#sterlize herbs manufacturers

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Best Steam Sterilized Botanical Powder Manufacturers and Suppliers

Botanical powder is the powdered form of plants containing the component of interest. We all are consuming botanical products in one form or another and powders are one of the commonly used forms. 

These botanical powders are main ingredients across many industries like nutraceuticals, pharmaceuticals, cosmetics, Ayurveda & other Herbal Traditional medicines etc. All of these are very sensitive sectors as products could be consumed orally and thus sanity & sterility is a major check. One of the best practices to make these botanical powders bacteria or pathogens free is Steam sterilization.

We will also see who are the best steam sterilized botanical powder manufacturers and steam sterilized botanical powder suppliers toward the end of this article.

Let us understand what are botanical powders

To understand something we shall bring something in our mind which we use in our daily life. We all consume spices, fruit powders, Aloe Vera powder, Giloy powder etc. So, all these are botanical powders. The real plant parts (bark, leaves, stem, root, etc.) are cleaned, sorted, dried and powdered to make botanical powder in order to improve their ease of use.

What is Sterilization

Sterilization is a process which targets to kill & prevent microbes such as bacteria, spores, fungi and viruses etc. in order to assure the high quality of the materials.

There are many methods to do sterilization and the most common are heat, high pressure, UV radiation, and cleansing chemicals.

The method is chosen based on the industry and types of the material to be sterilized and cost of sterilization.

 Steam Sterilization

This is also a type of heat sterilization in which items are exposed to direct steam at specific pressure, temperature and for specific time. The instrument in which this process takes place is called autoclave.

Steam sterilization method does not use any chemicals and thus no chemical residual effect is found in the sterilized products, and this technique does not harm the composition or bio-active ingredients of the item.

Advantages of steam sterilization:

1. Cost effective 

2. Less time-consuming 

3. very effective 

4. Nontoxic 

5. Minimal interference with quality of the product

Disadvantages of steam sterilization:

1. Some products are not compatible with steam 

2. Corrosion of metallic devices

Why to steam sterilized botanical powders

We have got an understanding of sterilization and steam sterilization now. Let us see why we need to sterilize herbal powder and botanical powders. And why steam sterilization is the preferred method for botanical powders.

The botanical powders are extracted from various parts of the plants and there is a huge amount of manual handling during collection, pruning, drying and grinding. These steps allow many microbes to get into raw materials at various levels and thus contaminate the botanical powders at the end of the process. So, we surely need to sterilize the final product before it is used in any industry. Other sterilization methods could harm the content of the botanical powders due to chemical interactions but steam sterilization kills microbes present in these powders without disturbing the quality.

This is the process which makes steam sterilized herbal powders safe to consume in our finished products like steam sterilized herbal powders in cosmetics or in raw form like in ayurvedic medicines.

How to steam sterilized botanical powders

Now we understand why we are supposed to sterilize botanical and herbal products. Let us see how the steam sterilization process looks like.

The botanical powders are sterilized through a steam sterilizer which is called autoclave and thus, this process is also referred as autoclaving. Autoclaves are available in various shapes and sizes but when it comes to large industries, they have steam chambers in their plant for bulk sterilization. This saves cost and time for the industries.

In this method, saturated steam at a temperature range of 121 to 132 degree Celsius is passed through the items. The autoclaving is done at a recommended pressure of autoclave is about 106 kPa for approximately 20 to 30 minutes.

During steam sterilization, most of the microbes are killed because this process destroys structural and metabolic components in microbes which are responsible for their replication.

Key Points to Remember during the steam sterilization are:

Maintaining specific temperature, recommended pressure and time according to items.

Replacing air present in autoclave with steam.

Steam sterilized botanical powders manufacturer and supplier

Jairamdass Khushiram is the leading steam sterilized botanical powder manufacturer and steam sterilized botanical powder supplier who is a reputed name in the industry and serves local as well as international markets. They have got gigantic plants for steam sterilization and tons of botanical powders can be supplied in a given duration.

They have multiple milling and steam chambers installed so that they can serve bulk orders on time. This makes them the first choice among sterilized herbs manufacturers. 

The company supplies various kinds of botanical powers and herbal extracts on a wholesale basis. They also export their quality products across the world. They are also the leading raw ingredients supplier for pharmaceutical, nutraceutical, tea, cosmetic and food industries.

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Get to Know About Botanical Powders and Herbal Extract

Most of us repetitively hear the buzz around these words and especially when the word is welcoming Ayurveda and yoga. Let us go beyond our common understanding and get to know how they differ.

The botanical powder is the powdered form of plants while herbal extraction is a process by which we can get the component of interest from plants.

Both have their incredible properties which are being used in different sectors like pharma, cosmetic, Ayurveda. 

Key Differentiators:

To know more about Botanical Powders and Herbal Extracts, we have to see the basic aspects such as their processing, properties, and appearance of the powdered form and extraction of botanical plants.

1. Processing - The basic element of botanical powders and herbal extracts are the same as plants (leaves, stems, seeds, etc.). The parts of plants that are going to be the raw material are first cleaned thoroughly and then cut down into small pieces to remove all the unwanted foreign matter. The overall process is done by machine. Then the material is oven-dried to remove all the moisture and then is granulated/grounded for making powder form. While for extraction the Raw Material is dissolved to the solvent according to their solubility & Bio-active principles needed. For example, the solvent can be used water or ethanol, or other, as per raw material’s physical and chemical properties. The unwanted material/chemical/component is separated then to get the exact component. Botanical Extraction is quite a lengthy and complicated process as it is involved in all laboratory practices.

2. Appearance - We can see the difference visually between botanical powders and extracted material as powders are minute granulated form and extraction can be seen as in solution phase having isolated components in it Or spray-dried hygroscopic fine powder.

3. Properties – In herbal extracts, the component of interest can be used after extracting it from the solution, on the other hand, the power of plants has all components in it.

Difference between botanical powder and Herbal Extracts- 

As the difference can be seen on the basis of physical properties, other than this the powder of the botanical plants contains all the active components in it and preserves their integrity while the extraction is all about isolating the specific Bio-active component. 

Herbal Extracts Manufacturer and Herbal Extracts Supplier-

At present, 80 percent of the populations in developing countries depend upon the plant-based drug that is powder form and in the form of extract of plants for their overall health care needs. And the value chain of products is categorized as producers, gatherers, and collectors. The supply chain is generally very long, containing 6-7 stages involving the primary the specific botanical plant or herb collector and producers, local contractors, specific wholesale markets on a smaller stage than large wholesale markets, and after that consumer value chain starts. Everything starts with production in which there are numbers of entrepreneurs who are involved in manufacturing and supplying botanical powders and herbal extract. The Government also supports these companies and some of which are well known as following-

Jairamdass Khushiram is the leading botanical powder manufacturers and herbal extract manufacturers who supply botanical powders, herbal extracts, herbs and spices wholesale. They are well known in the market as bulk exporters and suppliers, not only in India but in the international market as well.

Applications –

There are various categories of botanical powders and botanical extracts which are being used in various products such as –

1. Spices (the most basic botanical powders which are used in every household for daily consumption)

2. Herbal teas (in the present scenario everyone wants to be fit and healthy for which herbal teas are very much popular these days.

3. Herbal extract – these are the most constant ingredients of herbal products manufacturing companies. 

4. Essential Oils and Organic ingredients used to be very rich in minerals, vitamins, and other micronutrients.

It is known that medicinal plants can contain vast varieties of potentially active components. The extract of natural herbs has been used in formulations such as natural flavoring botanical ingredients, cosmetic botanical ingredients, ayurvedic medicines also as natural botanical ingredients in Nutraceuticals and allopathic medicines. On another hand, in dietary supplements both have a major role but if one wants to consume all the spectrum of active components or uses as mentioned in Ayurvedic Traditional Texts, of herbs then the powders can be rated higher than the extract which contains the isolated component.

Some of the Botanical ingredients which are very common in use nowadays is as following-

Aloe Vera Extract, Shilajit Extract, Ashwagandha Extract, Amla Extract, Etc. All of these are well-known and famous botanical ingredients that can be used in medicinal form or as cosmetics as they are very rich in components such as vitamins, enzymes, lipids, amino acids.