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DOTSLASER-UV Lasers And Their Applications in Laser Processing
First, UV laser characteristics description
The ultraviolet laser wavelength is short, energy concentration, high resolution, especially has the characteristic of "cold processing", can directly destroy the connection material chemical bond, without producing to the peripheral heating, therefore becomes the ideal tool of processing fragile material, and can carry on the perforation, cutting, ablation to many kinds of materials, has the wide application in the field of micromachining.
1. Gas UV laser
Gas UV lasers are excimer lasers, argon ion lasers, nitrogen molecule lasers, fluorine molecule lasers, helium cadmium lasers and so on. The gas ultraviolet laser used for laser processing mainly has the excimer laser.
Excimer is a kind of excimer in the excited state composite into molecules, in the base state dissociation into atomic unstable connective matter. In excimer laser systems, the leap occurs from the bound excited to the repelled fundamental state, and is therefore a free leap of bound origin. Excimer laser is a kind of pulsed laser, the working medium is generally a certain proportion of mixed inert gas and strong electron halogen element gas, when the base state of the inert gas atom is excited, the extra-nuclear electron is excited to a higher orbit and thus change the electronic shell layer all filled state, so that it and other atoms to form an excimer, when the excited state of the molecule leaps back to the base state, immediately decomposed, reverted to the original properties! The laser emits high energy ultraviolet laser, which is amplified by the resonant cavity and releases photons at the same time.
2. Solid-state ultraviolet laser
The general produce ultraviolet excitation spectral line method has two kinds: one is directly using infrared all solid-state laser triplex frequency or quadruple frequency obtain 355nm or 266nm ultraviolet excitation spectral line, another kind of method is first use frequency doubling technology to get the second harmonic, then use and frequency technology to get ultraviolet excitation spectral line. The former method effective nonlinear coefficient is small, the conversion efficiency is low, the latter method because of the use of the second nonlinear polarization rate, the conversion efficiency is going to be higher than the former kind many. The solid ultraviolet laser relative to the excimer laser has the advantages of compact volume, easy maintenance, easy operation and so on.
3. Application advantages
There are three advantages of UV lasers in laser processing: first, the shorter wavelength of UV lasers can process very small parts; Two is the ultraviolet laser for laser processing directly destroy material chemical bond, is "cold" processing, has a small heat affected area; Three is most materials can effectively absorb ultraviolet light, can process many infrared and visible light laser processing can't material, and the ultraviolet laser especially solid-state UV lasers are becoming increasingly compact, high average power, easy to maintain, easy to operate, low cost and high productivity. Therefore, it has been widely used in laser processing fields such as bioengineering, material preparation, all-optical optical device production, integrated circuit board and semiconductor industry.
4. Industry Applications
Application area Legend Brief description
Chip processing
(Bioengineering) Laser excimer fabrication of polymer microfluidic chips for analysis, synthesis and cell culture, DNA sequencing, gene mutation and other applications.
Material Preparation
Nano Si film
The method of using laser ablation technology to make its surface quickly heated and melted evaporate, and then cooled crystallization growth. Advantages: Firstly, the preparation cycle is short; secondly, the UV laser can be absorbed by many materials, such as ceramics, metals, polymers, etc.; Thirdly, it has a very small heat affected zone.
All-optics
Diffraction grating structure The traditional method is to use a diamond cutter to engrave, in the process of engraving tool wear is very serious, the special grade knife material diamond cutter can only engrave a few pieces of grating. Laser ablation is used to produce a grating stripe structure on the surface of the material, the thin film in the scanning area is ablated, the substrate is exposed, and a grating structure is formed on the surface of the material. Easy and fast operation
Integrated circuit board,
PI film drilling 100µm holes in the polymer and copper laminated circuit board, and cutting.
Semiconductor industry - Mainly used for crystal cutting, which is not easy to break and does not damage the surrounding devices. For more details about Fiber Laser Marking Machine Manufacturer China, CO2 Laser Marking Machine Manufacturer Chinabrowse our website for more detailshttps://www.dotslaser.com.
#Fiber Laser Marking Machine Manufacturer China#CO2 Laser Marking Machine Manufacturer China#Fiber Laser Engraving Machine Manufacturer China#UV Laser Marking Machine Supplier China
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https://wodoll.com/laser-marking-machine-suppliers/
Laser marking machine suppliers HONORTO CO., LTD is a laser marking machine manufacturer in Shenzhen China. We specializing in R&D and manufacturing laser marking machine, laser welding system, and customized industry laser solutions, etc.
In addition, industrial laser solutions are including these items. For example, fiber laser marking machine, CO2 laser marker, UV laser engraver, laser welding system, laser cleaner, and so on.
Laser marking is non-polluting, has no harm to the body and does not require auxiliary materials. Compared with traditional printing and CNC mechanical engraving, the laser machine is faster and more precise.
There are three main laser sources. Fiber laser marking machine mainly used for metal and plastic. CO2 laser engraver mainly used for wood, leather, etc. UV laser marker has the smallest laser spot.
So it is the most expensive. UV laser not only marking plastic, but also metal. Also there are four types by structures. Portable laser engraver, desktop laser marking machine, online laser marking machine, customized laser marking system.
We are a laser marking machine manufacturer in Shenzhen China. We have more than 14 years experience, provide professional laser marking solution.
Get more details: [email protected]
#engraving machine laser#laser engraver manufacturers#online engraving#laser etching machine for metal#flying laser marking machine#metal engraving equipment
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#laser engraver machinery in usa#50w fiber laser deep engraving#80 watt laser engraver machine#Youtube
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Suzhou Amazing Gift Co., Ltd.
86-512-81668588 18260110798
Room 402, Building B, 32, Dongfu Road, Suzhou, Jiangsu, China
Suzhou Amazing Gift Co., Ltd. established in 2018, is a professional supplier engaged in the research, development, sale and service of Sports & Fitness. Our products include standard and customized kind. We are located in Suzhou with convenient transportation access. Dedicated to strict quality control and thoughtful customer service. Our experienced staff are always available to discuss your requirements and ensure full customer satisfaction. With ten years of experience of working with customer overseas, our company has a better understanding of customer needs. We have introduced a series of custom equipment including laser marking machine, UV printer and heat transfer. In addition, we understand well of products quality conformity, local safety and consumer regulations for country of import. Our products are exported to clients around the world, especially in such countries as America, Canada, France, Australia, India, Russia and Vietnam. We are also good at product developing according to customer needs. We welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking new design, you can talk to our customer service staff about your sourcing requirements. We can provide one stop service. Customer satisfaction is our pursuit. As an energetic team, we can quickly respond to all your questions, accept small batch orders and flexibly meet the personalized customization program. We hope we can deliver joy, love and passion to every corner of the world with our amazing products.
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Chinese laser engraving machine
Chinese laser engraver machine, 15 Years Of Professional Manufacturing, Lifetime Service, Free Consultation。Provide Customized CNC Fiber Cutting Machine Design Solution For Clients. Contact Us Now. Metal Cutting Machine。CNC Fiber Laser Machine-IGOLDENCNC LASER.
What is a Laser Engraver?
The laser engraving machine uses the thermal energy of the laser to engrave materials. The CO2 laser tube in the laser engraving machine is its core. Generally speaking, the use range of laser engraving machine is more extensive, and the engraving accuracy is higher, and the engraving speed is faster. And compared to the traditional manual engraving method, laser engraving can also achieve a very delicate engraving effect, no less than the level of hand engraving. It is precisely because the laser engraving machine has so many advantages, so now the application of laser engraving machine has gradually replaced the traditional engraving equipment and methods, and has become the mainstream engraving equipment.
If your company is in the manufacturing, electronics, or even medical sectors, sooner or later, you will require laser marking for your products and components. The best solution for this is fiber laser engraver machine. The non-contact fiber laser marking process is well-known among customers for the following reasons:
Durability
High-temperature resistance
Application to various materials
Use of nontoxic inks, solvents, and acids.
But simply understanding the advantages of fiber lasers is not enough. There are other factors that you need to consider.
These three basic factors can help you make an informed decision when purchasing a fiber laser marking system for your company.
Of course, nearly all customers will pay more attention on price. In China market, we can find so many different price. After confirmed what kind of machine we need, then we need to choose the best supplier between thousands of supplier.
Next time we will talk how to choose suppliers of fiber laser engraver.
Factors for Choosing a Fiber Laser Engraver Machine
The following are parameters you need to keep in mind when choosing a fiber laser engraver machine.
A laser with better beam quality can remove material much faster, with better resolution, and improved quality.
Laser markers with high beam quality can produce a focused optical spot size down to 20 microns.
High beam quality lasers are particularly suited for scribing and cutting materials such as silicon, aluminum, and stainless steel.
Beam Quality: Beam quality is an important parameter, as it affects the laser’s processing capability. The reasons for the importance of beam quality are simple:
Single or Multi-mode Lasers: There are two types of fiber lasers – single mode and multi-mode. Single mode fiber lasers deliver a narrow, high intensity beam that can be focused down to a spot size as small as 20 microns and are generated within a fiber core of less than 25 microns. This high intensity is ideal for cutting, micro machining, and fine laser marking applications. Multi-mode lasers (also called higher order mode), use fibers with core diameters greater than 25 microns. This results in a beam with a lower intensity and large spot size.Single mode lasers have the best beam quality, while multi-mode lasers allow for the processing of large components.
iGOLDENCNC, as a professional laser machine application solution supplier, covers flatbed fiber laser cutting machine, metal sheet and tube fiber laser cutter, metal tube fiber laser cutter, protective fiber laser cutting machine, CO2 laser engraving cutting machine, fiber laser marking machine, CO2 laser marking machine, UV laser marking machine, handheld laser welding machine, handheld laser cleaning machine and so on.
#iGOLDENCNC#iGOLDEN#Fiber Laser Engraver Machine#CO2 laser tube in the laser engraving machine#CNC Fiber Laser Machine
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Pipe Marking System Provider
YQC Laser is well-known as a leading laser marking machine manufacturer and supplier in China. We offer many types of laser marking machines such as UV laser marking machines, CO2 marking machines,s and much more. So if you looking for Pipe Marking System then you can contact us at +8615858114957.
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WHY SLA IS THE CHEAPEST 3D PRINTER?
Technologically, our world is advancing at a very fast pace. The 21st century marks the beginning of many technological wonders including Virtual Reality and 3D printing. In the past 5-10 years, the use of 3d printing technology has largely increased. Various fields including construction, architecture, education, fashion, healthcare and food all use 3D printers to convert their virtual work into reality. WHAT ARE 3D PRINTERS?
SLA 3D printed parts 3D printers are computer based machines that bring materials together to create a three-dimensional object. 3D printing changes the way products are produced ranging from very simple objects like toys to complex objects like body parts. HOW DO 3D PRINTERS WORK? During the 3D printing services, thousands of tiny pieces of the object to be made come together layer by layer. These layers stick together and finally form the solid object. WHAT ARE THE DIFFERENT TYPES OF 3D PRINTERS? The different types of 3D printers used are the following: Stereolithography (SLA) Digital Light Processing (DLP) Fused deposition Modelling (FDM) Selective Laser Sintering (SLS) Selective Laser Melting (SLM) Electronic Beam Melting (EBM) This article talks about why SLA 3D printers are the cheapest among the above mentioned ones. But firstly, we need to understand what are SLA 3D printers and how do they work. WHAT IS STEREOLITHOGRAPHY? (SLA) This is a type of 3D printing which deals with creating various objects like models and patterns with great intricate detailing. The parts of the objects are made as the tiny materials come closer to each other layer by layer with the help of a liquid polymer that hardens when it comes in contact with UV laser light. Basically, a liquid plastic solidifies to form the solid object. HOW DOES IT WORK? Basically SLA consists of the following four parts- A tank which is filled with the liquid plastic known as Photopolymer. A perforated platform on which the solid object is formed. The UV laser light. The computer which controls the platform. Process: When the UV light comes in contact with the photopolymer which is present over the perforated platform, then the first layer is formed. As the process continues, layers are added over the existing layers and finally the three dimensional object is made. WHY SLA IS THE CHEAPEST 3D PRINTER? The SLA technology was first introduced in 1986 by Charles Hull. Since then many different types of 3D printing technologies have emerged but SLA continues to be the best. Being one of the oldest 3D printing methods, it can be considered cheaper than its predecessors. The technology used to produce 3D printing objects via the SLA method is much cheaper as compared to the technology used by SLS or SLM. SLA printers are mostly found in larger companies. But recently, many companies manufacture low-cost SLA printers which are being sold to satisfy the general public. These printers provide the same advantages as those of the costlier ones. Nowadays, you can get information on the internet on how to make affordable SLA printers at home that provide the same advantages as the ones available in the market without having to waste your money unnecessarily. Resource box: Want to know more about a 3D printing website which can help you to learn about the 3D printing companies in China? Then visit the link given below to access 3D printing china suppliers and learn about 3D printing china manufacturing. http://www.3dprintingchina.com Read the full article
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Laser Marking Machine Market: Global Industry Trends, Market Size, Competitive Analysis and Forecast - 2020 – 2027
The global laser marking machine market size was accounted for more than USD 2.5 billion in 2019 and anticipated to register a significant CAGR of more than 7.5% during the forecast period 2020 to 2027. The market is driven by its wide use in various industries such as automotive, aerospace, healthcare, packaging and other industries. The system is ideal for marking bar codes, matrix codes, and logo marks. An increase in R&D for the development of advanced, efficient, and portable machines is anticipated to boost the growth of the laser marking machine market.This latest industry research study analyzes the Laser Marking Machine market by various product segments, applications, regions and countries while assessing regional performances of numerous leading market participants.
The report titled "Laser Marking Machine Market (add report link to keyword) - Global Trends, Market Share, Industry Size, Growth, Opportunities, and Forecast - 2020 – 2027" offers a holistic view of the Laser Marking Machine industry encompassing numerous stakeholders including raw material suppliers, providers, distributors, consumers and government agencies, among others. Furthermore, the report includes detailed quantitative and qualitative analysis of the global Laser Marking Machine market considering market history, product development, regional dynamics, competitive landscape, and key success factors (KSFs) in the industry.
Browse Full report on Global Laser Marking Machine Market report at https://www.researchcorridor.com/laser-marking-machine-market/
The report includes a deep-dive analysis of key countries including the U.S., Canada, the U.K., Germany, France, China, Japan, India, Australia, Mexico, Brazil and South Africa, among others. Thereby, the report identifies unique growth opportunities across the world based on trends occurring in various developed and developing economies.
Laser Marking Machine Market report summarizes the positive growth rate in upcoming years, and market size with competitive analysis. Our experts have analyzed the historical data to compare with the current market scenario to calculate the market growth in the coming years. The study provides an exhaustive report that includes an executive summary, scope, and forecast of the market.
The Laser Marking Machine Market Segmentation:
By Type:
CO2 Laser
Fiber Laser
Green Laser
UV Laser
YAG Laser
By Application:
Automotive
Aerospace
Machine Tool
Electronics and Microelectronics
Medical
Packaging
Military
Others
By Region:
· North America
· Europe
· Asia Pacific
· Latin America
· Middle East & Africa
To know more about the study, make an inquiry before purchase @ https://www.researchcorridor.com/inquiry/?id=44441
List of Key companies:
Telesis Technologies, Inc.
Videojet Technologies, Inc.
Trotec Laser GmbH
Epilog Laser
TYKMA Electrox, Inc.
MECCO
LaserStar Technologies Corporation
Key Questions Answered by Laser Marking Machine Market Report
Product popularity and adoption based on various country-level dynamics
Regional presence and product development for leading market participants
Market forecasts and trend analysis based on ongoing investments and economic growth in key countries
Competitive landscape based on revenue, product offerings, years of presence, number of employees and market concentration, among others
number of employees and market concentration, among others
To know more about this study, request a free sample report @ https://www.researchcorridor.com/request-sample/?id=44441
About Us: Research Corridor is a global market research firm. Our insightful analysis is focused on developed and emerging markets. We identify trends and forecast markets with a view to aid businesses identify market opportunities optimize strategies. Our expert’s team of analysts’ provides enterprises with strategic insights. Research Corridor works to help enterprises grow through strategic insights and actionable solutions. Feel free to contact us for any report customization at [email protected] .
Media Contact:
Company Name: Research Corridor Contact Person: Mr. Vijendra Singh Email: [email protected] Contact no: +91 989-368-5690
Visit us: https://www.researchcorridor.com/
#Laser Marking Machine Market size#Laser Marking Machine Market#Laser Marking Machine Market forecast
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Laser Marking Machine Market Growth, Vendors,Key Suppliers Forecast 2021
Global Laser Marking Machine Market is segmented on the basis of type of machine, applications, and region. Laser is a device that emits a beam of coherent light through an optical amplification process. A laser can be considered as a system which stores light energy and releases it in a much localized area, the emitted energy has very high density energy. Laser Marking, also known as laser engraving or laser etching, is a marking method which utilizes laser light to mark materials using a fine spot diameter ranging from 0.002' to 0.01'. The laser marks with short pulses (30 nanoseconds), providing precise control, and negligible heat input to the part.
Laser marking stands for marking or labeling of work pieces and materials with a laser beam. It is the production of human- and/or machine-readable identification or information on a material such as barcode, date/lot code, serial number or part number, others. A fast and clean technology, laser marking is rapidly replacing older marking methods.
Browse Detail Market Report of Global Laser Marking Machine Market @ https://www.millioninsights.com/industry-reports/laser-marking-machine-market
Based on machine type, the global market is classified into Fiber laser marking machine, CO2 laser marking machine, End-pumped laser marking machine, Side-pumped laser marking machine, hybrid laser marking machine, laser engraving machine, UV laser marking machine, others. CO2laser marking machine is an ultrafine marking machine for non-metal marking. It incredibly imprints over glass, plastic, acrylic, and many other materials. Its crystalline marking works on wrappers and packages.
UV laser marking machine delivers high contrast, permanent codes allowing product lifetime track and trace for pharmaceutical, medical device and cosmetic manufacturers. Laser engraving machine, which is a subgroup of laser marking, is the practice of using lasers to engrave an object. A laser engraving machine usually consists of three main parts: a laser, a controller, and a surface. The laser is like a pencil, the beam emitted from it allows the controller to trace patterns onto the surface.
On the basis of forms of laser marking, the global market is classified into Annealing laser marking, carbon migration laser marking, foaming laser marking, and coloration laser marking. Annealing laser marking refers to an oxidation process of applying heat to a surface material. It is common in medical industry with applications such as internal tracking and branding.
Request Sample Copy of Global Laser Marking Machine Market @ https://www.millioninsights.com/industry-reports/laser-marking-machine-market/request-sample
Carbon migration laser marking can be applied to metal and metal alloys. Carbon migrates to the surface via a heating process which produces dark markings. Heat is applied at a rapid pace. It can be used in Aerospace, jewelry engraving, metal working, and others. Foaming Laser Marking - is used when a plastic is darker and the desired end result is a lighter color (usually white, gold or various tan shades). This change in color occurs by creating a molten burn on the surface that is both contained and controlled. When the surface is melted, it creates an atmosphere of foaming gas bubbles. Foam laser marking can be used for marking on ink cartridges, keyboards, cosmetic packaging, others.
In Coloration Laser Marking, the process of adding color to a plastic or metal, or coloration laser marking, is created by heating specific parts of a surface based on the anticipated outcome. Modifying the surface by controlling its pulse frequency, width, and more will result in varying colors and shades. Metal coloration occurs with an oxidation process. It can be used in creating decorative jewelry, color coating ear tags for cattle, and marking colors on a bottle cap.
On the basis of materials, the global market is classified into Metals as Stainless steel, aluminum, gold, silver, titanium, bronze, platinum or copper, Plastics: ABS, polycarbonate, polyamide, PMMA or plastics with laser additives, Paints, Foils and films and packaging, Laminates. On the basis of technique, the global market is classified into photo masking and the beam steering.
On the basis of application, the global market is classified into high-speed characters, logos, graphics, bar codes, 2D Data Matrix marking. Geographically, the global market is segmented into North America, China, Europe, Southeast Asia, Japan, and India.
The global key players in the laser marking machine market include Telesis Technologies, Videojet, Epilog Laser, Tykma, Mecco, Laserstar, Universal Laser Systems, Gravotech, Rofin, Trotec, FOBA, Trumpf, Eurolaser, Keyence, Hans Laser, and Huagong Tech.
#Laser Marking Machine Market#Laser Marking Machine Industry#Laser Marking Machine Sales#Laser Marking Machine Share#Laser Marking Machine Revenue
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New Post has been published on Quality, Manufacturing & Product Development in China
New Post has been published on http://quality-manufacturing.org/electronic-prototype-fabrication/
Electronic Prototype Fabrication. Part 2: How to make electronic PCBA prototype
In a previous post (Electronic Prototype Fabrication. Part 1: Why making electronic PCB prototype is useful) I explained why electronic prototyping is an important step in the product development process of an electronic product.
In this blog post you will learn how PCB and PCBA prototypes are made during the electronic product development phase. Normally, this phase comes once the electronic engineering is achieved. So, at this point we can consider PCB Schematic is completed, PCB Layout has been drawn and verified, Bill of Material is stabilized, Gerber files including layer, component positioning and drilling have been generated.
What are the different steps of making electronic prototype and how do we handle them
Below is a general scheme of the processes involved in creating electronic pcb prototypes. You can see there are quite a few steps and most of them got their dose of risks of failure. Astonihly, but in order to remain competitive, in 2017 we are stilling making PCB prototype by hand.
1./ Blank PCB prototype procurement
For recall, a PCB (also called "blank PCB") is a Printed Circuit Board which doesn't host any electronic component yet. By opposition, a PCBA also called Printed Circuit Board Assembly is a PCB on which electronics components have been soldered/assembled.
This part of the process for prototype is made the same way than for manufacturing. One of the main difference is that manufacturer will try to panalize as much as possible several design of several customers on the same plate so they can optimize their costs in terms of plate allocation.
To perform this step, heavy equipment are required: several chemical bath, CNC drilling machines, CNC cutting machines, silk screen machine etc.. It uses as input the Gerber files generated by an EDA software such as Altium, Orcad Allegro, Kicad or Eagle to feed a full chain of machine creating blank PCB.
I personnaly have a database of several PCB manufacturers I have audited myself because I don't use the same PCB manufacturer for different projects. Indeed, some PCB prototype manufacturers may be capable and competitive to make 2 layers PCB but can have difficulties to process 4 or more layers with reliability. This is particulary true when it comes to high quality PCB requiring physical adjustments such as impedance matching.
Obviously, if PCB prototype quality is not proper, then your electronic pcb prototype might not work properly either. Normally, a serious supplier would make some track testing using some flying probe to verify the tracks on the PCB. If they don't do it, you might risk to receive some PCB with defects: you will solder your components and your board will not work properly. You will spend hours and hours finding out why and finally you will realize that problems comes from manufacturing. Quite frustrating !!!
2./ Electronic components procurement
It may sounds easy to do. You might think: "buy component? I can do, this like going to shopping !". In reality, it can become not that easy at all depending on how the bill of material has been established by the pcb architect and the pcb hardware engineer.
Indeed, if the hardware engineer selected components which are difficult to supply because the components is rare on the market or just outdated, then it can become a nightmare to success to find the components at decent price on the market to populate your PCB and to respect the bill of material. In some case, the components might need to be imported specifically or might need to be subsituted by another equivalent one (I recommend to avoid this, but if it is necessary then the people in charge of sourcing and procurement should ask for validation to the hardware engineer).
Another problem you may face is to buy sample components to a vendor who can also supply bigger quantities later for manufacturing with reliability, so that you can get consistency on your supply chain for your components. I see quite a lot of people who buy components in the electronic market in Shenzhen (Hua Qian Bei) to small shops. They go here and there so find some vendors selling components and buy some samples to make their prototype. Later when they want to mass produce, they have either difficulties to find another vendor more reliable for production to match exactly the same components or they need to rely on the small shop they used. Quite often the small shop will not disclose who is the real manufacturer of the component, hence you loose control on the supply chain and the shop can change the manufacturer behind your back without you know it, putting your production at risk.
Hence, when you buy components, even for sample, I recommend to buy them for reliable sources. For example, you can use Arrow or Element 14, those are big components distributor and they don't substitute components behind your back.
I recommend to be very organized when performing components procurement because it can quickly become terrible to manage: when you got a bill of material with 100 different component references you need to make sure you got all of them and you need to make sure you don't mix them (yes you can because sometimes components are not marked) !
I personnaly use some zip lock plastic bags on which I ad some sticker with component part number and I never put components of those bag unless I need to solder them.
3./ Assembling components on blank PCB
A./ Solder paste deposit
Now you got your components and your blank PCB in hand, you then need to solder components on pcb so they can connect with each other and realize your circuit which then you will test. If you are on SMD type configuration then it means your component will be soldered on pads and not trough hole. It means some soldering material should be placed and melt between components and PCB. So the question is how to place properly solder paste on pad properly (not too much, not too less).
Well here there are differents technics, some people do this by hand and it is very difficult. The best solution is to use what we call a laser net: this is typically a frame with a layer of aluminum being cut with a laser exactly to keep some opening on the surface of the pads. In short, it creates a canvas where the solder paste will be placed only on the pad. This frame can be placed on an automatic machine, but for prototype we mostly use manual one because we make very low quantity of prototype (usually no more than 5 pieces).
I can tell you the first time I tried to make a PCBA prototype I have attempted to use a hand solder, components and normal tin solder wire and it didn't work at all because components are so small that it is extremly difficult to perform a clean soldering this way. I don't mention either that soldering component with having pads below the components make impossible to solder a comopnent on a pcb with using a solder paste material.
Since then, I have my own manual laser net apparatus which I use to deposit solder paste on PCB. It gives me some ease to put exactly the necessary solder paste quantity on the right area of the PCB.
B./ Components placement
Now that you have your solder paste placed on the pcb pads you will need to place components exactly at the location of the pads so it can solder properly. This part is the most complicated part of making electronic pcb prototype. Why ? Simply because today components are so small that you can not even catch them with a tool. Now imagine you have 100 references on your bill of material, and each references got 2 components each. This is around 200 components to place on your PCB, and most of them got size around less than a millimeter length.
There are two ways to achieve this:
Pick and Place machine or mini pick and place machine: it makes automatic placement. This can be costly because machine need to be set and ready for making only 5 pieces prototype, so the settup cost outweight the product cost. However, if the pick and place is of good brand, it should be able to place all the components properly at the right location.
Manually: I usually do it this way. It can be quick for small PCB with few references and if components are not too small. I use a microscope to do this. Methodically and patiently I pick components one by one from zip lock bag reference by reference with a tool. I get my bill of material and I get my component placement scheme with me on the side of the microscope and I place components on their pad manually and very gently (because if you hit the PCB then all components you have already placed may move and then you need to restart it all over again !!). I do this for all components until the last one is place (of course you can do this only on one face at the time)
C./ Soldering
This can be considered the easiest part but actually it also got some risks here. There are different way to solder components on PCB:
Reflow oven: this is what is used in manufaturing process. Typically an oven blowing some hot air in a controlled way will make the solder paste to melt, so components can be soldered on PCB. Those oven are usually not cheap but they are usually (if used properly) the most reliable way to solder components on PCB, reason why you find them in all serious PCBA manufacturer/assemblers
UV oven: this is another type of oven using UV to heat up the environment around PCB. There are a few companies selling this, and I almost purchased some but I read so many bad comments about it that I decided it would not worth it (I particularly read that it is difficult to control the temperature and quite often the board and the component get completly burnt, not to mention I read it smells extremly bad and doesn't perform well)
Hot air reworking station: This is whay I mostly use. This is a very basic tool blowing some hot air on a pipe and it allows to decide where to blow air, when and how (at which temperature) whil still having a visual on what is done. A good way to see what is done is to check the color of the tin.solder paste. Normally it will change aspect and color when it melt and solidify. A drawback of the hot air device is it blow air, so there is a risk to move components out of their pads when you blow on them. A solution to avoid this is to reduce the air flow and to blow vertically so the force made on the component is normal to the PCB plan and it limits the chance to move components.
Hot plate: This is another device I use time to time solder component when the PCB got components on only one side: I place the PCB with solder paste and components on the hot plate and I just wait. With thermal diffusion the solder paste melt and components solder by themselves on the PCB
If everything goes well, you should get an assembled PCB made properly already, however I recommend to make a quick inspection of the PCB first visually to verify there is no soldering issue, then using microscope to review some particular part and risky area of the PCB (particularly around legs of IC)
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HONORTO CO., LTD is a laser marking machine manufacturer in Shenzhen China. We have more than 14 years of experience in the field of custom industrial laser solutions for manufacturing.
In fact, the unique processing method not only solves many production problems, but also proposes for more possibilities. On the other hand, it formed a effective supply chain system in China.
Machine series : fiber laser marking machine, UV laser marker, CO2 laser engraver, 3D laser marking system, etc. What is laser marking? Laser marking is using laser beam mark on the material’s surface. In fact that, it is a permanent process that leaves a lasting mark on a object through a variety of methods.
For example: logos, QR codes, bar codes, and patterns marking.
1. High speed
2. Exquisite marking
3. No auxiliary consumables
4. no pollution
5. Easy to operate
Metal / Plastic marking — Fiber laser marking machine factory Fiber laser is reliable and lifetime. Because its high peak power and nanosecond pulses for the purpose of improve marking and engraving.
Wave length: 1064nm
Marking speed: ≤9000mm/s
Cooling style:
Air cooling
In that case, fiber laser machine is usually used for marking metal or plastic materials. Besides, laser etching machines provide exceptionally high processing speed. Therefore, it increasing productivity and reducing costs.
Glass / Ceramics marking — UV laser marking machine manufacturer UV laser to mark on glass with cold laser source. The engraved pattern is like printed on glass. Due to the laser beam is not in direct contact with the glass surface, so no other auxiliary materials are needed. Then, it is clean and pollution-free.
Wave length: 355nm
Marking speed: ≤7000mm/s
Cooling style: Water cooling
Furthermore, UV laser has a small thermal induction on the material. So even more it used very well in some sensitive materials. Such as, glass, LCD, etc.
Wood / Paper / Leather marking — CO2 laser engraving machine supplier CO2 laser is carbon dioxide gas source tube. So that it is applicable to the fine marking on non metal materials with low requirements. For example, on wood, leather, etc.
Wave length: 10.6 μm
Marking speed: ≤7000mm/s
Cooling style: Air/Water cooling
As people’s requirements for products, in fact, laser engraver wider application. HONORTO supplies faster processing speed, higher efficiency, and good stability of the laser machine. Then, it can meet automated mass production. HONORTO provides more efficient solutions for laser processing.
Get more details: [email protected]
#hand held fiber laser marking machine#hand held laser engraving machine#hand held laser marker#hand laser#hand laser engraver#handheld ecther#handheld fiber laser marking machine factory
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HONORTO laser marking system. Design an automated laser engraving system based on product characteristics. Laser marking system improves the marking efficiency, and reduces on manufacturing costs.
For examples, laser printing the date codes on packages, laser marking the logos, parameters on the metal case or plastic case, etc. Subvert traditional 2D marking mode, laser system can engrave many different 3D shape. Such as, mugs, pen, rings, jewelry, and so on. Fiber, UV, CO2 laser source optional, 3W-150W is available.
Also other specialized laser marking solutions. Intelligent recognition laser marking system, embedded intelligent recognition camera to match the speed of the galvanometer. So it can engrave products without manual focus. In other words, intelligently software adjusts focus, and automatically mark.
Customized automatic laser marking machine, the most important is conveyor working table, equipped with auto-feeder to feeding the material continuous marking. HONORTO is a laser engraving system supplier in Shenzhen China. Hi-Tech R&D department
More than 14 years experience
Obtained 12 new technology patents
Get more details : [email protected]
#laser marking machine for metal manufacturers#laser marking machine for metal supplier laser marking machine for plastic manufacturer#laser marking machine#laser marking systems#laser plastic marking
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HONORTO Laser marking machine. It can engrave patterns on plastic. Many electronic products are covered in plastic. As video shows, laser marking nylon, laser marking qr codes, laser marking rotary, etc.
How we put texts or images on plastic? Such as, ABS, PP, PE, PC, and so on. Fiber laser marking machine can do it. We most use 20W fiber laser engraver for plastic. For example, fiber marking on mobile phone shell, charger, cookware, tableware, automotive parts, etc.
How to choose power of fiber laser machine? There are 20W, 30W, 50W, 100W, 120W, 150W, etc. In this case, choose of laser power depends on marking depth, area, and speed. More importantly, it is the characteristics of the engraving material.
How to choose the lens for fiber laser? Lens options : 110*110mm, 200*200mm, 300*300mm, 400*400mm, and so on. So it up to engraving area. What is attachment for fiber laser engraver?
Sometimes, during marking product, some accessories are necessary. Rotary, enclosure, dust cleaner, conveyor belt are available. For example, laser engraving machine for jewelry, laser engraving pen, etc.
Currently UV laser marking machine more popular. Because UV laser not only marking on plastic, but also on metal. In addition, UV laser beam spot is smaller than fiber. Therefore,
UV laser engraving would be got more delicate effect. We are a fiber laser marking machine supplier in Shenzhen China. Provide FREE sample laser marking service Hi-Tech R&D team with more than 14 years experience Obtained 12 new technology patents 24/7 online service and technical support
Get more details: [email protected]
#laser engraving systems factory#china laser marking machine for plastic#laser#marking supplier#marking metal laser machines#plastic laser engraver#plastic laser etching#stainless steel laser marking machine#steel marking equipment
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CO2 Laser marking machine takes carbon dioxide gas tube. Therefore, it is a laser galvanometer etching machine. It using CO2 gas as the working medium.
Furthermore, there is CO2 laser marker principle. First, it charging CO2 and other auxiliary gases into a discharge tube, and applying high voltage to the electrode.
Second, a glow discharge is generated in the tube, then that the gas emits a laser with a wavelength of 10.64 um. As a result, after laser energy is amplified, through scanning by the galvanometer and focusing by the F-Theta mirror.
Third, it working under the control of the computer and the laser marking control card. CO2 Laser Marker Applicable Materials and Industry: CO2 Laser engraver majority of nonmetal materials such as leather, cloth, wood, bamboo, paper, organic materials, plastic, epoxy resin etc.
HONORTO CO., LTD is a CO2 laser marking machine supplier in Shenzhen China. Laser equipment series including, fiber, CO2, UV laser engraving machines and other customized laser systems. CO2 laser engraving is suitable for most non-metal materials.
For example, paper packaging, leather cloth, plexiglass, resin plastic materials, bamboo and wood products, coated metal, PCB boards, and so on. In conclusion, it is widely used in these fields.
Such as, medicine, personal care products, tobacco, food and beverage packaging, alcohol, dairy products, clothing accessories, leather, electronic components, chemical building materials and other fields.
In order to mark production and expiration date, bar code, QR code, number, manufacturer name and logos, or graphic and text, etc.
Learn more: [email protected]
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