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Mattoni 1873 mineral water brand installs complete canning line from KHS

Karlovy Vary in the Czech Republic is one of the best known and most traditional spa towns in the world. The healing properties of its springs have been exploited since the 15th century. During its boom in the 19th and early 20th centuries, together with towns such as Baden-Baden in Germany and Montecatini Terme in Italy what was then known as Carlsbad was a popular destination for the traveling and spa society of Europe. With their grand architecture and dazzling social and cultural events, these locations were key milestones in the early development of global tourism. It’s not without good reason, then, that in 2021 Karlovy Vary was made one of UNESCO’s eleven Great Spa Towns of Europe.

One of the spa’s most famous citizens was Heinrich Mattoni, who in 1873 laid the foundations for the mineral water spring named after him when he purchased the little spa town of Kyselka situated around ten kilometers downstream on the River Ohře. Mattoni even had a separate railroad laid for the distribution of his water and by 1898 he was already selling approximately eight million bottles a year, all adorned with a label sporting the red eagle from his family coat of arms. The entrepreneur was subsequently made a peer by the Austrian emperor for his services.

Under the ownership of the Pasquale family from Italy since 1991, Mattoni 1873, as the brand is now called, is the largest distributor of soft drinks in Central Europe, with production sites in the Czech Republic, Hungary, Bulgaria, Austria and Serbia. The company attaches a great deal of importance to tradition: in Kyselka alone, three crumbling buildings have now been lovingly restored with great attention to detail and according to the guidelines regarding the preservation of historic monuments. One of them houses the Mattoni Museum. Another, Hotel Praha dating back to the 19th century, is now used as offices for the company’s IT department. In the same way that Mattoni 1873 has married old with new here, the enterprise presents itself in an extremely modern light while remaining loyal to its history, investing over €40 million in state-of-the-art technology for its various plants in the last three years alone.

Entrepreneur and NMWE president

The most recent acquisition is a turnkey canning line from KHS, on which mineral water is being filled into recyclable beverage cans for the very first time in the Czech Republic. Moreover, these are already made of around 70% recycled aluminum. “Our new, ultramodern system adds the final container category to our portfolio that has been lacking to date,” smiles executive president and company founder Alessandro Pasquale. “We can now supply the market for non-alcoholic beverages with all styles of beverage packaging. And we’re now also in the position to supply our home market with beverages from the licensed Pepsi portfolio more easily, whose canned products we previously had to bring in from outside the country.” Pasquale not only runs the family firm; he’s also the president of Natural Mineral Waters Europe or NMWE. In this capacity he not only wishes to make the Czech beverage industry circular and sustainable but also that of the entire European Union.

In addition to an Innofill Can C can filler with an output of up to 20,000 containers per hour, the new KHS line includes a palletizer and a depalletizer, a blending system, a tunnel pasteurizer and two shrink packers with and without trays. “All told, up to twelve different formats and a huge variety of products are processed on our machines,” says Lubomir Neubauer, area sales manager for the Czech Republic and Slovakia at KHS. “We’ve thus configured the system so that it gives the customer maximum flexibility. The Innofill Can C especially that, unlike the high-performance Innofill Can DVD can filler most commonly used to date caters for the medium capacity range, is the perfect choice here.”

Protecting natural springs and cutting emissions

The bottling plant chiefly produces flavored mineral waters in the Mattoni Imuno, Essence, Multi, Black and Cedrata ranges, plus beverages from the Pepsi portfolio and by other licensed brands that previously also had to be imported to the Czech Republic from Poland, for example. In this respect, the new investment is also a mark of progress when it comes to sustainability – a principle that Mattoni 1873 has consistently committed to. Besides protecting its springs, whose crystal-clear purity is to be maintained for future generations, the beverage bottler is extremely intent on cutting its emissions. Over ten years ago, for example, it restored the railroad track originally built solely for the company and in doing so reconnected the Kyselka facility up to the Czech railroad network. Since then, up to 80,000 pallets of goods have been transported by freight train a year, with well over 20,000 journeys by truck in total saved as a result – good for both the environment and for the general situation on the roads.

In line with the credo of the boss, first and foremost the group focuses on circularity. “We’ve been aiming for full circularity of all of our beverage packaging for a long time now,” explains company spokeswoman Lutfia Volfová. “We use returnable glass bottles, for instance, and try to have our PET bottles and beverage cans recycled locally.” To this end, the bottler has founded the zálohujme.cz initiative that campaigns for the introduction of a nationwide deposit system and of which Volfová is also spokesperson. “This measure would facilitate and promote container recycling, with the majority of the resources needed for manufacture of the primary raw materials, such as energy and water, and carbon emissions being saved.” Just like PET, recycled aluminum can be also perfectly reused as a material for beverage packaging, believes Volfová. “Before it can be fed back into the loop, however, we need to ensure an efficient return system.” In this respect, the initiative still has a way to go; at the moment, in the Czech Republic only three out of ten cans are collected.

Shared story of success

Mattoni 1873 and KHS have shared a bond for over 30 years now; since the Pasquales took the helm at the start of the 1990s, plenty of new equipment has been ordered from the Dortmund systems supplier – from a stretch blow molder for the plant in Moravia through Kisters packers in South Bohemia and a CombiKeg line for Poděbradka mineral water from Central Bohemia to a bottle washing machine for the Pepsi bottling plant in Prague. For many years the two companies have also engaged in a regular close exchange of ideas and information on topics such as technological innovation, changes in consumer behavior, market developments and regulation.

Besides the trusting partnership between Mattoni 1873 and KHS and the positive response to comparable KHS reference projects on the market, the newcomer to the beverage can segment was primarily prompted to invest by the existence of a dedicated local KHS office, as Volfová states. “This allowed our specialists to actively communicate with the team at KHS on all levels at each phase in the project’s implementation. This was an extremely convincing argument for us – that our partners were able to react quickly and personally at all times without having to overcome any language barriers.” KHS’ local presence in the Czech Republic is assured by no fewer than 18 employees who are able to carry out layouting, installation and general commissioning, among other work, independently.

Including all additional costs for conversions, expansion of their warehousing capacity and various connections, Mattoni 1873 has spent more than €8.2 million on the new system that’s been up and running in three-shift operation since 2023. “The market significance in Central Europe and the group’s strong growth require that we further expand and modernize our production capacities. In the past three years we’ve concentrated most heavily on the roots of our company, the Karlovy Vary region and our plant in Kyselka, where the majority of our capital has been invested,” says Alessandro Pasquale. Company founder Heinrich Mattoni surely would have approved.

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پرکن قوطی آلومینومی CAN

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پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN تعدادپرکن قوطی آلومینومی CAN ۱۶ نازل بهمراه CIP اتوماتیک ساخت شرکت آلمانی KHS تعداد دربند ۴ پرکن قوطی آلومینومی CAN دربند ساخت شرکت FERRUM ظرفیت ۸۰۰۰ قوطی آلومینیومی در ساعت پرکن قوطی آلومینومی CAN سال ساخت ۱۹۸۵ دستگاه سال ۲۰۱۷ کامل بازسازی شده است سیستم کنترول زیمنس Siemens S 7 electrical control پرکن قوطی آلومینومی CAN تنظیم شده جهت قوطی های can type: 211/202

  پرکن قوطی آلومینومی CAN

cans

Filling beer involves mastering numerous challenges. The alcoholic beverage must be processed as hygienically as possible, and it is particularly important that the product absorbs no oxygen, if this is possible.

Whether you want to fill your beer into single-use or reusable glass bottles, whether you prefer single-use or reusable PET bottles or if you want to fill cans, KHS offers system solutions for all conceivable tasks and every type of container; as standardized as possible, yet adaptable to meet your individual needs. Naturally, our intelligent and future-proof systems are designed in accordance with the highest standards to ensure they are sustainable and environmentally friendly while conserving resources — so you derive the maximum benefit, both economically and ecologically.

Your system from KHS – the entire production process from one source

Good to know

We also make our innovative, state-of-the art technology available to small and medium-sized breweries. This is demonstrated by our Innofill CAN Compact can filler which gives operators established high-tech in a particularly compact space. The filler, valve manifold, seamer, control cabinet and paneling form a closed unit. The Innofill CAN Compact fills between ۷,۰۰۰ and 40,000 cans per hour and is thus especially suitable for craft brewers.

Well thought out

With its high-quality technology on a small scale our filler for 0.2- to 1.0-liter cans is convincing. Thanks to our patented purging processthis compact system has an extremely low CO۲ consumption. The computer-controlled, volumetric filling system provides maximum dimensional accuracy: it ensures uniform filling levels and also that headspaces of exactly the same size are created in the cans. The hygienic design of the Innofill CAN Compact is also innovative, this safeguarded by the gapless bell guide with PTFE

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Apatin Brewery’s modernization with with KHS

Founded in 1756, Apatin is the oldest brewery in the Balkans and the Molson Coors Group. The Serbian plant run by Molson's subsidiary Apatinska Pivara Apatin has relied on KHS technology for over four decades. The Jelen beer brand is particularly well known. The partnership between the two companies was recently further cemented by conversions to two of the brewery’s glass lines and the procurement of a KHS Innofill Can DVD can filler. As a result of the extensive modernization, Apatin Brewery has been able to greatly optimize its line efficiency and product quality. The traditional brewery also benefits from improved hygiene and savings in energy and media.

The cooperation between Apatin Brewery and the Dortmund systems supplier dates back to the 1970s and to KHS’ predecessor companies Holstein & Kappert and Seitz Enzinger Noll Maschinenbau, who in 1993 merged to form KHS. “We’ve always had a really reliable partner at our side in KHS. Its personnel know not only our production site and technology inside out; they’re also familiar with our requirements and all possible challenges,” smiles Tanja Popović, packaging manager at Apatin Brewery.

When in 2014 the brewery decided to modernize a few of its machines – some of them almost 20 years old – it again went for sustainable systems from its long-term partner KHS. The mechanical engineering company first renewed two glass lines and in 2020 the customer then invested in the Innofill Can DVD can filler. “Our old machines could no longer meet our current demands regarding product quality, performance and sustainability,” Popović explains. “Together with our colleagues from KHS, we devised a sophisticated concept for modernizing our lines.”

Resource savings and improved economy

KHS started revamping the first glass line back in 2014. The brief was to reduce media and electricity consumption on the bottle washer. By installing ECO carriers the KHS engineers considerably optimized the resource efficiency and economy of the system. “The machine now not only uses a lot less water and caustic and fewer additives; it also consumes less energy,” states Bojan Culibrk, KHS’ local service manager.

Just four years later Apatin Brewery took the next step towards sustainable production by modernizing one of its glass fillers. The KHS specialists replaced the old vacuum pump with a new ECO variant that feeds process water back into the system after treatment. “On the one hand, we’ve cut media consumption, and on the other, the filler is now more economical and more efficient,” says Culibrk. The ECO vacuum pump proved so convincing that the Serbian bottler also procured this piece of equipment for its second glass filler.

Optimized product quality and less wear

The traditional brewery, founded in 1756, also commissioned KHS to install a new capper turret. This is a lot easier to clean than the previous model, Culibrk explains. “It lowers the risk of product contamination and as a result, hygiene is improved.” Furthermore, KHS was also able to optimize the cap quality on the glass bottles.

In addition to improved hygiene and product quality, the Serbian beverage producer also wanted to automate its plant technology. This has been achieved by using HMI panels integrated on the glass lines and new can filler. According to Popović, this makes the machine much easier for operators to use, as all sequences are automated and many of them have been digitalized. “The new programs for product changeover, sanitizing and filling speed up our processes. Using this state-of-the-art technology, we achieve a much higher level of production efficiency and avoid unplanned downtime thanks to improved safety and reliability in filling,” says Popović. The HMI system also detects wear parts in advance, meaning that replacements can be ordered in good time.

Sustainable and efficient beverage canning

In 2020, the brewery then ultimately invested in an Innofill Can DVD filler. “We had to boost our capacity in this segment in order to meet the growing demand for beverages in cans,” Popović declares. “With our new filler we can process up to 25,000 0.5-liter cans an hour. We’re also more efficient and sustainable.”

[caption id="attachment_64681" align="alignright" width="400"]

The new filler processes up to 25,000 0.5-liter cans per hour and scores on sustainability and efficiency

Photo KHS[/caption]

According to the company’s own statistics, the output runs to more than two million hectoliters per annum. On the Innofill Can DVD it fills all of its brands into containers holding 0.33 and 0.5 liters, among them Jelen, Jelen Chill, Jelen Cool, Apatinsko, Staropramen, Bavaria, Nikšićko and Nikšićko Tamno. The brewery chiefly supplies the regional market, namely Serbia, Montenegro, Bosnia and Herzegovina, Croatia, Northern Macedonia and Slovenia. Popović is not ruling out expansion, however. “With its high capacity and efficiency, the new filler provides ideal conditions for this.”

Optimum hygienic filling conditions

Besides the high throughput, hygiene and product quality also played a key role when making the new investment. The Innofill Can DVD permits warm filling of beverages at around 20°C. This method becomes more significant particularly regarding the further processing stages as it practically eliminates the formation of condensation. This more or less rules out the risk of cartons, trays and cans in six packs growing soggy, forming mold or being contaminated by microbes.

The brewery is also convinced by the new CO2 purging process that has an equally positive impact on the product quality, as Culibrk comments. “Oxygen pickup impairs the quality of the beverage. In order to prevent this, in modern production containers are purged with CO2.” The KHS purging process is so efficient that less oxygen enters the containers compared to using conventional methods – despite lower amounts of carbon dioxide being used. Moreover, the volumetric filling principle also improves the filling accuracy.

Installation despite the Covid-19 pandemic restrictions[caption id="attachment_64682" align="alignright" width="480"]

The Apatin brewery has a large portfolio that includes the brands Jelen, Jelen Chill, Jelen Cool, Apatinsko, Staropramen, Bavaria, Nikšićko and Nikšićko Tamno. The beverages are filled into glass bottles and cans

Photo KHS[/caption]

The can filler was installed during the Covid-19 pandemic and under the restrictions imposed by this. “Thanks to our local presence in Serbia and the Balkans, we were able to carry out all work quickly and efficiently. Travel restrictions and social distancing of course presented us with a challenge or two during the course of our day-to-day activities. However, together with the customer we managed to bring the project to a successful close within the given schedule,” Culibrk smiles. Popović also draws a positive conclusion. “The dedication and commitment shown by the KHS team have left a lasting impression on us. We were always able to rely on them and their expertise.” This is why KHS will continue to be first choice for Apatin Brewery when it comes to expanding production or procuring new technologies.

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Carlsberg and KHS implement successful projects in China

Carlsberg was one of the first international breweries to start exporting beer to China about 150 years ago. For several decades now the company has been represented by a number of sites on the Chinese market. The enterprise aims to improve the quality of local beers in the long term and grow together with its partners, suppliers and employees. This is to be brought about by constant modernization of existing plant equipment and the introduction of new, advanced technologies.

The heart of the line is the ultramodern Innofill Can DVD can filler that, as here in Yibin, processes up to 90,000 0.33-liter cans or a maximum of 60,000 0.5-liter cans per hour, holding local brands and Carlberg’s famous products. Photo KHS Group[/caption]

KHS has an important role to play in this strategy – recently, for instance, the systems provider installed two canning lines at Carlsberg Dali Brewery and at Carlsberg Yibin Brewery. Despite the restrictions imposed by the corona pandemic, the new canning lines were actually commissioned before the agreed date. KHS’ policy of regionalization was central to the project’s speedy realization. “In setting up our own sales organizations and increasing our local service proficiency, we provide the regional expertise needed to independently maintain, install and commission our machinery with the help of local teams,” explains Norman Gras, global key account manager at KHS.

In this large-scale project, Carlsberg found it important that its new canning lines have a clear and streamlined layout. This was also to be as identical as possible at the two Chinese sites. The heavily reduced number of buffer and conveying segments in the new line design make higher demands of the system control and machine availability – the shorter distances between the individual stations on the line tolerate no faults in the production processes. The high degree of reliability and ease of operation and maintenance of KHS’ technology proved convincing, however. “The reject rate is under 1% and the level of efficiency is over 95% – and is even 100% in Yibin. These are fantastic figures,” states Paul Kime, asset and projects director at Carlsberg Asia.

[psatalk]

KHS at BrauBeviale - Technology & digital service for the beverage industry

By taking part in BrauBeviale from 10 to 12 November in Hall 7A, KHS demonstrates that a trade show can also be successful for exhibitors even under difficult circumstances. As a reliable partner to the beverage industry the Dortmund engineering company continues to be on site in person for its customers in these trying times – while observing all of the currently valid hygiene and social distancing rules, of course. The exhibition focus will be on KHS' new and further developments in filling technology, especially those for the can and glass bottle segments. The KHS Group will also present its broad portfolio of digital services that give customers numerous benefits, particularly in view of the current social and travel restrictions.

"As an exhibitor of many years we value BrauBeviale as a venue that strengthens our customer relations in the long term, encourages technical discussion and the transfer of knowledge and provides us with the perfect opportunity to present our innovations to a specialist public," explains Dr Johannes T Grobe, central statistics office for the KHS Group. Particularly in challenging times, such as the current corona pandemic, it is essential to maintain personal contact with business partners, he continues. "We continue to endeavor to be at our customers' side as a partner they can depend on. Our taking part in the show this year underlines this all the more."

KHS said a conscious decision has been made not to exhibit any machinery. "In doing so we're adhering to the hygiene and social distancing rules currently in force and protecting our customers, business associates and employees," is how Grobe justifies this move.

Numerous optimizations in filling technology

With its further developments for beverage cans, KHS meets the growing market demand for this container segment. For instance, the KHS Innofill Can DVD can now fill beverages while they are warm. Another important upgrade is the new pneumatic lowering device for the centering bells that further boosts the standard of hygiene already inherent on the can filler. 'Little brother' Innofill Can C, on the other hand, has had its production capacity-optimized. Instead of 5,000 to 15,000 cans an hour, the machine can now process up to 50,000 containers simultaneously.

Furthermore, with its Innofill Glass platform, KHS is expanding its portfolio to fill sensitive beverages such as beer and fruit juice. The long-tube filler is especially convincing here with its high degree of flexibility and modular design, said KHS.

Digital systems prevent production loss

When social distancing and travel restrictions greatly hamper the maintenance and repair of machinery, creative solutions are called for. "With our comprehensive range of digital services we're showing which efficient measures can help minimize downtimes and prevent production stops," Grobe states. With its ReDiS remote diagnostic service and augmented reality service KHS also reliably helps its customers to remedy faults quickly and directly by remote access – without a KHS service engineer having to be on site.

With its ReDiS remote diagnostic service and augmented reality service KHS also reliably helps its customers to remedy faults quickly and directly by remote access.[/caption]

The digital monitoring of entire lines is just as smart; this is made possible by the web-based Basic Line Monitoring software that assesses the line's efficiency and pinpoints any possible errors. The German turnkey supplier also proves a reliable partner to its clients with its 24/7 Service HelpDesk. This is available round the clock for spare parts inquiries and to process any technical problems that might arise. The KHS Group will be in Hall 7A at BrauBeviale in Nuremberg, Germany, from 10 to 12 November 2020.

The KHS Group is one of the leading manufacturers of filling and packaging systems for the beverage and liquid food industries. The KHS Group includes the following companies: parent company, KHS Corpoplast, and numerous subsidiaries outside Germany, located in Ahmedabad (India), Sarasota, and Waukesha (USA), Zinacantepec (Mexico), São Paulo (Brazil), and Suzhou (China).

KHS manufactures modern filling and packaging systems for the high-capacity range at its headquarters in Dortmund, Germany. At its factories in Bad Kreuznach, Kleve, Worms, and Hamburg, the group's PET expertise is pooled. The KHS Group is a wholly-owned subsidiary of the SDAX-listed Salzgitter AG corporation.

[falateghareh]

مطلب جدید انتشار یافت در http://www.falateghareh.com/asham/%d9%be%d8%b1%da%a9%d9%86-%d9%82%d9%88%d8%b7%db%8c-%d8%a2%d9%84%d9%88%d9%85%db%8c%d9%86%d9%88%d9%85%db%8c-can/

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN

پرکن قوطی آلومینومی CAN تعدادپرکن قوطی آلومینومی CAN ۱۶ نازل بهمراه CIP اتوماتیک ساخت شرکت آلمانی KHS تعداد دربند ۴ پرکن قوطی آلومینومی CAN دربند ساخت شرکت FERRUM ظرفیت ۸۰۰۰ قوطی آلومینیومی در ساعت پرکن قوطی آلومینومی CAN سال ساخت ۱۹۸۵ دستگاه سال ۲۰۱۷ کامل بازسازی شده است سیستم کنترول زیمنس Siemens S 7 electrical control پرکن قوطی آلومینومی CAN تنظیم شده جهت قوطی های can type: 211/202

  پرکن قوطی آلومینومی CAN

cans

Filling beer involves mastering numerous challenges. The alcoholic beverage must be processed as hygienically as possible, and it is particularly important that the product absorbs no oxygen, if this is possible.

Whether you want to fill your beer into single-use or reusable glass bottles, whether you prefer single-use or reusable PET bottles or if you want to fill cans, KHS offers system solutions for all conceivable tasks and every type of container; as standardized as possible, yet adaptable to meet your individual needs. Naturally, our intelligent and future-proof systems are designed in accordance with the highest standards to ensure they are sustainable and environmentally friendly while conserving resources — so you derive the maximum benefit, both economically and ecologically.

Your system from KHS – the entire production process from one source

Good to know

We also make our innovative, state-of-the art technology available to small and medium-sized breweries. This is demonstrated by our Innofill CAN Compact can filler which gives operators established high-tech in a particularly compact space. The filler, valve manifold, seamer, control cabinet and paneling form a closed unit. The Innofill CAN Compact fills between ۷,۰۰۰ and 40,000 cans per hour and is thus especially suitable for craft brewers.

Well thought out

With its high-quality technology on a small scale our filler for 0.2- to 1.0-liter cans is convincing. Thanks to our patented purging processthis compact system has an extremely low CO۲ consumption. The computer-controlled, volumetric filling system provides maximum dimensional accuracy: it ensures uniform filling levels and also that headspaces of exactly the same size are created in the cans. The hygienic design of the Innofill CAN Compact is also innovative, this safeguarded by the gapless bell guide with PTFE