#Concrete Formwork Magnet System

[mpcomagnetics]

Magnetic Recess Members

Magnetic Recess Members, Lifting Recess, & Holding Plates Dog Bone Pin Recess Members Designed for the installation of the lifting pin anchors in a steel form using a one-piece urethane recess made to fit all standard size Dog Bone pin inserts. Available with an embedded magnetic base or just the urethane casing to put on a plate. Description Size Part Number Magnetic Dog Bone Recess Member 1…

[meikomagnetics]

U60 Magnetic Formwork System For Precast Slabs and Double Wall Panel Production

U60 Magnetic Formwork System consists of U shaped metal channel profile (steel/stainless steel/aluminum options) and several buit-in automatic permanent magnetic systems. It's formed as a concrete frame to produce precast elements in various shuttering lengths, heights, especially for floor slabs, sandwich and double wall panels. The side edges could be straight with no chamfer or milled sharply with one or two sides for elements chamfering. During the procession, this magnetic siderail profile could be moved to the position by robot handling or manual operating, after marking by scribine machine or manual.  As a critical component, the switchable knob connecting with inside magnetic block performs to active or deactive the magnetic force. DETAILED SPECIFICATIONS

Model L(mm) W(mm) H(mm) Magnet Force(kg) Chamfer U60-500 500 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-750 750 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-900 900 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-1000 1000 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-1500 1500 60 70 2 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-2000 2000 60 70 2 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-2500 2500 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-3000 3000 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-3500 3500 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° MAIN ADVANTAGES The U-profile could be machined in different lengths, widths, heights with or without lateral miltres Wide applications for precast ceilings, girder slabs, sandwich and double wall panels. High holding and resistant force due to the integrated powerful and proven magnet technology Activation of magnets by simple pressing with foot or robot Direct force closure between U channel profile shuttering, magnet and steel casting table Easy removal over the mirro-smooth through switchable magnet Read the full article

[magnetsw]

Souwest Magnetech Formwork Magnets

Formwork magnets is committed to equipping builders to succeed by providing the lightest, safest and most versatile framing system in its class. Souwest Magnetech offers a wide range of magnetic holder systems for the production of prefabricated concrete elements. Magnets are available with formwork profile and integrated magnets or as separate units -- shuttering magnets and magnetic chamfer, which can be attached to a separate wooden or steel formwork onto the casting table.

Formwork Magnets Characteristics

The precast concrete industry is looking for ways to manufacture parts more economically and efficiently, and Souwest Magnetech offers products that can be used with posts or clamping devices and on any formwork surface. Special geometries allow them to adapt to any size to meet the applications and needs of our customers.

With magnetic solutions we have developed fastening magnets and very special formwork. These fastening magnets are used to hold the concrete shape in place during the pouring of concrete.

[hsmagnet]

What is precast concrete?

What is precast concrete?

What is precast concrete? Precast concrete – a construction method using prefabricated reinforced concrete elements – is gaining popularity worldwide. Initially developed in the Nordic countries in the 1950s, modular precast has proven itself one of the fastest, most profitable, sustainable, and cost-effective ways to build. Precast is a method for industrialized construction Precast is a method…

[azorganics]

Aluminium Formwork – The Future of the Construction Industry

Aluminium is a silvery-white, soft, non-magnetic chemical element with the symbol Al and atomic number 13. It is a ductile metal in the boron group. By mass, aluminium is the most abundant metal in the Earth's crust. The oxides and sulfates are the most useful compounds of aluminium. The abundance of aluminium decreases relative to other elements at greater depths into Earth's mantle and beyond. The chief ore of aluminium is bauxite. Aluminium is remarkable for its low density and its ability to resist corrosion through the phenomenon of passivation.

Aluminium and its alloys are vital to the aerospace industry and important in transportation and building industries, such as building facades and window frames. Despite its prevalence in the environment, no living organism is known to use aluminium salts metabolically, but aluminium is well tolerated by plants and animals. Aluminium metal is highly reactive, so native specimens are rare and limited to extreme reducing environments. Instead, it is found combined in over 270 different minerals.

Aluminium Formwork is the use of creating support structures and moulds to create structures out of concrete which is poured into the prepared moulds. Formwork can be made using moulds out of steel, wood, aluminium and/or any prefabricated forms. Into this mould, fresh concrete is placed only to harden the structure subsequently.

This is a construction system used for forming cast in place concrete structure of a building during construction. It is also used an alternative or for controlling and scheduling the work of other construction trades other construction trades such as aluminium shuttering, modulations, refabricating works, concrete placement, steel reinforcement, mechanical and electrical conduits.

The Use and Purpose of Aluminium Formwork is such that, the Formwork serves as a mould for concrete structural components unless such type of mould is given by other structural components or by the soil, etc. It helps in moulding the placed fresh concrete, which normally is viscous in this stage, to the shape specified or given in the drawing or as desired.

The Aluminium Formwork is specifically designed to allow the increase in the rate of construction of multiple unit projects at an optimum productivity level and also, the aluminium formwork can be used for a broad range of construction work.

Some Benefits of Aluminium Formwork System are that it does not require any plastering, you can have savings on overhead expenses due to the increased speed in construction, crack free structures, it doesn't require any kind of timber or plywood for construction activities, casting of walls and slabs is possible simultaneously in this, and also it doesn't require skilled labour.

[awesotechmagnetics]

#Shutteringmagnet #MagneticShutteringProfile 

This Shuttering Magnetic Formwork System, consist of a frame profile and integrated magnetic block system, is available in all sized formwork for moulding or demoulding, like double walls and lattice girder ceilings.

#Precast #Concrete #PrecastConcreteMagnet

[mpcomagnetics]

Magnetic Coil Loop & Locator Magnets

Magnetic Coil Loop & Locator Magnets Magnetic Coil Thread & Ferrule Locators Magnetic Coil Thread Protectors & Magnetic Ferrule Locators are made with a threaded steel stud. The base contains a strong neodymium magnet encased in a urethane shell. The base has a square recess machined into it to accommodate a 1/2″ ratchet driver for easy removal from concrete. Custom threading & stud lengths are…

[mpcomagnetics]

Loaf Magnets

Loaf Magnets Loaf Magnets are suitable for various applications including but not limited to steel rails & securing wooden forms in place. Available in 3 standard sizes with custom sizes able to be manufactured upon request. Please contact a MPCO Inc representative with technical questions & for a quote. Description Tension Capacity Length Bottom Width Top Width Height Part Number 3” Loaf…

[mpcomagnetics]

Button Magnets

Button Magnets Button Magnets are designed for supporting side rails & block outs. The magnet is engaged to steel by impacting the button with the Dead Blow Mallet (or rubber mallet) & is disengaged using the Lifting Handle on the button. Button Magnets are available in 1/2 ton, 1 ton, 2 tons, & 2-1/2 tons holding force with the 1 ton strength having a low profile housing available. Please…

[mpcomagnetics]

Magnetic Chamfer

Magnetic Chamfer Rigid steel chamfer with magnets embedded designed to create beveled edges on concrete. Magnetic steel chamfers are reusable & have magnets strong enough to securely hold the chamfer in place while still allowing for easy removal. Magnets in the steel chamfer can be embedded to make a reveal. Please contact a Fister Inc representative with technical questions & for a…

[meikomagnetics]

Precast Aluminum Plywood Sideforms Fixing Magnets with Adaptor

Due to the  heavy dead weight of steel framework, it's cumbersom for manual operation and the robot handling equipments lead to too much investment. Therefor, more and more precast plants choose aluminum profile or plywood siderails to form the concrete, especially in those areas, which are filled with competitive cost of wooden material, like Australia, Canada and else. In order to fit customer's sideforms well, we used a special adaptor to support and fix the formwork from sliding and moving on basis of switchable shuttering magnets as a key functional part. The adapting plates could be easliy attached to the box magnets with two small bolts. After aluminum profile placed, the magnet could be directly hanged onto it and push the button for magnet activing. When demoulding, use the lever bar to deactive the magnet and remove it for further maintenance and storage. In some sites, when precaster only using plywood material without supporting aluminum profile, this magnet with adaptor could be workable as well. Just need to nail the additional small plate onto the plywood parallelly and then attach the magnet with hanging the particular groove on it. Meiko Magnetics is a China-based precast concrete magnets manufacturer, mainly produce all retaining forces shutter magnets ranging from 450KG to 3000KG, adapters, precast emerged accessories holding magnets, magnetic and non-magnetic steel chamfers as well as magnetic shuttering siderails for manual or robot operating. Thanks to our experienced and skilled technical teams, at present, we are equiped with numerous types of magnetic fixing systems and constantly innovate to process better magnetic solutions for our precasting customers. ADAPTOR SPECIFICATION TYPE L(mm) W(mm) T(mm) Fitting Magnet Forces(kg) Adaptor 185 120 20 500KG to 2100KG Read the full article

[meikomagnetics]

Loaf Magnet with Adapting Accessories for Modular Wooden Shuttering System

Loaf Magnet with adaptor accessory is applied for the production of precast modular components, with plywood or wooden shuttering forms. It's designed with no button, compared to standard switchable push/pull button magnet. It's quite slim and make less occupation of the steel table. It simplies the formwork mould installation and just need to locate the shuttering magnet into the exact position by hands. Normally if there is a slight wrong position, you can use a rubber hammer to fix it.  The further step is to install the adaptor accessory and adjust the tensile bar to fit your wooden mould height and make it support tightly. The bottom magnetic system could afford powerful resistance force against the forms moving under the circumstance of pouring concrete and steel platform vibrating, due to the integrated neodymium magnets.  After works done, a special release bar is provided to release it and remove it for further maintain or next use. The stainless case feature soutstanding performance for anti-rust, which greatly increase the magnets using life. MAGNET DIMENSION Type L(mm) W(top) W(bottom) H(mm) N.W.(KG) Force(KG) LF-350 125 54 45 35 1.2 350 LF-900 250 54 45 35 2.3 900

In the processing of this magnet house, we make 100% size inspection with GO/NO GO gauge to make sure it fits your current adaptor. After magnet assembling and grinding, the inspection will be done again before shipment.

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[meikomagnetics]

Shuttering Magnets with Single Rod for Locating Formwork Side Rails

Shuttering Magnets With Hanging Rod is an evoluted type magnetic system on basis of standard switchable push/pull shuttering magnet. The solid welding rod is specially produced to fix customers' formwork side rail in the precast processing. Manually hang the rod onto the groove of form rails and push down the button to active the magnet. Owing to the integrated neodymium magnet systems, it could perform over 2100kg magnetic force, which firmly hold on the steel platform from sliding under concrete pouring and vibrating. The shorter length of magnet body could extremely reduce the occupation of your table and increase the module efficiency.  It features light weight for easier operating than standard formwork button magnets.

After couple of years magnetic systems producing for precast concrete moular construction, Meiko Magnetics has grown up to be a specialized and qualified precast concrete magnets manufacturer in China. We have been committed to supply one-stop magnetic fixture solutions for precast concrete factories and precast mold equipments manufacturers of the world. Read the full article

[meikomagnetics]

Magnetic Fixture Systems for Concrete Formwork and Precast Accessories

Along with the modular construction modernizing, it has been in the teeth of the storm for the precast concrete plants to raise the productivity, reduce the labour costing and construction materials wasting. The essential factor is to accomplish the flexible and efficient precast molding and demoulding to realize the automatic, intelligent and standardized production.

Magnetic Shuttering System, as a transboundary magnetic fixture with the combination of magnetic material and precast mould, is playing a prime significant part to solve the above problems. It could extremely simplify the installation and un-installation procedures of the side formwork and precast concrete accessories in the processing of precast elements production, featuring durable, flexible and reusable characteristics, with occupying small room but perform super powerful retaining forces. Due to the decaded experiences of tailored magnetic system production and precasting project participation, Meiko Magnetics has grown up to be a specialized and qualified formwork profile systems and magnets provider in China. We have been committed to supply one-stop magnetic fixing solutions for precast concrete factories and precast mold equipments manufacturers of the world. Currently our precast concrete magnets mainly include the following types for options. 1. Standard Shuttering Magnets Standard shuttering magnet is the basic magnetic component for holding and positioning sided shutter molds on the steel casting bed, particularly for the tilt-up tables. It's widely suitable for steel mold, aluminum molds, wooden & plywood molds. The starndard retaining forces are 450KG, 600KG, 900KG, 1350KG, 1500KG, 1800Kg, 2100KG and 2500KG as requested.

2. Magnetic Shutter Profile Systems It's composed with solid welded metal case or U shaped channel profile and couples of integrated push button magnetic systems for systematic production of clapping, sandwich wall, solid walls and slabs by manual operating or robot handling.

3. Inserted Magnets The inserted magnets are ideally assemblied for fixing embedded precast concrete accessories, including lifting systems and connection systems, such as sockets, anchors,wire loop, grouting sleeves, pvc pipe, metal pipe and electrical junction boxes.

4. Steel Magnetic Chamfer Strips Magnetic Chamfer Strip, as a necessary precast concrete accessory, is frequent to be applicated for making chamfers, beveled edges, drip molds, dummy joints, notches and reveals of precast concrete elements.

Meiko Magnetics has always kept it firmly in our mind that " innovation, quality and customer's requirements are the cornerstones of the enterprise". Hope our expertises in magnetic systems can assist you with more accurate & efficient precasting. Read the full article

[meikomagnetics]

H Shape Magnetic Shutter Profile

H Shape Magnetic Shutter Profile, mainly produced with solidering weld and couples of integrated push button magnetic systems. It's a series of magnetic shuttering systems for systematic production of clapping, sandwich wall, solid walls and slabs. In the traditional magnetic applications of precasting, it used to produce switchable shuttering box magnet and precast steel side mold separately. On the precasting site, the operators locate the shuttering profile at first step, and then attach the magnet into the formwork manually, with adaptors or welding process. It wastes labor capacity and the assembling time. After taking those overal magnetic shuttering solution, it could sharply reduce the formwork installation process and increase the productive efficiency. Meanwhile, it could be operated by manual or robot handling in optional.  Compared to normal connection of side form and magnetic box, the magnetic formwork system could maximize the production space of steel platform, with benifits of occupying minimized installation area. Aparting from those features, we also are capable of producing various shapes and dimensions magnetic profiles, according to your special requirement for the precast elements, to form the concrete components at one time, like chamfers, groove and other forms. Product Features 1. The magnetic shutter system can be operated by manual or robot handling 2. Easy operation with high productive efficiency 3. Reusable, to reduce disposable plywood forms. 4. The solidering weld is strong, durable and easy to clean 4. Varities of shapes, length, width and height for optional precast element requirements

          Standard Dimensions ITEM NO. L W H Adhesive Force mm mm mm kg H1000 1000 130 100 2 x 1800kg H2000 2000 130 100 2 x 1800kg H3000 3000 130 100 2 x 1800kg H3700 3700 1300 100 3 x 1800kg * Other length, width, height, shapes and retaining force of each magnet are available to produce in line with customized requirements. Read the full article

[meikomagnetics]

Trapezoid Steel Chamfer Magnet for Pre-stressed Hollow Core Panels

Trapezoid Steel Chamfer Magnet makes groove opening on the faces of pre-stressed hollow core panels. Due to the powerful inserted neodymium magnets, the magnetic trapezoid strip profile could hold tightly in position on the steel plateform. Several meters chamfer strips are put in a line to form a steel trapzoid barrier for opening a straight groove after precast hollow slabs demolding. 

It provides fast and accurate placement of the chamfer strips in steel formwork construction, which is helpful for significant labor and material savings.   As a leading magnetic fixing solution manufacturer in China, Meiko Magnetics has always been serving and participating in hundreds of precasting projects by outputting our professional knowledge and qualified products on magnetic system concerning on precast filed. Here you can find all your magnetic solutions to make your precast concrete elements production more efficient and economic. Read the full article