#smart factory market

[global-research-report]

Revolutionizing Manufacturing: The Rise of Smart Factories

Smart Factory Industry Overview

The global smart factory market size is expected to reach USD 271.91 billion by 2030, expanding at a CAGR of 9.8% from 2023 to 2030, according to a new study by Grand View Research, Inc. The market for smart factory has experienced remarkable growth in recent years, primarily attributed to several factors. These include the increasing adoption of Industry 4.0 concepts characterized by integrating digital technologies such as the Internet of Things (IoT), AI, Machine Learning (ML), and industrial automation. These technologies enhance operational efficiency and enable real-time data analysis, fostering agile and responsive manufacturing processes.

Moreover, the need for cost optimization and resource efficiency has prompted businesses to invest in smart factory solutions, as they promise reduced downtime, minimized wastage, and improved resource allocation. Besides, the growing emphasis on sustainability and environmental concerns has led manufacturers to gravitate towards the adoption of smart factories to monitor and optimize energy consumption and reduce their carbon footprint.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

Additionally, technological advancements such as integrating connected devices with IoT and cloud computing act as development factors. Automated material handling, electronic and mechanical assembly, and product testing are all made easier with these cutting-edge technologies. Force sensors are also used in smart factories to maintain constant force during polishing, buffing, and deburring, collect data for statistical process control (SPC) systems, and ensure proper component insertion. Additional aspects, including the inclusion of the Industrial Internet of Things (IIoT) and the growing usage of smart factory solutions for the production of complex automotive and medical components, are expected to propel the smart factory sector during the forecast period.

Several companies operating in the market for smart factory adopt strategies such as mergers, acquisitions, partnerships, and innovations to enhance their product offerings to cater to the larger customer base and strengthen their foothold in the industry. For instance, in October 2022, ABB Robotics launched the IRB 1010, the smallest-ever industrial robot. The compact system is developed to help electronics manufacturers improve the production of devices such as smart watches, sensors, earphones, and health trackers.

This industrial robot by ABB Robotics also comes with a high payload capacity and accuracy. The compact system is created to assist electronics manufacturers in enhancing their production of devices such as earphones, health trackers, smartwatches, and sensors through automation. Such advancements are poised to fuel the growth of the smart factory industry in the coming years.

Browse through Grand View Research's Next Generation Technologies Industry Research Reports.

The global virtual influencer market size was estimated at USD 6.06 billion in 2024 and is projected to grow at a CAGR of 40.8% from 2025 to 2030. 

The global charging as a service market size was estimated at USD 338.3 million in 2024 and is expected to grow at a CAGR of 25.0% from 2025 to 2030.

Smart Factory Market Segmentation

Grand View Research has segmented the global smart factory market based on technology, field devices, application, and region:

Smart Factory Technology Outlook (Revenue, USD Billion, 2018 - 2030)

Distributed Control Systems (DCS)

Enterprise Resource Planning (ERP)

Human Machine Interface (HMI)

Manufacturing Execution System (MES)

Product Life Cycle Management (PLM)

Program Logic Controller (PLC)

Supervisory Controller and Data Acquisition (SCADA)

Others

Smart Factory Field Devices Outlook (Revenue, USD Billion, 2018 - 2030)

Sensors

Industrial Robotics

Machine Vision Systems

Others

Smart Factory Application Outlook (Revenue, USD Billion, 2018 - 2030)

Aerospace & Defense

Automotive

Energy & Power

Food and Beverages

Healthcare

Semiconductor & Electronics

Oil & Gas

Others

Smart Factory Regional Outlook (Revenue, USD Billion, 2018 - 2030)

North America

US

Canada

Europe

UK

Germany

France

Italy

Spain

Rest of Europe

Asia Pacific

China

India

Japan

South Korea

Rest of Asia Pacific

Latin America

Brazil

Mexico

Rest of Latin America

Middle East & Africa (MEA)

UAE

Saudi Arabia

Rest of Middle East & Africa

Key Companies profiled:

ABB, Ltd.

Dassault Systèmes S.E.

FANUC Corporation

General Electric Company

Honeywell International, Inc.

Johnson Controls, Inc.

KUKA AG

Mitsubishi Electric Corporation

Rockwell Automation, Inc.

Schneider Electric SE

Canon Inc.

Cisco System Inc.

Emerson Electric Co.

Order a free sample PDF of the Smart Factory Market Intelligence Study, published by Grand View Research.

[rohitpalan]

According to industry researchers, the size of the worldwide smart factory market is expected to rise from USD 140.7 billion to USD 388.7 billion by 2033. Over the course of the projection period, this market is expected to grow at a phenomenal CAGR of 10.7%.

The rise in the use of intelligence technology in many sectors has led to the rise in the prevalence of smart factories in recent times. Over time, industrialization has increased substantially in many different regions. It is projected that the market for “smart factories” will grow splendidly due to improved industrial prospects and advancements in manufacturing facilities technology.

To Get a Sample Copy of the Report Visit: https://www.futuremarketinsights.com/reports/sample/rep-gb-446

Some of the key market drivers are a growing emphasis on resource utilization, cost reduction in industrial operations, and energy efficiency.

KEY TAKEAWAYS

The market for smart factories in the United States is anticipated to grow at a CAGR of 11.8% through 2033.

With a CAGR of 10.7%, the United Kingdom smart factory market is expected to grow significantly during the forecast period.

With a CAGR of 8.8% throughout the research period, Japan is predicted to grow rapidly in the market for smart factories by 2033.

The smart factory market in China is expected to grow at a CAGR of 8.6% over the forecast period.

With a CAGR of 10.4% throughout the research period, the market for smart factories in South Korea is anticipated to increase speedily.

The software category of the smart factory market’s component segment is predicted to develop at a CAGR of 10.6% through 2033.

In the market for smart factories, the discrete industry section of the end-user category is estimated to showcase a CAGR of 10.6% over the forecast period.

Demand Analysis

In a significant stride, the global Smart Factory Market is poised to experience remarkable growth, projected to expand from USD 140.7 billion in 2023 to a staggering USD 388.7 billion by 2033. This projection stems from a robust Compound Annual Growth Rate (CAGR) of 10.7% over the forecast period.

Regional Trends

The trend towards smart manufacturing is not confined to a specific geography. As industries across the globe recognize the transformative potential of smart factories, regions such as North America, Europe, Asia-Pacific, and beyond are embracing this paradigm shift. This market trend is fostering collaborations between technology providers and manufacturers to unlock new avenues of growth.

Strategic Intelligence Awaits: Secure Your Custom Report Bridging Regional Data and Competitor Insights: https://www.futuremarketinsights.com/customization-available/rep-gb-446

Drivers and Opportunities

The surge in market size is underpinned by the escalating demand for advanced manufacturing solutions that enhance productivity, operational efficiency, and quality control across industries. As companies seek ways to optimize processes, reduce downtime, and ensure real-time insights, the adoption of smart factory technologies is becoming a strategic imperative. Industries are capitalizing on the integration of automation, data analytics, artificial intelligence, and IoT devices to revolutionize their production methods, thereby boosting the growth of the smart factory market.

Competition Analysis

Key players in the smart factory arena are vying for a larger market share through innovation and strategic partnerships. The substantial absolute dollar growth of USD 248.0 billion signifies the competitive landscape’s vibrancy. Companies are focusing on developing cutting-edge solutions that cater to diverse industry needs while ensuring seamless integration with existing systems.

Region-wise Insights

North America: The region is at the forefront of smart factory adoption, fueled by a robust industrial base and a penchant for technological innovation. The presence of key players and supportive government initiatives contribute to the market’s upward trajectory.

Europe: European industries are aligning with the Industry 4.0 vision, driving the smart factory market’s growth. Manufacturers in Germany, France, and the United Kingdom are investing in smart solutions to bolster their competitive edge.

Asia-Pacific: Rapid industrialization in countries like China, Japan, and South Korea is fostering the adoption of smart factory technologies. Increasing manufacturing activities and a growing emphasis on automation are propelling market expansion.

Category-wise Insights

The smart factory market encompasses various categories, including automation and control systems, industrial robots, sensors, communication technologies, and data analytics software. Each category plays a pivotal role in shaping the modern manufacturing landscape.

As the global industrial landscape undergoes a transformative shift, the smart factory market is poised to witness substantial growth, fueled by technological advancements, operational optimization, and the pursuit of innovation. With an impressive CAGR of 10.7%, the market is set to redefine the future of manufacturing across industries.

 Drive Success with Data: Purchase Your Copy of the Report Here : https://www.futuremarketinsights.com/checkout/446  

Key Segments Of Smart Factory Industry Survey

Smart Factory Market By Component:

Smart Factory Hardware

Sensors

Industrial Robots

Machine Vision Systems

Industrial 3D Printing

Smart Factory Software

Human Machine Interface

Product Life Cycle Management

Distributed Control System

SCADA

ERP

Others

Smart Factory Services

Integration & Deployment

Consulting

Support & Maintenance

Smart Factory Market By End User:

Discrete Industry

Process Industry

Smart Factory Market By Industry Vertical:

Smart Factories for Automotive

Smart Factories for Aerospace & Defence

Smart Factories for Electrical & Electronics

Smart Factories for Food & Beverages

Smart Factories for Energy & Utilities

Smart Factories for Healthcare & Pharmaceuticals

Others

Smart Factory Market By Region:

North America

Latin America

Europe

East Asia

South Asia & Pacific

Middle East & Africa (MEA)

[factana]

Fogwing is an innovative and comprehensive Internet of Things (IoT) platform that offers a wide range of services and solutions for businesses and organizations looking to leverage the power of IoT technology. The website, https://www.fogwing.io/, serves as the online presence for Fogwing, providing detailed information and access to their IoT platform. The platform offers end-to-end solutions for IoT device management, data acquisition, real-time monitoring, analytics, and automation

[techbloggerrr]

Who Should Build Smart Factories and Why?

In today's fast-evolving manufacturing landscape, many companies are contemplating the shift to smart factories. The decision to invest in a smart factory depends on several factors, primarily driven by complexity, process intensity, supply chain management requirements, and the need for efficiency. This article explores which businesses should consider smart factories and how they can benefit from this transformative approach.

Who Should Build Smart Factories?

First, companies with asset-intensive factories—those that have made significant investments in equipment and production lines—need to maximize their returns. A smart factory enhances asset utilization, ensuring that costly resources are used to their full potential.

Industries that involve complex manufacturing processes, such as steel, chemical, and pharmaceutical production, also stand to benefit. For example, steel production involves numerous stages, from creating liquid iron to the final product finishing. A smart factory can synchronize these intricate processes, reducing bottlenecks and increasing efficiency.

Additionally, companies in regulated industries like pharmaceuticals, food, and beverages, or those with strict quality demands (e.g., steel and aluminum), greatly benefit from smart factories. These technologies ensure compliance with regulations while maintaining high-quality standards across all stages of production.

Businesses handling a wide range of products, parts, or customers, especially those operating under a "make-to-order" model, face complexity in managing customer specifications. Smart factories simplify this process by streamlining production schedules and quickly responding to changing customer demands.

For companies planning to scale manufacturing operations, smart factories ensure efficiency even as the business expands. This technology future-proofs your operations, making it easier to replicate and scale processes smoothly.

Finally, companies focused on reducing costs, improving quality, and ensuring timely delivery should invest in smart factories. These systems optimize key performance indicators (KPIs), lower production costs, and improve supply chain management, leading to better overall operational performance.

Benefits of Smart Factories

One of the key advantages of smart factories is their ability to deliver consistency and predictability. AI-based tools allow businesses to plan and schedule operations efficiently, ensuring repeatable success even in the face of disruptions or fluctuating demand.

Smart factories also ensure on-time delivery, as they are equipped to quickly adapt to changing customer requirements. Whether demand shifts or product specifications change, the factory remains responsive and agile.

Moreover, smart factories contribute to the reduction of quality failures. By identifying optimal operating conditions through AI, these factories minimize defects and ensure high standards, particularly in industries with stringent quality requirements.

Another significant advantage is cost reduction. Smart factories use automation and advanced tools to optimize production lines, lower labor costs, reduce waste, and minimize changeover times, all of which contribute to lower operational costs.

Additionally, by synchronizing processes, smart factories can enhance yields and reduce inventory. This leads to shorter lead times, optimized manufacturing processes, and improved profitability.

Smart factories also provide end-to-end traceability and visibility. Businesses gain real-time insights into order progress, inventory levels, and manpower allocation. This transparency helps track and resolve customer complaints faster, leading to improved quality and customer satisfaction.

For new product development, smart factories offer process improvement capabilities through digital twins and simulations. These tools allow manufacturers to test new products in a virtual environment, ensuring smoother launches and optimized production parameters.

Lastly, smart factories improve equipment utilization and asset returns by optimizing resource use, delaying the need for additional capital investment in new equipment.

For companies dealing with complex manufacturing processes, strict regulatory requirements, or a need to scale operations efficiently, smart factories offer immense value. By leveraging AI, automation, and data-driven insights, businesses can enhance supply chain management, reduce costs, improve production quality, and remain competitive in a rapidly changing manufacturing environment.

[marketanalysisdata]

Smart Factory Market Trends, Size, Revenue And Top Key Players, 2030

The global smart factory market was valued at USD 130.25 billion in 2022 and is projected to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030. The expansion of this market is driven by several factors, including the increasing emphasis on energy efficiency, enhanced manufacturing productivity, and the establishment of advanced manufacturing infrastructures. Additionally, emerging technologies such as collaborative robots and advancements in 3D printing present significant growth opportunities for the market during the forecast period.

The global smart factory market is poised for significant growth, driven by technological advancements, a focus on energy efficiency, and the increasing need for resilient and flexible manufacturing. Innovations in AI, IoT, and 3D printing, coupled with rising automation trends, are expected to revolutionize manufacturing processes, creating substantial opportunities for stakeholders in the market. Regional dynamics, such as Asia Pacific’s leadership and Latin America’s rapid industrialization, further underscore the global potential of the smart factory industry.

Role of Emerging Technologies:

Artificial Intelligence (AI) and Machine Learning (ML)

AI and ML technologies are central to the operations of smart factories, enabling manufacturers to optimize processes and improve outcomes. Their applications include:

Predictive Maintenance: AI analyzes equipment data to predict failures, minimizing downtime and maintenance costs.

Quality Control: Machine learning algorithms detect anomalies during production, ensuring product quality.

Process Optimization: Real-time data analysis allows for adjustments to enhance efficiency and reduce waste.

As these technologies evolve, their integration into smart factory environments is expected to deepen, unlocking further efficiencies and capabilities.

Internet of Things (IoT)

IoT forms the backbone of smart factories by enabling real-time monitoring and control of equipment and processes. Its benefits include:

Enhanced automation through connected devices, sensors, and actuators.

Greater visibility across production lines, improving efficiency and decision-making.

The advancement of 5G networks and edge computing, which allow faster data processing and more reliable machine communication.

These developments are driving the adoption of IoT-enabled smart factory solutions.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

Regional Insights:

Asia Pacific Smart Factory Market Trends

The Asia Pacific region dominated the global smart factory market in 2022, accounting for over 35% of the total revenue. This region has cemented itself as a global manufacturing hub, driven by a combination of factors:

Industrial Automation and Technological Advancements:

Countries such as China, Japan, and South Korea are at the forefront of industrial innovation, emphasizing automation to enhance production efficiency. These nations have embraced advanced technologies, such as robotics, Internet of Things (IoT), and Artificial Intelligence (AI), as part of their commitment to modernizing their manufacturing capabilities.

Growing Population and Consumer Demand:

The rapidly expanding population across Asia Pacific has led to heightened demand for consumer goods, including automobiles and electronics. This has necessitated the adoption of efficient, high-capacity manufacturing solutions to meet large-scale production needs without compromising quality.

Government Initiatives and Investments in Industry 4.0:

Regional governments are actively promoting the adoption of Industry 4.0 principles through policies and financial incentives. For example:

China’s "Made in China 2025" initiative focuses on transforming the country into a global leader in high-tech manufacturing.

Japan’s Society 5.0 framework integrates technology with traditional industries to optimize production.

South Korea’s Smart Factory Supply Chain Support initiatives aim to build a robust infrastructure for interconnected factories.

These measures encourage the development and deployment of smart factory technologies, ensuring sustained growth in the region.

Latin America Smart Factory Market Trends

Latin America is poised for substantial growth, with a projected compound annual growth rate (CAGR) exceeding 10% during the forecast period. The region’s adoption of smart factory technologies is underpinned by several key trends:

Increasing Industrialization and Focus on Efficiency:

Latin America is experiencing a wave of industrial growth, particularly in sectors looking to optimize resource utilization and improve productivity. By incorporating smart factory solutions, manufacturers can streamline their operations and remain competitive on a global scale.

Sectoral Investment in Key Industries:

Investment in critical sectors such as automotive, electronics, and aerospace is driving the demand for advanced manufacturing technologies.

The automotive industry is leveraging smart factory systems for precision manufacturing and quality assurance.

The electronics sector relies on automation and IoT for efficient production of high-demand consumer devices.

The aerospace industry uses data-driven manufacturing to meet stringent international standards for safety and performance.

Global Market Competitiveness:

To cater to international markets, businesses in the region are adopting smart factory practices that ensure consistency, cost efficiency, and high-quality outputs. These practices also enable manufacturers to meet the growing demand for exports while maintaining compliance with global regulations and standards.

Supportive Policies and Partnerships:

Governments and private stakeholders in Latin America are recognizing the value of smart factory technologies. Policies encouraging technology adoption and international collaborations are playing a pivotal role in driving growth.

Browse through Grand View Research's Category Next Generation Technologies Industry Research Reports.

The global e-liquid market size was valued at USD 2.26 billion in 2024 and is projected to grow at a CAGR of 14.0% from 2025 to 2030.

The global intelligent document processing market size was estimated at USD 2.30 billion in 2024 and is projected to grow at a CAGR of 33.1% from 2025 to 2030.

Key Companies & Market Share Insights:

The market is classified as highly competitive, with the presence of several smart factory players. The key players operating in the industry are focusing on strategic alliances, product developments, expansions, and mergers & acquisitions to remain competitive. For instance, in March 2023, Schneider Electric SE, a digital transformation provider of energy management and industrial automation, initiated the construction of its upcoming smart factory in Dunavesce, Hungary. This state-of-the-art facility, backed by an investment of USD 42.67 million (€40 million), would cover an area of 25,000 sq. m. and will accommodate a workforce of 500 employees. Such strategies by key players are anticipated to augment market growth over the forecast period.

Key Smart Factory Companies:

ABB, Ltd.

Dassault Systemes S.E.

FANUC Corporation

General Electric Company

Honeywell International, Inc.

Johnson Controls, Inc.

KUKA AG

Mitsubishi Electric Corporation

Rockwell Automation, Inc.

Schneider Electric SE

Canon Inc.

Cisco System Inc.

Emerson Electric Co. 

Order a free sample PDF of the Smart Factory Market Intelligence Study, published by Grand View Research.

[marketstudyreport]

Smart Factory Industry Size, Status, Analysis and Forecast 2030

The global smart factory market was valued at USD 130.25 billion in 2022 and is projected to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030. The expansion of this market is driven by several factors, including the increasing emphasis on energy efficiency, enhanced manufacturing productivity, and the establishment of advanced manufacturing infrastructures. Additionally, emerging technologies such as collaborative robots and advancements in 3D printing present significant growth opportunities for the market during the forecast period.

The global smart factory market is poised for significant growth, driven by technological advancements, a focus on energy efficiency, and the increasing need for resilient and flexible manufacturing. Innovations in AI, IoT, and 3D printing, coupled with rising automation trends, are expected to revolutionize manufacturing processes, creating substantial opportunities for stakeholders in the market. Regional dynamics, such as Asia Pacific’s leadership and Latin America’s rapid industrialization, further underscore the global potential of the smart factory industry.

Role of Emerging Technologies:

Artificial Intelligence (AI) and Machine Learning (ML)

AI and ML technologies are central to the operations of smart factories, enabling manufacturers to optimize processes and improve outcomes. Their applications include:

Predictive Maintenance: AI analyzes equipment data to predict failures, minimizing downtime and maintenance costs.

Quality Control: Machine learning algorithms detect anomalies during production, ensuring product quality.

Process Optimization: Real-time data analysis allows for adjustments to enhance efficiency and reduce waste.

As these technologies evolve, their integration into smart factory environments is expected to deepen, unlocking further efficiencies and capabilities.

Internet of Things (IoT)

IoT forms the backbone of smart factories by enabling real-time monitoring and control of equipment and processes. Its benefits include:

Enhanced automation through connected devices, sensors, and actuators.

Greater visibility across production lines, improving efficiency and decision-making.

The advancement of 5G networks and edge computing, which allow faster data processing and more reliable machine communication.

These developments are driving the adoption of IoT-enabled smart factory solutions.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

Regional Insights:

Asia Pacific Smart Factory Market Trends

The Asia Pacific region dominated the global smart factory market in 2022, accounting for over 35% of the total revenue. This region has cemented itself as a global manufacturing hub, driven by a combination of factors:

Industrial Automation and Technological Advancements:

Countries such as China, Japan, and South Korea are at the forefront of industrial innovation, emphasizing automation to enhance production efficiency. These nations have embraced advanced technologies, such as robotics, Internet of Things (IoT), and Artificial Intelligence (AI), as part of their commitment to modernizing their manufacturing capabilities.

Growing Population and Consumer Demand:

The rapidly expanding population across Asia Pacific has led to heightened demand for consumer goods, including automobiles and electronics. This has necessitated the adoption of efficient, high-capacity manufacturing solutions to meet large-scale production needs without compromising quality.

Government Initiatives and Investments in Industry 4.0:

Regional governments are actively promoting the adoption of Industry 4.0 principles through policies and financial incentives. For example:

China’s "Made in China 2025" initiative focuses on transforming the country into a global leader in high-tech manufacturing.

Japan’s Society 5.0 framework integrates technology with traditional industries to optimize production.

South Korea’s Smart Factory Supply Chain Support initiatives aim to build a robust infrastructure for interconnected factories.

These measures encourage the development and deployment of smart factory technologies, ensuring sustained growth in the region.

Latin America Smart Factory Market Trends

Latin America is poised for substantial growth, with a projected compound annual growth rate (CAGR) exceeding 10% during the forecast period. The region’s adoption of smart factory technologies is underpinned by several key trends:

Increasing Industrialization and Focus on Efficiency:

Latin America is experiencing a wave of industrial growth, particularly in sectors looking to optimize resource utilization and improve productivity. By incorporating smart factory solutions, manufacturers can streamline their operations and remain competitive on a global scale.

Sectoral Investment in Key Industries:

Investment in critical sectors such as automotive, electronics, and aerospace is driving the demand for advanced manufacturing technologies.

The automotive industry is leveraging smart factory systems for precision manufacturing and quality assurance.

The electronics sector relies on automation and IoT for efficient production of high-demand consumer devices.

The aerospace industry uses data-driven manufacturing to meet stringent international standards for safety and performance.

Global Market Competitiveness:

To cater to international markets, businesses in the region are adopting smart factory practices that ensure consistency, cost efficiency, and high-quality outputs. These practices also enable manufacturers to meet the growing demand for exports while maintaining compliance with global regulations and standards.

Supportive Policies and Partnerships:

Governments and private stakeholders in Latin America are recognizing the value of smart factory technologies. Policies encouraging technology adoption and international collaborations are playing a pivotal role in driving growth.

Browse through Grand View Research's Category Next Generation Technologies Industry Research Reports.

The global e-liquid market size was valued at USD 2.26 billion in 2024 and is projected to grow at a CAGR of 14.0% from 2025 to 2030.

The global intelligent document processing market size was estimated at USD 2.30 billion in 2024 and is projected to grow at a CAGR of 33.1% from 2025 to 2030.

Key Companies & Market Share Insights:

The market is classified as highly competitive, with the presence of several smart factory players. The key players operating in the industry are focusing on strategic alliances, product developments, expansions, and mergers & acquisitions to remain competitive. For instance, in March 2023, Schneider Electric SE, a digital transformation provider of energy management and industrial automation, initiated the construction of its upcoming smart factory in Dunavesce, Hungary. This state-of-the-art facility, backed by an investment of USD 42.67 million (€40 million), would cover an area of 25,000 sq. m. and will accommodate a workforce of 500 employees. Such strategies by key players are anticipated to augment market growth over the forecast period.

Key Smart Factory Companies:

ABB, Ltd.

Dassault Systemes S.E.

FANUC Corporation

General Electric Company

Honeywell International, Inc.

Johnson Controls, Inc.

KUKA AG

Mitsubishi Electric Corporation

Rockwell Automation, Inc.

Schneider Electric SE

Canon Inc.

Cisco System Inc.

Emerson Electric Co. 

Order a free sample PDF of the Smart Factory Market Intelligence Study, published by Grand View Research.

[industrynewsupdates]

Smart Factory Market Key Companies, Growth and Forecast Report, 2030

The global smart factory market size was valued at USD 130.25 billion in 2022 and is expected to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030.

The market for smart factory is expected to expand due to several key factors, including increasing emphasis on energy efficiency, improved manufacturing productivity, and the establishment of advanced manufacturing infrastructures. Additionally, there are promising prospects for the adoption of collaborative robots and ongoing advancements in 3D printing technology, which are set to create lucrative opportunities for the market during the forecast period.

Artificial intelligence (AI) and machine learning (ML) are playing a pivotal role in smart factories. These technologies enable predictive maintenance, quality control, and process optimization. AI-driven analytics can uncover valuable insights from vast datasets, helping manufacturers make data-driven decisions. As AI capabilities continue to evolve, their integration into smart factories is expected to grow.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

Smart Factory Market Report Highlights

• Based on technology, the Distributed Control Systems (DCS) segment accounted for the largest market share in 2022. This is attributed to the growing investments from the industrial sector, such as food & beverage, mining & metal, metallurgy, and electronics, in developing economies

• Based on field devices, the sensors segment is expected to expand at the highest CAGR by 2030, owing to their increasing self-sufficiency with low power consumption and integrated computing abilities

• Based on application, the automotive segment accounted for the largest revenue share in 2022 and is expected to continue the same trend over the forecast period. Automotive manufacturers are investing heavily in the development of smart manufacturing and automation to optimize production and reduce operating costs

• The Asia Pacific regional market accounted for the largest revenue share in 2022. This is attributed to the heavy investments of developing countries in smart technologies to keep abreast of international manufacturing standards and trends

Browse through Grand View Research's Next Generation Technologies Industry Research Reports.

• The global small drone market size was estimated at USD 12.03 billion in 2023 and is expected to grow at a CAGR of 14.5% from 2024 to 2030.

• The global IoT platform market size was estimated at USD 11.10 billion in 2023 and is projected to grow at a CAGR of 12.7% from 2024 to 2030. 

Smart Factory Market Segmentation

Grand View Research has segmented the global smart factory market based on technology, field devices, application, and region:

Smart Factory Technology Outlook (Revenue, USD Billion, 2018 - 2030)

• Distributed Control Systems (DCS)

• Enterprise Resource Planning (ERP)

• Human Machine Interface (HMI)

• Manufacturing Execution System (MES)

• Product Life Cycle Management (PLM)

• Program Logic Controller (PLC)

• Supervisory Controller and Data Acquisition (SCADA)

• Others

Smart Factory Field Devices Outlook (Revenue, USD Billion, 2018 - 2030)

• Sensors

• Industrial Robotics

• Machine Vision Systems

• Others

Smart Factory Application Outlook (Revenue, USD Billion, 2018 - 2030)

• Aerospace & Defense

• Automotive

• Energy & Power

• Food and Beverages

• Healthcare

• Semiconductor & Electronics

• Oil & Gas

• Others

Smart Factory Regional Outlook (Revenue, USD Billion, 2018 - 2030)

• North America

o U.S.

o Canada

• Europe

o U.K.

o Germany

o France

o Italy

o Spain

o Rest of Europe

• Asia Pacific

o China

o India

o Japan

o South Korea

o Rest of Asia Pacific

• Latin America

o Brazil

o Mexico

o Rest of Latin America

• Middle East & Africa (MEA)

o UAE

o Saudi Arabia

o Rest of Middle East & Africa

Order a free sample PDF of the Smart Factory Market Intelligence Study, published by Grand View Research.

[latestmarketresearchnews]

Smart Factory Industry Overview, Competitive Landscape and Forecasts 2030

The global smart factory market was valued at USD 130.25 billion in 2022, with expectations to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030. This expansion is driven by several key factors, including a heightened focus on energy efficiency, enhancements in manufacturing productivity, and the development of advanced manufacturing infrastructures worldwide. Emerging opportunities in collaborative robotics and advancements in 3D printing are also anticipated to contribute to the market's growth over the forecast period, offering new avenues for efficiency and innovation within the industry.

One of the most transformative technologies within smart factories is artificial intelligence (AI), coupled with machine learning (ML). These technologies enable predictive maintenance, quality assurance, and the optimization of manufacturing processes. AI-driven analytics can process large amounts of data to reveal insights that empower manufacturers to make data-driven decisions, improving operational efficiency. As AI and ML technology continues to advance, it is expected that these systems will become increasingly integrated into smart factory environments, further enhancing productivity and precision in manufacturing processes.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

For example, in September 2022, Datametrex AI Ltd. launched a Smart Factory AI technology that leverages big data, artificial intelligence, and server automation. This technology provides manufacturers with data-driven operational insights and process automation, enhancing manufacturing accuracy and efficiency. Datametrex also received purchase orders worth CAD 200,000 from various multinational corporations such as Woongjin, Co. Ltd., Kolon Benit, and Lotte Data Communication Co., Ltd., demonstrating growing interest from prominent global players in these technologies.

The adoption of Industry 4.0 principles has also emerged as a significant trend within smart factories. Industry 4.0 promotes the integration of digital technologies including the Internet of Things (IoT), big data analytics, and automation into manufacturing. By embracing these technologies, smart factories can optimize production, improve product quality, and increase overall efficiency, enabling manufacturers to remain competitive in an increasingly globalized market. This trend is likely to persist as companies aim to streamline operations and enhance performance through digital transformation.

Application Segmentation Insights:

Within the smart factory market, the automotive sector held the largest market share, accounting for over 27% in 2022. The automotive industry has been quick to adopt smart factory solutions, driven by a surge in demand for customized vehicles, advanced safety features, and eco-friendly options. Smart factory solutions are integral to meeting these demands, as they enable automation, real-time data analytics, and monitoring key features for refining production processes, ensuring high-quality outputs, and adhering to strict industry regulations. The shift towards electric and autonomous vehicles is also driving automotive manufacturers to adopt more advanced, flexible, and efficient manufacturing processes. These smart factories help automotive companies increase productivity, reduce costs, and stay competitive within a fast-paced market characterized by technological advancements.

The food and beverages segment is projected to experience the fastest growth in the global smart factory market, with a CAGR of over 13% during the forecast period. This rapid expansion is fueled by increasing consumer demand for food safety and quality, along with stringent regulatory requirements. In response, food and beverage manufacturers are turning to smart factory solutions, incorporating automation, IoT sensors, and data analytics to ensure precise quality control, efficient production, and compliance with food safety standards.

Traceability and real-time monitoring have also become essential, as they help address food recalls and mitigate supply chain disruptions. Through these smart technologies, food and beverage manufacturers are able to enhance product consistency, minimize waste, and adapt swiftly to changing consumer demands. These improvements not only support quality and safety but also increase operational efficiency and responsiveness, driving robust growth within this segment.

Order a free sample PDF of the Smart Factory Market Intelligence Study, published by Grand View Research.

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Projections Unveiled: Smart Factory Market Surging to USD 388.7 Billion by 2033

Market analysts predict that by 2033, the size of the global smart factory market would have increased from USD 140.7 billion to USD 388.7 billion. This market is anticipated to climb at a fantastic CAGR of 10.7% over the course of the forecast period.

In recent years, smart factories have become more prevalent due to an increase in the application of intelligence technology across a variety of industries. In a variety of places, industrialization levels have dramatically risen over time. The market for “smart factories” is anticipated to increase admirably as a result of better industrial prospects and technological developments in manufacturing facilities.

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Some of the key market drivers are a growing emphasis on resource utilisation, cost reduction in industrial operations, and energy efficiency.

KEY TAKEAWAYS

The market for smart factories in the United States is anticipated to grow at a CAGR of 11.8% through 2033.

With a CAGR of 10.7%, the United Kingdom smart factory market is expected to grow significantly during the forecast period.

With a CAGR of 8.8% throughout the research period, Japan is predicted to grow rapidly in the market for smart factories by 2033.

The smart factory market in China is expected to grow at a CAGR of 8.6% over the forecast period.

With a CAGR of 10.4% throughout the research period, the market for smart factories in South Korea is anticipated to increase speedily.

The software category of the smart factory market’s component segment is predicted to develop at a CAGR of 10.6% through 2033.

In the market for smart factories, the discrete industry section of the end-user category is estimated to showcase a CAGR of 10.6% over the forecast period.

Demand Analysis

In a significant stride, the global Smart Factory Market is poised to experience remarkable growth, projected to expand from USD 140.7 billion in 2023 to a staggering USD 388.7 billion by 2033. This projection stems from a robust Compound Annual Growth Rate (CAGR) of 10.7% over the forecast period.

Regional Trends

The trend towards smart manufacturing is not confined to a specific geography. As industries across the globe recognize the transformative potential of smart factories, regions such as North America, Europe, Asia-Pacific, and beyond are embracing this paradigm shift. This market trend is fostering collaborations between technology providers and manufacturers to unlock new avenues of growth.

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Drivers and Opportunities

The surge in market size is underpinned by the escalating demand for advanced manufacturing solutions that enhance productivity, operational efficiency, and quality control across industries. As companies seek ways to optimize processes, reduce downtime, and ensure real-time insights, the adoption of smart factory technologies is becoming a strategic imperative. Industries are capitalizing on the integration of automation, data analytics, artificial intelligence, and IoT devices to revolutionize their production methods, thereby boosting the growth of the smart factory market.

Competition Analysis

Key players in the smart factory arena are vying for a larger market share through innovation and strategic partnerships. The substantial absolute dollar growth of USD 248.0 billion signifies the competitive landscape’s vibrancy. Companies are focusing on developing cutting-edge solutions that cater to diverse industry needs while ensuring seamless integration with existing systems.

Region-wise Insights

North America: The region is at the forefront of smart factory adoption, fueled by a robust industrial base and a penchant for technological innovation. The presence of key players and supportive government initiatives contribute to the market’s upward trajectory.

Europe: European industries are aligning with the Industry 4.0 vision, driving the smart factory market’s growth. Manufacturers in Germany, France, and the United Kingdom are investing in smart solutions to bolster their competitive edge.

Asia-Pacific: Rapid industrialization in countries like China, Japan, and South Korea is fostering the adoption of smart factory technologies. Increasing manufacturing activities and a growing emphasis on automation are propelling market expansion.

Category-wise Insights

The smart factory market encompasses various categories, including automation and control systems, industrial robots, sensors, communication technologies, and data analytics software. Each category plays a pivotal role in shaping the modern manufacturing landscape.

As the global industrial landscape undergoes a transformative shift, the smart factory market is poised to witness substantial growth, fueled by technological advancements, operational optimization, and the pursuit of innovation. With an impressive CAGR of 10.7%, the market is set to redefine the future of manufacturing across industries.

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Key Segments Of Smart Factory Industry Survey

Smart Factory Market By Component:

Smart Factory Hardware

Sensors

Industrial Robots

Machine Vision Systems

Industrial 3D Printing

Smart Factory Software

Human Machine Interface

Product Life Cycle Management

Distributed Control System

SCADA

ERP

Others

Smart Factory Services

Integration & Deployment

Consulting

Support & Maintenance

Smart Factory Market By End User:

Discrete Industry

Process Industry

Smart Factory Market By Industry Vertical:

Smart Factories for Automotive

Smart Factories for Aerospace & Defence

Smart Factories for Electrical & Electronics

Smart Factories for Food & Beverages

Smart Factories for Energy & Utilities

Smart Factories for Healthcare & Pharmaceuticals

Others

Smart Factory Market By Region:

North America

Latin America

Europe

East Asia

South Asia & Pacific

Middle East & Africa (MEA)

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Smart Factory Market Sales, Demand, Regional Outlook And Supply Chain Analysis till 2030

The global smart factory market was valued at USD 130.25 billion in 2022, with expectations to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030. This expansion is driven by several key factors, including a heightened focus on energy efficiency, enhancements in manufacturing productivity, and the development of advanced manufacturing infrastructures worldwide. Emerging opportunities in collaborative robotics and advancements in 3D printing are also anticipated to contribute to the market's growth over the forecast period, offering new avenues for efficiency and innovation within the industry.

One of the most transformative technologies within smart factories is artificial intelligence (AI), coupled with machine learning (ML). These technologies enable predictive maintenance, quality assurance, and the optimization of manufacturing processes. AI-driven analytics can process large amounts of data to reveal insights that empower manufacturers to make data-driven decisions, improving operational efficiency. As AI and ML technology continues to advance, it is expected that these systems will become increasingly integrated into smart factory environments, further enhancing productivity and precision in manufacturing processes.

Gather more insights about the market drivers, restrains and growth of the Smart Factory Market

For example, in September 2022, Datametrex AI Ltd. launched a Smart Factory AI technology that leverages big data, artificial intelligence, and server automation. This technology provides manufacturers with data-driven operational insights and process automation, enhancing manufacturing accuracy and efficiency. Datametrex also received purchase orders worth CAD 200,000 from various multinational corporations such as Woongjin, Co. Ltd., Kolon Benit, and Lotte Data Communication Co., Ltd., demonstrating growing interest from prominent global players in these technologies.

The adoption of Industry 4.0 principles has also emerged as a significant trend within smart factories. Industry 4.0 promotes the integration of digital technologies including the Internet of Things (IoT), big data analytics, and automation into manufacturing. By embracing these technologies, smart factories can optimize production, improve product quality, and increase overall efficiency, enabling manufacturers to remain competitive in an increasingly globalized market. This trend is likely to persist as companies aim to streamline operations and enhance performance through digital transformation.

Application Segmentation Insights:

Within the smart factory market, the automotive sector held the largest market share, accounting for over 27% in 2022. The automotive industry has been quick to adopt smart factory solutions, driven by a surge in demand for customized vehicles, advanced safety features, and eco-friendly options. Smart factory solutions are integral to meeting these demands, as they enable automation, real-time data analytics, and monitoring key features for refining production processes, ensuring high-quality outputs, and adhering to strict industry regulations. The shift towards electric and autonomous vehicles is also driving automotive manufacturers to adopt more advanced, flexible, and efficient manufacturing processes. These smart factories help automotive companies increase productivity, reduce costs, and stay competitive within a fast-paced market characterized by technological advancements.

The food and beverages segment is projected to experience the fastest growth in the global smart factory market, with a CAGR of over 13% during the forecast period. This rapid expansion is fueled by increasing consumer demand for food safety and quality, along with stringent regulatory requirements. In response, food and beverage manufacturers are turning to smart factory solutions, incorporating automation, IoT sensors, and data analytics to ensure precise quality control, efficient production, and compliance with food safety standards.

Traceability and real-time monitoring have also become essential, as they help address food recalls and mitigate supply chain disruptions. Through these smart technologies, food and beverage manufacturers are able to enhance product consistency, minimize waste, and adapt swiftly to changing consumer demands. These improvements not only support quality and safety but also increase operational efficiency and responsiveness, driving robust growth within this segment.

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Smart Factory Industry Dynamics, Growth Prospect and Consumption Analysis till 2030

The global smart factory market was valued at USD 130.25 billion in 2022, with expectations to grow at a compound annual growth rate (CAGR) of 9.8% from 2023 to 2030. This expansion is driven by several key factors, including a heightened focus on energy efficiency, enhancements in manufacturing productivity, and the development of advanced manufacturing infrastructures worldwide. Emerging…

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Smart Factory and Industrial Automation Market - Forecast(2024 - 2030)

 Overview

The smart factory and industrial automation market is expected to be valued at $187.8 billion in 2018 and is expected to grow at a CAGR of 7.2% between 2019 and 2025. This market growth is due to the impact of evolution and adoption of the Internet of Things (IoT), industrial robots, smart automation solutions, and increasing emphasis on regulatory compliances. Industrial and commercial developments in the growing economies are also responsible for the growth of this market.

Industrial automation is defined as the automation of industrial processes through computers, communication systems, and process operators. Industrial automation minimizes human intervention in the industry and ensures a superior performance as compared to humans. Moreover, whereas, smart factory connects people, processes, and machines to enable advanced manufacturing with the optimized process reduced errors, improved quality, and eliminate waste.

Both smart factory and industrial automation enhance the productivity and quality of products and simultaneously decrease the production cost. Smart factory and industrial automation meet the demand for mass production with providing nominal human intervention, better quality, and less labor expenses, significantly reduce overall operational cost.

Report Coverage

The report: “Smart Factory and Industrial Automation Market – Forecast (2019-2025)”, by IndustryARC covers an in-depth analysis of the following segments of the Smart Factory and Industrial Automation Market 

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Key Takeaways

· Key drivers of the market are; reduction of energy consumption and increasing factory efficiency. All the Industries are adopting smart factory concept to ensure that every component of the value chain is connected for providing informed manufacturing with no-time lags and zero defects.

· The automotive manufacturing sector has been one of the largest adopters of automated robots and is the largest the revenue-generating end-user in the market. Smart factory and industrial automation play an important role in connecting and automating the operations of these robots.

· Industrial Automation in China has increased the uptake of smart manufacturing. As per the Ministry of Industry and Information Technology, China initiated around 100 smart manufacturing pilot projects in 2018.

By Application - Segment Analysis

Material handling application generated 38% of the smart factory and industrial automation market revenue in 2018. Robotics and automation system is helping in business according to their growing demands and making it cost-efficient, and these advances in technology are a material handling system more affordable and effective. This high-speed automation technology can load and unload the truck at the pallet and cartoon level. Over the next decade, material handling is expected to immerse with the automated system highly.

Various advancements have been made in the automation of the multiple activities that were formerly carried out manually (particularly in the labor-intensive manufacturing industry), with most of these being almost fully automated, with the help of the latest technologies. This has led to improved efficiency, high-quality products, and attendant savings in labor and costs.

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By End-User - Segment Analysis

Automotive industry end-use accounted for the highest market share in the smart factory and industrial automation market in 2018. Smart factory solutions play a key role in the development and production of quality automobiles. The automobile manufacturing industry is the largest adopter of robots in 2018 (according to the international federation of robotics {IFR}). For enhance quality and increase factory productivity, while using these robots, smart factory and industrial automation solutions play a major role.

The fastest-growing end-use in the forecasted period is the energy and power sector. The sector consists of the gas industry, petroleum industry, coal industry, power industry, among others. The adoption rate of smart factory technology is expected to be the highest in the oil & gas industry due to the growing need for safety in oil and gas plants. The automation market has penetrated the energy sector in developed economies.

By Geography - Segment Analysis

APAC accounted for the largest share, of 34% in the smart factory and industrial automation market in 2018, due to technological innovation and adoption of automation technologies across several industries. Toyota, Honda, and Suzuki are working on developing smart factories. These smart and automated factories will be manufacturing robots, sensors, wireless technologies, and machine vision systems.

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Drivers – Smart Factory and Industrial Automation Market

·         GROWTH IN ADOPTION OF INDUSTRIAL ROBOTS:

The call for precision machining along with high production rates, has made use of robots an indispensable aspect of manufacturing units. Since the industrial operations are becoming complex amidst rapid technological advancements, the growth of the industrial robot is expected among such environment that is beyond the capacity of manual involvement. Smart factory and industrial automation play an essential role in connecting and automating the operations of these robots.

Almost all the processes in the production and processing plants have been automated in the past decade. This has also complemented the expansion of industrial robots integration into industrial operations.  

·         RISING LABOR COSTS TO BOOST THE SMART & AUTOMATED INDUSTRIAL ROBOTS DEMAND

The labor cost is significantly high in the total industrial operating cost, generally making 60%-65% of the total cost. In the majority of the cases, manual jobs typically consist of two categories of staff: direct and indirect. Direct staff is responsible for executing the procedure while the indirect staff is for the back-end support for direct staff.

The presence of both direct and indirect staff coupled along with department managers presents an essential cost in operating a warehouse.

The automation of industries has become a notable means to tackle the rising wages and workforce age. This has resulted in the industrial operators to rely upon the smart factories and automated robotics to provide a convenient and efficient way of reducing the operational costs while simultaneously maintaining the productivity at optimum levels.

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Challenges – Smart Factory and Industrial Automation Market

·         GROWTH OF CYBER ATTACKS

The history of the smart factory and industrial automation is always fascinating. Cybersecurity is one of the major issues of factory automation. Constant technological innovation has taken manufacturing processes from the Industrial Age to the information age as networking in process automation grows. These new information age factories have a great scope of cyber threats from various sources. These cyber-attacks can reduce the advantages of smart and automated factories and turn them into significant disadvantages.

For almost every minute, the global cybersecurity researchers discover threats to cybersecurity and try to solve them in real-time.

Market Landscape

Top 5 players of the smart factory and industrial automation market captured ~65% share of the market in 2018.

ABB Ltd., Mitsubishi Electric, Yokogawa, Endress+Hauser, Honeywell, Rockwell Automation, Omron, General Electric, Danfoss, FANUC, Schneider, Siemens, and Emerson Electric Company are some leading key players in the smart factory and industrial automation market.

Partnerships/Mergers/Acquisitions

Ø In July 2018, GE and Microsoft Corp. formed a partnership to bring together operational technology and information technology to eliminate hurdles in advancing digital transformation projects. In the partnership, GE Digital plans to standardize its Predix solutions on Microsoft Azure and will deeply integrate the Predix portfolio with Azure native cloud capabilities, including Azure IoT and Azure Data and Analytics.

Ø In June 2018, SAP and Endress+Hauser collaborated in the development of the Industrial Internet of Things (IIoT) applications for the process industry. The goal is to fully integrate the Endress+Hauser field instruments as digital twins into the SAP cloud platform.

Ø June 2018, PTC Inc. and Rockwell Automation Inc. formed a strategic partnership that accelerated growth for both companies and enabled them to be the partner of choice for customers around the world who want to transform their physical operations with digital technology.

R&D Investment/Fundings

Ø In July 2019, Fetch Robotics raised $46 million in a Series C round of funding led by Fort Ross Ventures. Fetch Robotics creates autonomous robots, powered by cloud-based software systems, which operate in locations such as warehouses, factories, and distribution centers. The robots can be used to transport goods and materials around warehouses, gather data automatically.

Smart Factory and Industrial Automation Market Research Scope:

The base year of the study is 2018, with forecast done up to 2025. The study presents a thorough analysis of the competitive landscape, taking into account the market shares of the leading companies. These provide the key market participants with the necessary business intelligence and help them understand the future of the Smart Factory and Industrial Automation Market. The assessment includes the forecast, an overview of the competitive structure, the market shares of the competitors, as well as the market trends, market demands, market drivers, market challenges, and product analysis. The market drivers and restraints have been assessed to fathom their impact over the forecast period. This report further identifies the key opportunities for growth while also detailing the key challenges and possible threats. The key areas of focus include the offering type, robot type, end-users, and application of Smart Factory and Industrial Automation Market.