a certain proportion and levels to form a strip shape. This process takes into account the needs of the material for air permeability, water retention and microbial activity.

Heap turning operation: At this time, the wheeled strip compost heap turning machine appears. It uses advanced wheel design, can easily shuttle between the strip, through its powerful flipping ability, the material evenly flip, to achieve the inner and outer layer material exchange, increase the oxygen contact area, promote the reproduction and activity of aerobic microorganisms, accelerate the decomposition and decomposition of organic matter process. Once passed by, the original dull pile suddenly revitalized, the temperature rose, the smell reduced, and the fertilizer effect gradually appeared.

Regular monitoring: During the stacking process, the staff needs to regularly monitor the key parameters of the compost such as temperature, humidity, pH value, and timely adjust the stacking frequency and water supplement to ensure the stable fermentation process.

Mature and stable: After a period of continuous stacking and fermentation, organic matter is gradually transformed into a stable, harmless, and nutrient-rich organic fertilizer. At this time, the fertilizer color becomes dark, the texture is loose, there is no odor, and it meets the standard of use.

Fertilizer production line process flow

1. Raw material collection and treatment

Collection: Organic waste such as cow manure, pig manure, chicken manure, and agricultural waste such as crop straw and rice husk are collected from farms and farmland.

Pretreatment: The collected raw materials are broken, decontaminized, and the water content is adjusted to ensure the uniformity and suitability of the raw materials and lay a good foundation for the subsequent fermentation process.

2. Windrow Compost Turning Machine

Pile building: The pre-treated raw materials are stacked in the designated area according to a certain proportion and levels, forming a strip shape, easy to manage and turn the pile.

Fermentation: Under aerobic conditions, through the action of microorganisms, the organic matter in the raw material is gradually decomposed, generating heat and carbon dioxide, while forming beneficial substances such as humus. This process requires control of temperature, humidity and oxygen supply to facilitate the smooth fermentation process.

3. Wheel Type Windrow Compost Turning Machine

Heap turning operation: The Wheel Type Windrow Compost Turning Machine is used to regularly turn the heap during fermentation, increase the oxygen contact area, promote microbial activity and accelerate the decomposition of organic matter. The reactor temperature and humidity can also be adjusted during the reactor turning process to prevent local overheating or excessive humidity resulting in poor fermentation.

4. Pulverize and sift

Crushing: The compost that is fermented and mature is crushed to break the bulk material and improve the efficiency and product quality of the subsequent process.

Screening: The screening equipment removes impurities and materials that are not fully decomposed to ensure the quality of raw materials entering the next process.

5. Mix ingredients

Ingredients: According to the product formula requirements, different types of raw materials are mixed in a certain proportion to meet the nutrient needs of different crops.

Mixing: The mixing machine is used to fully mix the raw materials after dosing to ensure the balanced distribution of product nutrients.

6. Granulation molding (drum granulator and disk granulator)

Rotary Drum Granulator:

Principle: The Rotary Drum Granulator rolls, extrudates and cuts the evenly mixed material in the roller through the granulation knife or granulation plate installed inside the rotating drum to form granular products.

Features: High production efficiency, regular particle shape, suitable for large-scale production.

Disc Granulator:

Principle: The Disc Granulator uses a rotating disc to throw the material to the edge and form a material layer, and the material gradually bonds into particles during the rolling and collision process on the edge of the disc.

Features: Simple operation, easy to control particle size and shape, suitable for small batch production and experimental research.

7. Dry and cool

Drying: The fertilizer after granulation is sent into the drying equipment, and the excess water in the particles is removed by hot air or natural wind to improve the stability and storage of the product.

Cooling: After drying, the fertilizer has a high temperature and needs to be cooled to prevent clumping and deterioration, while facilitating subsequent packaging and transportation.

8. Screening and grading

The fertilizer particles after drying and cooling are graded by the screening equipment, and the unqualified large particles and small particles are removed to ensure the uniformity of product quality.

9. Packing and warehousing

The qualified fertilizer particles after screening and grading are measured, packaged, and labeled with product name, nutrient content, production date and other information.

The packaged fertilizer products are stored in the warehouse, awaiting sale or transportation to the field for use.

Through this complete fertilizer production line process, it not only realizes the resource utilization of agricultural waste, but also provides the society with a large number of environmentally friendly and efficient organic fertilizers, which promotes the green transformation and sustainable development of agriculture.

[zzhuaiqngmachine]

Operation skills of cow manure organic fertilizer production line

In the operation of cow manure organic fertilizer production line, you need to pay attention to the following skills:

1. Raw material treatment: The cow manure is preliminarily treated, including particle crushing, impurity removal and water content adjustment. Ensure the uniformity of raw materials and appropriate moisture content, which is conducive to subsequent fermentation treatment.

2. Fermentation and composting: Pile the processed cow manure into the fermentation and composting equipment, pay attention to control the height and ventilation of the composting, and avoid the situation of hypoxia or uneven heating during the fermentation process.

3. Fermentation management: Regularly turn over and ventilate the fermentation pile to promote oxygen supply and heat release in the fermentation process, and accelerate the degradation and maturation of organic materials.

4. Adjust the ratio: According to the nutrient content of cow manure and the needs of crops, reasonably adjust the ratio and formula of organic fertilizer to improve the nutritional value and fertilization effect of organic fertilizer.

5. Drying treatment: the fermentation of mature organic fertilizer is dried to reduce the moisture content and improve the quality and shelf life of organic fertilizer.

6. Packaging and storage: Package and store dried organic fertilizers, pay attention to moisture and sun protection, and ensure the quality and long-term preservation of organic fertilizers.

7. Equipment maintenance: clean and maintain the organic fertilizer equipment regularly to maintain the normal operation of the equipment and extend the service life of the equipment. The above are some of the skills that need to be paid attention to when operating cow manure organic fertilizer production line. Comprehensive consideration of raw material treatment, fermentation management, drying treatment and equipment maintenance can improve the production efficiency and quality of organic fertilizer.

[krishnayangaurakshala]

Krishnayan Gauraksha: Holistic Care for Desi Cows and Community Welfare

Krishnayan Gauraksha stands as a beacon of compassion and sustainability, dedicated to the protection and well-being of over 21,000 stray and destitute Desi Indian cows, bulls, and their progenies. Nestled in a sprawling gaushala, our mission encompasses a comprehensive range of activities aimed at nurturing these sacred animals and fostering community welfare.

Protection and Shelter

Our commitment to cow protection is unwavering. Partnering with police, government agencies, NGOs, and farmers, we rescue and provide sanctuary to thousands of gauvansh. Our facilities include expansive shelters equipped with large shades, ensuring a comfortable living environment. With continuous efforts to build new cow sheds, we accommodate the ever-increasing number of rescued cows, providing them with a safe and dignified space to thrive.

Nourishment and Fodder Management

Feeding our gauvansh a nutritious diet is paramount. We maintain an enormous dry fodder storage, capable of holding approximately 40 lakh kg of husk, ensuring a year-round supply. Our feeding regimen includes a balanced mix of dry fodder, green fodder, grains, mustard cake, and jaggery, meticulously prepared and served to meet the dietary needs of each cow.

Medical Care

Our in-house medical facility is staffed with doctors available 24/7, offering comprehensive care, from routine check-ups to emergency treatments. We stock essential medicines and vaccinations to address various health concerns, ensuring prompt and effective medical assistance for our beloved gauvansh.

Free Milk Distribution

We produce a small quantity of milk, which is freely distributed to saints, gausewaks, ashrams, and charitable hospitals in Haridwar and Rishikesh. This initiative supports the nutritional needs of individuals and organizations dedicated to spiritual and charitable pursuits, fostering a spirit of sharing and compassion within our community.

Vocational Training and Organic Farming

Our vocational training programs educate farmers on the importance of desi cows and bulls, promoting the manufacture of products like dhoop, phenyl, and cosmetics, alongside organic farming practices. By cultivating various types of green fodder, we ensure a consistent supply for our cows, promoting sustainable agricultural practices.

Renewable Energy and Sustainability

Krishnayan Gauraksha champions renewable energy through the installation of Gobar Gas Plants and solar power systems. These initiatives reduce our carbon footprint and serve as a model for sustainable practices. Our BIO CNG plant, converting 25,000 kg of cow dung daily into CNG gas and manure, further underscores our commitment to sustainability.

Community Support and Calamity Relief

In times of disaster, our gaushala extends its support to affected communities. During the MP and Uttarakhand floods, we provided food, shelter, and medical aid. Amid the COVID-19 pandemic, we distributed food to thousands of affected families and ran food camps during lockdowns. Our regular food distribution efforts reach remote regions, ensuring continuous support to those in need.

Spiritual and Cultural Activities

Our gaushala hosts a magnificent yagya mandap on the banks of Ma Ganga, where accomplished Vedic Brahmins perform sacred rituals for the welfare of people. This spiritual sanctuary upholds ancient traditions, fostering a deep connection with spirituality and cultural heritage.

Healthcare and Wellness

Through our hospital, D S Global Heart Care, we provide accessible medical services at minimal or no cost to the needy in Uttarakhand. Additionally, our Yoga Centre in collaboration with Jhanvi Yoga Dhyan Sevashram Trust offers yoga, meditation, and Ayurvedic treatments, promoting holistic well-being and self-discovery.

Conclusion

Krishnayan Gauraksha exemplifies a holistic approach to animal welfare and community service. Our comprehensive initiatives, from cow protection and nourishment to vocational training and renewable energy, reflect our dedication to creating a sustainable and compassionate society. By fostering a deep connection with our cultural heritage and promoting environmental sustainability, we aim to inspire others to join us in this noble endeavor.

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Building a perfect Organic Fertilizer Production Line is an effective way to realize the rapid decomposition and high-quality transformation of cattle manure. The production line integrates raw material pretreatment, mixing ratio, high temperature fermentation, granulation molding, drying and cooling, screening and packaging and other links, forming a closed-loop circular economy system. In this system, cow manure is scientifically proportionally mixed with carbon-rich organic materials such as straw, leaves, and vegetable residues to create optimal conditions for microbial activity by precisely controlling the C/N ratio.

As one of the core equipment in the organic fertilizer production line, the Fertilizer Granules Compaction Machine has a unique double-roll extrusion technology that can uniformly squeeze the mixed compost materials into granules. This process not only improves the appearance quality and market value of the product, but also promotes the further activity of internal microorganisms and accelerates the decomposition and stabilization process of organic matter. Through the Fertilizer Granules Compaction Machine treatment of organic fertilizer particles, uniform size, moderate density, easy to store, transport and use.

Composting  Composting is an effective way to decompose cow dung rapidly. Create a compost pile in a well-ventilated area. Mix the cow dung with other organic materials like straw, leaves, or vegetable scraps. Turn the pile regularly to aerate it and maintain moisture levels. The composting process generates heat, which speeds up decomposition.

Balancing carbon-to-nitrogen ratio Cow dung is rich in nitrogen but lacks carbon. To facilitate faster decomposition, balance the carbon-to-nitrogen ratio in the compost pile. Add carbon-rich materials like dried leaves, sawdust, or shredded newspaper to create a balanced environment for microbial activity.

Moisture management Microorganisms responsible for decomposition require moisture to thrive. Ensure that the compost pile remains moist but not overly saturated. If the pile is too dry, add water periodically. Conversely, if it becomes too wet, mix in dry materials to improve drainage.

Temperature optimization  Decomposition occurs more rapidly at higher temperatures. Aim to maintain the compost pile between 49°C to 71°C to encourage microbial activity. Insulating the pile with a layer of straw or covering it with a tarp can help retain heat.

Turning the pile Regularly turning the compost pile helps aerate it, providing oxygen to the microorganisms. Use a  Compost Turning Machine to mix the materials thoroughly. Turning the pile every few days or weeks, depending on its size, will help speed up the decomposition process.

In the stage of compost fermentation, the Windrow Compost Turning Machine plays an irreplaceable role. It can go deep into the inside of the reactor body and carry out all-round and uniform turning of the mixture of cow manure and organic materials, which effectively solves the problems of low efficiency and high labor intensity of traditional manual turning. Regular churning not only promotes the aeration inside the pile, providing sufficient oxygen for microorganisms, but also ensures the uniform distribution and stable increase of compost temperature. In the suitable temperature range (49°C to 71°C), the microbial activity was stimulated to the maximum, thus accelerating the decomposition process of cow manure.

Adding compost activators  Compost activators contain beneficial microorganisms that accelerate decomposition. You can find these products at garden centers or online. Follow the instructions on the package to determine the appropriate amount to add to your compost pile.