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Benefits of Oil less Rotary Vane Vacuum Pump
The benefits of oil-less rotary vane vacuum pump are low maintenance , Simple filter change and No lubrication fluids are required, safe and reliable to use and also environmental friendly no waste oil disposal issues its is easy installation process.
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Why Choose Rotary Vane Vacuum Pump is Not Ideal for Pumping Speed > 200 m³/h
When your application requires a pumping speed greater than 200 m³/h, it's time to reconsider if a rotary vane vacuum pump is the right choice. Although the rotary vane vacuum pump is a widely used and reliable option in many industries, there are several reasons why it may not be the best choice for higher pumping speeds. In this article, we'll explore the limitations of rotary vane vacuum pumps in high-capacity applications and recommend alternative solutions like Roots vacuum pumps and screw vacuum pumps that are better suited for these demands.
The Limitations of Rotary Vane Vacuum Pumps at High Pumping Speeds
Increased Mechanical Complexity and Maintenance Requirements: As the pumping speed increases, the size and complexity of a rotary vane vacuum pump must also increase. Larger vanes and rotors are required to maintain the higher flow rate, resulting in a heavier and more intricate design. This increase in mechanical complexity leads to higher maintenance demands, with more frequent service intervals and the potential for increased wear and tear on components. In turn, this drives up both the operational and maintenance costs.
Efficiency Drops and Higher Energy Consumption: Rotary vane vacuum pumps operate efficiently within a certain range of speeds. However, when the required pumping speed exceeds 200 m³/h, the efficiency of these pumps tends to decrease. To maintain such high speeds, the pump must operate at higher rotational speeds, which results in significantly increased energy consumption. This inefficiency not only raises energy costs but also makes the rotary vane pump less competitive when compared to other pump technologies better suited to high flow rates.
Temperature Control and Heat Dissipation Challenges: The mechanical action within a rotary vane vacuum pump generates heat, and at higher pumping speeds, this heat can become excessive. Managing this heat effectively is critical to ensuring the pump's longevity and reliability. However, at pumping speeds above 200 m³/h, the ability to dissipate heat adequately becomes a challenge. This can lead to overheating, increased wear on internal components, and potentially, pump failure. These risks make the rotary vane vacuum pump a less reliable option for high-speed applications.
Oil Consumption and Contamination Risks: Rotary vane vacuum pumps rely on oil for lubrication and sealing. As the pumping speed increases, so does the consumption of oil. Additionally, the higher operating speeds can lead to greater oil mist generation, which may contaminate the environment and require additional filtration systems. This not only increases operational costs but also presents environmental challenges, particularly in applications where oil contamination must be minimized.
Market Alternatives Offering Better Performance: For applications requiring a pumping speed greater than 200 m³/h, there are more suitable alternatives to rotary vane vacuum pumps. Two of the most effective options are the Roots vacuum pump and the screw vacuum pump. Both of these technologies offer advantages that make them more appropriate for high-capacity applications.
Recommended Alternatives: Roots Vacuum Pumps and Screw Vacuum Pumps
Roots Vacuum Pump:
High Capacity: Roots vacuum pumps are specifically designed for high-volume applications. They are capable of achieving very high pumping speeds without the need for excessive mechanical complexity.
Efficiency: Roots pumps operate efficiently at high speeds, with less energy consumption compared to rotary vane pumps at similar capacities.
Temperature Management: With lower internal friction and less heat generation, Roots vacuum pumps are less prone to overheating, making them more reliable for continuous operation at high speeds.
Screw Vacuum Pump:
Oil-Free Operation: Screw vacuum pumps are dry pumps, meaning they do not rely on oil for operation. This eliminates the risks associated with oil contamination and reduces maintenance requirements.
Durability: The robust design of screw pumps allows them to handle high-speed applications with minimal wear and tear, providing longer service life and lower maintenance costs.
Energy Efficiency: Screw vacuum pumps are highly efficient at converting electrical energy into pumping power, making them cost-effective for large-scale operations.
Choosing the Right Pump for High-Speed Applications
While the rotary vane vacuum pump remains a reliable workhorse for many vacuum applications, it is not the most suitable choice when pumping speeds exceed 200 m³/h. The limitations in efficiency, mechanical complexity, and heat management make it less ideal for large-scale operations. Instead, consider the advantages of Roots vacuum pumps or screw vacuum pumps, both of which offer superior performance, lower maintenance requirements, and better overall efficiency in high-capacity applications.
When selecting a vacuum pump, it's essential to match the pump's capabilities with your specific needs. By carefully considering the demands of your application, you can ensure that you choose the right technology for the job—one that offers reliability, efficiency, and cost-effectiveness.
Unlock the Full Potential of Your Operations with WSVACUUM
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Double Stage Vacuum Pump (VP245) 5CFM
Vacuum pumps are an essential tool in a variety of industries, playing a critical role in applications that require the removal of gases and air from sealed environments. One of the most efficient and widely used types of vacuum pumps is the double-stage vacuum pump, and the VP45 model exemplifies superior performance, reliability, and advanced technology. From HVAC and refrigeration maintenance to laboratory applications, this pump stands out for its high vacuum capabilities. In this article, we’ll dive into the details of the double-stage vacuum pump VP45, its working mechanism, applications, and pricing, particularly in the Indian market.
What is Double Stage Vacuum Pump ?
A double-stage vacuum pump, like the VP45, operates in two phases to achieve higher vacuum levels. Unlike single-stage pumps that only compress air once, a double-stage vacuum pump compresses the air twice, resulting in a deeper vacuum. This deeper vacuum level is essential for processes that demand high precision, such as air conditioning (AC) system maintenance, refrigeration system evacuation, and scientific research applications.
The VP45 model is particularly notable for its advanced design, offering greater vacuum efficiency and reliability for professionals. Its double-stage design makes it capable of reaching low pressure levels (high vacuum), making it suitable for applications that single-stage pumps may not be able to handle.
Key Features of the Double Stage Vacuum Pump VP 245 ?
The VP45 double-stage vacuum pump comes equipped with several features that make it an ideal tool for both professionals and hobbyists in industries such as HVAC, refrigeration, and laboratories. Here are some of the standout features:
Two-Stage Operation: The two-stage mechanism provides a higher level of vacuum precision compared to single-stage pumps, making the VP45 more suitable for demanding applications.
Robust Construction: The VP45 is built from high-quality materials designed to withstand the rigors of daily use. Its heavy-duty construction ensures durability and longevity.
Efficient Cooling System: To prevent overheating, the VP45 is equipped with an efficient cooling system that keeps the pump functioning optimally during extended use.
Oil-Mist Filter: The VP45 includes an oil-mist filter to reduce oil mist emissions, keeping your work environment cleaner and more efficient.
Low Noise Operation: Unlike many industrial machines, the VP45 operates quietly, allowing for a less disruptive working environment.
Thermal Protection: The pump is equipped with a thermal protection system that prevents it from overheating, ensuring long-lasting performance even in high-demand situations.
Double Stage Vacuum Pump Working ?
Understanding how a double-stage vacuum pump works is essential for grasping its advantages over single-stage models. Here's how it operates:
Stage One: In the first stage of the process, the pump reduces the atmospheric pressure in the system by compressing the air from the vacuum chamber. This stage works similarly to a single-stage vacuum pump and reaches a basic vacuum level by expelling the air through an exhaust port.
Stage Two: The second stage kicks in to further reduce the pressure. This stage compresses the remaining air, removing it completely to create a much deeper vacuum. By performing this second compression, the VP45 can achieve much lower pressure levels, allowing it to reach higher vacuums than single-stage pumps.
Oil Lubrication: The pump uses oil as a lubricant and sealant, which plays a crucial role in reducing wear and tear on the moving parts while maintaining an airtight seal. This ensures smooth, long-lasting performance.
Rotary Vane Mechanism: The VP45 features a rotary vane design where rotating vanes trap air in compartments. As the rotor spins, the vanes push the air towards the exhaust, where it’s expelled. This process repeats continuously, but in two stages, to achieve a more complete vacuum.
Appilcations of Double Stage Vacuum Pumps
Double-stage vacuum pumps like the VP45 have a broad range of applications, thanks to their ability to achieve high levels of vacuum. Here are some of the key industries and tasks that benefit from the use of a double-stage vacuum pump:
1. Air Conditioning (AC) and Refrigeration
In air conditioning (AC) systems, a vacuum pump is used to remove moisture and air from the refrigerant lines before charging the system with refrigerant gas. This process ensures the system runs efficiently and prevents contamination that can damage components over time. The double-stage vacuum pump for AC systems ensures that the system is evacuated to the necessary vacuum depth, eliminating moisture and air.
2. HVAC Systems
For HVAC professionals, the VP45 is an invaluable tool. It ensures that the refrigerant system is properly evacuated, which is critical for the overall health and efficiency of the system. A properly vacuumed system reduces the risk of leaks, corrosion, and inefficient operation.
3. Laboratories
In laboratories, vacuum pumps are used for a variety of tasks, such as vacuum filtration, freeze drying, and creating controlled environments for experiments. The VP45’s ability to achieve deeper vacuums makes it ideal for these applications.
4. Industrial Applications
Many industrial applications, such as food packaging, require a vacuum environment. The VP45 can be used to create a vacuum that preserves food products by removing air, thus extending their shelf life.
5. Medical Equipment
Double-stage vacuum pumps are also used in medical equipment, such as autoclaves, to ensure sterile environments by removing air and steam from medical devices during sterilization processes.
2 Stage Vacuum Pump Price in India
The price of a 2-stage vacuum pump in India varies depending on the brand, features, and capacity. For the VP45, prices generally range depending on the retailer and any additional features or accessories included.
Higher-end models, which may come with advanced features such as digital displays, enhanced oil filtration systems, or additional capacity, are typically priced at the upper end of this range. Lower-end models with fewer features but still offering the essential double-stage mechanism will be closer to the starting price.
Factor Influencing the price of a Double Stage-Vacuum Pump
Several factors impact the price of a double-stage vacuum pump like the VP45:
Brand: Well-known brands with a reputation for high-quality performance and durability often have higher price points.
Capacity: Pumps with larger capacities can handle more demanding tasks, which may increase the price.
Features: Additional features such as oil filtration systems, thermal protection, and advanced cooling systems can raise the price.
Several factors impact the price of a double-stage vacuum pump like the VP45:
Brand: Well-known brands with a reputation for high-quality performance and durability often have higher price points.
Capacity: Pumps with larger capacities can handle more demanding tasks, which may increase the price.
Features: Additional features such as oil filtration systems, thermal protection, and advanced cooling systems can raise the price.
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CONTACT :- 91-9717732520
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Wastewater aeration air blowers are essential components in Sewage Treatment Plants (STP) and Effluent Treatment Plants (ETP). These blowers are designed to facilitate the process of biological treatment by providing the required amount of air to bacteria, which helps in the decomposition of organic matter in wastewater. The aeration process is crucial to ensuring efficient wastewater treatment, reducing pollutants, and meeting environmental standards.
Types of Aeration Air Blowers
Roots Blowers:
Operation: Roots blowers operate using two lobes (or rotors) that rotate in opposite directions, trapping air between them and forcing it out into the wastewater. This type of blower provides high airflow at low pressure.
Application: Typically used in medium to large STP/ETP installations.
Advantages: Robust, reliable, and capable of continuous operation with minimal maintenance.
Centrifugal Blowers:
Operation: Centrifugal blowers use rotating impellers to increase the velocity of air and then convert this velocity into pressure using a diffuser.
Application: Suitable for both small and large wastewater treatment applications.
Advantages: Energy-efficient, compact design, and relatively quiet in operation.
Regenerative Blowers:
Operation: These blowers work by recirculating the air through a series of blades to generate pressure. They provide moderate pressure and are quieter compared to roots blowers.
Application: Ideal for smaller STP/ETP plants or where noise control is a concern.
Advantages: Low maintenance, quiet operation, and efficient air delivery.
Rotary Vane Blowers:
Operation: Rotary vane blowers operate with a rotating vane system that traps air and forces it out under pressure.
Application: Used in smaller to medium-sized wastewater treatment plants.
Advantages: Compact size, high efficiency, and minimal operational noise.
Key Features of Wastewater Aeration Blowers
Energy Efficiency: Modern air blowers are designed to consume less power while delivering optimal airflow. This is especially critical in wastewater treatment plants where operational costs need to be minimized.
Durability: These blowers are built to withstand harsh environments, with corrosion-resistant materials that ensure long service life.
Low Maintenance: Designed for continuous operation, these blowers require minimal maintenance. Features like oil-free operation and low-friction components reduce wear and tear.
Noise Control: Noise-reducing designs, such as regenerative blowers, are available for installations near residential or commercial areas.
Applications of STP & ETP Air Blowers
Sewage Treatment Plants (STP): Air blowers provide the oxygen needed by aerobic bacteria to break down organic pollutants in sewage water.
Effluent Treatment Plants (ETP): In industries like pharmaceuticals, textiles, and chemicals, air blowers help in treating industrial effluents before discharge or reuse.
Aerobic Digesters: Air blowers are used to supply oxygen for the biological treatment of organic sludge.
Aquaculture and Pond Aeration: While primarily used for wastewater treatment, these blowers are also suitable for aeration in aquaculture ponds to promote fish health.
Sales and Service Offering
We provide comprehensive sales and service support for STP and ETP air blowers to ensure optimal performance and long-lasting reliability. Our offerings include:
Product Consultation and Selection:
We offer expert consultation to help you select the right type and size of air blower based on your plant’s capacity, airflow requirements, and operational needs.
Installation Services:
Our team of skilled technicians will install the blower systems, ensuring proper setup, integration with existing plant components, and compliance with industry standards.
Maintenance and Repair:
Routine maintenance services are available to keep your air blowers in peak working condition, preventing costly downtime.
We also provide on-site repair services, including blower overhauls, component replacement, and troubleshooting.
Spare Parts Supply:
We stock a wide range of spare parts for various air blower brands, ensuring minimal lead time for repairs or replacements.
Energy Audits and Optimization:
Our team can perform energy audits to identify opportunities for energy savings, optimizing your blower’s performance and reducing operational costs.
After-Sales Support:
Dedicated after-sales support ensures that any issues or questions are addressed promptly, and we provide regular follow-ups to ensure long-term performance.
Industries We Serve
Municipalities and Wastewater Treatment Facilities
Industrial Wastewater Treatment (Textile, Chemical, Pharmaceutical)
Food and Beverage Industries
Power Plants
Aquaculture and Fish Farming
Why Choose Us?
Extensive Product Range: We offer a variety of air blowers, each tailored to meet specific STP/ETP requirements.
Experienced Team: Our team comprises experts with years of experience in the wastewater treatment industry.
Customer-Centric Approach: We prioritize customer satisfaction with tailored solutions and responsive service.
Proven Track Record: We have successfully supplied and serviced air blowers for numerous clients across various industries, ensuring efficient and eco-friendly wastewater treatment.
#STP & ETP Air Blowers#Aquaculture and Pond Aeration#Effluent Treatment Plants (ETP)#Sewage Treatment Plants (STP)#Maintenance and Repair#Installation#Repair#Industrial Blower Dealers in Tamil Nadu#Air Blower Services Chennai Bangalore#Air Blower Maintenance Kerala#Blower Service Warranty Hyderabad
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Screw Pumps for the Food & Beverage Industry
In the food and beverage industry, fluid processing is an important aspect of beverage and food production. For this concern, the industry highly demands the perfect screw pump to deal with the certain process. With the help of screw pumps india, industries benefit from the product integrity, optimize efficiency, and manage hygiene.
When choosing a pump, one must understand diverse elements and make the right decision to buy them. It includes the operational requirements, type of fluid dealt with, lifecycle cost, and regulatory compliance.
Different range of screw pumps:
In the market, there are different ranges of screw pumps available. It is excellent for diverse industrial applications. You can find them in different forms like positive displacement pumps and centrifugal pumps. A special type of pump provides significant benefits to industrial applications.
It comes with a screw-shaped rotor that intermeshes and spins simultaneously to capture and transport a wide array of materials such as solid, liquid mixture, fluid, and gas-liquid mixture. Manufacturer makes it in different variations to deal with the specific application and substance.
Single screw pump
Single screw pump regards as progressive cavity pump. The stator in this screw can contact the elastomer stator lightly and develop a fixed cavity. It is easy to pass on various difficult to the pump media.
Twin screw pump
The driven shaft and screw of this pump can synchronize with the timing gear. Different arrays of screw geometric are suitable for dealing with diverse materials. It has a great ability to deal with the high-viscosity solid, fluid, and shear-sensitive ingredients. It is a good choice for an industry that relies on the gentle product handling and less pulsation. Such a pump is impressive for the dairy processing, food processing, and confectionery production.
Triple screw pump
It is available with a drive screw and two driven screws with no timing gear. Industries often use it for the high-pressure and low-flow applications like lube oil systems.
Four screw pump
Such screw pump type includes two opposed twin screw pump that use a timing gear and drive shaft. These are vital for transferring the high viscosity fluid at the diverse pressure and high flow rate.
Rotary lobe pump
Rotary lobe pump is high in demand among the food and beverage industry to gently deal with the shear-sensitive materials, viscous fluids, and delicate product formulation. It is suitable for the sanitary construction, smooth product flow, and easy maintenance. These things make such a pump great for the applications that need the product integrity and hygiene.
Gear pump
Gear pump is an important asset in the food and beverage processing. It is easy to transfer the liquids with different viscosity, including sauce, syrup, cream, and juice. The external and internal gear pump is a fantastic solution that offers the robust and versatile options for managing a wide range of viscosities and applications like chocolate manufacturing.
Rotary vane pumps
The main goal of the rotary vane pump is to handle the viscous fluids, creams, and emulsions in the food and beverage processing smoothly. It features the low pulsation, a simple and robust design, and easy maintenance. It is a good option for applications involving the product integrity and hygiene.
Progressive cavity pumps
PC pump offers gentle handling of the precise flow control, shear-sensitive fluids, and the capability to hold fluids with varying viscosities. It highly prefers in the industry for pumping the paste, viscous fluids, sauces, and shear-sensitive materials in the food and beverage industry.
Focus on application demands:
Before buying and using any type of screw pump, you must focus on the application demands. It is necessary for the industry to look at the specific process requirement and application. You check the pressure, flow rate, viscosity, and other things. Industries commonly use the single screw pump and twin pump for the flawless processing.
It may also include specific concern like handling of shear sensitive fluid, presence of entrained air, and deal with the solid and particle with no clogging. Proper care and maintenance are necessary for preventing the minimized pump efficiency, product degradation, and cavitations.
Internal surface finish and design:
When it comes to food and beverage processing, hygiene is the main aspect. Industries often prefer pumps for food with the sanitary design attributes like crevice-free construction, smooth surface, and quick disassembly for the sterilization and cleaning.
Leading manufacturer in this field highly focus on sanitary design principles to fulfill the stringent industry regulation and standard.
It is effective for hygiene in the fluid processing operation and product integrity.
Internal surface finish is an important consideration in the pump.
Food and beverage applications have special requirements like surface finish that determine in roughness average. Surface finish is vital for managing the product integrity, avoiding contamination, and guaranteeing compliance with the regulatory standards.
#pumps in food industry#pumps in beverage industry#pumps for food#single screw pump#positive displacement pumps#screw pumps india#screw pump for food industry#screw pump for beverage industry
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Why Tekman is the Top Choice for Industrial Vacuum Pumps
In the industrial sector, the efficiency and reliability of vacuum pumps are crucial for various processes. Tekman has emerged as a top choice for industrial vacuum pumps Manufacturer, thanks to its exceptional product range and innovative solutions. This article explores why Tekman stands out in the market and how its products, including the Dry Vacuum Pump, Helium Leak Testing Machine, and Single Stage Rotary Vane Pump, offer unparalleled performance.
Tekman: Leading the Vacuum Pump Industry
Tekman is well-known for its cutting-edge vacuum pump solutions, which are made to satisfy a variety of industrial application requirements. By emphasizing innovation, longevity, and quality, Tekman has become a market leader in the vacuum pump sector. Their extensive product line, which includes the Helium Recovery System and Helium Leak Detection Service, demonstrates their dedication to quality.
Superior Performance with Dry Vacuum Pumps
The Dry Vacuum Pump is a product of note from Tekman. Dry vacuum pumps function without the need for oil or water, which makes them more ecologically friendly and requires less maintenance than conventional liquid-sealed pumps. These pumps provide dependable and constant vacuum levels and are suited for high-performance applications. They are perfect for procedures where contamination from water or oil is a problem because of their dry operation.
Precision and Reliability in Helium Leak Testing
A further example of Tekman's dedication to accuracy and dependability is their Helium Leak Testing Machine. Testing for helium leaks is an essential procedure in several sectors, including the aerospace, automotive, and pharmaceutical industries. The Helium Leak Testing Machine from Tekman is engineered to precisely identify even the tiniest leaks. Ensuring the integrity and safety of delicate equipment and components requires this skill.
Innovative Solutions with Helium Recovery Systems
The Helium Recovery System from Tekman is a shining example of their creative use of vacuum technology. Due to its high value and high cost, recovering helium is essential for both financial and environmental reasons. By effectively recovering and recycling helium, Tekman's Helium Recovery System lowers waste and operating expenses. This technique is very useful in fields like semiconductor manufacture and scientific research, where helium is widely used.
Efficiency of Single-Stage Rotary Vane Pumps
Applications needing a sturdy and dependable vacuum source are intended for the Tekman Single Stage Rotary Vane Pump. This kind of pump is renowned for being straightforward and effective, offering reliable performance in a range of industrial environments. The one-step design guarantees a small and economical solution without sacrificing functionality. Rotating vane pumps from Tekman are a flexible option for numerous industries because of their ability to handle a wide range of applications, from mild to heavy-duty use.
Comprehensive Helium Leak Detection Services
Apart from its cutting-edge merchandise, Tekman also offers extensive Helium Leak Detection Services. For sectors where stringent leak testing is necessary to guarantee the dependability and safety of their products, these services are vital. In order to preserve the integrity of their systems and components, clients can benefit from Tekman's proficiency in helium leak detection by identifying and resolving such problems before they become serious.
The Advantages of Choosing Tekman
Tekman’s reputation as a top choice for industrial vacuum pumps is built on several key advantages:
Innovation: To incorporate cutting-edge technology into their products, Tekman consistently invests in research and development. Their dedication to innovation guarantees that their vacuum pumps adhere to the most recent regulations and specifications in the industry.
Quality: The highest quality requirements are met during the manufacturing of every Tekman product. This emphasis on quality ensures dependable operation and longevity, which lowers the requirement for regular upkeep and replacements.
Customer Service: Tekman provides outstanding customer service, offering knowledgeable guidance and support to assist customers in choosing the ideal vacuum pump for their requirements. Their assistance goes above and beyond the first purchase to guarantee that customers are provided with continuous support.
Environmental Responsibilities: Tekman takes environmental concerns into account while designing products like the Helium Recovery System and Dry Vacuum Pump. Through cutting waste and emissions, Tekman supports more environmentally friendly industrial processes.
Applications across Industries
Tekman's vacuum pumps and associated components are used in a wide range of sectors. Their Helium Leak Testing Machine in the pharmaceutical sector guarantees the quality of medicine transportation and packaging systems. Tekman's Single Stage Rotary Vane Pump helps with equipment maintenance and manufacturing processes in the automobile industry. By lowering helium usage and operating expenses, their Helium Recovery System helps the semiconductor production industry.
Tekman is the best option when it comes to industrial vacuum pumps because of its cutting-edge products, dedication to excellence, and first-rate customer service. Tekman provides solutions that match the highest requirements of performance and dependability, whether you need a single-stage rotary vane pump, dry vacuum pump, helium leak testing machine, or helium recovery system. Their all-encompassing approach to vacuum technology guarantees that businesses everywhere may attain maximum efficiency in their operations and procedures. You are investing in state-of-the-art technology and a partner committed to your success when you choose Tekman.
#Helium Leak Detector#Helium Leak Testing Machine#Helium Recovery System#Industrial Vacuum Pump Manufacturers#Vacuum Furnace
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Unlocking Innovation with Tekman: Revolutionizing Helium Recovery and Leak Detection Services
In the dynamic landscape of industrial technology, Tekman stands out as a beacon of innovation and efficiency. With a commitment to excellence, Tekman has emerged as a leading brand in the realm of helium recovery systems, helium leak detection services, and vacuum pump manufacturing. Let's delve into the intricacies of Tekman's offerings and how they are reshaping industries worldwide.
Tekman's Helium Recovery System: A Sustainable Solution
Tekman's Helium Recovery System is engineered to address the pressing need for sustainable helium utilization. Helium, a vital resource in various industries including healthcare, aerospace, and electronics, is often wasted during manufacturing processes. Tekman's innovative system captures and purifies helium, ensuring minimal wastage and maximum efficiency. This not only conserves valuable resources but also reduces operational costs for businesses, making it a win-win solution.
Elevating Precision with Helium Leak Detection Service
Precision is paramount in industries where even the smallest leaks can lead to significant losses or compromises in quality. Tekman's Helium Leak Detection Service employs cutting-edge technology to detect and pinpoint leaks with unparalleled accuracy. By utilizing helium as a tracer gas, Tekman's experts can identify leaks swiftly and efficiently, enabling timely repairs and preventing potential hazards or production delays.
Leading the Way in Helium Leak Testing Service
Tekman's Helium Leak Testing Service sets the industry standard for reliability and precision. Whether it's testing pipelines, storage tanks, or vacuum systems, Tekman's team of experts employs state-of-the-art equipment and methodologies to ensure thorough and accurate testing. Clients can trust Tekman to deliver comprehensive results, helping them maintain the integrity and safety of their operations.
Innovative Solutions from Rotary Vane Vacuum Pump Manufacturers
Tekman is proud of the variety of rotary vane vacuum pumps it offers, having been a pioneer in vacuum pump technology. Industries all over the world rely on Tekman's pumps because of their exceptional performance and reputation for durability and efficiency. The rotary vane vacuum pumps from Tekman are incredibly versatile and dependable, whether they are being used to power industrial operations or to remove air from sealed chambers.
Empowering Industries with Dry Screw Vacuum Pump Technology
The highest level of vacuum pump innovation can be found in Tekman's dry screw vacuum pumps. Tekman's dry screw pumps provide higher efficiency, less maintenance needs, and less environmental effect than conventional oil-sealed pumps. For demanding industrial applications, Tekman's dry screw vacuum pumps are the go-to option due to their sophisticated design and exceptional performance capabilities.
Unmatched Expertise and Experience
Tekman has years of experience under its belt and a staff of seasoned pros that are authorities in their domains. Every member of the Tekman family, from engineers to technicians, is passionate about perfection and committed to providing top-notch solutions. Because of its vast experience, Tekman can confidently and precisely take on even the most difficult tasks, giving its clients unmatched outcomes.
Cutting-Edge Technology and Innovation
Tekman's success is largely attributed to its commitment to technological advancement and innovation. Tekman always presents innovative solutions that raise the bar for the industry by being on the cutting edge of trends and making investments in R&D. Modern helium recovery systems and ground-breaking vacuum pump technology are just two examples of how Tekman's products are made to improve performance, reduce environmental impact, and increase efficiency.
Customer-Centric Approach
Building enduring relationships with its clients is extremely important to Tekman, which puts their needs and happiness first. Tekman's team works directly with clients at every stage of the process, from the initial consultation to continuing support and maintenance, guaranteeing smooth integration and optimal performance of its solutions. Because of its emphasis on the needs of the customer, Tekman has developed a solid reputation for dependability, credibility, and top-notch customer support.
Global Reach and Impact
With a strong presence in markets around the globe, Tekman has made its mark on industries spanning continents and sectors. From small-scale enterprises to multinational corporations, Tekman's solutions have been adopted by organizations of all sizes, driving efficiency, productivity, and profitability wherever they go. This global reach not only speaks to the quality and reliability of Tekman's products but also underscores its commitment to making a positive impact on a global scale.
Sustainability and Corporate Responsibility
Tekman recognizes the importance of sustainability and corporate responsibility in today's world and is committed to minimizing its environmental footprint and promoting ethical business practices. From developing energy-efficient technologies to implementing responsible manufacturing processes, Tekman strives to lead by example and set new standards for sustainability in the industry. By prioritizing environmental stewardship and social responsibility, Tekman aims to create a better, more sustainable future for generations to come.
Tekman stands as a shining example of excellence in action, embodying the core values of innovation, integrity, and customer satisfaction. With its unmatched expertise, cutting-edge technology, customer-centric approach, global reach, and commitment to sustainability, Tekman continues to set the bar high and redefine what's possible in the world of industrial technology. As industries continue to evolve and grow, Tekman remains a steadfast partner, empowering businesses to thrive in an ever-changing landscape.
#Helium Leak Testing#Helium Recovery System#Helium Leak Detector#Helium Leak Detection Service#Helium Leak Testing Machine#Helium Leak Testing System#Helium Leak Testing Service#Rotary vane vacuum pump manufacturers#Dry Screw Vacuum Pump
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SOUZ Vacuum Pump 2X Two-stage Oil Lubricated Rotary Vane vacuum pumps 2X Belt Drive Rotary Vane Pump is almost identical to a Direct Drive Rotary Vane Pump from SOUZ VACUUM. The only difference between the two is that the belt drive Rotary Vane Vacuum Pump is driven by a belt. There are several advantages why a belt drive vacuum pump would be preferable. One of these reasons is that the belt drive Rotary Vane Vacuum Pump runs at a slower RPM therefore the temperature created is lower, the wear and tear is less, and the overall lifetime of the pump is longer. Belt drive vacuum pump 2X series are equipped with highly durable vacuum pump assembled for pumping air from sealed vessels. It provides ultimate vacuum pressure of ≤ 1Pa.The robust design and high end vacuum makes this belt driven vacuum pump powerful system. It can be used as a stand-alone machine or as a fore-pump, process pump or titanium pump of booster pump, oil diffusion pump and molecular pump. A choice of versions provides the right variant for every application. Single stage oil flooded rotary vane vacuum pump : SV008-SV630 Two stage oil lubricated rotary vane vacuum pump : 2XZ-2C~2XZ-25C. T8~T60 ; 2X-4A-2X-100A
Contact us , [email protected]
Find us , www.souzvac.com
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What are the pumps provided by EAST-MAN METERS?
A pump at petrol pump is a machine that dispenses gasoline, diesel, or other fuels into vehicles. It is typically located at a petrol station and is used to transfer fuel from the station’s storage tanks into a vehicle’s fuel tank. Pump, however, can transport fuel, whether diesel, petroleum, fuel oil, or kerosene, from one receptacle to another, whether from a drum or a storage tank. As a result, fuel transfer pump selection includes a wide range of pump types with differing flow rates, pressures, and uses to build them for versatile uses.
In this blog, you will know about the different types of pumps manufactured and provided by EAST-MAN METERS – a leading manufacturer of Mobile Fuel Solutions.
Types of Pumps EAST-MAN METERS are providing:
Internal Rotary Gear Pump
Pumps by EAST-MAN METERS are the most sophisticated positive displacement and self-priming pumps, with huge suction and high-pressure discharge capacities, best-suited for handling highly inflammable fuel oils, solvents, lube oils, hydraulic oil, mineral oil, synthetic oil, animal oil, and other non-corrosive liquid/oil.
Due to their built-in by-pass valve, check valve, pressure relief valve, strainer, air separator, and availability of dual outlet, EAST-MAN Internal Rotary Gear Pumps are highly protected and extremely affordable.
Rotary Vane Pump
The rotary vane pump by EAST-MAN METERS has an internal bypass valve. The pumps use a rotor with sliding vanes to draw the liquid. The material of construction is nodular iron with sliding vanes built in a special self-lubricating material. Due to their efficiency, these pumps can handle viscous and also volatile liquids and require less horsepower than other equivalent pumps. These pumps are capable of higher flow rates at a lower number of revolutions than other designs.
Why choose EAST-MAN METERS for Pumps?
Businesses all around the world need fuel, therefore it stands to reason that the age of the machinery it feeds impacts the quality of the fuel. This is handled by EAST-MAN METERS, who provide pumps that work with Oil, Petrol, Diesel, Kerosene, Biodiesel, Certain Chemicals & other Petroleum Liquids. EAST-MAN METERS offers you a wide range of Self-Priming Petroleum Oil Transfer Pumps, including Internal Rotary Gear pumps, Vane pumps, Electric Transfer Pumps, and Electric Transfer Pumps Assemblies. Our Oil Transfer Pumps can be used as ideal portable pumps for diesel fuel on vehicles, such as paving machines, tractors, road rollers, etc., or in construction yards, So what are you waiting for? Get in touch with us now to order high-quality mobile fuel pumps.
#petrol pump machine#mobile fuel dispenser#fuel dispensers#mobile fuel dispenser truck#bunded fuel bowser#automatic shut off diesel fuel pump nozzle#diesel fuel flow meter#fuel dispenser nozzle
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Exploring the Innovative Features of Tekman Vacuum Pumps
In the realm of vacuum technology, Tekman vacuum pumps have emerged as pioneers, offering a wide range of innovative features that cater to the unique needs of industries ranging from manufacturing and research to semiconductor and healthcare. These vacuum pumps have set a new standard by seamlessly integrating advanced technologies to ensure efficiency, sustainability, and precision in vacuum processes. In this article, we will delve into the innovative features of Tekman vacuum pumps, including Dry Screw Vacuum Pump technology, vacuum furnace applications, Helium Leak Testing Services, Helium Recovery Systems, and their role as Rotary Vane Vacuum Pump manufacturers.
Dry Screw Vacuum Pump Technology
One of the standout features of Tekman vacuum pumps is their utilization of Dry Screw Vacuum Pump technology. This innovation has revolutionized vacuum pumping by eliminating the need for oil in the compression chamber, a common requirement in traditional vacuum pumps. The advantages of this technology are manifold, and they include:
1. Oil-Free Operation: Tekman's Dry Screw Vacuum Pumps are devoid of oil, which eliminates the risk of oil contamination in the pumped gas or the environment. This is of paramount importance in applications where purity is a critical factor, such as semiconductor manufacturing and biotechnology.
2. Low Maintenance: Tekman's Dry Screw Vacuum Pumps require significantly less maintenance compared to their oil-sealed counterparts. This not only reduces downtime but also translates to cost savings for businesses.
3. Wide Operating Range: These pumps are renowned for their ability to handle a broad pressure range, from rough vacuum to high vacuum applications. This adaptability makes them versatile tools for various industries, including pharmaceuticals, electronics, and materials processing.
Vacuum Furnace Applications
Vacuum furnaces are indispensable in industries that require precise heat treatment processes. Tekman's vacuum pumps are integral to the functioning of vacuum furnace, and their innovative features provide the following benefits to users in these applications:
1. Oxidation Prevention: Vacuum furnaces operate by heating materials in an environment devoid of air, which prevents oxidation at elevated temperatures. This controlled atmosphere is essential in applications like aerospace, where critical components are heat-treated without compromising their integrity.
2. Uniform Heating: Tekman's vacuum pumps contribute to the uniform heating of materials within the vacuum furnace, ensuring consistent material properties and minimizing distortion, which is a common concern in metallurgy.
3. Enhanced Surface Finish: The controlled environment offered by vacuum furnaces, with the support of Tekman vacuum pumps, results in superior surface finish and cleanliness of materials. This is especially crucial in applications where the appearance and performance of components are paramount.
Helium Leak Testing Services
Helium Leak Testing is a crucial quality control process in various industries, including automotive, electronics, and pharmaceuticals. Tekman offers innovative Helium Leak Testing Service that provide the following advantages:
1. Precision and Sensitivity: Tekman's Helium Leak Testing Services employ advanced technology to detect even the tiniest leaks in components. This level of precision is crucial in ensuring product integrity and safety.
2. Compliance and Standards: The services adhere to industry standards and regulations, making them ideal for businesses that require strict compliance, such as the pharmaceutical industry.
3. Efficiency and Reliability: Tekman's Helium Leak Testing Services are characterized by efficiency and reliability, reducing the risk of product recalls and associated costs.
Helium Recovery Systems
With helium being a finite and valuable resource, it is vital to utilize it efficiently. Tekman's Helium Recovery System is a testament to their commitment to sustainability and resource optimization. The innovative features of these systems include:
1. Helium Recycling: These systems capture and recycle helium gas used in leak testing, preventing unnecessary waste and reducing operational costs.
2. Environmental Responsibility: By reducing the consumption of helium, Tekman contributes to environmental sustainability and ensures that this precious resource is available for future generations.
3. Cost Savings: Businesses can achieve substantial cost savings by implementing Tekman's Helium Recovery Systems, making them an attractive option for industries that rely on helium in their processes.
Role as Rotary Vane Vacuum Pump Manufacturers
In addition to their groundbreaking innovations in dry screw vacuum pump technology, vacuum furnace applications, helium leak testing services, and helium recovery systems, Tekman has also established itself as a notable player in the field of rotary vane vacuum pumps. Their role as manufacturers of these pumps comes with its own set of benefits:
1. Proven Technology: Rotary vane vacuum pump manufacturers have been a workhorse in various industries for years, and Tekman's offerings are built on a foundation of this reliable technology.
2. Versatility: These pumps can handle a wide range of applications, from industrial processing to research and laboratory use.
3. Quality Assurance: Tekman's reputation for quality extends to their rotary vane vacuum pumps, making them a trusted choice for businesses seeking reliability.
In conclusion, Tekman vacuum pumps have redefined the vacuum technology landscape with their innovative features and commitment to efficiency, sustainability, and precision. Their adoption of Dry Screw Vacuum Pump technology, role in vacuum furnace applications, provision of Helium Leak Testing Services, implementation of Helium Recovery Systems, and the production of rotary vane vacuum pumps demonstrate their dedication to meeting the diverse needs of industries. By combining advanced technology with a focus on resource optimization and environmental responsibility, Tekman has cemented its position as a leading player in the vacuum technology sector, serving as a partner of choice for businesses in pursuit of excellence.
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The role of Lubricated Rotary Vane Vacuum Pump in medical applications
High efficient rotary vane vacuum pumps are dependable air-cooled, ideal for small facilities, easy installation and flexible equipment layout.
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Why Choose Rotary Vane Vacuum Pump is Not Ideal for Pumping Speed > 200 m³/h
When your application requires a pumping speed greater than 200 m³/h, it's time to reconsider if a rotary vane vacuum pump is the right choice. Although the rotary vane vacuum pump is a widely used and reliable option in many industries, there are several reasons why it may not be the best choice for higher pumping speeds. In this article, we'll explore the limitations of rotary vane vacuum pumps in high-capacity applications and recommend alternative solutions like Roots vacuum pumps and screw vacuum pumps that are better suited for these demands.
The Limitations of Rotary Vane Vacuum Pumps at High Pumping Speeds
Increased Mechanical Complexity and Maintenance Requirements: As the pumping speed increases, the size and complexity of a rotary vane vacuum pump must also increase. Larger vanes and rotors are required to maintain the higher flow rate, resulting in a heavier and more intricate design. This increase in mechanical complexity leads to higher maintenance demands, with more frequent service intervals and the potential for increased wear and tear on components. In turn, this drives up both the operational and maintenance costs.
Efficiency Drops and Higher Energy Consumption: Rotary vane vacuum pumps operate efficiently within a certain range of speeds. However, when the required pumping speed exceeds 200 m³/h, the efficiency of these pumps tends to decrease. To maintain such high speeds, the pump must operate at higher rotational speeds, which results in significantly increased energy consumption. This inefficiency not only raises energy costs but also makes the rotary vane pump less competitive when compared to other pump technologies better suited to high flow rates.
Temperature Control and Heat Dissipation Challenges: The mechanical action within a rotary vane vacuum pump generates heat, and at higher pumping speeds, this heat can become excessive. Managing this heat effectively is critical to ensuring the pump's longevity and reliability. However, at pumping speeds above 200 m³/h, the ability to dissipate heat adequately becomes a challenge. This can lead to overheating, increased wear on internal components, and potentially, pump failure. These risks make the rotary vane vacuum pump a less reliable option for high-speed applications.
Oil Consumption and Contamination Risks: Rotary vane vacuum pumps rely on oil for lubrication and sealing. As the pumping speed increases, so does the consumption of oil. Additionally, the higher operating speeds can lead to greater oil mist generation, which may contaminate the environment and require additional filtration systems. This not only increases operational costs but also presents environmental challenges, particularly in applications where oil contamination must be minimized.
Market Alternatives Offering Better Performance: For applications requiring a pumping speed greater than 200 m³/h, there are more suitable alternatives to rotary vane vacuum pumps. Two of the most effective options are the Roots vacuum pump and the screw vacuum pump. Both of these technologies offer advantages that make them more appropriate for high-capacity applications.
Recommended Alternatives: Roots Vacuum Pumps and Screw Vacuum Pumps
Roots Vacuum Pump:
High Capacity: Roots vacuum pumps are specifically designed for high-volume applications. They are capable of achieving very high pumping speeds without the need for excessive mechanical complexity.
Efficiency: Roots pumps operate efficiently at high speeds, with less energy consumption compared to rotary vane pumps at similar capacities.
Temperature Management: With lower internal friction and less heat generation, Roots vacuum pumps are less prone to overheating, making them more reliable for continuous operation at high speeds.
Screw Vacuum Pump:
Oil-Free Operation: Screw vacuum pumps are dry pumps, meaning they do not rely on oil for operation. This eliminates the risks associated with oil contamination and reduces maintenance requirements.
Durability: The robust design of screw pumps allows them to handle high-speed applications with minimal wear and tear, providing longer service life and lower maintenance costs.
Energy Efficiency: Screw vacuum pumps are highly efficient at converting electrical energy into pumping power, making them cost-effective for large-scale operations.
Choosing the Right Pump for High-Speed Applications
While the rotary vane vacuum pump remains a reliable workhorse for many vacuum applications, it is not the most suitable choice when pumping speeds exceed 200 m³/h. The limitations in efficiency, mechanical complexity, and heat management make it less ideal for large-scale operations. Instead, consider the advantages of Roots vacuum pumps or screw vacuum pumps, both of which offer superior performance, lower maintenance requirements, and better overall efficiency in high-capacity applications.
When selecting a vacuum pump, it's essential to match the pump's capabilities with your specific needs. By carefully considering the demands of your application, you can ensure that you choose the right technology for the job—one that offers reliability, efficiency, and cost-effectiveness.
(More information available at wsvacuum.com)
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Drive high CAGR by Global Dry Vacuum Pumps Market
The dry vacuum pumps market refers to the market for pumps that operate without the use of oil or any other liquid for lubrication or sealing. These pumps are widely used in a variety of applications, including chemical processing, semiconductor manufacturing, pharmaceuticals, and food processing.
For Sample Report Click Here:-https://www.globmarketreports.com/request-sample/212266
The demand for dry vacuum pumps is driven by their numerous advantages over traditional liquid ring or rotary vane pumps. For instance, dry vacuum pumps are more energy-efficient, require less maintenance, and have a longer lifespan. Additionally, dry pumps are ideal for applications that require a clean, dry vacuum, as they don’t introduce any contamination from lubricants or sealing fluids.
The market for dry vacuum pumps is expected to grow significantly in the coming years, due to increasing demand from various end-use industries. Technological advancements and the development of more efficient and reliable dry vacuum pumps are also expected to drive market growth. Some of the major players in the dry vacuum pumps market include Atlas Copco, Edwards Vacuum, Pfeiffer Vacuum, Gardner Denver, and Busch Vacuum.
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A rotary vane pump is a clever mechanism that functions similarly to any other sort of air compressor ins most basic form. With an intake valve and an exhaust valve, the pump creates suction in the pump chamber.
#Rotary Vane vacuum Pumps#rotarypistonpump rootsvacuumpump#vane rotary vacuum pump#Air blower#air compressor#Oil free compressor in china#oil less compressor#Rotary Piston Vacuum Pumps
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The limit pressure of vacuum pump
Shortly after the vacuum pump started to work, the minimum pressure P'g appeared. The vacuum pump continues to operate. Because of the increase of vacuum pump temperature, the saturated vapor pressure and viscosity of vacuum pump oil rise and viscosity drop, and the inlet pressure slightly rises to PG. PG is the stable minimum pressure obtained by the vacuum pump, and also the limit pressure of the vacuum pump. The limit pressure of the rotary vane vacuum pump is related to the type of vacuum gauge used in measurement. When the compression vacuum meter is used, the limit pressure value is about one order of magnitude lower than that measured by the heat conduction vacuum meter (thermocouple or piezometer, etc.). This is because the former can only measure the partial pressure of permanent gas, the latter is the total pressure of the compressed gas. The current regulations of our country use compression vacuum gauge to measure the limit pressure of oil seal mechanical vacuum pump. The circulating oil quantity of vacuum pump also affects the limit pressure of vacuum pump. With the increase of oil quantity, the better sealing effect is, the relationship between the limit pressure and oil quantity of vacuum pump changes, and the saturation vapor pressure Po of oil is achieved. In fact, there is a lot of air and water in the vacuum pump oil. After the vacuum pump oil enters the vacuum pump cavity, the air and water absorbed in the vacuum pump oil are released. The relationship between the limit pressure and the oil quantity of the vacuum pump develops upward. Generally, the vacuum pump oil should be kept on the specified oil level, so that the circulating oil quantity of the vacuum pump should be kept to a certain extent. For double stage vacuum pump, vacuum pump oil can enter high vacuum stage only after degassing at low vacuum stage, so that the amount of air discharge of vacuum pump oil in high vacuum stage can be reduced, so as to reduce the limit pressure of vacuum pump. The limit pressure of vacuum pump is related to the working temperature of vacuum pump oil. The higher the oil temperature, the higher the saturated vapor pressure of the oil, the higher the limit pressure of the vacuum pump. Solenoid Valve Selection Guide Vacuum System In Ferroalloy Smelting Oil Less Rotary Vane Type Vacuum Pump In Milking Car
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"Tesla's New Monarch of Machines."
New York Herald, Oct. 15, 1911.
Noted Balkan Scientist Claims to Have Perfected an Engine That Will Develop Ten Horsepower to Every Pound of Weight, and Promises Soon to Give to the World a Flying Machine Without Wings, Propellers or Gas Bag. Characterizes Aeroplanes of Today as Mere Dangerous Toys Compared With the Safe and Stable Appliance Which Will Be Used in a Short Time to Dash Through the Air at a Speed Now Unimagined
Just what is your new invention?" I asked.
"I have accomplished what mechanical engineers have been dreaming about ever since the invention of steam power," replied Dr. Tesla. "That is the perfect rotary engine. It happens that I have also produced an engine which will give at least twenty-five times as much power to a pound of weight as the lightest weight engine of any kind that has yet been produced.
"In doing this I have made use of two properties which have always been known to be possessed by all fluids, but which have not heretofore been utilized. These properties are adhesion and viscosity.
"Put a drop of water on a metal plate. The drop will roll off, but a certain amount of the water will remain on the plate until it evaporates or is removed by some absorptive means. The metal does not absorb any of the water, but the water adheres to it.
"The drop of water may change its shape, but until its particles are separated by some external power it remains intact. This tendency of all fluids to resist molecular separation is viscosity. It is especially noticeable in the heavier oils.
"It is these properties of adhesion and viscosity that cause the "skin friction" that impedes a ship in its progress through the water or an aeroplane in going through the air. All fluids have these qualities--and you must keep in mind that air is a fluid, all gases are fluids, steam is fluid. Every known means of transmitting or developing mechanical power is through a fluid medium.
"Now, suppose we make this metal plate that I have spoken of circular in shape and mount it at its centre on a shaft so that it can be revolved. Apply power to rotate the shaft and what happens? Why, whatever fluid the disk happens to be revolving in is agitated and dragged along in the direction of rotation, because the fluid tends to adhere to the disk and the viscosity causes the motion given to the adhering particles of the fluid to be transmitted to the whole mass. Here, I can show you better than tell you."
Dr. Tesla led the way into an adjoining room. On a desk was a small electric motor and mounted on the shaft were half a dozen flat disks, separated by perhaps a sixteenth of an inch from one another, each disk being less than that in thickness. He turned a switch and the motor began to buzz. A wave of cool air was immediately felt.
"There we have a disk, or rather a series of disks, revolving in a fluid--the air,-- said the inventor. "You need no proof to tell you that the air is being agitated and propelled violently. If you will hold your hand over the centre of these disks--you see the centres have been cut away--you will feel the suction as air is drawn in to be expelled from the peripheries of the disks.
"Now, suppose these revolving disks were enclosed in an air tight case, so constructed that the air could enter only at one point and be expelled only at another--what would we have?"
"You'd have an air pump," I suggested.
"Exactly--an air pump or blower," said Dr. Tesla.
"There is one now in operation delivering ten thousand cubic feet of air a minute. "Now, come over here."
He stepped across the hall and into another room, where three or four draughtsmen were at work and various mechanical and electrical contrivances were scattered about. At one side of the room was what appeared to be a zinc or aluminum tank, divided into two sections, one above the other, while a pipe that ran along the wall above the upper division of the tank was connected with a little aluminum case about the size and shape of a small alarm clock. A tiny electric motor was attached to a shaft that protruded from one side of the aluminum case. The lower division of the tank was filled with water.
"Inside of this aluminum case are several disks mounted on a shaft and immersed in a fluid, water," said Dr. Tesla. "From this lower tank the water has free access to the case enclosing the disks. This pipe leads from the periphery of the case. I turn the current on, the motor turns the disks and as I open this valve in the pipe the water flows."
He turned the valve and the water certainly did flow. Instantly a stream that would have filled a barrel in a very few minutes began to run out of the pipe into the upper part of the tank and thence into the lower tank.
"This is only a toy," said Dr. Tesla. "There are only half a dozen disks" --runners,-- I call them--each less than three inches in diameter, inside of that case. They are just like the disks you saw on the first motor--no vanes, blades or attachments of any kind. Just perfectly smooth, flat disks revolving in their own planes and pumping water because of the viscosity and adhesion of the fluid. One such pump now in operation, with eight disks, eighteen inches in diameter, pumps four thousand gallons a minute to a height of 360 feet."
We went back into the big, well lighted office. I was beginning to grasp the new Tesla principle.
"Suppose now we reversed the operation," continued the inventor. "You have seen the disks acting as a pump. Suppose we had water, or air under pressure, or steam under pressure, or gas under pressure, and let it run into the case in which the disks are contained--what would happen?"
"The disks would revolve and any machinery attached to the shaft would be operated--you would convert the pump into an engine," I suggested.
"That is exactly what would happen--what does happen," replied Dr. Tesla. "It is an engine that does all that engineers have ever dreamed of an engine doing, and more. Down at the Waterside power station of the New York Edison Company, through their courtesy, I have had a number of such engines in operation. In one of them the disks are only nine inches in diameter and the whole working part is two inches thick. With steam as the propulsive fluid it develops 110-horse power, and could do twice as much."
"You have got what Professor Langley was trying to evolve for his flying machine--an engine that will give a horse power for a pound of weight," I suggested.
Ten Horse Power to the Pound.
"I have got more than that," replied Dr. Tesla. "I have an engine that will give ten horse power to the pound of weight. That is twenty-five times as powerful as the lightest weight engine in use today. The lightest gas engine used on aeroplanes weighs two and one-half pounds to the horse power. With two and one-half pounds of weight I can develop twenty-five horse power."
"That means the solution of the problem of flying," I suggested.
"Yes, and many more," was the reply. "The applications of this principle, both for imparting power to fluids, as in pumps, and for deriving power from fluids, as in turbine, are boundless. It costs almost nothing to make, there is nothing about it to get out of order, it is reversible--simply have two ports for the gas or steam, to enter by, one on each side, and let it into one side or other. There are no blades or vanes to get out of order--the steam turbine is a delicate thing."
I remembered the bushels of broken blades that were gathered out of the turbine casings of the first turbine equipped steamship to cross the ocean, and realized the importance of this phase of the new engine.
"Then, too," Dr. Tesla went on, "there are no delicate adjustments to be made. The distance between the disks is not a matter of microscopic accuracy and there is no necessity for minute clearances between the disks and the case. All one needs is some disks mounted on a shaft, spaced a little distance apart and cased so that a fluid can enter at one point and go out at another. If the fluid enters at the centre and goes out at the periphery it is a pump. If it enters at the periphery and goes out at the center it is a motor.
"Coupling these engines in series, one can do away with gearing in machinery. Factories can be equipped without shafting. The motor is especially adapted to automobiles, for it will run on gas explosions as well as on steam. The gas or steam can be let into a dozen ports all around the rim of the case if desired. It is possible to run it as a gas engine with a continuous flow of gas, gasoline and air being mixed and the continuous combustion causing expansion and pressure to operate the motor. The expansive power of steam, as well as its propulsive power, can be utilized as in a turbine or a reciprocating engine. By permitting the propelling fluid to move along the lines of least resistance a considerably larger proportion of the available power is utilized.
"As an air compressor it is highly efficient. There is a large engine of this type now in practical operation as an air compressor and giving remarkable service. Refrigeration on a scale hitherto never attempted will be practical, through the use of this engine in compressing air, and the manufacture of liquid air commercially is now entirely feasible.
"With a thousand horse power engine, weighing only one hundred pounds, imagine the possibilities in automobiles, locomotives and steamships. In the space now occupied by the engines of the Lusitania twenty-five times her 80,000 horse power could be developed, were it possible to provide boiler capacity sufficient to furnish the necessary steam."
"And it makes the aeroplane practical," I suggested.
"Not the aeroplane, the flying machine," responded Dr. Tesla. "Now you have struck the point in which I am most deeply interested--the object toward which I have been devoting my energies for more than twenty years--the dream of my life. It was in seeking the means of making the perfect flying machine that I developed this engine.
"Twenty years ago I believed that I would be the first man to fly; that I was on the track of accomplishing what no one else was anywhere near reaching. I was working entirely in electricity then and did not realize that the gasoline engine was approaching a perfection that was going to make the aeroplane feasible. There is nothing new about the aeroplane but its engine, you know.
"What I was working on twenty years ago was the wireless transmission of electric power. My idea was a flying machine propelled by an electric motor, with power supplied from stations on the earth. I have not accomplished this as yet, but am confident that I will in time.
"When I found that I had been anticipated as to the flying machine, by men working in a different field, I began to study the problem from other angles, to regard it as a mechanical rather than an electrical problem. I felt certain there must be some means of obtaining power that was better than any now in use. And by vigorous use of my gray matter for a number of years, I grasped the possibilities of the principle of the viscosity and adhesion of fluids and conceived the mechanism of my engine. Now that I have it, my next step will be the perfect flying machine."
"An aeroplane driven by your engine?" I asked.
"Not at all," said Dr. Tesla. "The aeroplane is fatally defective. It is merely a toy--a sporting play-thing. It can never become commercially practical. It has fatal defects. One is the fact that when it encounters a downward current of air it is helpless. The "hole in the air" of which aviators speak is simply a downward current, and unless the aeroplane is high enough above the earth to move laterally but can do nothing but fall.
"There is no way of detecting these downward currents, no way of avoiding them, and therefore the aeroplane must always be subject to chance and its operator to the risk of fatal accident. Sportsmen will always take these chances, but as a business proposition the risk is too great.
"The flying machine of the future--my flying machine--will be heavier than air, but it will not be an aeroplane. It will have no wings. It will be substantial, solid, stable. You cannot have a stable airplane. The gyroscope can never be successfully applied to the airplane, for it would give a stability that would result in the machine being torn to pieces by the wind, just as the unprotected aeroplane on the ground is torn to pieces by a high wind.
"My flying machine will have neither wings nor propellers. You might see it on the ground and you would never guess that it was a flying machine. Yet it will be able to move at will through the air in any direction with perfect safety, higher speeds than have yet been reached, regardless of weather and oblivious of "holes in the air" or downward currents. It will ascend in such currents if desired. It can remain absolutely stationary in the air, even in a wind, for great length of time. Its lifting power will not depend upon any such delicate devices as the bird has to employ, but upon positive mechanical action."
"You will get stability through gyroscopes?" I asked.
"Through gyroscopic action of my engine, assisted by some devices I am not yet prepared to talk about," he replied.
"Powerful air currents that may be deflected at will, if produced by engines and compressors sufficiently light and powerful, might lift a heavy body off the ground and propel it through the air," I ventured, wondering if I had grasped the inventor's secret.
Dr. Tesla smiled an inscrutable smile.
"All I have to say on that point is that my airship will have neither gas bag, wings nor propellers," he said. "It is the child of my dreams, the product of years of intense and painful toil and research. I am not going to talk about it any further. But whatever my airship may be, here at least is an engine that will do things that no other engine ever has done, and that is something tangible."
#nikola tesla#science#history#engineering#invention#discovery#turbine#motor#steam power#wireless#airplanes#flying machine#ufos#ahead of his time#ahead of our time#quotes
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