#https://www.coherentmarketinsights.com/market-insight/recovered-carbon-black-market-2571

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Recovered Carbon Black Market Analysis: Sustainable Solutions

Introduction Recovered carbon black (RCB) is a recycled material produced from end-of-life tires. When tires reach the end of their usable life, they enter the waste stream where the rubber can be recovered and processed. In the RCB production process, used tires are ground up into fine crumbs and then put through a high temperature process where the rubber breaks down. This separates the steel and fiber from the rubber, leaving behind recycled carbon black particles. The RCB looks and performs nearly identical to virgin carbon black used in new tire and rubber manufacturing. The RCB Production Process The first step involves collecting and transporting waste tires from collection sites. Used tires must be cleaned and sorted to remove dirt, metal, and fiber. The cleaned tire crumb is then fed into a rotary kiln, which is a long, rotating, slowly inclining furnace. Inside the kiln, the crumb reaches temperatures of 1100-1400°C where the rubber is pyrolyzed, or thermally decomposed in the absence of oxygen. As the rubber breaks down, the carbon blacks are freed from the polymer structure and rise to the top of the kiln as fine black powder. Additional processing may be required to achieve the desired particle size and qualities. The RCB can then be used like virgin carbon black in new rubber formulations. Benefits of Using RCB One of the biggest advantages of RCB is that it provides a sustainable solution for an increasingly large waste stream. Over 1 billion scrap tires are generated each year worldwide. Using RCB keeps these tires out of landfills and incinerators. It represents a closed loop recycling process that extracts maximum value from a discarded product. RCB requires less energy to produce than virgin carbon black and has a substantially lower environmental impact than mining processes. Producing RCB also reduces dependency on imported carbon black and conserves natural resources. From an economic perspective, RCB offers rubber product manufacturers an affordable alternative to virgin carbon black. Its performance characteristics allow it to directly replace a percentage of more expensive virgin material in new tire and rubber formulations. The Future Outlook for RCB With global tire demand expected to grow significantly in coming decades, the market potential for RCB is huge. Recycling technology advancements aim to further optimize the RCB production process with reduced energy consumption. Additives may allow achieving even finer particle sizes comparable to special grades of virgin carbon black. This expanded compatibility would open new formulation options for manufacturers. Strong momentum continues to build around sustainability goals within the tire and automotive sectors. Corporations and governments alike are implementing policies to increase recycled content mandates. As more end-of-life tires are diverted from landfills into RCB markets, infrastructure will adapt to strengthen supply chain logistics. With RCB demonstrating clear technical and economic advantages, its use in tire manufacturing looks poised for considerable growth worldwide. Recovered carbon black establishes a model for innovative closed-loop recycling that creates value from waste. In conclusion, recovered carbon black presents a highly sustainable solution for using end-of-life tires as a resource in tire manufacturing. The RCB production process recycles rubber back into a material with equivalent performance qualities as virgin carbon black. It keeps valuable rubber out of landfills while reducing demand on finite natural resources. Both tire companies and product consumers benefit from the technical, economic, and environmental advantages of incorporating RCB. With continued improvements optimizing its potential, recovered carbon black seems positioned to play a major long-term role in the global tire industry.

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Recovered Carbon Black Market Size and Share Analysis

Recovered carbon black: A Sustainable Solution for the Rubber Industry Overview of Recovered carbon black

Recovered carbon black, also known as reprocessed or recycled carbon black, is obtained by pyrolysis or burning of used tires or other rubber products. This process helps recover carbon black particles that can then be utilized like regular carbon black in various products like tires, hoses, belts, footwear and other rubber goods. Recovery Process

The recovery process starts with collecting and sorting used tires and other rubber waste. This material is then cleaned, sized and fed into a rotary kiln, where it is heated to high temperatures in an oxygen-starved environment. This thermal decomposition breaks down the long polymer chains in rubber into shorter molecules like carbon black, oils, steel and gases. The carbon black is then separated, purified and prepared in various grades for marketing. Benefits of Using Recycled Carbon Black

Opting for Recovered carbon black provides several environmental and economic advantages over producing carbon black through conventional means: - Waste Reduction: It helps tackle the massive stockpiles of used and waste tires generated each year by finding a viable recycling option. This prevents the tires from ending up in landfills. - Resource Conservation: The recovery process conserves valuable fossil resources like oil that would otherwise be used for producing virgin carbon black. It supports the principles of a circular economy. - Carbon Emissions Cuts: As Recovered carbon black production involves burning of waste rubber instead of fossil fuels, it results in significantly lower carbon emissions compared to conventional processes. - Cost Effectiveness: With proper sorting and processing, Recovered carbon black can be offered at competitive rates versus standard carbon black. This makes it financially attractive for various rubber product manufacturers. Properties and Performance

Recovered carbon black maintains performance properties comparable to commonly used furnace and thermal types of carbon black. Various tests and case studies have shown that rubber articles vulcanized with recycled carbon black exhibit adequate strength, resistance and durability properties for their intended applications. Grades and Applications

Like standard carbon black, Recovered carbon black is also available in different graded targeted for specific rubber formulations and products: - Tire Grade Carbon Black: Used predominantly in tire tread compounds for its ability to enhance wear resistance and impart strength. - Technical Grade Carbon Black: Ideal for hoses, belts, seals due to balanced reinforcement and thermal properties. - Conductive Carbon Black: Facilitates discharge of static electricity in conveyor belts and other industrial rubber goods. Quality Standards and Certifications

To ensure consistent quality, major Recovered carbon black producers adhere to internationally recognized standards like ASTM D5603, D6630 and EN ISO 15817. Several facilities also hold certifications from accredited bodies under ISO 9001, ISO 14001 and RCAP programs recognizing their environment and safety performance. Current Market Dynamics

Globally, over 1.5 million tons of Recovered carbon black was produced in 2020, accounting for almost 4% of total carbon black output. Tire manufacturing remains the dominant end-use at present, but other non-tire rubber articles are increasingly adopting recycled alternative. As sustainability initiatives gain prominence, the demand and share for recovered carbon is estimated to rise much further in the rubber industry.

[chemicalsources]

Recovered Carbon Black Market Dynamics: Supply Chain and Distribution Insights

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Recovered Carbon Black Market: Driving Circular Economy Initiatives

Market Overview:

Recovered carbon black (rCB) is a form of recycled carbon black produced from waste tyres and other rubber products. It is used in the production of various rubber goods and applications such as tires, mechanical rubber goods, and others.

Market Dynamics:

Two major drivers aiding the growth of recovered carbon black market are rising concerns over environmental pollution and stringent regulations regarding carbon emissions. Growing automotive industry worldwide has substantially increased the volume of discarded tires, which serves as a key source for recovered carbon black production. Various countries have implemented regulations banning the use of certain types of carbon black and enforcing the use of recovered carbon black to reduce carbon footprint. Also, recovered carbon black offers comparable quality and performance to that of virgin carbon black at a lower cost. This is encouraging manufacturers to increase reliance on rCB over conventional carbon black.

Major Driver: Increasing demand for carbon black from the tire industry

The tire industry accounts for around 70% of the total recovered carbon black demand globally. With rapid growth in the automotive industry, especially in emerging economies such as China and India, the demand for tires has increased significantly over the past few years. Recovered carbon black finds wide application in tire manufacturing due to its comparable physical and chemical properties to virgin carbon black. It can replace up to 30% of virgin carbon black content in tires. The demand for recovered carbon black from tire manufacturers is expected to continue rising with growing vehicles production and sales around the world.

Major Driver: Stringent environmental regulations regarding carbon emissions

Burning of used tires and other rubber products results in the release of various air pollutants and greenhouse gases into the environment. Many governments and regulatory bodies across major economies have imposed strict regulations targeting reduction of carbon footprint from such uncontrolled burning. Recovered carbon black production involves recycling of carbon content from old tires and rubber goods in an environmentally-controlled process, thereby minimizing air pollution. The end-product, recovered carbon black, also has a lower carbon footprint than virgin carbon black. Such companies are now under legal obligation to use recovered carbon black in their operations where possible. This is a major factor driving its higher demand.

Major Restraint: High costs associated with recovered carbon black production

While recovered carbon black yields environmental benefits, its production process entails higher costs compared to virgin carbon black. The expenses involved in collection, sorting, preprocessing and refining of used tires add to its overall manufacturing costs. Also, the capital expenditure required for setting up recovered carbon black plants is significant. These financial challenges pose a restrain to widespread adoption of this material. Many buyers prefer cheaper virgin carbon black if not mandated otherwise by regulations. Cost optimization through economies of scale and technological advancements is critical to overcoming this restraint.

Major Opportunity: Increasing requirement in non-tire rubber goods

Though the tire industry dominates its consumption currently, recovered carbon black holds promising growth opportunities in other rubber product domains as well. Rubber materials find diverse applications across industries like automobile interior & exterior parts, wires & cables, hoses & belts, footwear, flooring, seals & gaskets, and more. With growing preference for green and recycled materials, demand for recovered carbon black is rising from these non-tire sectors. Its novel properties provide functional benefits in products. If large buyers from these industries incorporate recovered carbon black in their materials, itsaddressable market scope will increase multifold in the coming years.

Major Trend: Advancements in carbon black recovery technologies

Continuous innovations are taking place to develop improved and cost-effective methods for recycling carbon content from end-of-life rubber products. New pretreatment and separation techniques enhance recovered carbon black yield and quality. Novel thermal cracking and refining mechanisms optimize energy usage. Adoption of Industry 4.0 technologies like IoT, AI, big data for predictive maintenance and process optimization helps recovered carbon black plants achieve higher efficiencies. Some pioneering companies even utilize carbon dioxide from flue gases to synthesize carbon black, creating a carbon negative footprint. As newer, greener technologies become commercially viable, production costs will reduce, driving the recovered carbon black industry to its next phase of growth.

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Recovered Carbon Black Market Is Estimated To Witness High Growth Owing To Growing Demand for Sustainable Solutions and Increasing Adoption of Circular Economy Practices

A) Market Overview:

The global Recovered Carbon Black (rCB) Market is estimated to be valued at US$55 million in 2018 and is expected to reach a market value of US$BN/MN by 2022, exhibiting a CAGR of 55.0% over the forecast period (2018-2023), as highlighted in a new report published by Coherent Market Insights. rCB is a raw material derived from end-of-life tires and rubber products through a process called pyrolysis. It offers numerous benefits such as reduced carbon emissions, lower energy consumption, and reduced waste generation. Key applications of rCB include tire manufacturing, rubber products, non-tire rubber applications, plastics, and coatings.

B) Market Dynamics:

1. Increasing Demand for Sustainable Solutions:

The growing focus on environmental sustainability and the need to reduce carbon footprint are driving the demand for rCB. The carbon black manufacturing process is highly energy-intensive and contributes significantly to CO2 emissions. rCB, on the other hand, offers a sustainable alternative by utilizing waste tires and rubber products as feedstock. Additionally, the use of rCB helps in reducing the consumption of virgin carbon black, conserving natural resources.

2. Increasing Adoption of Circular Economy Practices:

The circular economy approach promotes resource efficiency, waste reduction, and recycling. The use of rCB aligns with the principles of the circular economy as it enables the valorization of waste tires and rubber products. Governments worldwide are implementing regulations and incentives to promote circular economy practices, which is further propelling the demand for rCB.

C) Market Key Trends:

The market key trend in the Recovered Carbon Black Market is the growing adoption of rCB in tire manufacturing. Tire manufacturers are increasingly using rCB as an alternative to traditional carbon black due to its sustainability advantages. For example, Michelin, a leading tire manufacturer, has collaborated with various rCB producers to incorporate rCB into their tire manufacturing process. This trend is driven by the need for eco-friendly tires in response to consumer demand for sustainable products.

D) SWOT Analysis:

- Strengths:

1. Environmental Sustainability: rCB offers a sustainable alternative to traditional carbon black, reducing carbon emissions and waste generation.

2. Cost-effectiveness: rCB is cost-competitive compared to virgin carbon black, offering potential cost savings for manufacturers.

- Weaknesses:

1. Lack of Standardization: The quality and properties of rCB can vary depending on the pyrolysis process used, leading to inconsistencies in performance.

2. Limited Awareness: Many industries are still unaware of the benefits of rCB and its potential applications, limiting its market adoption.

- Opportunities:

1. Adoption in Various Industries: The potential applications of rCB extend beyond tire manufacturing, including rubber products, plastics, coatings, and more.

2. Government Support: Favorable regulations and incentives promoting the use of sustainable materials are expected to drive the demand for rCB.

- Threats:

1. Competition from Virgin Carbon Black: The established presence and wide availability of virgin carbon black pose challenges for rCB market growth.

2. Quality Control: Ensuring consistent quality and performance of rCB across different suppliers and manufacturing processes can be a challenge.

E) Key Takeaways:

- The global rCB market is expected to witness high growth, exhibiting a CAGR of 55.0% over the forecast period, due to increasing demand for sustainable solutions and the adoption of circular economy practices.

- Regionally, North America is anticipated to be the fastest-growing and dominating region in the rCB market, driven by stringent environmental regulations and the presence of key market players.

- Key players operating in the global rCB market include DVA Renewable Energy JSC, Klean Industries, Delta-Energy Group, Pyrolyx, Black Bear Carbon, Scandinavian Enviro Systems AB, Bolder Industries, Radhe Group of Energy, Alpha Carbone, Integrated Resource Recovery, DRON Industries, Enrestec, and SR2O Holdings. These players are focused on strategic collaborations, technological advancements, and expanding their product portfolios to gain a competitive edge in the market.

[pearlsmith25]

Recovered Carbon Black Market Analysis Highest Growth Returns and Business Revenue Expansions till 2030

Recovered carbon black (rCB) refers to a type of carbon black that is obtained through a process known as pyrolysis. Pyrolysis involves the thermal decomposition of organic materials in the absence of oxygen, leading to the formation of various byproducts, including carbon black.

Carbon black is a fine black powder composed primarily of elemental carbon. It is widely used as a reinforcing filler in rubber and plastic products due to its excellent properties such as high tensile strength, abrasion resistance, and conductivity. Traditional carbon black is typically produced by burning petroleum-based products in large industrial furnaces, which releases carbon dioxide (CO2) into the atmosphere and contributes to environmental pollution.

In contrast, recovered carbon black offers a more sustainable alternative. It is produced by pyrolyzing end-of-life rubber products, such as tires or other rubber goods, in a controlled environment. The pyrolysis process breaks down the rubber into its constituent components, including carbon black, oil, and gas. The carbon black is then separated, purified, and processed to obtain a high-quality product with properties similar to virgin carbon black.

In recent years, there has been increasing interest in finding sustainable and eco-friendly alternatives to traditional carbon black production methods. Recovered carbon black offers a solution by recycling and reusing carbon black from discarded rubber products, thereby reducing waste and carbon emissions associated with its production.

Here is some key information about the recovered carbon black market:

• Market Growth: The recovered carbon black market has been experiencing significant growth in recent years. Factors driving this growth include increasing environmental regulations, growing concern for sustainable practices, and rising demand for cost-effective alternatives to virgin carbon black.

• Environmental Benefits: Recovered carbon black offers several environmental benefits. By recycling and reusing carbon black from waste tires, it helps reduce landfill waste and the need for new carbon black production, which requires significant energy and emits a large amount of carbon dioxide.

• End-Use Applications: Recovered carbon black can be used in a wide range of applications that traditionally utilize virgin carbon black. Some common end-use industries include tire manufacturing, plastics, construction, coatings, inks, and rubber goods. It provides similar properties and performance as virgin carbon black but at a lower cost.

• Market Drivers: Several factors are driving the growth of the recovered carbon black market. These include increasing government regulations promoting recycling and waste management, rising awareness about the environmental impact of carbon black production, cost advantages of using recovered carbon black, and the availability of advanced technologies for its production.

• Market Challenges: Despite the growth potential, the recovered carbon black market also faces challenges. One of the key challenges is maintaining consistent quality and properties of recovered carbon black due to variations in the feedstock materials. Additionally, the market faces competition from low-cost virgin carbon black manufacturers in regions with less stringent environmental regulations.

• Market Players: The market for recovered carbon black is relatively fragmented, with several players operating globally and regionally. Some of the prominent companies in this market include Pyrolyx AG, Scandinavian Enviro Systems AB, Black Bear Carbon, Alpha Carbone, and Klean Industries Inc. These companies are involved in the collection, processing, and distribution of recovered carbon black.

• Regional Outlook: The market for recovered carbon black is witnessing significant growth across various regions, including North America, Europe, Asia Pacific, and the Rest of the World. Europe has been at the forefront of the market due to stringent environmental regulations and a well-established waste management infrastructure.

[chemicalsources]

Recovered Carbon Black Market Future: Technological Advancements and Investments

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RECOVERED CARBON BLACK MARKET ANALYSIS

Recovered Carbon Black Market, by Application (Inks, Coatings, Tier, Non-tier Rubber, and Plastics) and by Region (Europe, North America, Latin America, Middle East & Africa, and Asia Pacific) – Size, Share, Outlook, and Opportunity Analysis, 2019 – 2027

Recovered carbon black (rCB) is obtained from waste plastic and scrap tires by pyrolysis process. Recovered carbon black offers more advantages over virgin carbon black, owing to its eco-friendly nature and ability to reduce carbon dioxide (CO2) emissions. rCB is used in various applications such as in plastic compound, in the production of non-tier rubber products, and others. It contains 10–20% by weight of non-carbonaceous material and is free of wire and fabric.

Press Release

https://www.coherentmarketinsights.com/ongoing-insight/recovered-carbon-black-market-2571

Market Dynamics:-

Asia Pacific holds dominant position in the market for recovered carbon black and also is the fastest growing market, owing to increasing demand for sustainable and environment-friendly products in the automobile and tire industry. According to India Brand Equity Foundation, Indian automotive industry is expected to reach US$ 282.9 million by 2026 from US$ 251.4 million in 2018. Therefore, significant growth in the automotive industry is expected to boost the market growth in the region over the forecast period.

Market Outlook:-

Increasing production of plastics and rubber products is a major driving factor for growth of the global recovered carbon black market. Recovered carbon black is widely used in the non-tire rubber industry as a reinforcing agent in the production of several non-tire rubber products such as hoses, conveyor belts, seals, gaskets, geo-membranes, rubber sheets, and rubber roofing. Recovered carbon black enhances the strength of rubber as it contains low ash percentage. According to The Food and Agriculture Organization Corporate Statistical Database, natural rubber production in China increased from 690,812 tons in 2010 to 817,366 tons in 2017. Therefore, significant increase in rubber production is expected to boost the market growth over the forecast period.

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Key Players:-

Key players operating in the recovered carbon black market include, DVA Renewable Energy JSC, Klean Industries, Delta-Energy Group, Pyrolyx, Black Bear Carbon, Scandinavian Enviro Systems AB, Bolder Industries, Radhe Group of Energy, Alpha Carbone, Integrated Resource Recovery, DRON Industries, Enrestec, and SR2O Holdings.

Market Taxonomy:-

On the basis of application, the global recovered carbon black market is segmented into:

Coatings

Inks

Tire

Plastics

Non- tire Rubber

On the basis of region, the global recovered carbon black market is segmented into:

China

India

New Zealand

Japan

ASEAN

Australia

U.K.

Germany

Italy

Spain

France

Poland

Russia

Brazil

Argentina

Mexico

U.S.

Canada

Recovered Carbon Black Market Key Developments:

In September 2019, Enviro Systems AB, a Scandanavian company has signed agreement with TreadCraft Carbon LLC, of rights to use Enviro's technology in a jointly owned plant of recovered carbon black in Buffalo, U.S. Moreover, Enviro also announced its plans to sell this plant worth between US$ 27.55 and US$ 33.06 million to TreadCraft Carbon LLC by the end of 2019. This agreement is expected to strengthen TreadCraft’s market position in global rCB market.

In October 2019, Klean Industries Inc., a company engaged in development of alternative energy solutions, announced the signing of a non-binding ‘Letter of Intent’ of supplying equipment for manufacturing recovered carbon black in India. Under this agreement, the equipment will be supplied to 5 rCB upgrading projects in India. The equipment provides advanced technology required to produce high quality and low cost rCB.

On 11th November 2019, Black Bear Carbon B.V. announced to develop its new plant of recovered carbon black at the port of Rotterdam in Netherlands. This plant is expected to produce carbon black by decomposing granulate from end-of life tires and also produce pyrolysis oil and gas.

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