#Portable Air Compressors

[aircomppower]

Why spend 50% more on an oversized air compressor? ELGi's D90KA, previously Rotair, delivers 100 psi like a 185 cf model but runs efficiently. At 90 cfm, it handles a 90 lb hammer or two 60 lb ones. Opt for the D90T4F for fuel savings over a 185 cfm model!

Visit us to explore more - https://aircomppower.com/portable-compressors/

[elgiusa]

ELGi designs and manufactures a wide range of portable air compressors that are always environmentally friendly and adhere to most of the international standards in terms of quality and processes.

[penryair]

What are the safety precautions to follow when using an air compressor?

Air compressors are powerful tools that are widely used in various industries for a variety of applications. However, as with any machinery, it is crucial to follow certain safety precautions to avoid accidents and ensure proper operation.

Whether you are buying an Air Compressor Online, choosing the best industrial air compressor for your needs, or simply using one at your workshop, these safety precautions should always be followed to ensure safe and efficient operation.

General Safety Precautions:

Personal Protective Equipment (PPE) should always be worn when using an air compressor. This includes eye protection, hearing protection, and protective clothing.

Additionally, it is important to have a thorough understanding of the air compressor's operating instructions to ensure proper use. Ventilation is also crucial when using an air compressor, as the machine produces carbon monoxide, which is a toxic gas.

Keeping the workspace properly ventilated is essential to preventing carbon monoxide poisoning. Another important aspect to consider is the proper grounding of electrical equipment, which helps prevent electrical shocks.

It is also important to avoid overloading the air compressor beyond its maximum capacity. This can lead to the machine breaking down, resulting in the operator or anyone nearby being injured.

Precautions during Operation:

Regular inspections of the air compressor should be conducted to ensure that there are no leaks or damages. A regular maintenance schedule should also be followed to keep the air compressor in good condition and functioning properly.

The placement of the air compressor is also important, as it should be placed in a safe, secure location that does not pose a tripping hazard. All moving parts and hoses should also be kept away from body parts during operation to avoid injury.

Precautions for Portable Air Compressors:

When using a portable air compressor, it is important to follow proper lifting and handling procedures to avoid injury.

The air compressor should also be stored in a dry place to prevent corrosion.

It is also crucial to keep the air compressor away from flammable materials during use and to avoid using it in wet or damp conditions.

Choosing the Right Air Compressor:

When shopping for an air compressor online or in-store, it is important to consider the type of air compressor that is best suited for your needs.

Additionally, Rotary Screw Compressor, is a popular choice for industrial applications, as it is highly reliable and efficient.

Final thoughts:

Hence, following safety precautions when using an air compressor is crucial to prevent accidents and ensure proper operation.

You can ensure a safe and efficient work environment by wearing PPE, following the operating instructions, providing proper ventilation, grounding electrical equipment, and avoiding overloading the air compressor.

Whether you are shopping for an air compressor, choosing the best industrial air compressor, or simply using a rotary air compressor, always keep these safety precautions in mind to ensure a safe and productive work environment.

[hood-ex]

My dad was Bruce-ing again today.

Dad: Where are your keys? I'm gonna go put more air in your tire.

Me: I already filled it up this week.

Dad: Oh okay.

Dad goes upstairs for a second and comes back with a bag in his hand.

Dad: Here, take this poncho and put it in your glove compartment. In case you have to pull over in the rain, put it on so other cars can see you.

So then I took my new bright ass orange poncho to my car, bypassing the three water bottles my dad had stuffed in the door pocket as well as the emergency phone battery pack charger he stuffed in another pocket.

[adreamaonlineaccessories]

If you're looking for a handy, reliable and affordable tire inflator, I highly recommend the Adreama Cordless Portable Tire Inflator. You can find it online or at the official website of Adreama. https://adreama.com/products/cordless-portable-tire-inflator-fast-easy-inflation-anytime

[elgiuae]

ELGi makes reliable, rugged, portable skid and trolley mounted air compressors, available in single and two stage models designed for all construction and industrial applications.

[elgiaircompressors]

From Scrap to Metal

Aluminium is one of the most sought-after metals and is used in high volumes across multiple industries, including defence, transport, construction, food & beverages, and electronics. But extraction of pure aluminium from the bauxite ore is quite expensive and hence shoots up the manufacturing cost of the end products. Additionally, cheap imports of aluminium products from the foreign markets put pressure on India's domestic rolled products industry. With India’s annual aluminium consumption projected to double by 2023 to 7.2 million tons, there is a dire need for an alternative to this.

Solution: Secondary Aluminium!

The large-scale demand and usage of aluminium, generates massive amounts of scrap. This scrap serves as the source for the secondary aluminium! It comprises around 30% of India's total aluminium consumption of 3.3 million tons annually. Recycling aluminium is environmentally friendly, as the process consumes 95% less energy than generating primary aluminium. And since the atomic structure of aluminium remains unaltered upon melting, it enables the usage of the molten metal for various applications. It has been observed that the demand for secondary aluminium has grown faster than primary aluminium due to better cost economics, especially in the price-sensitive automotive castings sector. 

Our customer who is India's largest producer of aluminium and zinc die-casting alloys, has been tapping the potential of India's aluminium recycling industry.  From setting up its first plant in Tatarpur, near New Delhi, our customer’s expanse has grown to 12 plants across the country. These plants have a combined annual capacity of approximately 310,700 MT, making it the Rank One nationally in aluminium and zinc die-casting alloy production!

The plants have collection, segregation, processing, recycling, and treatment facilities for all types of secondary metal raw materials. The group also has joint ventures with renowned Japanese companies such as Toyota Tsusho Corporation and Nikkei MC Aluminium. Its most recent joint venture is for a plant in Gujarat, where the recycling of end-of-life vehicles (ELVs) is conducted through dismantling, shredding, and sorting.

Generating value for customers is the focus of the business, and there is constant attention to improving quality, controlling costs, and streamlining delivery. To ensure compliance with industry norms, the group has acquired ISO 14001, TS16949, 45001, and OHSAS 18001 certifications, along with other research and development certifications.

Our customer has a technology-focused approach in all its processes, making business activities more cost-effective and environmental-friendly.

Following are the steps involved in converting scrap metal into molten metal:

Manufacturing

Various steps are deployed to improve metal recovery rates while saving fuel costs. High-pressure hot air is used to vaporize ink from the surface, regenerative burners heat the metal, de-coaters remove the scales to reduce dross, and furnace circulation maintains temperature.

Segregation

Segregation is a critical step that ensures no impurities or contaminants enter the furnace. The process is mechanized using floatation systems, induction-based sorting systems, colour sorters, rotary sieves, eddy current separators, gravimetric separators, and shredders. Combining these pieces of equipment helps maintain the quality of the recycled aluminium.

Delivery

The molten metal obtained at the end of the process meets industry standards and is ready for delivery. However, specially designed ladles and trucks are used for transportation, as it is necessary to maintain the temperature of the molten metal during transit. Anti-pollution control mechanisms and baghouses are also used to reduce harmful emissions.

The Stumbling Block

Despite the smart energy-saving techniques, our customer’s non-ferrous recycling plants needed high-quality air processors to ensure that each shred of aluminium was free from contaminants and decorations before being added to the furnace. This was critical because the foreign particles could disrupt the quality of the aluminium recycled and would also increase fuel costs.

So, the challenge was to deploy an air system that could provide the highest quality of hot air as it would directly impact the product quality and cost.

Compressed air solution by ELGi

Our customer decided to install EG 22, EG 30, EG 37, EG 55, and EG 110 models of ELGi Screw Compressors across all their plants.

Each compressor was enabled with DCS and SCADA remote monitoring to ease operations. Additionally, every compressor met the highest air purity standards as per ISO regulations, maintaining a constant flow of hot air while ensuring the raw material was contaminant-free. In short, ELGi's EG Series Screw Air Compressors ensured that the metal recycling plants processed more shreds of aluminium at a much faster pace and that too with least downtime.

Additionally, ELGi provided installation & maintenance services for all compressors. We also provided preventive maintenance along with it. However, given the robustness of the EG series, no breakdowns were reported at any plant thus resulting in minimal downtime.

The ELGi Advantage:

Decontamination of raw material: High-quality air helped the brand conform to industry standards and deliver the accurate aluminium composition to its customers.

Cost control: Decontaminating raw materials reduced fuel consumption and energy costs. Further energy consumption was also realized by installing or retrofitting the air compressor with a Variable Frequency Drive (VFD). Our customer has leveraged this benefit to reduce costs and generate more value for its customers.

Minimal downtime: With no maintenance requirement since installation, ELGi's engineers swiftly performed routine servicing of the compressors, thus allowing our customer to focus on their business and timely delivery.

As an environmentally conscious organization, our customer focused on more innovative and sustainable solutions that met its business needs. And the EG series fulfilled that need by reducing energy loss and operating with minimal sound; hence, controlling the environmental impact.

Since then, they have relied on ELGi air compressors for years, accrediting its operational efficiency to ELGi’s high-performance, energy-efficient, environment-friendly air compressors that help to reduce energy costs.

Customer feedback:

"ELGi's innovative, high-quality products are helping us embark on our journey to become more energy efficient. Their products are so reliable that they bring peace of mind for all the stakeholders", says the management at our customer’s organisation.

Conclusion:

Recycling metal scrap to extract secondary aluminium is not only a significant business activity with enormous headroom for growth; but is also a fundamentally important industry in a world battling climate change.

ELGi’s screw air compressors play an enormous part in making this process profitable and sustainable.

[pattonsusa]

Looking for reliable and efficient portable air compressors in California? Whether you’re a contractor, DIY enthusiast, or homeowner, portable air compressors in CA offer the perfect balance of power, portability, and versatility. From lightweight, oil-free models ideal for small tasks to heavy-duty options for professional use, California’s market provides solutions for every need.

[aircomppower]

Air Compressor Repair & Maintenance Service Provider in Toronto

[elgiusa]

15-300 HP Air Compressors | From ELGi USA

15 HP – 300 HP EG SERIES

REQUEST A QUOTEDOWNLOAD BROCHURE

ELGi’s EG Series oil-lubricated screw air compressors offer a robust compressed air solution for many industries including manufacturing, aerospace, chemical, and packaging . The EG Series ranges from 15 hp to 300 hp and are designed with the end-users in mind. ELGi’s industrial air compressors are equipped with our unique air end design offering reliability and efficiency.  The EG Series industrial screw compressor are engineered to deliver high performance and energy efficiency to save operating expenses while maintaining air quality. The ELGi EG Series’ advanced package design not only minimizes system losses to maximize energy savings, but also offers ease of service and low noise levels.  ELGi is the only air compressor manufacturer to offer a life-time air end warranty and a five-year compressor package warranty.*

*Terms and conditions apply

WHY ELGi's EG SERIES SCREW AIR COMPRESSOR?

Highly Efficient Airend - Superior Energy Efficiency At the heart of ELGi's EG Series oil-lubricated screw air compressor lies a unique air end equipped with proprietary η-V profile rotors featuring a 4/5 lobe combination. ELGi’s industrial compressor’s air ends operate at low speeds, maximizing energy efficiency. The EG Series air ends come with a life time warranty. ELGi’s life time air end warranty extends to the entire range of EG Series air compressors, ranging from 15 HP to 300 HP.

Best-in-class Maintenance and Operation Cost The EG Series screw air compressor comes with ELGi's next-generation technology of oil-injected screw rotors, designed for easy access, with a hinged panel design, stainless control lines, and O-ring flanged faces that eliminate leaks. A filtered cabinet extends the life of components. As a result, they provide high-quality compressed air even in extreme environmental conditions and offer long and trouble-free life with low operation costs. The EG Series industrial compressor’s package is designed to ensure ease of maintenance saving you money on your routine service.

Advanced Package Design - Functional and Aesthetic Our package is configured with subsystems designed to minimize energy losses, making it a highly energy-efficient solution. In addition, it offers ease of service, and maintains low noise levels, ensuring smooth operations.

Reliable and Efficient Motels The TEFC severe duty motors in the ELGi's EG air compressors are built with a larger core and increased windings, offering reliability and efficiency. Their direct coupling with the air end enhances energy efficiency, while high ambient ratings make them a reliable choice for all industrial applications.

Lowest Oil Carryover in the Industry (< 1ppm) ELGi has developed a unique OSBIC process (Oil Separation by Impact and Centrifugal action) to separate air and oil with minimum pressure drop. This process involves removing oil in three stages, delivering consistent low oil carryover in the compressed air, reducing the oil discharged into the environment. This efficient method also increases the life of the air-oil separation filter.

Efficient Cooling System - Large Cooler and Optimized Fan The oversized and bolted cooler design eliminates thermal stresses, extends the compressor's life, lowers power consumption, and maintains low discharged compressed air temperatures, reducing the load on downstream equipment.

Best-in-Class Warranty Program ELGi offers a best-in-class warranty on its products and components, ensuring they provide complete peace of mind. The EG Series rotary screw air compressor comes with a lifetime air end warranty and a five-year package warranty, providing customers with best-in-class compressed air products and industry-leading warranty coverage.

Reliability Under Extreme Conditions - Robust and Reliable The EG Series industrial air compressors are designed to perform in extreme conditions, from cold to hot and from dry to highly humid environments, with ambient temperatures reaching up to 115°F. Optional outdoor modifications and low ambient designs are also available to ensure maximum running time throughout the year.

Optional Variable Speed Drives for Energy Efficiency Maximize energy savings with the optional Variable Frequency Drives (VFD). ELGi’s integrated VFD matches the compressor output with the demand by varying the motor speed. This results in reduced power consumption following the reduced demand, thus eliminating the frequent load-unload cycle, and offering an energy-efficient solution with low operating speed, low maintenance and low sound level.

Operating Data and Safety Measures The EG industrial air compressors are equipped with high-pressure trips, high-temperature trips, pressure relief valves, low-voltage trips, single-phase preventers, and reverse rotation prevention mechanisms, to ensure the highest level of safety.

WHY CHOOSE THE ELGi EG SERIES SCREW COMPRESSOR?

Watch the video to learn how the EG Series air compressors lead in maintenance, cost of ownership, and quality.

To know more, watch the video Read More Contact us

Elgi Compressors USA, INC 4610 Entrance Drive, Suite A Charlotte, NC 28273 USA

Tel : 704-448-2510 Email : usa.sales@elgi.com

[thegreenflower]

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[g3-industrial-solution]

A tow-behind portable air compressor offers powerful, mobile solutions for a wide range of heavy-duty and remote applications. These compressors are designed to be towed behind a vehicle, making them ideal for jobs that require mobility and high-performance air compression

[elgime]

Every ELGi portable air compressor is designed to offer high efficiency, productivity and ease of use. Explore our product offerings in Saudi Arabia, Oman, Qatar and other Middle eastern countires.