#Disc Granulator

[fertilizermachines]

Extrusion Granulator: Efficient and Eco-Friendly Solution for Fertilizer and Feed Production

[huaqiangmachine]

Organic fertilizer granulator for material moisture requirements

In the production of organic fertilizer, what is the moisture requirement of the material for organic fertilizer granulation? This problem is a lot of organic fertilizer production line industry friends concerned about the topic. Too much or too little water won't do the trick.

Material moisture requirements:

In the production process of organic fertilizer granulator, the material is required to have a certain viscosity. Some raw materials are loose after fermentation and not easy to granulate. Some water or adhesive should be added to increase the viscosity of the material. The water content is about 45%. The organic fertilizer disc granulator and rotary drum granulator adopt wet granulation. Water or adhesive is added in the process of granulation to ensure smooth granulation of materials. New type organic fertilizer granulator using wet granulation, fermentation materials can be directly granulated, without other operations. Double roller press granulator is produced by non - dry normal temperature process, suitable for granulating materials with low viscosity. If the water content of the material is too high, you can add some relatively dry material to neutralize the low water content. If the water content is too low, appropriate amount of water can be added to facilitate granulation.

Moisture requirements of materials:

High water content materials to add some dry plants, such as wood chips, humic acid, straw and other materials, can absorb water, increase the specific gravity, increase nutrients. New organic fertilizer pelletizing machine is with the development of agriculture, the improvement of technology, the diversification of demand and continuous improvement of organic fertilizer pelletizing equipment. The new organic fertilizer wet granulator can realize the selection of material size. All kinds of materials after fermentation as long as through the organic fertilizer granulator can break the traditional process and barriers, there is no need to stop the material before granulation. Disposal crushing can achieve indirect discharge and direct granulation, so as to achieve the effect of granulation.

[thegranulator]

Disc granulator drying section operation skills

The operation skills of the disc granulator in the drying section are crucial to ensure the production efficiency and product quality of the organic fertilizer production line. Here are some key tips:

1. Uniform feeding: Ensure that the material is evenly added to the disk granulator to avoid uneven drying and inconsistent granulation effect caused by uneven feeding.

2. Regular inspection and cleaning: regularly check the nozzles and pipes in the drying section to ensure no blockage and keep them clean to ensure drying efficiency.

3. Lubrication maintenance: Regularly lubricate key parts of the bearing and reducer of the disk pelletizer to reduce wear and extend the life of the equipment.

4. Check the fastening and wear of the equipment: check the fasteners and wear of the equipment regularly, and adjust or replace the damaged or severely worn parts in time.

5. Intermittent operation treatment: For the intermittent operation of the disk granulator, it is necessary to find out the specific reasons, such as bearing damage, disk weight loss, motor voltage anomaly, and timely maintenance.

6. Safe operation: Before operation, you must be familiar with the equipment structure and operating procedures, and wear appropriate protective equipment to ensure safe operation.

7. Shutdown maintenance: Perform necessary maintenance and maintenance when the equipment is shut down, such as cleaning, lubrication, inspection and replacement of parts, etc., to ensure that the equipment is in the best condition when the next start up.

Through the above operation skills, the work efficiency and product quality of the drying section of the disk granulator can be effectively improved, and the failure rate and maintenance cost of the equipment can be reduced.

[zzhuaiqngmachine]

How often does the daily maintenance of the disc granulator need to be carried out

The daily maintenance cycle of the disc granulator is usually recommended to be carried out once per shift, which can ensure that the organic fertilizer equipment is always in good working condition. Here are some specific maintenance steps and suggestions:

1. Daily inspection: Before the start of each shift, the main components of the disc granulator, including bearings, gears, belts, disc bodies, etc., should be checked to see if there is loosening or wear, and timely adjustment or replacement.

2. Lubrication: Regularly fill the moving parts of the granulator with lubricating oil to reduce friction and wear. Lubricant selection and filling frequency should be based on the equipment manufacturer's recommendation.

3. Cleaning: After each use, the surface and internal parts of the machine should be cleaned, especially where it is easy to block, to prevent material accumulation from affecting the performance of the equipment.

4. Fastening: Check all fasteners to ensure that they are not loose. Loose fasteners may lead to unstable operation of the equipment and even accidents.

5. Wear check: Regularly check the wear of wearing parts, such as liner, scraper, etc., and replace according to the wear condition.

6. Safety check: Check the safety of the equipment, including protective devices, emergency stop buttons, etc., to ensure timely response in emergency situations.

7. Regular maintenance: According to the manufacturer's recommendations, regular maintenance, such as replacing bearings, checking electrical systems, etc.

8. Record maintenance: After maintenance and maintenance, the maintenance date and content should be recorded in order to track the maintenance history of the equipment and plan future maintenance.

By following these maintenance recommendations, you can ensure the long-term stable operation of the disc granulator, reduce the occurrence of failures, and improve production efficiency.

[thefertilizermachine]

The unique advantages of organic fertilizer equipment disc granulator

Disc granulator has unique advantages in the organic fertilizer production line, the following are some key points:

1. High granulation rate: The disc granulator adopts the overall arc structure, and the granulation rate can reach more than 93%.

2. Easy operation: the granulation plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reducing labor intensity and improving labor efficiency.

3. Strong durability: the reducer and motor are driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment.

4. Stable structure: The bottom of the granulation plate is strengthened by a number of radiation steel plates, which is durable and never deformed.

5. Reasonable design: thickened, weighted, solid base design, does not need anchor bolts fixed, stable operation.

6. Strong adaptability: disc granulator is suitable for granulation of various materials, such as pulverized coal, cement, clinker, fertilizer and so on.

7. Environmental protection and energy saving: small power and reliable operation, no three wastes emissions, stable operation, easy maintenance, reasonable process layout, advanced technology, low production cost.

8. Wide adaptability of raw materials: can be used for compound fertilizer, medicine, chemical, feed, coal, metallurgy and other raw materials granulation, and can produce various concentrations, various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

9. Advanced technology: Especially rare earth, ammonium carbide, ammonium sulfate compound fertilizer granulation, is a national environmental protection applicable technology promotion project.

These advantages make the disc granulator an indispensable organic fertilizer equipment, helping to improve production efficiency and product quality, while reducing production costs and environmental impact.

[xiaoxiaopaya]

In agricultural production, the fermentation process of organic fertilizer plays a crucial role, which is not only related to the quality of fertilizer, but also directly affects the improvement effect of soil. Today, we will discuss the positive effect of organic fertilizer fermentation process on soil improvement, and introduce relevant keywords in this process.

First of all, in the process of organic fertilizer fermentation, the decomposition of microorganisms converts the organic matter in the raw material into humus, which requires the help of Windrow Compost Turning Machine and other equipment to turn the pile to ensure uniform fermentation. After fermentation, organic fertilizer is rich in organic matter and microbial flora, which can significantly improve the soil aggregate structure, improve the soil permeability and water retention ability.

Secondly, the fermentation process of organic fertilizer can also effectively reduce pathogens and pests in the soil. The high temperatures generated during the fermentation process can kill most pests, thus reducing the occurrence of soil diseases and pests. At the same time, the beneficial microorganisms rich in the fermented organic fertilizer can also compete with pathogenic bacteria for nutrition and space, further inhibiting their growth.

The Fertilizer Granulating Production Line also plays an important role in the production of organic fertilizers. By means of equipment such as Disc Granulator or Rotary Drum Granulator, the fermented organic fertilizer is granulated for easy storage, transportation, and use. This not only improves the utilization rate of fertilizer, but also facilitates the fertilization operation of farmer friends.

Finally, the fermentation process of organic fertilizer can also promote the recycling of soil nutrients. Various nutrients produced during the fermentation process, such as nitrogen (N), phosphorus (P), potassium (K), etc., are necessary for plant growth. Through the application of organic fertilizers, these nutrients are returned to the soil to provide a continuous supply of nutrients for crops. At the same time, the organic matter in the organic fertilizer can also combine with the inorganic nutrients in the soil to form a more stable nutrient form and reduce the loss and waste of nutrients.

In summary, the fermentation process of organic fertilizer has a significant positive effect on soil improvement. Through scientific fermentation process and advanced production equipment, we can produce high-quality organic fertilizer, which provides strong support for agricultural production.

[xyhuaqiang]

In modern agriculture, large-scale composting production has become an important means to improve soil fertility and promote sustainable agricultural development. In this green revolution, the compost turning machine has become an indispensable equipment in the compost fermentation process with its unique advantages. So, why do we use a flip machine for large-scale composting? Let's unravel the mystery of it.

First, the Turning Machine, especially the Windrow Compost Turning Machine, ensures an even distribution of oxygen during the composting process through its powerful turning capacity. In large-scale composting production, the volume of the material pile is huge, and if the lack of effective turning, the internal anaerobic environment is easy to form, affecting the microbial activity and reducing the fermentation efficiency.

The use of flipping machine not only solves this problem, but also promotes the uniform propagation of microorganisms, accelerates the decomposition and transformation of organic matter, and lays a solid foundation for the production of high-quality organic fertilizer. Naturally, this is closely related to the Organic Fertilizer Production Line, because high-quality compost is a prerequisite for subsequent granulation, screening and other processes.

Secondly, the turning machine also helps to regulate the humidity and temperature of the compost. In the early stage of compost fermentation, the material humidity is high and the temperature rises rapidly. Regular operation of the tilting machine can effectively reduce the temperature of the pile, prevent excessive evaporation of water, and maintain a suitable fermentation environment. With the deepening of the fermentation process, the tilting machine can also mix the partially decomposed material in the outer layer with the insufficiently fermented material inside to further improve the uniformity of fermentation. This process, echoing the working principle of the Disc Granulator or Rotary Drum Granulator in the Fertilizer Granulating Production Line, both emphasize the importance of material uniformity to the quality of the finished product.

Moreover, the use of the turning machine has greatly improved the efficiency and automation level of composting production. Compared with the traditional manual turning method, the turning machine not only saves the labor cost, but also reduces the influence of human factors on the quality of compost. Especially when dealing with a large amount of organic waste, such as urban sludge, agricultural straw, etc., the application of the rollover machine is indispensable. It not only speeds up the conversion of waste to Fertilizer, but also provides a reliable guarantee for the production of Organic-Inorganic Fertilizer Compound Fertilizer.

Finally, it is worth noting that the selection and operation of the rollover machine also need to be adjusted according to the characteristics of the compost raw materials, production scale and expected objectives. Whether it is a bar type, wheel type or large wheel disk overturning machine, it has its applicable scenes and advantages. The correct selection and rational use of turning machine will bring greater economic and ecological benefits for large-scale composting production.

In summary, the use of large-scale composting machine is not only an inevitable choice to improve fermentation efficiency and ensure fertilizer quality, but also an important measure to promote the green transformation of agriculture and achieve sustainable development. In the future development of agriculture, the turning machine will continue to play its irreplaceable role, leading the composting production to a more efficient and environmentally friendly new chapter.

[tiancifertilizermachine]

In modern agriculture, animal manure, as a rich organic resource, can be transformed into efficient bio-organic fertilizer after scientific fermentation treatment. This paper will discuss an innovative bio-organic fertilizer fermentation process based on livestock and poultry manure, and incorporate the knowledge of relevant fertilizer production lines in the process.

First of all, the collection and treatment of livestock and poultry manure is the first step in the fermentation process. By means of equipment such as Windrow Compost Turning Machine, the manure is evenly stacked and turned regularly to ensure oxygen supply and temperature control during the fermentation process. This step not only helps to kill pathogenic bacteria and parasite eggs, but also promotes the decomposition of microorganisms, laying the foundation for the subsequent fermentation process.

During fermentation, microbes convert the organic matter in the manure into humus while releasing heat. This process requires precise control of fermentation conditions such as temperature, humidity and ventilation to ensure the quality and stability of the fermentation products. After fermentation, the resulting bio-organic fertilizer is rich in organic matter, microbial flora and various nutrient elements required by plants.

Next, in order to improve the utilization and convenience of bio-organic Fertilizer, it can be sent to the Organic Fertilizer Production Line for further processing.

By means of equipment such as Disc Granulator or Rotary Drum Granulator, the fermented organic fertilizer is granulated for easy storage, transportation, and use. This step not only improves the physical properties of the fertilizer, but also makes it more in line with market demands.

In addition, in the production process of bio-organic Fertilizer, an appropriate amount of inorganic nutrients such as nitrogen (N), phosphorus (P) and potassium (K) can be added according to the needs of crops to make Organic-Inorganic Fertilizer Compound Fertilizer. This fertilizer combines the advantages of organic and inorganic fertilizers to provide rich organic matter while quickly replenishing the nutrients needed by crops.

In summary, the fermentation process of bio-organic fertilizer based on livestock and poultry manure is a technology with broad application prospects. Through the scientific fermentation process and advanced production equipment, we can convert livestock and poultry manure into efficient and environmentally friendly organic fertilizer, contributing to the sustainable development of modern agriculture.

[hqhifertilizermachinesblog]

Fertilizer is the “food” for crop growth, and nitrogen, phosphorus and potassium particle fertilizer production line is one of the key technologies to improve crop yield in modern agriculture. With the development of science and technology, the technology of fertilizer production line is also constantly innovating to meet the pursuit of modern agriculture for high efficiency, environmental protection and sustainability.

Innovation of fertilizer production line

The NPK Fertilizer Production Line is an integral part of modern agriculture. Such production lines usually include raw material preparation, mixing, granulation, drying, cooling, screening, coating and packaging. Through equipment such as Fertilizer Granules Compaction Machine and Flat-Die Pellet Machine, raw materials such as nitrogen, phosphorus and potassium can be made into pellets to improve the utilization rate of fertilizer and the absorption efficiency of crops.

The rise of organic fertilizer production lines

Organic Fertilizer Production Line represents another trend in fertilizer production – organic and sustainable. This line usually includes a Windrow Compost Turning Machine and a Compost Crusher, which is used to process organic matter such as agricultural waste, livestock and poultry manure, and convert it into organic fertilizer. Organic fertilizers can not only provide nutrients needed by crops, but also improve the soil structure and improve the soil’s ability to retain water and fertilizer.

Diversification of fertilizer granulator

Fertilizer granulator series is the key equipment in fertilizer production line. Equipment such as Rotary Drum Granulator and Disc Granulator can produce uniform particles from fertilizer raw materials, improving fertilizer dispersity and application effectiveness. The design of these granulators is constantly innovative to adapt to different raw materials and production needs, improving the efficiency and quality of granulation.

The perfection of supporting equipment

Fertilizer mixers (such as Horizontal Ribbon Mixer and Double Shafts Paddles Mixer) also play an important role in the fertilizer production line. They ensure a uniform mixture of raw materials and provide the basis for subsequent granulation processes. In addition, fertilizer Screening machines, such as Rotary Screening machines and Vibration screening machines, separate the finished product from the returned material to ensure the uniformity and quality of the fertilizer.

Conclusion

The innovation and development of nitrogen, phosphorus and potassium particle fertilizer production lines and organic fertilizer production lines not only improve the yield and quality of crops, but also provide strong support for the sustainable development of agriculture. With the continuous advancement of technology, future fertilizer production lines will be more efficient, environmentally friendly and better serve the needs of modern agriculture.

[tcfertilizermachine]

In the green revolution of modern agriculture, organic fertilizers are valued for their sustainability and positive effects on soil health. However, the quality control of organic fertilizers is a complex process that requires precise management and advanced technology. This article will take you through the key steps and best practices in organic fertilizer production.

1. Organic fertilizer production line: Ensure quality from the source

In the Production of Organic Fertilizer, Organic Fertilizer Production Line is the core of the entire production process. It's like cooking a good dish, the freshness and quality of the ingredients are the keys to success. The production line begins with the screening of raw materials and goes through a series of steps such as fermentation, crushing and granulation, each of which has a decisive impact on the quality of the final product.

2. Fertilizer granulator series: Shape perfect particles

In the production of organic fertilizers, Fertilizer Granules Compaction Machine, Flat-Die Pellet Machine, Rotary Drum Granulator, Disc Granulator plays a crucial role. They are like tools in the hands of sculptors, shaping raw materials into perfect particles. These granulators not only improve the physical stability of the fertilizer, but also contribute to the uniform distribution and effective absorption of the fertilizer.

3. Windrow Compost Turning Machine: Improve fermentation efficiency

In the fermentation process of organic fertilizer, the Windrow Compost Turning Machine is the key equipment to improve the fermentation efficiency. It ensures that the oxygen supply and heat distribution inside the compost are even through the heap turning action, thus accelerating the decomposition and conversion of organic matter. This is like giving the "stomach" of the soil the right amount of "movement" to promote its digestion and absorption.

4. Fertilizer drying, cooling machine machinery: lock nutrition

In the final stage of organic fertilizer, fertilizer drying, Rotary Dryer Machine (Rotary Cooler Machine) is the key to ensure the quality of fertilizer. By precisely controlling temperature and humidity, they ensure that the drying and cooling process of the fertilizer is both efficient and environmentally friendly. This is like putting a "protective coat" on the fertilizer to lock in nutrients and prevent loss during storage and transportation.

In the production process of organic fertilizer, every link is crucial. From the careful layout of the organic fertilizer production line, to the precise operation of the fertilizer granulator series, to the efficient fermentation of the Windrow Compost Turning Machine, and finally, the fine treatment of the fertilizer drying and cooling machine machinery, each step reflects the strict requirements for quality control. Through these key steps and best practices, we can ensure that organic fertilizers are efficient, environmentally friendly and sustainable, contributing to the green future of modern agriculture.

[tiancimachines]

Disc granulator how to produce round organic fertilizer particles.

Disc granulator is a common organic fertilizer production equipment, which is mainly used to make round particles from fermented organic materials. The following are the basic steps for the disc granulator to produce round organic fertilizer particles:

1. Prepare materials: First of all, mix the organic materials (such as chicken manure, pig manure, straw, etc.) after fermentation to ensure that the material is uniform. In the mixing process, appropriate amount of organic fertilizer additives can be added to improve the quality and performance of the particles.

2. Feeding: Feed the mixed material into the feeding device of the disc granulator, and the feeding device will evenly feed the material into the pelletizing part.

3. Granulation: The core part of the disc granulator is the disc, and the material passes through a series of processes in the organic fertilizer production line on the disk, such as rolling, extrusion, drying, etc., to form round particles. Factors such as the rotation speed of the disc and the water content of the material will affect the shape and quality of the particles.

4. Discharge: The round particles after granulation are discharged from the bottom of the disc and collected through the conveying device.

5. Screening: In order to ensure particle quality, the finished product can be screened to remove too large or too small particles. The screened particles can be packaged directly or further processed.

6. Packaging: The qualified round organic fertilizer particles are packaged for easy storage and transportation. It should be noted that during the production process, equipment parameters should be adjusted according to material characteristics and production needs to ensure particle quality and production efficiency. At the same time, the equipment is regularly maintained and overhauled to ensure the normal operation of organic fertilizer equipment.

[fertilizermachines]

Extrusion Granulator: Efficient and Eco-Friendly Solution for Fertilizer and Feed Production

Extrusion granulator is a widely used piece of equipment in fertilizer production that forms powder or fine granular materials into specific shapes and sizes through mechanical extrusion. This process is commonly applied in the production of compound fertilizers, granular fertilizers, feed, and other pelletized products. It is known for being efficient, environmentally friendly, and energy-saving. Below is a detailed explanation of the extrusion granulator.

Working Principle of Extrusion Granulator:

The core principle of the extrusion granulator is to physically compress materials under high pressure, typically through screws or roller pressing, transforming them into solid granules. The process does not require liquid binders and relies solely on the physical properties of the materials to form granules. The steps are as follows:

Material Feeding: Powder or small granular materials are fed evenly into the granulator through the feeding system.

Extrusion Process: Inside the granulation chamber, the material is pressed by two rotating rollers or screws, causing plastic deformation.

Granule Formation: Under pressure, the material is compressed into granules of a specified shape and size.

Granule Discharge: The formed granules are discharged through an outlet, then screened and cooled to produce the final granulated product.

Advantages of Extrusion Granulators:

Environmentally Friendly and Energy-Efficient: The extrusion process does not require heating or drying, saving significant amounts of energy.

High Production Efficiency: Granulation speed is fast, with high output, making it suitable for large-scale production.

No Chemical Binders: Granules are formed through physical compression without the need for binders, maintaining product purity.

Flexible Product Shapes: By changing the mold, the extrusion granulator can produce granules of different shapes and sizes, catering to varying market demands.

Extrusion Granulator Application Areas:

Compound Fertilizer Production: Extrusion granulators are widely used for producing NPK compound fertilizers, especially for low- and medium-concentration fertilizers.

Organic Fertilizer Production: Suitable for processing organic materials such as animal manure and straw into organic fertilizer granules.

Feed Processing: Can be used to make pelletized feed for livestock, poultry, and fish, improving feed’s physical properties and storability.

Other Industrial Applications: The extrusion granulation process is also used in industries such as chemicals and pharmaceuticals to produce granular products.

Common Types of Extrusion Granulators:

Double-Roller Extrusion Granulator: Forms granules by compressing material through two rotating rollers, suitable for producing compound fertilizers, potash fertilizers, and more.

Screw Extrusion Granulator: Uses rotating screws to push material toward the outlet to form granules, widely used in feed, plastics, and other industries.

Equipment Maintenance:

Regularly inspect extrusion components for wear and replace damaged parts in time.

Ensure proper lubrication of the equipment to avoid prolonged operation under dry friction.

Clean residual material to prevent clogging, which can reduce production efficiency.

How to selcet the right Extrusion Granulator for your production?

Here are the top 5 Request for Quotation (RFQ) items typically included when inquiring about an Extrusion Granulator:

1. Production Capacity

Specify the desired output (e.g., tons per hour or per day) to ensure the granulator meets your production needs.

2. Material Type and Characteristics

Provide details about the materials you intend to process (e.g., NPK compound, organic fertilizer, feed), including particle size, moisture content, and any special characteristics.

3. Granule Size and Shape

Indicate the preferred granule size and shape (e.g., diameter, cylindrical, spherical) to ensure the machine can deliver the desired product.

4. Power Requirements and Energy Consumption

Request details about the machine’s power specifications (e.g., voltage, power consumption), especially for ensuring compatibility with your facility’s infrastructure.

5. Customization Options and Additional Features

Ask about available customization options, such as mold changes for different granule shapes, or additional features like automatic feeding, cooling, and screening systems.

These RFQs will help you gather essential technical specifications and pricing to make an informed decision.

Due to its high efficiency, environmental benefits, and adaptability, the extrusion granulator has become an essential piece of equipment in industries such as fertilizer and feed production. If you have specific equipment requirements or would like more technical details, feel free to reach out for further discussion.

[huaqiangmachine]

How to choose organic fertilizer granulator in organic fertilizer production line?

Buy organic fertilizer granulator, many customers are confused, do not know what is suitable for equipment classification. The following is a detailed introduction for reference. The appropriate granulation method should be selected according to the requirements of the use of materials. It's just a general term, with subdivisions and subdivisions. There are two main categories: dry method and wet method. Compared with the wet granulation, the dry granulation of the organic fertilizer granulator has lower energy consumption and is more environmentally friendly. Do not need to dry, do not add water and binder, will not change the material properties; Dry granulation has several advantages over wet granulation. More suitable for industrial large-scale production. In another case, some materials require a smaller particle size, and products between tens and a hundred mesh can also be reduced by air flow, spray, and flash drying. For materials with water content above 20%, there are a variety of organic fertilizer equipment and methods for wet granulation. For example, disc granulator, roll granulation and spiral granulation have continued. After increasing the use environment and processing requirements of different materials, they have made great progress in continuous improvement. For example, in recent years, when using organic fertilizer granulation, the size of these particles is mostly between 1 mm and 6 mm, and the above method is used.

[thegranulator]

How to improve the granulation technology of organic fertilizer production line to reduce caking phenomenon

To improve the granulation technology of organic fertilizer production lines to reduce caking, the following measures can be taken:

1. Control the production time: Avoid production in the rainy season and high temperature season, and choose production in spring, late autumn and winter to reduce the probability of caking.

2. Add anti-caking agent: add talc powder, humic acid and other powder in the production process, or use surfactants to reduce the adhesion between particles.

3. Improve the packaging method: adopt a reasonable packaging method to prevent extrusion, choose packaging materials that can prevent moisture absorption and breathability, and avoid excessive extrusion.

4. Improve granulation technology: The use of disc granulator or double roller press granulator, these devices can produce uniform particles, dry organic fertilizer, reduce caking. adjustable

5. Whole granulation parameters: During the granulation process, adjust the distance of the extrusion roll to maintain the required extrusion pressure and ensure the uniformity and dryness of the particles.

6. Improve the quality of granulation: Improve the quality and stability of granulation by improving the granulation process, such as the use of closed reflux cycle treatment technology.

7. Use of new equipment: Consider the use of new organic fertilizer equipment, such as disc extrusion granulation technology, which can improve the efficiency and quality of granulation.

8. Regular maintenance of equipment: Ensure that the granulation equipment is in good condition, regular cleaning and maintenance to prevent caking caused by equipment problems.

Through the above measures, the caking phenomenon in the organic fertilizer production line can be effectively reduced, and the product quality and production efficiency can be improved.

[zzhuaiqngmachine]

How to improve the efficiency of disc granulator

To improve the efficiency of the disc granulator, you can consider the following aspects of optimization and improvement:

1. Optimize the feeding process: ensure stable feeding speed and uniform slurry quality. Use the appropriate feeding device to ensure that the slurry is evenly distributed on the disc.

2. Adjust the speed of the disc: The speed of the disc has a significant impact on the pelletizing efficiency. Under normal circumstances, properly increasing the speed can increase the production capacity, but it is necessary to be careful not to be too high, so as not to affect the quality of granulation.

3. Optimize the slurry formulation: ensure that the viscosity, humidity and composition of the slurry meet the optimal granulation conditions. The granulation effect and efficiency can be improved by adjusting the proportion of the formula and adding additives.

4. Regular maintenance and cleaning: Regularly clean the inside and around the disc granulator, especially to remove any particles that may block or affect rotation. Inspect and replace worn parts, such as bearings, belts, etc., to ensure smooth operation of the equipment.

5. Technical parameter adjustment: According to the actual production demand and material characteristics of the organic fertilizer production line, adjust the technical parameters of the pelletizer, such as discharge speed, pressure, etc.

6. Monitoring and adjustment operation: often monitor the operating state and granulation effect of the pelletizer, adjust the operating parameters according to real-time data to maintain the best efficiency and product quality.

7. Train operators: Ensure that operators have good operation skills and basic maintenance ability of organic fertilizer equipment, and understand the working principle and adjustment method of pelletizer.

Through the above measures, the production efficiency and granulation quality of the disk granulator can be effectively improved to ensure the stable operation of the equipment and achieve the expected production goals.

[thefertilizermachine]

How to use the disc granulator with the organic fertilizer crusher

The combination of disc granulator and organic fertilizer crusher can effectively improve the production efficiency and quality of organic fertilizer. Here's how they work together:

1. Raw material preparation: Use the organic fertilizer grinder to crush all kinds of organic raw materials (such as animal manure, crop residue, etc.) into uniform small particles for subsequent treatment.

2. Mixing and blending: If necessary, different types of organic fertilizers or additives can be mixed after grinding to ensure a uniform distribution of nutrients.

3. Transported to the disk granulator: the crushed and mixed raw materials into the disk granulator. It is usually transferred by conveyor belt or other conveying equipment.

4. Granulation process: The turntable in the disk granulator further compreses the material into spherical particles through rotation and the action of the scraper. During this process, the right amount of water needs to be maintained to help the particles form.

5. Particle drying and screening: After granulation is complete, the particles may need to be dried to remove excess water, and then screened to ensure uniform particle size.

6. Packaging and storage: Finally, the finished granular fertilizer is packaged to facilitate storage and transportation.

Through this combination of use, organic waste can be efficiently converted into high-quality organic fertilizer, and the recycling of resources can be realized.