#Recyclable Thermoset Industry

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Recyclable Thermoset  Market, Market Size, Market Share, Key Players | BIS Research

Thermoset plastics, known for their excellent mechanical strength, chemical resistance, and durability, have long been integral in industries like automotive, aerospace, electronics, and construction. However, their primary drawback has been that, once cured, they are difficult to recycle. This has posed a significant environmental challenge, as traditional thermosets end up in landfills, contributing to plastic waste. 

The recyclable thermoset market is projected to reach $987.9 million by 2031 from $536.8 million in 2022, growing at a CAGR of 7.01% during the forecast period 2022-2031. .

Recyclable Thermoset Overview

Thermosets are polymers that, when cured through heat or chemical reactions, become rigid and maintain their shape permanently. 

The very feature that makes thermosets desirable for applications requiring durability is also what makes them difficult to recycle. Traditional thermoset plastics cannot be reshaped or reprocessed once cured because the cross-linked molecular structure prevents them from being melted down.

Applications for Recyclable Thermoset Market 

1 Automotive and Aerospace: These industries rely heavily on thermoset composites for lightweight, high-strength materials that improve fuel efficiency and performance. 

2 Electronics: Thermoset plastics are commonly used in electronic components due to their excellent insulating properties.

3 Construction: Thermosets are used in construction materials such as adhesives, coatings, and insulation. 

Market Segmentation 

1 By Application 

2 By Resin Type 

3 By Technology 

4 By Region 

Download the report and get more information @  Recyclable Thermoset  Market 

Major Key Players  

Mallinda Inc.

MCR Mixt Composites Recyclables

INTCO Recycling Group

Adesso Advanced Materials Inc.

Aditya Birla Chemicals

Download the sample page click here @  Recyclable Thermoset  Market 

Demand – Drivers and Limitations

Following are the demand drivers for the global recyclable thermoset market:

•    Advancement in Thermoset Recycling Technologies Globally •    Regulations Promoting Plastic Recycling in Various Countries •    Investments and Collaboration in Plastic Recycling Industry

The following are the challenges for the global recyclable thermoset market:

•    Complex Process of Thermoset Recycling •    Lack of Proper Infrastructure for Hard-to-Recycle Products

Recent Developments in the Global  Recyclable Thermoset Market

In November 2022, the Dow Chemical Company collaborated with WM to improve the status of hard-to-recycle plastic films. The collaboration would allow WM to divert nearly 120,000 metric tons of plastic waste from landfills.

In June 2022, PuriCycle is a new series of enhanced high-performance products from BASF SE for the purification of the most complex mixed plastic pyrolysis feeds. PuriCycle's portfolio includes innovative catalysts and adsorbents that have been designed to selectively remove and convert a wide range of contaminants in pyrolysis oils, allowing for the separation process of circular plastic flows. 

Challenges and Future Prospects

While recyclable thermosets offer exciting potential, there are still challenges to overcome before widespread adoption can occur. One of the primary challenges is ensuring that the recycling process is energy-efficient and cost-effective. Developing scalable recycling methods that maintain the mechanical and chemical properties of the original thermoset material is key to making these materials commercially viable.

Moreover, there is a need for standardization in recycling processes and material recovery, particularly in industries like automotive and aerospace, where stringent safety and performance standards must be met.

In the future, advances in smart materials and 3D printing could further enhance the recyclability and functionality of thermosets. As researchers continue to explore new chemistries and recycling methods, recyclable thermosets could become a cornerstone of sustainable manufacturing, contributing to the reduction of plastic waste and the creation of circular economies.

 Conclusion

Recyclable thermosets represent a transformative step towards sustainability in the plastics industry. By overcoming the limitations of traditional thermoset plastics, these materials have the potential to revolutionize industries and reduce environmental impact significantly. As research progresses and industrial adoption grows, recyclable thermosets could be a key player in the future of sustainable materials science.

[materialsscienceandengineering]

Researchers at the U.S. Department of Energy's National Renewable Energy Laboratory (NREL) see a realistic path forward to the manufacture of bio-derivable wind blades that can be chemically recycled and the components reused, ending the practice of old blades winding up in landfills at the end of their useful life. The findings are published in the new issue of the journal Science. The new resin, which is made of materials produced using bio-derivable resources, performs on par with the current industry standard of blades made from a thermoset resin and outperforms certain thermoplastic resins intended to be recyclable. The researchers built a prototype 9-meter blade to demonstrate the manufacturability of an NREL-developed biomass-derivable resin nicknamed PECAN. The acronym stands for PolyEster Covalently Adaptable Network, and the manufacturing process dovetails with current methods. Under existing technology, wind blades last about 20 years, and afterward they can be mechanically recycled such as shredded for use as concrete filler. PECAN marks a leap forward because of the ability to recycle the blades using mild chemical processes.

Read more.

[asiancoater]

Everything you should know about powder coating finishes?

Types of Powder Coating Finishes

Epoxy Coatings: Known for their excellent adhesion, hardness, and chemical resistance, epoxy coatings are ideal for indoor applications. However, they may yellow with UV exposure, making them less suitable for outdoor use.

Polyester Coatings: Offering superior UV resistance, polyester coatings are perfect for outdoor applications. They are flexible, impact-resistant, and available in a variety of colors and gloss levels.

Hybrid Coatings: Combining the benefits of epoxy and polyester, hybrid coatings provide good chemical and corrosion resistance along with better UV stability than pure epoxies.

Acrylic Coatings: These coatings are known for their excellent gloss retention, weather resistance, and aesthetic appeal. They are commonly used for automotive and architectural applications.

Benefits of Powder Coating

Durability: Powder coatings are highly resistant to chipping, scratching, and fading, providing long-lasting protection for the underlying metal.

Environmental Friendliness: Unlike liquid paints, powder coatings contain no solvents and release negligible amounts of volatile organic compounds (VOCs) into the atmosphere, making them an eco-friendly choice.

Cost-Effectiveness: The efficiency of the powder coating process, with minimal waste and the ability to recycle overspray, makes it a cost-effective finishing option.

Variety: Powder coatings can achieve a wide range of finishes, including smooth, textured, matte, and high-gloss. They are also available in an extensive array of colors, making customization easy.

What is Powder Coating? Powder coating is a dry finishing process that involves the application of a fine, free-flowing, thermoplastic or thermoset powder onto a surface. This powder is electrostatically charged and sprayed onto the object, which is then cured under heat to form a smooth, hard finish. This method is known for its durability, resistance to corrosion, and ability to produce a wide range of colors and textures.

Applications of Powder Coating Powder coating is used in various industries, including automotive, aerospace, electronics, architecture, and home appliances. Its ability to provide a robust and attractive finish makes it a preferred choice for everything from car parts and machinery to furniture and consumer goods.

Conclusion Asiam Coater excels. in delivering exceptional powder coating finishes tailored to meet specific requirements. Their expertise ensures that products not only look great but also withstand the test of time, providing superior performance and aesthetics. With a commitment to quality and sustainability, Asian Coater stands out as a leader in the powder coating industry.

For more Information:- Contact us:-+91–8882531837 Email:-info@asiancoater.com Address:-F-516, UDSIDC, MG Road Industrial Area, Phase -II, Ghaziabad — 201015

[aprios]

Best Practices in Design for Manufacturing (DFM) for Plastic Parts

Design for Manufacturing (DFM) is a strategic engineering approach that simplifies and optimizes the manufacturing process right from the design stage. When applied to plastic part design, DFM ensures that products are easier, cost-effective, and efficient to manufacture without compromising on quality or performance.

In today's competitive market, the ability to address potential manufacturing challenges early in the design phase is a game-changer. From warping and sink marks to dimensional inaccuracies, DFM principles tackle these issues head-on, streamlining production, reducing costs, and maintaining product reliability.

This blog delves into the essential best practices for DFM in plastic part design. Whether you're an engineer, a designer, or a manufacturer, you'll find valuable insights and advanced strategies to elevate your design game. Here's what you can expect:

How Finite Element Analysis (FEA) predicts stress points to refine designs.

The role of sustainable materials and circular design in modern manufacturing.

How additive manufacturing (AM) enhances production workflows for better outcomes.

Get ready to explore innovative approaches and actionable insights that go beyond standard practices, giving you the edge in plastic part design.

Advanced Material Selection

Thermoplastics vs. Thermosetting Plastics

Selecting the right material is a fundamental step in DFM. Plastics are categorized into thermoplastics and thermosetting plastics:

Thermoplastics: 

These plastics soften when heated and solidify when cooled, making them suitable for processes like injection molding and recycling. Examples include Polypropylene (PP), Polycarbonate (PC), and ABS. They are ideal for applications requiring flexibility and recyclability.

Thermosetting Plastics: 

Once cured, these plastics become rigid and heat-resistant, making them excellent for high-stress applications. Examples include epoxies and phenolics.

Advanced Material Blends

To meet complex design requirements, advanced material blends offer enhanced properties:

Glass-Filled Nylon: Provides increased rigidity and durability.

UV-Resistant Polymers: Suitable for outdoor components.

Carbon Fiber-Reinforced Plastics: Achieve superior strength-to-weight ratios. Using custom blends helps optimize designs for specific applications, such as medical devices requiring both strength and biocompatibility.

Sustainable Materials

Eco-friendly material selection is vital for reducing the environmental impact of plastic production:

Biodegradable Plastics: Materials like PLA (Polylactic Acid) offer sustainability without compromising performance.

Recycled Polymers: Incorporating recycled materials reduces production waste and aligns with circular economy goals.

Circular Design Concepts: Ensures parts are designed for reuse and recyclability at the end of their lifecycle.

Material Properties and Applications

DFM optimizes material properties to meet specific part requirements:

Thermal Resistance: For parts exposed to high temperatures.

Chemical Resistance: Critical for medical or industrial applications.

Hygroscopic Behavior: Mitigating moisture absorption in materials like Nylon ensures dimensional stability.

Wall Thickness Optimization

Importance of Uniform Wall Thickness

Consistent wall thickness is a key factor in achieving defect-free plastic parts. It helps:

Improves Material Flow

Consistent wall thickness ensures smooth and uniform material flow during the injection molding process. This helps avoid disruptions, reduces the risk of incomplete filling, and enhances the overall quality of the part.

Minimizes Defects

Uniform walls help minimize common defects such as warping, sink marks, and voids. These issues often arise from uneven cooling or pressure variations, both of which are mitigated with consistent thickness.

Reduces Cycle Time

A uniform wall thickness allows for faster and more predictable cooling, which significantly reduces production cycle times. This efficiency accelerates manufacturing and enhances productivity.

Variable Wall Thickness

In complex designs where uniform thickness isn���t feasible, gradual transitions in wall thickness are essential. Key strategies include:

Avoiding sudden thickness changes to prevent material flow disruptions.

Using ribs and bosses to support structural integrity without adding unnecessary weight.

Advanced Simulations for Wall Thickness

Simulation tools improve wall thickness optimization:

Finite Element Analysis (FEA) helps identify stress concentration points.

Computational Fluid Dynamics (CFD) simulates plastic flow and cooling behaviors.

Draft Angles for Mold Release

Purpose of Draft Angles

Draft angles are critical for ensuring smooth mold release during injection molding. Properly designed draft angles prevent parts from sticking to the mold, reducing production downtime and mold wear.

Recommended Angles

The general recommendations include:

1° to 3°: For smooth surfaces.

3° to 5°: For textured surfaces to account for friction.

Micro-Feature Drafting

For intricate or micro-scale features, smaller draft angles (as low as 0.5°) may be required. These features often appear in:

Medical Device Prototypes

Intricate features with smaller draft angles, sometimes as low as 0.5°, are essential for medical device prototypes. These components often require precise micro-texturing to meet stringent design and performance standards.

Additive Manufacturing for Low-Volume Applications

In low-volume production, especially using additive manufacturing, small draft angles are tested to evaluate their efficiency. This approach is particularly useful for validating designs and ensuring manufacturability before scaling up.

Impact on Automated Assembly

Proper draft design enhances automation processes such as pick-and-place systems and robotic handling. It also ensures precision for operations like insert molding and overmolding.

Rib and Boss Design for Strength and Efficiency

Guidelines for Ribs

Ribs add structural support without increasing wall thickness. DFM best practices for rib design include:

Rib thickness: 60% of the adjacent wall thickness.

Gradual rib transitions to avoid sink marks.

Tapered rib design for better mold release.

Topology Optimization for Rib Placement

Using advanced design software, topology optimization identifies the most efficient rib placements. This reduces:

Overall part weight.

Material usage while maintaining strength.

Boss Design and Cooling Integration

Bosses provide locations for screws or fasteners. Effective boss design ensures:

Adequate wall support to prevent cracking.

Integration with cooling channels to improve heat dissipation during molding.

Undercuts and Complex Features

Challenges in Molding Undercuts

Undercuts add complexity to molds, increasing costs and production time. They often require side-actions, lifters, or collapsible cores for molding.

Solutions for Undercuts

To address undercuts:

Redesign to eliminate unnecessary undercut features.

Utilize collapsible cores or slides for complex designs.

3D-Printed Mold Inserts

For low-volume production or prototyping, 3D-printed mold inserts provide a flexible and cost-effective solution. They allow for:

Testing complex geometries before final production.

Reducing lead times and tooling costs.

Tolerances and Fits

Managing Tight Tolerances

Precision is critical in plastic part design, especially for:

Shrinkage compensation: Accounting for material contraction during cooling.

Managing hygroscopic materials like Nylon to maintain dimensional stability.

Statistical Tolerance Analysis

Using tools like Six Sigma and GD&T (Geometric Dimensioning and Tolerancing) ensures tight tolerances for high-quality production.

Surface Finish and Functional Texturing

Importance of Surface Finish

Surface finish impacts both functionality and aesthetics. Proper finishes:

Improve part appearance.

Enhance functional performance (e.g., reducing friction).

Laser Texturing for Precision

Laser technology offers precise surface texturing, enabling:

Functional designs like self-cleaning surfaces.

Custom finishes for improved medical device prototyping.

Gate and Runner System Design

Hot vs. Cold Runner Systems

Hot Runners: Reduce material waste and cycle time.

Cold Runners: More cost-effective for smaller production runs.

Sequential Valve Gating

This advanced gating technique prevents flow marks and ensures uniform part filling, especially for larger parts.

Assembly Considerations

Integrated Fasteners

Designing integrated fasteners, such as snap fits or living hinges, reduces assembly complexity and costs.

Design for Disassembly

Designing for easy disassembly aligns with sustainability goals, enabling recyclability and reducing waste.

Future Trends in DFM

As the manufacturing landscape evolves, new advancements in technology and materials are redefining how we approach Design for Manufacturing (DFM). These trends promise to further streamline processes, improve sustainability, and enhance product quality.

AI-Driven Design Automation

Artificial Intelligence (AI) is transforming DFM by enabling intelligent design optimization. AI tools analyze massive datasets to identify patterns, predict design flaws, and suggest improvements early in the design phase. Key benefits include:

Automated Design Adjustments: AI-powered software can automatically adjust dimensions, tolerances, and geometries for manufacturability.

Faster Iteration Cycles: Machine learning algorithms reduce the time required for design revisions by predicting potential issues like stress points or material weaknesses.

Sustainable Plastic Innovations

The focus on environmental sustainability has pushed the boundaries of material science. Manufacturers are exploring innovative solutions to reduce waste and environmental impact:

Bio-based Plastics: Materials such as Polylactic Acid (PLA) and PHA are derived from renewable resources, offering biodegradability without compromising performance.

Recycled Plastics: Advanced sorting and recycling technologies are enabling high-quality recycled polymers for use in new designs, promoting a circular economy.

Integration of Additive Manufacturing (AM) for Complex Prototypes

Additive Manufacturing (AM), or 3D printing, continues to revolutionize prototyping and low-volume production. Its applications in DFM include:

Freedom of Design: AM enables the creation of intricate geometries, internal channels, and lightweight structures that are otherwise impossible with traditional manufacturing methods.

Rapid Prototyping: Engineers can produce prototypes within hours, test functionality, and iterate designs quickly.

Hybrid Manufacturing: Combining AM with traditional methods like injection molding allows for greater flexibility and cost-effectiveness. For example, 3D-printed mold inserts can be used for prototyping before committing to costly metal molds.

Enhanced Data-Driven DFM

Digital Twins: Digital twins—virtual replicas of physical products—are becoming central to optimizing manufacturing workflows. They allow real-time simulation and troubleshooting, ensuring smoother transitions from design to production.

IoT Integration: Sensors and IoT-enabled devices provide real-time feedback during manufacturing, helping refine designs for greater accuracy and efficiency.

The future of DFM is exciting, with these advancements poised to redefine efficiency, sustainability, and innovation across industries. Embracing these trends will ensure manufacturers stay competitive in an ever-evolving market.

Conclusion 

Design for Manufacturing (DFM) is pivotal in creating cost-effective, high-quality, and reliable plastic parts. By implementing DFM principles early in the design phase, you can avoid common manufacturing challenges such as warping, sink marks, and dimensional inaccuracies while optimizing material use and production efficiency. From selecting the right materials to leveraging advanced technologies like AI, additive manufacturing, and sustainable practices, these strategies empower engineers and manufacturers to innovate while staying competitive in a rapidly evolving market.

At Aprios, we specialize in delivering end-to-end manufacturing solutions tailored to your needs. Our expertise in DFM for plastic part design ensures streamlined production, reduced costs, and superior product quality. Whether you're looking for advanced prototyping, material optimization, or scalable production processes, we’re here to help.

Explore how Aprios can take your project from concept to reality with our custom manufacturing services. We specialize in bringing your designs to life efficiently and sustainably, ensuring streamlined production and superior product quality. Contact us today to learn more about how we can support your manufacturing needs. Let Aprios help you transform your design vision into exceptional, manufacturable products.

[mohitbisresearch]

The global recyclable thermoset market is projected to reach $987.9 million by 2031. Recyclable thermoset industry growing at a CAGR of 7.01% during the forecast period 2022-2031.

[tsasocial]

AATCC announces 2025-2026 board of directors

This fall, AATCC individual members elected their 2025-2026 President and Interest Group Board of Directors representatives. Election results were announced at the AATCC Annual Meeting, preceding the Technical Committee on Research (TCR) meeting on November 13, 2024. All officers began their term on January 1, 2025

President

Christina Rapa, W.L. Gore and Associates, will serve two years as President before continuing to Immediate Past President for two years.

Rapa has been an advocate for AATCC for over 23 years. Starting as a Textile Engineering student at both Jefferson University and NC State and continuing through the formation of the Northwest chapter in Portland/Seattle in the early 2000s, she now serves as the Delaware Valley chapter Chair.

As the Material Interest Group chair for the last 3.5 years, she has invited members via webinar to hear diverse speaker topics such as “Space Textiles”, “Biobased leather”, “Advances in regenerated cellulose” and “Seaweed fiber”. As an engineer in the Fabrics division at W.L. Gore and Associates, she focuses on digital transformation, including 3D material creation and PLM software implementation.

Rapa will be a member of the Board for all four years, providing continuity and guidance to the Association. When Rapa became President, John Crocker, SDL Atlas, became Immediate Past President.

Interest Groups

AATCC members participate in one or more interest groups to network, learn, and share ideas with like-minded colleagues. Each member may select one “voting” interest group from which they elect representatives to the AATCC Board.

The Chemical Applications Interest Group re-elected Sabyasachi Gaan, as Chair. Sabyasachi Gaan received his PhD in chemistry from UC Davis in 2007. He has been working at Empa in Switzerland since 2007 and is currently head of the Additives and Chemistry group in the Laboratory of Advanced Fibers. His group specializes in the development of functional polymer and metal additives, synthesis and modification of sustainable thermoset and thermoplastic polymers, and recycling of polymers. He has been a member of AATCC since 2016, served on the AATCC Journal of Research Committee, and currently serves as the AATCC Chemical Applications Interest Group Chair.

The Concept 2 Consumer Interest Group elected Chris Hipps as Chair. Chris Hipps is the Global Director of the Color Management business at Archroma. He has been with Archroma since 2014. Prior to this, from 1998 to 2014, he was with Datacolor, Oxco, and CAE Simuflite in various technical, sales, and marketing positions. Beginning his career as a process engineer and shift dyeing manager at Dixie Yarns’ Caroknit division, he graduated from NC State University with a Bachelor of Science degree in Textile Science and then earned his Master of Business Administration degree from the University of North Carolina at Charlotte. Hipps has been a member of AATCC since 1992 and was the interim Chair for the Concept to Consumer Interest Group.

The Materials interest group has elected Apurba Banerjee as Chair and Yongxin Wang as Vice-Chair. Banerjee has served as the At-large Member since 2021.

Apurba Banerjee is a Textile Research Scientist at Standard Textile Corporation (STC). As a key member of the Research and Development department, she plays a pivotal role in bringing sustainable, value-added products to life in the realms of Hospitality, Healthcare, and Interiors. Banerjee is a proud alumna of the University of Georgia, where she earned her Ph.D. in Polymer, Fiber, and Textile Science in 2017. Prior to that, she honed her craft at Colorado State University, graduating with a master’s degree in Apparel and Merchandising in 2013. Banerjee has a passion for advancing industry benchmarks through her multiple voluntary leadership roles in organizations like AATCC and ASTM International.

Yongxin Wang is a Materials Manager at W.L. Gore & Associates, Inc. She has been with W.L. Gore & Associates, Inc. since 2018. Prior to this, Wang worked at VF Corporation as a Materials Research Manager, where she worked as a project lead, and gaining extensive experience on raw materials and their properties, textile manufacturing/processing/structure, and their relationship with apparel performance. Wang received her Master’s in Textile Materials and Product Design from Donghua University, Shanghai China in 2010, and went on to receive her Ph.D. in Fiber and Polymer Science from North Carolina State University in 2013. Her experience in textiles is demonstrated in her numerous publications throughout her career. Wang has been a member of AATCC 2021.

In 2023, AATCC newly established the Rising Professionals Interest Group. The group is focused on supporting individuals as they embark on a career in textiles. Members include recent graduates as well as seasoned professionals transitioning from other industries and those who just want to learn more about navigating opportunities for growth.

The Rising Professionals interest group re-elected Jessica Brooks as Chair and Monét Freeman as Vice-Chair.

Jessica Brooks is the Colorist for the Vertical Business Units for W. L. Gore & Associates. She has been with Gore since 2021. In addition, Brooks is an adjunct faculty at Thomas Jefferson University and teaches the Color, Dyeing & Finishing course. Prior to this, she was the Dye Lab & Technical Manager for Darlington Fabrics. Brooks has been a member of AATCC since 2013 and is currently the Vice Chair of the AATCC Delaware Valley Section and the Chair of the RISE Interest Group. She is a member of the RA36 Color Measurement Test Methods committee and on the AATCC Board of Directors. She feels very strongly in helping push future generations into taking active roles within AATCC and promoting a mentorship space within the association.

Monét Freeman serves as a Physical Testing Specialist at the Textile Technology Center at Gaston College, with six years of professional experience steering all facets of manufacturing, quality and testing, operations management, and coordinating industry training. Originally from Charlotte, North Carolina, Freeman completed her studies in Textile Technology at North Carolina State University’s Wilson College of Textiles. Freeman is a strong believer that, no matter what, there is always room for improvement and perfecting your craft. Her interest in the Rising Professionals Interest Group stems from her own personal experience of not feeling fully equipped with the tools for career development or networking right out of school.

Opportunities

While AATCC Board elections only occur every two years, there are many ways to get involved. Taking a leadership role on a committee or task group is an excellent way to make connections and gain valuable experience. To learn more about available opportunities, contact Gregg Woodcock, AATCC Executive Director (woodcockg@aatcc.org) or any Board or staff member.

[jimitjain]

Understanding FRP Pipes: Features, Applications, and Benefits.

D Chel Oil & Gas is a reputed FRP pipe manufacturer in India. FRP pipe is corrosion-resistant, easy to build and transport, has a long service life, and requires minimal maintenance. It transports sewage and wastewater from homes and businesses. Our FRP pipe operates well under a variety of soil and weather conditions. When put in harsh environments, they may have to perform at high temperatures and pressures. FRP pipes are often utilised in a wide range of sectors, including power production, irrigation, gas, and chemical facilities.They are often regarded as the most effective petrochemical industry commodity solutions. 

What Are FRP Pipes?

FRP pipes are composite materials made by combining a polymer matrix with reinforcing fibers, typically glass fibers. The polymer matrix can be thermosetting resins like epoxy, polyester, or vinyl ester, which bind the fibers together and provide the desired shape and chemical resistance. The result is a lightweight yet robust pipe with excellent mechanical and thermal properties.

Key Features of FRP Pipes

Corrosion Resistance: One of the most significant advantages of FRP pipes is their resistance to corrosion. Unlike traditional materials like steel, FRP pipes can withstand exposure to harsh chemicals, acids, and salts, making them ideal for industrial applications.

High Strength-to-Weight Ratio: Despite being lightweight, FRP pipes offer exceptional strength. This property makes them easy to transport and install without compromising performance.

Thermal and Electrical Insulation: FRP pipes exhibit excellent thermal and electrical insulating properties, making them suitable for high-temperature and electrical applications.

Customization: FRP pipes can be customized in terms of size, shape, and composition to meet specific project requirements. This flexibility allows for tailored solutions in various industries.

Longevity: With a lifespan of several decades, FRP pipes require minimal maintenance, reducing long-term operational costs.

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Applications of FRP Pipes

FRP pipes have a wide range of applications across various industries, including:

Water and Wastewater Management: FRP pipes are widely used in sewage systems, water treatment plants, and irrigation systems due to their resistance to chemicals and ease of installation.

Chemical Processing Plants: Their ability to withstand corrosive chemicals makes FRP pipes a preferred choice for transporting acids, alkalis, and other reactive substances.

Oil and Gas Industry: FRP pipes are used for transporting petroleum products and in offshore platforms where resistance to saltwater corrosion is crucial.

Power Generation: They are employed in cooling water systems, flue gas desulfurization, and other applications in thermal and nuclear power plants.

Marine and Offshore Applications: FRP pipes are used in shipbuilding, desalination plants, and other marine environments due to their resistance to seawater and lightweight nature.

Advantages of Using FRP Pipes

Cost-Effectiveness: Although the initial cost of FRP pipes might be higher than some traditional materials, their long lifespan and low maintenance requirements result in significant cost savings over time.

Environmental Benefits: FRP pipes have a lower carbon footprint during production and are recyclable, making them an eco-friendly choice.

Ease of Installation: The lightweight nature of FRP pipes simplifies handling and installation, reducing labor and equipment costs.

Safety: The non-conductive properties of FRP pipes make them safe for use in electrical and thermal applications.

Durability: FRP pipes can withstand extreme weather conditions, high pressures, and temperatures, ensuring reliable performance even in challenging environments.

FRP Pipe Manufacturers in India

India is home to various well-known FRP pipe manufacturers who produce high-quality products that meet international criteria.FRP Pipe Suppliers in India provide a wide selection of solutions adapted to specific industrial needs, guaranteeing that clients obtain durable and effective pipe systems. These manufacturers are well-known across the world for their long-lasting and cost-effective FRP pipe solutions, which are the product of contemporary manufacturing techniques and stringent quality control measures. We are also one of the largest FRP grating manufacturers in India. 

[indian-plastpack]

Guide to Plastics Manufacturing: Types & Processes

Plastics play an essential role in the formation of contemporary industries. Based on their flexibility of use, resistance to wear and tear as well as the costs of production, they cannot be looked over. However, given the high demand and extensive production, proper knowledge of plastic manufacturing as well as the processes in general, is essential. This guide will discuss the same for your benefit.

Types of Plastics Used in Manufacturing

The four main types of plastics used are:

Thermoplastics: Most thermoplastics are popular because they can be melted and shaped repeatedly. Some of them are polyethylene, polypropylene and PVC. These materials are ideal in use because they are flexible and recyclable such as bottles and containers.

Thermosetting Plastics: Thermosetting plastics change their chemical structure when heated, and that change is irreversible. Examples are epoxy and melamine types classifications. These are used by a plastic company for making heat-proof products like electrical insulators.

Elastomers: These have excellent resistance to abrasion and mechanical strength and are found in items such as seals and gaskets. The main types are silicone and polyurethane. They are long-lasting and guarantee durable performance.

Biodegradable Plastics: Biodegradable plastics break naturally without harm to the environment and thus are preferred over other plastics. For instance, PLA and PHA are used for compostable packaging. They are a step towards sustainability practised by a plastic manufacturing company.

An Overview of Plastic Manufacturing Processes

The main plastic manufacturing processes are detailed in the following sections.

Injection Moulding

Injection moulding entails placing a polymer in a heated chamber and forcing it, under high pressure, into a mould. This method is applicable where there are several sets of similar products, such as car parts and medical equipment among others. It is highly accurate and does not entail a loss of material, which makes it crucial to any plastic company.

Blow Moulding

This process develops the common hollow plasticobjects such as bottles and tanks. It is caused by heating plastic and then blowing the heated plastic into a mould to gain the required shape. It is one of the best processes for large-volume production.

Extrusion

Extrusion shapes coil long profiles such as pipes, tubes or even sheets. Unfortunately, melted plastic is driven through a die to produce preferred forms. Specifically, it proves most efficient with long and homogeneous products and is also extensively used for plastic manufacturing.

Recent Developments in the Manufacture of Plastics

With increased grassroots awareness ofthe environment, firms are seeking biodegradable and recycled plastics. These materials strive to reduce the possibilities of waste, with functionality being preserved as well.

The most significant developments of new technologies at the moment are 3D printing and precision moulding. They make it easier and cheaper to produce designs that are unique to individuals.

Final Thoughts

Plastics are used in a wide range of products and industries, helping shape product standards and the world’s impact. Whether choosing thermoplastics or exploring new eco-friendly processes, partnering with a skilled plastic manufacturing company ensures success.

The Indian Plast Pack Forum, or IPPF is one of the largest industrial associations organising events and exhibitions that deal with plastic and packaging. The forum focuses on making plastic sustainable and beneficial for all.

[marketsndata]

Japan Thermoset Plastics Market Analysis 2032

Japan thermoset plastics market is expected to observe a CAGR of 5.38% during the forecast period FY2025-FY2032, rising from USD 5,107.88 million in FY2023 to USD 8,204.15 million in FY2032F. The growth of the market can be attributed to the quick development of the utilization of engineering plastics.

By FY2032, the thermoset plastics market in Japan is anticipated to grow due to the application of thermoset plastics market in Japan, driven by the nation’s ongoing development of its bio-based phenolic resins utilizing lignin and the quick development of integrated molding technology for carbon fiber-reinforced plastic. Therefore, it’s predicted that these developments would raise the need for thermoset polymers in several industries including steel, fertilizers, and the automobile industry.

Due to Japan’s stringent waste management and recycling laws, recycling technology and sustainable thermoset polymers are developing. NIPPON STEEL Chemical & Material Co., Ltd. supplies thermoset resin materials to enhance the durability and corrosion resistance of coatings applied to industrial facilities, bridges, and pipelines. This helps increase the demand for thermoset plastics.

For instance, Mitsui Chemicals Inc. and Microwave Chemical Co., Ltd. are developing chemical recycling technology using microwaves. Microwaves, used as household ovens and telecommunications, can directly and selectively transfer energy to materials, making conventional chemical processes more energy efficient. Environmentally friendly technology can reduce CO2 emissions and generate energy from renewable sources.

Saturated polyester resins, epoxy resins, and polyurethane foam manufacturing have increased significantly in the market, indicating a persistent need for these materials. Recent business changes that may affect the direction of thermoset plastic market in the future include advancements in manufacturing technology and the emergence of eco-friendly alternatives.

For instance, Daicel Corporation, specialist in innovative thermoset plastics solutions, is serving several industries including automotive, electronics, construction, and healthcare. Automotive parts, electrical components, building materials, and medical devices employ phenolic resins, epoxy resins, and polyurethane systems. Due to its concentration on these areas, Daicel is a reliable partner for companies looking for high-performance thermoset plastics solutions. It helps to propel innovation and sustainable growth in Japan’s industrial sector.

Thermoset Plastics Revolutionize Vehicle Lightweighting in EVs

Advance development in lightweight electric vehicles (EVs) has surged Japan’s thermoset plastic market. Players in Japan’s thermoset market are collaborating to develop advanced thermoset resin molding, while companies such as Nissei Plastic aim to optimize the injection pressure, which can help manufacturers create parts with tighter tolerances and improved quality. Overall, Japan’s automotive sector shows a bigger trend towards lightweight vehicles and sustainability, which can significantly impact the EV manufacturing while increasing the demand for thermoset plastics.

For instance, Celanese Corporation has launched two new polyamide solutions for electric vehicle powertrain components and battery applications. The Frianyl PA W-series flame-retardant polyamide solutions enable the production of large, thick-walled components for EV batteries. These solutions improve safety, design, and manufacturing efficiency. Applications include battery module housings and electronic box housings. The Frianyl PA W Series solutions have an excellent relative tracking index even after 1,000 hours of aging at 125 degrees Celsius. They offer remarkable long-term color stability, without visible changes to the naked eye or color laboratory measurements.

Wind Energy Industry Fuels Japan Thermoset Plastics Market Size

Wind energy generation promotes sustainability and economic progress by accelerating income creation through sophisticated recycling techniques in the thermoset plastics market. For instance, according to the Japan Wind Power Association (JWPA), by the end of FY2023, Japan’s total installed wind power capacity reached 5,213.4 MW. Due to breakthrough methods in small-molecule assistance, it is now possible to recycle wind turbine blades with up to 100% resin degradation yield for waste composite materials. Furthermore, as Japan and other countries increase their investments in wind power, using carbon fiber composites may generate economic growth while supporting sustainability in the market.

Increasing Utilization of Epoxy in Thermoset Plastics Dominates Japan Thermoset Plastics Market

Epoxy resins are essential thermoset polymers with unique characteristics and can be used in a wide temperature range. Epoxy has the highest contribution in Japan thermoset plastics market due to increasing use of epoxy in electrical components, paintbrush manufacturing, adhesives for structural usage, metal coatings, and high-tension electrical insulators increasing the demand of epoxy in thermoset plastics market in Japan. For instance, DIC’s epoxy resin curing agent, which can withstand temperatures up to 200 degrees Celsius and is recyclable, makes it easier to remold thermoset plastics, which were previously difficult to recycle.

Adoption of Injection Molding Technology in Japan Thermoset Plastics

As per the processing type, injection molding holds dominant market share due to its increasing usage in thermoset plastics leading to chemical crosslinking and hardening of polymer. Thermoset injection molding equipment generally includes a hydraulically driven clamping device for mold closure and an injection device for conveying materials, producing thermoset plastics used in the automobile industry and medical devices. Injection moldings offer advantages such as high production efficiency, intricate design capabilities, and consistent quality, making it a favored option among manufacturers for a wide range of applications.

South Japan Become the Highest Contributor in the Market

In 2024, the southern region of Japan has the highest share in Japan thermoset plastics market, followed by the north region. Japan’s regions are expected to experience a rise in power generation sector which will fuel the advancement of thermoset plastics. Thermoset plastics are successively employed in numerous applications, significantly contributing to the efficiency and reliability of power generation processes. For instance, NIPPON STEEL Chemical & Material Co., Ltd operates manufacturing plants across Japan, including Tokyo, Osaka, and Nagoya. The company continuously develops advanced technology and production capabilities to meet the demand for thermoset plastics.

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Future Market Scenario (FY2025 – FY2032F)

As per Japan thermoset plastic market analysis, the demand for thermoset plastics will significantly increase over the forecast period, owing to rising demand from key End-use industries, including transportation, automotive, marine, aviation, power generation, oil, refinery, and others. Thermoset materials play a crucial role in the rising research and development activities for construction of wind turbine blades, solar panels, and other renewable energy infrastructure. For instance, the expansion of wind power generation capacities has expanded from 6.5 GW in FY2018 to 8.2 GW in FY2021 and solar power capacity has increased from 15.9 GW in FY2018 to 27.9 GW in FY2021. Additionally, thermoset plastics are heavily utilized for tanks, corrosion-resistant pipes, and insulation materials in the oil and refinery industries. As Japan continues to invest in infrastructure development and modernization of its oil and refinery facilities the demand for thermoset materials is expected to rise. Also, thermoset polymers are preferred within the maritime and aviation sectors because of their high strength-to-weight ratio and resistance to corrosion. Japan is predicted to become a maritime and aerospace-focused nation, which will increase demand for thermoset composites in shipbuilding, aircraft interiors, and structural components.

For instance, Daicel Corporation and Polyplastics Co., Ltd. partnered together to innovative thermoset plastic products with improved mechanical strength, flame retardancy, and heat resistance. The collaboration helps strengthen the companies’ competitive positions and differentiation in thermoset plastics market through technological leadership and product innovation, which will enhance their competitive standing in the thermoset plastics industry by means of technological leadership and product innovation.

Similarly, Microwave Chemical Co., Ltd. and Mitsui Chemicals Inc. are creating chemical recycling technology that can lower CO2 emissions and increase the energy efficiency of existing chemical operations using microwaves. The firm is engaged in the chemical recycling of plastics, including thermosetting sheet molding compound, flexible polyurethane foam, and waste from car shredders. Both businesses want to begin demonstration testing shortly following verification testing at a bench facility since early tests have yielded encouraging findings. The objective is to transform difficult plastic waste streams into premium materials that won’t sacrifice quality and are appropriate for delicate applications.

Report Scope

“Japan Thermoset Plastics Market Assessment, Opportunities and Forecast, FY2018-FY2032F”, is a comprehensive report by Markets and Data, that provides an in-depth analysis and qualitative and quantitative assessment of the current state of Japan thermoset plastics market, industry dynamics, and challenges. The report includes market size, segmental shares, growth trends, opportunities, and forecast between FY2025 and FY2032. Additionally, the report profiles the leading players in the industry, mentioning their respective market share, business model, competitive intelligence, etc.

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Mr. Vivek Gupta 5741 Cleveland street, Suite 120, VA beach, VA, USA 23462 Tel: +1 (757) 343–3258 Email: info@marketsandata.com Website: https://www.marketsandata.com

[checmccc]

Composites Market: Analysis of Growth Drivers, Challenges, and Future Scope

The Composites Market has emerged as a key segment in global materials science, driven by increasing demand for lightweight, durable, and high-performance materials across diverse industries such as aerospace, automotive, construction, renewable energy, and consumer goods. Composites, made from fibers and resins, offer superior strength-to-weight ratios, corrosion resistance, and design flexibility, making them ideal for advanced applications.

Market Overview

The global composites market size was USD 99.91 billion in 2019 and is projected to reach USD 112.0 billion by 2027, exhibiting a CAGR of 6.88% during the forecast period. This growth is fueled by rising adoption in the aerospace and automotive sectors, innovations in renewable energy systems, and an increasing focus on sustainable materials.

Key Market Drivers

Lightweight Materials in Automotive and Aerospace

The growing demand for fuel efficiency and emission reduction has accelerated the adoption of lightweight composite materials in automotive and aerospace manufacturing.

Rising Use in Wind Energy

Wind turbines, particularly blades, rely on composite materials for their strength and weight-saving properties. The growth of renewable energy installations globally is a significant driver.

Infrastructure and Construction Applications

Composites are being increasingly used in construction for bridges, reinforcement, panels, and cladding due to their durability and resistance to environmental stressors.

Technological Advancements in Manufacturing

Innovations in production techniques such as 3D printing, automated fiber placement (AFP), and resin transfer molding (RTM) are enhancing the quality and cost-efficiency of composite manufacturing.

Focus on Sustainability

The development of bio-based and recyclable composites aligns with the growing push for environmentally sustainable materials.

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Market Segmentation

By Fiber Type

Glass Fiber Composites: Cost-effective and versatile, widely used in construction, automotive, and consumer goods.

Carbon Fiber Composites: High-strength, lightweight materials primarily used in aerospace, automotive, and sports applications.

Natural Fiber Composites: Emerging segment driven by sustainability trends and eco-friendly solutions.

By Resin Type

Thermoset Composites: Dominant due to their high strength and durability, used in aerospace and wind energy.

Thermoplastic Composites: Gaining traction for recyclability and faster processing times.

By End-Use Industry

Aerospace & Defense: The largest consumer of high-performance composites for structural applications.

Automotive: Increasing use for reducing vehicle weight and improving fuel efficiency.

Renewable Energy: Wind turbine blades and solar panel frames rely heavily on composites.

Construction & Infrastructure: Composites are used for corrosion-resistant and durable structures.

Consumer Goods: Sports equipment, electronics, and household products benefit from lightweight properties

By Region

North America: Leading market with significant aerospace and automotive production hubs.

Europe: Driven by stringent regulations promoting lightweight and energy-efficient materials.

Asia-Pacific: Fastest-growing region due to rising industrialization, construction, and manufacturing in China, India, and Japan.

Rest of the World: Moderate growth driven by infrastructure and renewable energy projects.

Key Challenges

High Production Costs

The cost of advanced fibers (e.g., carbon fiber) and specialized manufacturing techniques limits widespread adoption.

Recycling Limitations

Thermoset composites are difficult to recycle, posing challenges for sustainability.

Competition from Traditional Materials

Steel, aluminum, and other metals continue to compete with composites due to established infrastructure and lower costs.

Lack of Standardization

The absence of global standards for composite materials and processes can hinder market penetration.

Emerging Trends

Recyclable and Bio-Based Composites

Growing innovation in natural and bio-based resins is addressing sustainability challenges.

3D Printing and Additive Manufacturing

The integration of 3D printing technologies allows for customized and complex composite structures with reduced material waste.

Composites in Electric Vehicles (EVs)

The growing EV market is driving demand for lightweight composites in battery enclosures, body panels, and structural parts.

Advanced Composite Applications in Construction

Use of composites for bridge decks, reinforcing bars, and high-rise building panels is expanding.

Automated Manufacturing

Innovations in automation, including robotic systems for fiber placement and resin infusion, are increasing production efficiency.

Competitive Landscape

The composites market is characterized by intense competition, with key global players focusing on innovation, capacity expansion, and strategic partnerships. Notable companies include:

Toray Industries, Inc.

Hexcel Corporation

SGL Carbon SE

Owens Corning

Teijin Limited

Mitsubishi Chemical Holdings

Solvay S.A.

Huntsman Corporation

These players invest in research and development to create advanced, cost-effective, sustainable composite solutions.

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Future Outlook

The global composites market is poised for strong growth over the next decade, driven by increasing aerospace, automotive, renewable energy, and construction applications. The Asia-Pacific region is expected to dominate the market, while North America and Europe remain at the forefront of innovation and high-value applications. Sustainability and the adoption of advanced manufacturing technologies will play a critical role in shaping the market’s future.

Conclusion

The composites market represents a transformative segment in materials science, offering unparalleled strength, flexibility, and sustainability for diverse industries. As demand for lightweight and high-performance materials continues to grow, composites will remain central to innovation in aerospace, automotive, and renewable energy sectors. Companies that embrace advancements in technology and sustainable solutions are well-positioned to capitalize on the market's expanding opportunities.

[materialsscienceandengineering]

New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastics

A team led by chemists at the University of Liège has developed a new polyurethane production technique using CO2 to create new types of easily recyclable plastics. The study, published in the Journal of the American Chemistry Society, could provide a solution for the development of truly sustainable plastics. Commodity plastics have transformed global industry. Whether in construction, clothing, vehicles or food packaging, these plastics are everywhere in our daily lives, so much so that their global use has been estimated at around 460 million tons in 2019. "This number is staggering, but not surprising, because plastics, also known as synthetic polymers, have met a large success thanks to their irreplaceable characteristics: they are light, cheap and incredibly versatile," explains Christophe Detrembleur, chemist at the Center for Education and Research on Macromolecules (CERM) of the University of Liège. "However, the fact that they are difficult to recycle, or even impossible to recycle in the case of thermosets, has serious consequences."

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[alcamiglobale]

Mould Injection Moulding: A Comprehensive Guide to Its Process and Applications

Mould injection moulding is a widely used manufacturing process that enables the mass production of precision parts with high consistency and efficiency. This technique involves injecting molten material, typically plastic, into a pre-designed mould cavity to create complex shapes and structures. Its versatility, speed, and ability to produce detailed components make it a preferred choice in various industries. Let’s explore the process, advantages, and applications of mould injection moulding.

The Injection Moulding Process The mould injection moulding process consists of several steps, each essential to ensuring the production of high-quality parts

Clamping The mould is secured in the injection moulding machine, and the two halves are tightly clamped together to withstand the high pressure during injection.

Injection The raw material, typically in the form of plastic pellets, is melted in the barrel of the machine. The molten material is then injected into the mould cavity under high pressure.

Cooling Once the mould is filled, the material begins to cool and solidify into the desired shape. Proper cooling is crucial to prevent defects such as warping or shrinkage.

Ejection After the part solidifies, it is ejected from the mould using an ejector mechanism. The mould is then ready for the next cycle.

Post-Processing Depending on the requirements, the part may undergo additional finishing processes such as trimming, painting, or assembly.

Materials Used in Mould Injection Moulding A wide range of materials can be used in injection moulding, each chosen for its specific properties and application requirements. Common materials include

Thermoplastics: Such as ABS, polypropylene, and polycarbonate, offering versatility and recyclability.

Thermosetting plastics: Used for applications requiring heat and chemical resistance.

Elastomers: For parts needing flexibility and durability.

Additionally, advanced composites and biodegradable plastics are increasingly being used in response to sustainability goals.

Advantages of Mould Injection Moulding High Efficiency: Once set up, the process allows for rapid production of large volumes.

Precision and Detail: Capable of producing intricate shapes and tight tolerances.

Material Versatility: Suitable for a broad range of materials tailored to specific uses.

Cost-Effectiveness: Especially for high-volume production, as the cost per unit decreases with scale.

Waste Minimization: Excess material can often be recycled and reused in future cycles.

Applications of Mould Injection Moulding The applications of mould injection moulding span diverse industries due to its adaptability and precision:

Automotive Industry: For manufacturing components like dashboards, bumpers, and interior trim.

Medical Devices: Used to produce surgical instruments, syringes, and prosthetics.

Consumer Goods: Includes items such as containers, household appliances, and toys.

Electronics: For crafting durable casings, connectors, and components.

Aerospace and Defense: Producing lightweight and strong parts for specialized uses.

Emerging Trends in Mould Injection Moulding Sustainability Initiatives: The integration of biodegradable materials and energy-efficient machinery.

Automation: Robots and AI-driven systems to enhance precision and reduce labor costs.

Advanced Materials: Development of high-performance polymers and composites for specialized applications.

3D Printing Integration: Combining mould injection moulding with 3D printing for rapid prototyping and tooling.

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Injection Molding

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[marketingreportz]

Wind Turbine Composite Materials Market - Forecast(2024 - 2030)

Wind Turbine Composite Materials Market Overview

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The government across the globe is also investing huge amounts in alternative energy sources such as solar and wind which is further supporting the market growth for composite materials. The increasing focus of governments on offshore wind energy installations is driving the market growth between 2021–2026. However, the high cost of carbon fiber and epoxy resin and recyclability issue of composites will likely hamper the market growth during the forecast period.

COVID-19 Impact

The COVID-19 pandemic has impacted the composite materials industry which has further impacted the wind turbine market. Due to the Covid-19, the manufacturing industry is impacted very badly that further impacted the wind turbine composite materials market. The slowdown in wind turbine installations and lack of raw material supplies, and workforce are impacting the market negatively. The covid-19 impacted every operation such as supply chain, production, sales, and others. However, the companies resumed their operation in 2021, which may positively impact the market.

Report Coverage

The report: “Wind Turbine Composite Materials Market — Forecast (2021–2026)”, by IndustryARC, covers an in-depth analysis of the following segments of the Wind Turbine Composite Materials industry. By Fiber Type: Glass Fiber, Carbon Fiber, Aramid Fiber, and Basalt fiber By Resin Type: Thermoplastic [Polyethylene, Polystyrene, Polyamides, Nylon, Polypropylene, Others], and Thermoset [Epoxy, Polyester, Phenolic Polyamide, and Others] By Technology: Injection Molding, Compression Molding, Pultrusion, Filament Winding, and Layup By Application: Blades, Wind turbine Hub, Rotor, Tower, Nacelle, Cables, Blade Pitch Controller, Propellers, and Others By Geography: North America (USA, Canada, and Mexico), Europe (UK, Germany, Italy, France, Netherlands, Belgium, Spain, Denmark, and Rest of Europe), Asia-Pacific (China, Japan, South Korea, India, Australia & New Zealand, Indonesia, Taiwan, Malaysia, and Rest of APAC), South America (Brazil, Argentina, Colombia, Chile, and Rest of South America), and Rest of the World (the Middle East and Africa)

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Key Takeaways

The Asia Pacific region is expected to dominate the market and register the highest CAGR of 12.8% during the forecast period (2021–2026). The presence of leading chemical companies along with rapid growth in the personal care industry is propelling regional growth.

Epoxy resin is one of the widely used resins in wind turbine manufacturing. The segment is expected to register a high growth rate during the forecast period.

The growing installation of wind turbines in developing countries such as Brazil, Mexico, India, and China is creating a positive impact on the usage of wind turbine composite materials.

Figure: Asia Wind Turbine Composite Materials Market Revenue, 2020–2026 (US$ Billion)

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Wind Turbine Composite Materials Market Segment Analysis: By Fiber Type

The glass fiber reinforced plastics segment accounted for the largest share of more than 55% in the wind turbine composite materials market in 2020 and is estimated to grow at a significant rate during the forecast period. Glass fiber offers various properties including high strength, high durability, weather-resistant, and lightweight have boosted its demand in numerous end-use industries. The easy availability and cost-effectiveness of glass fiber reinforced plastics are the key factors propelling the demand for glass fiber composites in wind turbine manufacturing. The carbon fiber segment will register a significant growth rate during the forecast period. Carbon fibers offer various properties such as low thermal expansion, high stiffness, high-temperature tolerance, and high chemical resistance among others.

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Wind Turbine Composite Materials Market Segment Analysis: By Resin Type

The thermoset segment accounted for the largest share of more than 70% in the Wind turbine composite materials market in 2020 and is estimated to grow at a significant rate during the forecast period. Thermoset composite is usually based on carbon, glass, and aramid fibers. Epoxy resin is the widely used thermoset type in wind turbine composite materials. Approximately 50% of European wind blades are manufactured from epoxy resin. These resins offer lightweight, and good adhesion compared to other resin types. Generally, they are combined with glass fibers and carbon fibers to manufacture wind blades. The thermoplastic segment is expected to register a significant growth rate during the forecast period. Thermoplastics are less expensive compared to thermoset resin types. They are easily weld-able, non-toxic in nature, and recyclable. These are some of the driving factors supporting the market growth between 2021–2026.

Wind Turbine Composite Materials Market Segment Analysis: By Technology

The Layup segment accounted for the largest share of more than 33% in the wind turbine composite materials market in 2020 and is estimated to grow at a significant rate during the forecast period. Layup is the most common method used for the production of composites. The method is involved in placing layers of composite fiber in a structured order by using a matrix of resin and hardener. This method is widely used for the production of wind blades.

Wind Turbine Composite Materials Market Segment Analysis: By Application

The blades segment accounted for the largest market share of more than 55% of the market in 2020 and is estimated to grow significantly during the forecast period. Turbine blades serve as the most important composite-based part of wind turbines. The growing demand for wind energy is driving manufacturers to develop large wind blades for the high production of wind energy. For the development of large blades, a huge quantity of composite materials is used. Glass fibers and carbon fibers are used for the manufacturing of wind blades.

Wind Turbine Composite Materials Market Segment Analysis — By Geography

The Asia Pacific region held the largest share of more than 45% in the Wind Turbine Composite Materials market in 2020, owing to the rapid growth in the installation of wind turbines. The presence of developing nations such as China and India is driving the market growth. The presence of leading wind turbine manufacturers including Suzlon Energy Limited, and AVIC Huiteng Windpower Equipment Co., Ltd are supporting the region’s growth during the forecast period. The increasing investments by key developers for manufacturing efficient wind turbines are also boosting the market growth during the forecast period. According to the data published by Global Wind Energy Council (GWEC), China installed about 52 gigawatts of new wind power capacity in 2020.

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Wind Turbine Composite Materials Market Drivers

Rising Demand for Renewable Energy Sources

Wind energy is one of the fastest-growing renewable energies globally. Wind power is a clean energy source, and its usage is on the rise worldwide. The U.S. wind energy occupies approximately 38% of total renewable energy produced in 2019. According to the IRENA’s data, wind energy generation is increased from 7.5GW in 1997 to 564GW by 2018. Some ongoing and under-construction wind projects in the U.S. include Traverse Wind Energy Center, Aviator Wind Project, Goodnight Wind Energy Project, Alle-Catt Wind Farm, and Vineyard Wind I among others. According to the Ministry of New and Renewable Energy (MNRE), India has the fourth-highest wind installed capacity in the world with a total installed capacity of 39.25 GW (as of 31st March 2021) and has generated around 60.149 billion Units during 2020–2021. According to the European Commission, the total installed wind energy capacity in Europe reached 210GW and is estimated to reach 350GW, supplying up to 24% of electricity demand

Wind Turbine Composite Materials Market Challenges

Recyclability Issue of Composites

Composite materials are preferred for wind applications because of their durability and superior strength. Proper waste disposal and recycling at the end of the useful life of composite materials are necessary. Many current and future waste management and environmental legislation are making strict regulations on engineering materials to be properly recovered and recycled. The complex material compositions and the cross-linked nature of thermoset resins are making it difficult for recyclability. However, the use of polymers that can be recycled when used with carbon and other niche fibers reduces the composite non-recyclable. This has become a major issue as the landfills are filling up at a faster pace along with the need for going green due to global warming. Biological attack on composite materials may consist of fungal growth or marine fouling

Wind Turbine Composite Materials Market Landscape

Technology launches, acquisitions, and R&D activities are key strategies adopted by players in the Wind Turbine Composite Materials market. Major players include:

TPI Composites, Inc.

MFG Wind

LM Wind Power

Gamesa Corporation Technology

Vestas Wind Systems A/S

Suzlon Energy Limited

Siemens AG

AVIC Huiteng Windpower Equipment Co., Ltd.

AREVA and others.

Acquisitions/Technology Launches

In May 2021, Hexcel launched a range of HexPly® surface finishing prepregs and semi- prepregs for wind turbine blades and automotive and marine applications.

Relevant Reports

Composite Materials Market — Forecast(2021–2026) Report Code: CMR 0010

High-Temperature Composite Materials Market — Forecast(2021–2026) Report Code: CMR 10087

For more Chemicals and Materials Market reports, please click here

[alexanderkylesworld]

Material Selection for Single Screw Extrusion

single screw extruder machine is a widely used manufacturing process in the plastics industry. It involves melting and shaping plastic materials into various forms. The efficiency and quality of this process largely depend on the selection of the right materials. Understanding the properties of different materials and their compatibility with the extrusion process is crucial for achieving optimal results.

Understanding Material Properties

When selecting materials for single screw extrusion, it is essential to consider their physical and chemical properties. Factors such as melting temperature, viscosity, and thermal stability play a significant role in the extrusion process. Materials with high melting temperatures may require specialized equipment, while those with low viscosity can lead to better flow and easier processing. Evaluating these properties helps in choosing the right material for specific applications.

Types of Materials Used

Various materials can be used in single screw extrusion, including thermoplastics, thermosets, and elastomers. Thermoplastics, such as polyethylene and polypropylene, are the most commonly used materials due to their excellent flow characteristics and recyclability. Thermosets, like epoxy and phenolic resins, offer superior mechanical properties but are not suitable for reprocessing. Elastomers provide flexibility and resilience, making them ideal for applications requiring stretchability.

Compatibility with Additives

In many cases, additives are incorporated into the base material to enhance performance. These additives can include colorants, fillers, and stabilizers. It is crucial to ensure that the selected base material is compatible with these additives to avoid issues during the extrusion process. Incompatibility can lead to poor dispersion, affecting the final product's quality. Conducting compatibility tests can help in making informed decisions regarding material selection.

Processing Conditions

The processing conditions during extrusion, such as temperature and pressure, can significantly impact the material's behavior. Different materials may require specific processing parameters to achieve optimal results. For instance, some materials may need higher temperatures to melt properly, while others may degrade if exposed to excessive heat. Understanding the processing conditions for each material is vital for ensuring a successful extrusion process.

Mechanical Properties and Performance

The mechanical properties of the extruded product are influenced by the selected material. Factors such as tensile strength, impact resistance, and flexibility should be considered based on the intended application. For example, materials used in automotive parts may require high strength and impact resistance, while those used in packaging may prioritize flexibility and lightweight characteristics. Evaluating the mechanical properties helps in selecting the right material for the desired performance.

Environmental Considerations

In today's manufacturing landscape, environmental considerations are becoming increasingly important. The selection of materials for single screw extrusion should take into account their environmental impact. Biodegradable materials and those with lower carbon footprints are gaining popularity. Additionally, the recyclability of materials should be considered to minimize waste and promote sustainability in the production process.

Cost-Effectiveness

Cost is a critical factor in material selection for single screw extrusion. While high-performance materials may offer superior properties, they can also be more expensive. It is essential to balance performance requirements with budget constraints. Conducting a cost-benefit analysis can help in determining the most cost-effective material that meets the necessary performance criteria without compromising quality.

Supplier Relationships

Building strong relationships with material suppliers is essential for successful material selection. Suppliers can provide valuable insights into the properties and performance of their materials. Collaborating with suppliers can also lead to access to new materials and technologies that may enhance the extrusion process. Establishing a reliable supply chain ensures a consistent flow of quality materials for production.

Testing and Validation

Before finalizing material selection, it is crucial to conduct thorough testing and validation. This may involve running trial extrusions to evaluate the material's performance under actual processing conditions. Testing can help identify any potential issues and allow for adjustments to be made before full-scale production. Validating material performance ensures that the selected materials will meet the desired specifications.

Conclusion

Material selection for single screw extrusion is a critical aspect of the manufacturing process. By understanding material properties, compatibility with additives, processing conditions, and mechanical performance, manufacturers can make informed decisions that lead to high-quality extruded products. Considering environmental factors, cost-effectiveness, supplier relationships, and thorough testing further enhances the material selection process. By following these best practices, manufacturers can optimize their extrusion processes and achieve excellent results

[chemicalmarketwatch-sp]

Unsaturated Polyester Resin (UPR) Recycling and Circular Economy Trends

The unsaturated polyester resin (UPR) market is undergoing significant transformation as industries around the world strive to adopt more sustainable practices. As UPR is widely used in industries like automotive, construction, and marine for its durability and strength, its environmental impact has come under scrutiny. One of the major challenges is the difficulty in recycling UPR, which has traditionally been a barrier to implementing a circular economy in this sector.

However, as sustainability becomes a top priority, efforts to integrate UPR into a circular economy are gaining traction. The idea of a circular economy revolves around minimizing waste, extending the life of products, and reusing materials wherever possible. For UPR, this means rethinking how the material is produced, used, and ultimately disposed of. Let’s explore how the UPR industry is shifting towards more sustainable practices, focusing on recycling innovations and circular economy trends.

The global unsaturated polyester resins market is valued at USD 8.50 billion in 2024 and is projected to reach USD 10.29 billion by 2029, growing at 3.9% cagr from 2024 to 2029.

Recycling Challenges with UPR

One of the fundamental properties of unsaturated polyester resins is their ability to create strong, thermoset materials once cured. These materials are highly valued for their strength, but their inherent structure makes them difficult to recycle. Unlike thermoplastics that can be melted down and reshaped, thermosetting resins like UPR do not revert to a malleable state after curing, making traditional recycling methods ineffective.

In addition to the challenge posed by its chemical structure, UPR is often combined with glass fibers and other additives to create composite materials, further complicating the recycling process. Separating these components at the end of a product’s life is not only difficult but also costly, leading to large amounts of UPR-based materials ending up in landfills.

Circular Economy and UPR: Shifting Towards Sustainability

Despite these challenges, the drive toward a circular economy is leading to significant changes in how UPR is being approached. A circular economy model emphasizes keeping materials in use for as long as possible, recovering and regenerating materials at the end of their life cycle. For UPR, this shift is taking several forms:

Designing for End-of-Life Recovery: One of the key principles of a circular economy is designing products with their entire lifecycle in mind, including what happens after their useful life. In the UPR market, this involves developing resins that are easier to recycle or disassemble once they reach the end of their use. This shift in product design requires collaboration across the supply chain, from manufacturers to recyclers, to ensure that products can be effectively processed for reuse.

Chemical Recycling Innovations: While traditional mechanical recycling methods fall short for UPR, chemical recycling offers a promising alternative. Through chemical recycling, UPR can be broken down into its original components, which can then be reused to produce new resins. This approach, though still in the early stages of development, has the potential to significantly reduce waste. Technologies like pyrolysis and solvolysis are being researched as potential solutions to chemically break down UPR composites. While these processes currently require significant energy input, further innovation could make them more economically and environmentally viable.

Bio-Based UPR Development: To reduce reliance on fossil fuels and enhance recyclability, bio-based unsaturated polyester resins are becoming a topic of interest. These resins, derived from renewable sources like plant-based oils, offer an eco-friendlier alternative. Although still relatively new, bio-based UPRs could help lower the environmental footprint of resin production while making the material more compatible with circular economy practices. Researchers are actively exploring how bio-based UPRs can be integrated into a fully circular lifecycle, from production to recycling.

Hybrid Composites for Enhanced Recyclability: Another innovative trend is the development of hybrid composites that blend UPR with thermoplastics, which are easier to recycle. By incorporating thermoplastics into the resin, manufacturers can produce materials that offer the same durability and strength as traditional UPR but with improved recyclability. These hybrid composites are gaining interest in industries where both performance and sustainability are critical, such as automotive and aerospace.

Market and Regulatory Influences on UPR Recycling

The shift toward more sustainable UPR practices is not just being driven by technological advancements but also by market demands and regulatory pressures. Consumers are becoming increasingly aware of the environmental impact of the products they use, pushing industries to adopt greener practices. In response, companies that utilize UPR are looking for ways to improve the sustainability of their products.

In addition, governments around the world are enacting stricter regulations on the disposal of plastics and other non-recyclable materials. For example, the European Union’s Circular Economy Action Plan is setting ambitious targets for recycling and waste reduction, including guidelines for plastics. These regulations are encouraging companies to invest in research and development for more sustainable UPR products and recycling methods.

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The movement toward a circular economy in the UPR market is still in its early stages, but the potential for transformation is clear. As research and development continue to advance, the industry is expected to see significant improvements in the recyclability of UPR materials. Chemical recycling methods, bio-based resins, and hybrid composites all offer promising solutions that could drastically reduce the environmental impact of UPR.

For companies in the UPR industry, embracing circular economy principles is not only a matter of regulatory compliance but also a strategic opportunity. Those that prioritize sustainability and invest in recycling innovations will be well-positioned to meet growing market demands for greener products. As the push for sustainability continues, the UPR market is poised for significant change, leading to a more sustainable and environmentally responsible future.

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Global Propane Dehydrogenation  to Propylene  Market, Market Size, Market Share, Key Players | BIS Research

Thermoset plastics, known for their excellent mechanical strength, chemical resistance, and durability, have long been integral in industries like automotive, aerospace, electronics, and construction. However, their primary drawback has been that, once cured, they are difficult to recycle. This has posed a significant environmental challenge, as traditional thermosets end up in landfills, contributing to plastic waste. 

The global propane dehydrogenation (PDH) to propylene market is projected to reach $22,721.2 million by 2031 from $10,314.6 million in 2022, growing at a CAGR of 9.2% during the forecast period 2022-2031.

Propane Dehydrogenation  to Propylene  Overview

Thermosets are polymers that, when cured through heat or chemical reactions, become rigid and maintain their shape permanently. 

The very feature that makes thermosets desirable for applications requiring durability is also what makes them difficult to recycle. Traditional thermoset plastics cannot be reshaped or reprocessed once cured because the cross-linked molecular structure prevents them from being melted down.

Applications for Propane Dehydrogenation  to Propylene  Market 

1 Automotive and Aerospace: These industries rely heavily on thermoset composites for lightweight, high-strength materials that improve fuel efficiency and performance. 

2 Electronics: Thermoset plastics are commonly used in electronic components due to their excellent insulating properties.

3 Construction: Thermosets are used in construction materials such as adhesives, coatings, and insulation. 

Market Segmentation 

1 By End Users 

2 By Technology 

3 By Derivative 

4 By Region 

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Major Key Players  

LyondellBasell Industries Holdings B.V.

Borealis AG

Williams

INEOS Group Limited

GAIL (India) Limited

Jinneng Science and Technology Company Limited

Dow Chemical Company

Koch Industries, Inc.

And many others 

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Demand – Drivers and Limitations

Following are the demand drivers for the global Propane Dehydrogenation  to Propylene  market:

•    Advancement in Thermoset Recycling Technologies Globally •    Regulations Promoting Plastic Recycling in Various Countries •    Investments and Collaboration in Plastic Recycling Industry

The following are the challenges for the global Propane Dehydrogenation  to Propylene  market:

•    Complex Process of Thermoset Recycling •    Lack of Proper Infrastructure for Hard-to-Recycle Products

Recent Developments in Propane Dehydrogenation (PDH) to Propylene Market

• In March 2022, KBR and ExxonMobil Catalysts and Licensing collaborated on the advancements of propane dehydrogenation (PDH) technology. Under the collaboration, ExxonMobil's proprietary catalyst technology would be combined with KBR's proprietary K-PRO PDH technology to convert propane into propylene.

•In January 2022, Hyosung Chemical started the production of propylene by PDH technology for the production of polypropylene units. Before the start-up of this plant, the polypropylene units were dependent on imported propylene.

Conclusion

The propane dehydrogenation (PDH) market for propylene production is positioned for significant growth, driven by the rising demand for propylene across various industries, including packaging, automotive, construction, and textiles.

Overall, the PDH market is poised for expansion, supported by the growing demand for propylene in emerging economies, continued advancements in PDH technology, and a global push towards more energy-efficient and cost-effective chemical processes