Learn About 2 Types of Circular Knitting Machine and Their Advantages
Comprehensive Guide of Single Jersey Circular Knitting Machine and Its Advantages
Single jersey knitting machine has one cylinder of around 30 inches. This machine can knit fabric with less GSM [gsm in fabric how to calculate] compared to a double jersey knitting machine. Knitting is done in one direction in this machine. The knitting in this machine takes place by the coordination of needle and sinker, where needle makes the loop and sinker push it toward the fabric. Sinker plays an important part in this machine. Using this fabric we can manufacture plain fabric which is used in the production of t-shirts, blouses, tops and casual dress. Since the invention of knitting plain fabric is being made. Plain fabric can be made using hand and machine both. Wool production is limited to 20 gauge using this fabric. The fabric made out of this machine has curling ends.
Advantages of Single Jersey Circular Knitting Machine
A- This machine is a good choice for mass production
B- This machine can manufacture a variety of products from lightweight to heavy-weight fabric.
C- Single jersey machine is easy to maintain and repair
D- Less expensive compared to double jersey knitting machine ]
E- It can switch between colors easily
Introducing Double Jersey Circular Knitting Machine and Its Advantages
A double jersey circular knitting machine is nothing but a single jersey knitting machine; the only difference in this type of knitting machine is that it has an extra set of needles which moves horizontally. In this machine there are 2 sets of needles adjacent to each other. This machine knit in 2 directions perpendicular to each other. Sinker is not required in this machine. The final product that is made out of this machine are sweaters, sweatshirt, hoodies, etc. The final product of this machine does not curl unlike a single jersey circular knitting machine.
Advantages of Double Jersey Circular Knitting Machine
A- Can produce fabric with different textures such as terry and pique
B- It can produce multiple patterns, such as stripes and jacquards
C- It can produce thicker fabric with higher insulated properties
Fabric is an important part of t-shirts or any garment manufacturing. We as a t-shirt manufacturer see that when a wholesaler buy t-shirts in bulk from us they check the quality of the fabric.
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The Yarn dyeing Process is the 3rd process of t-shirt manufacturing. Dyeing comes after the ginning and spinning process. There are several types of dyeing processes in the textile industry such as package dyeing, hank dyeing, space dyeing and warp beam dyeing. Dyeing is a crucial stage as it gives color to the dull cotton which makes it appealing to the wholesalers and retailers to buy t-shirts in bulk.
Package Dyeing
This is the most commonly used dyeing process by the t-shirt manufacturers in Tirupur. In this process the yarn is transferred to perforated cones. They are stacked together and inserted in a boiler. Then in that boiler dyes, auxiliary chemical and water is transferred. This dye goes from inside to outside of the cones for 4 minutes and from outside to inside for 6 minutes and this process takes place 6 times. After they are taken out of the boiling machine it is washed with softener to maintain the softness.
Hank Dyeing
Hank dyeing starts with losing the yarn and hanging it on a coil. The skein [Loosed Yarn] is washed to open the fibers to dissolve dye. The skein is immersed in the dye bath for 48 hours to dissolve the dye properly. This process is repeated several times until the desired results arrive. Then the skein is steamed in order to stick the dye to the yarn. In this process of dyeing the yarn remains soft and the dye gets properly dissolved with the yarn as it is loosen up. This dyeing process gives rich results and this dyeing process is used in making carpet, acrylic yarn and lofty wool.
Space Dyeing
Space dyeing is the process where multiple colors are dyed on a yarn. This multiple color is dyed throughout the length of the yarn. This dyeing method is referred as dip dyeing yarn. Space dyeing is used in making plaids, stripes and iridescent. This dyeing process is only possible because of a chemical named mordant. This chemical holds the dye in its place and makes it possible to dye multicolor. There are 3 ways to apply this chemical pre mordanting, meta mordanting and post mordanting.
Warp Beam Dyeing
The yarn is loosen up and they are wrapped on a warp beam. Then this beam is inserted inside a boiling machine where auxiliary chemicals, water and dyes are inserted at the time of high temperature. The time span is dependent on the end result. Once the yarn is taken out it is rinsed properly. Softening agents are applied to make the fiber soft and rich. They are stored either in the form of a hank or cone.