#IC Mosfet
Explore tagged Tumblr posts
Text
https://www.futureelectronics.com/p/semiconductors--discretes--transistors--mosfets/irfr3607trpbf-infineon-6174095
Surface Mount Trench Power MOSFET, MOSFET transistors, ic mosfet
Single N-Channel 75 V 9 mOhm 84 nC HEXFET® Power Mosfet - TO-252-3
#Transistors#Mosfets#IRFR3607TRPBF#Infineon#Surface Mount Trench Power#ic mosfet#FM radio transmitter circuit#mosfet circuits#mosfet switch#mosfet uses#Mosfet gate#Mosfet#mosfet transistor#Types of mosfet
1 note
·
View note
Text
https://www.futureelectronics.com/p/semiconductors--discretes--transistors--mosfets/irf644pbf-vishay-4156743
High current mosfet, mosfet switch, mosfet module, mosfet applications
Single N-Channel 250 V 0.28 Ohms Flange Mount Power Mosfet - TO-220AB
#Vishay#IRF644PBF#Transistors#Mosfets#High current mosfet#mosfet switch#mosfet module#mosfet applications#How mosfet works#mosfet transistor#Mosfet switch circuit#how mosfet works#circuits#IC Mosfet#mosfet gate
1 note
·
View note
Text
https://www.futureelectronics.com/p/semiconductors--discretes--transistors--mosfets/dmg1012uw-7-diodes-incorporated-6129534
Mosfet applications, Mosfet transistor, mosfet module, mosfet function
N-Channel 20 V 1 A 0.45 Ω Surface Mount Enhancement Mode Power MosFet - SOT-323
#Diodes Incorporated#DMG1012UW-7#Transistors#Mosfets#transistor mosfet#IC mosfet#Mosfet switch circuit#how mosfet work applications#mosfet module#mosfet function High voltage mosfet#Power mosfet#mosfet circuits#mosfet gate#Types of mosfet
1 note
·
View note
Text
https://www.futureelectronics.com/p/semiconductors--discretes--transistors--mosfets/dmp10h400sk3-13-diodes-incorporated-1049276
Types of mosfet, mosfet uses, MosFet gate, MosFet circuit, mosfet switch
Single P-Channel 100 V 300 mOhm 8.4 nC 42 W Silicon SMT Mosfet - TO-252-3
#Diodes Incorporated#DMP10H400SK3-13#Transistors#Types of mosfet#mosfet uses#MosFet gate#MosFet circuit#switch#Power MOSFET#chip#mosfet#Mosfet switch circuit#Ic mosfet#MOSFET transistors#transistor mosfet#mosfet circuits#mosfet switch
1 note
·
View note
Text
https://www.futureelectronics.com/p/semiconductors--analog--drivers--mosfet-igbt-drivers/bts4175sgaxuma1-infineon-5060642
What is an IGBT driver, mosfet gate driver, high side, ic, MosFet driver chip
BTS4175SGA Series 52 V 1.3 A Smart High Side Power Switch - PG-DSO-8
#Drivers#MOSFET / IGBT Drivers#BTS4175SGAXUMA1#Infineon#mosfet gate driver#high side#ic#MosFet driver chip#circuit#High side MosFet driver#MosFet driver#IGBT gate driver#what is a mosfet driver#P channel MosFet driver#Low side
1 note
·
View note
Text
#transistors#electronics#transistor#diodes#resistors#led#mosfet#capacitors#microcontroller#sensors#optocoupler#ic#microchip#pcba#electroniccomponents#module#diy#arduino#thyristor#diode#igbt#mosfets#microprocessor#connectors#mcu#dram#chips#crystals#electrical#electricalengineer
1 note
·
View note
Text
Unleashing the Power of Semiconductor ICs
Introduction
Semiconductor Integrated Circuits (ICs) have revolutionized the world of electronics, enabling compact, efficient, and powerful electronic devices. These tiny wonders, made up of various electronic components on a single semiconductor substrate, play a crucial role in modern technology. In this blog post, we will delve into the fascinating realm of Semiconductor ICs, focusing on Audio ICs, Interface ICs, Logic Gate ICs, MOSFET ICs, Optocoupler ICs, Memory ICs, and Sensor ICs. Join us on this captivating journey as we explore the applications, working principles, and advancements in these essential IC categories.
Audio ICs: Enhancing Sound Experience
Audio ICs are designed specifically to process, amplify, and control audio signals. These ICs find applications in a wide range of audio devices, including smartphones, music players, home theater systems, and car audio systems. They play a crucial role in delivering high-quality sound with features like amplification, filtering, and audio signal processing. From delivering immersive music experiences to enabling crystal-clear voice calls, Audio ICs make our audio devices come alive.
Interface ICs: Bridging the Digital Divide
Interface ICs act as intermediaries, facilitating communication and data transfer between different electronic components or systems. They enable seamless connectivity by converting signals between different voltage levels, formats, or protocols. These ICs find applications in devices like USB interfaces, display controllers, and communication modules. With their ability to bridge the digital divide, Interface ICs empower diverse devices to work together harmoniously.
Logic Gate ICs: Building the Foundation of Digital Circuits
Logic Gate ICs are fundamental building blocks of digital circuits. They perform logical operations such as AND, OR, and NOT, enabling the manipulation and processing of binary data. These ICs are the backbone of digital systems, including microprocessors, memory units, and control units. Logic Gate ICs make complex computations and decision-making possible, providing the intelligence behind our digital devices.
MOSFET ICs: Powering Electronic Switching
Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET) ICs are essential for power management and electronic switching applications. These ICs offer high efficiency, low power consumption, and fast switching capabilities. They find applications in power supplies, motor control, and various electronic circuits that require efficient power handling. MOSFET ICs play a crucial role in optimizing power usage and enabling energy-efficient electronic devices.
Optocoupler ICs: Isolating and Protecting Signals
Optocoupler ICs, also known as optoisolators, are designed to provide electrical isolation between input and output signals. They utilize light-emitting diodes (LEDs) and phototransistors to transmit signals without direct electrical connection. Optocoupler ICs are commonly used in situations where signal isolation, noise reduction, or protection against voltage spikes is required. They find applications in industries such as telecommunications, industrial automation, and medical equipment, ensuring reliable and safe signal transmission.
Memory ICs: Storing and Retrieving Data
Memory ICs are responsible for storing and retrieving digital data in electronic devices. These ICs come in various forms, such as Static Random Access Memory (SRAM) and Flash memory. Memory ICs are vital components of computers, smartphones, gaming consoles, and other data-intensive devices. They enable rapid data access, high-speed data transfer, and non-volatile storage, ensuring seamless user experiences and efficient data management.
Sensor ICs: Sensing the World Around Us
Sensor ICs are designed to detect and measure physical phenomena, converting them into electrical signals for further processing. They enable devices to sense various parameters such as temperature, pressure, motion, light, and proximity. Sensor ICs find applications in diverse fields, including automotive, healthcare, environmental monitoring, and consumer electronics. From enabling accurate navigation in smartphones to facilitating precise environmental monitoring, Sensor ICs make our devices smarter and more responsive.
Conclusion
Semiconductor ICs have reshaped the world of electronics, powering our devices with unprecedented functionality, efficiency, and miniaturization. In this blog post, we explored the remarkable applications and advancements in Audio ICs, Interface ICs, Logic Gate ICs, MOSFET ICs, Optocoupler ICs, Memory ICs, and Sensor ICs. These ICs play pivotal roles in delivering enhanced audio experiences, bridging digital gaps, enabling digital logic, managing power efficiently, providing signal isolation, storing and retrieving data, and sensing the world around us. As we continue to push the boundaries of technology, Semiconductor ICs will undoubtedly remain at the forefront of innovation, driving the next wave of breakthroughs in electronics.
0 notes
Text
Power mosfet driver circuit, gate driver circuit, mosfet half bridge
BTS6163D Series 62 V 20 mOhm Smart Highside Power Switch - PG-TO-252-5
#Drivers#MOSFET / IGBT Drivers#BTS6163DAUMA1#Infineon#power mosfet driver circuit#gate driver circuit#mosfet half bridge#isolated gate driver#high voltage gate driver#h-bridge gate driver ic#power mosfet driver#mosfet driver ic#igbt driver ic
1 note
·
View note
Text
What is PCB Assembly ?
PCB Assembly manufacturer - Hitech Circuits Co., Limited
It’s the step in the manufacturing process in which you populate a blank board with the electronic components needed to make it into a functional printed circuit board. It’s these components that make a board into the circuit that enables an electronic product to function. PCB assembly typically takes place via one of two processes:
1. Surface-mount technology
SMT: SMT stands for “Surface Mount Technology“. The SMT components are very small sizes and comes in various packages like 0201, 0402, 0603, 1608 packages for resistors and capacitors. Similarly for Integrated circuits ICs we have SOIC, TSSOP, QFP and BGA.
The SMT components assembly is very difficult for human hands and can be time taking process so it is mostly done by automated pick and place machine.
2. Through-hole manufacturing
THT: THT stands for “Through hole Technology”. The components with leads and wires, like resistors, capacitors, inductors, PDIP ICs, transformers, transistors, IGBTs, MOSFETS are example.
The component has to be inserted on one side of PCB and pulled by leg on other side and cut the leg and solder it. The THT components assembly is usually done by hand soldering and is relatively easy.
Printed Circuit Board Assembly Techniques
There are only two common PCBA techniques available for use by a PCB designer. The methods are:
1. Automated PCB Assembly Techniques
Generally, this technique employs the use of state of the art machines, which are fully automatic. For example, the surface mount components are worth positioning with the aid of an automated pick and place machine.
Again, reflow soldering is commonly for surface mount components usually done in a reflow oven. An automated solder stencil is also used to apply the solder paste on the PCB.
Finally, high tech inspection machines are used to confirm and check the quality of the PCBA. Some of which include: Automated optical inspection machine (AOI), X-ray inspection machines, etc.
Above all, due to the precise monitoring, control of soldering, no human input and versatile machines.
This technique ensures utmost efficiency, output consistencies, and limits defects.
2. Manual PCB Assembly Techniques
This method is favorite for use with through-hole parts, which needs manual placement on the board. Besides, with these through-hole parts, it’s advisable you use wave soldering. Note that in the through- hole assembly process, you need to place the components and electronics on the PCB.
After that, you use wave soldering to solder the leads. Typically, you will need an individual to insert a component into a marked PTH. Once done, transfer the PCB to the next station where the next person will be on standby tasked with fixing another part.
What are the Benefits of SMT PCB Assembly?
SMT assembly provides many benefits and some of them are as follows:
It can be used to incorporate small components.
In SMT, the components can be placed on both sides of the board.
It assures high component densities.
Fewer holes need to be drilled for surface mounting than through-hole.
It require low initial costs and time for setting up the mass production.
SMT is the simpler and faster-automated assembly when compared to through-hole.
Errors regarding the component placement can be easily rectified.
Surface mount PCBs feature strong joints, which can easily withstand vibrations.
What are the techniques used in Surface Mount Technology?
There are several techniques for the reflow process. After applying the solder paste or a flux mixture on the board and after placing the components, the boards are conveyed to a reflow soldering oven. The techniques used for reflowing soldering include infrared lamps, hot gas convection, fluorocarbon liquids with a high boiling point, and so on.
What are the different testing methods used in SMT PCB Assembly?
Hitech Circuits as the PCB assembly manufacturer, we perform the following testing and inspection to ensure the quality of surface mount PCBs.
Automated Optical Inspection (AOI): This is performed before and after the soldering to identify the component placement, presence, and solder quality.
X-ray Testing: In this type of testing, the operator relies on the X-ray images of the PCB to check the solder joints and lead-less components such as Quad Flat Packs and ball grid arrays, which are generally not visible to naked eyes.
In-Circuit Testing (ICT): This method is used to detect manufacturing defects by testing the electrical properties in the SMT Assembly.
What type of files or documents should I send for SMT PCB Assembly?
Gerber Files: The file contains all details of physical board layers including solder masks, copper layers, drill data, legends, and so on.
Bill of Materials (BOM): This contains information on the list of items needed for the PCB manufacturing and the instructions of manufacturing.
Pick and Place File: This file contains information on all components to be used in the PCB design and their rotation and X-Y coordinates.
The whole process of PCB Assembly
1. Bare board loader machine
The first step in the PCB assembly is to arrange the bare boards on the rack, and the machine will automatically send the boards one by one into the SMT assembly line.
2. Printing solder paste
When PCB on the SMT production line, firstly, we have to print solder paste on it, and the solder paste will be printed on the pads of the PCB. These solder pastes will be melt and solder the electronic parts to the circuit board when it passes through the high-temperature reflow oven.
In addition, when testing new products, some people will use film board/adhesive cardboard instead of solder paste, which can increase the efficiency for adjusting the SMT machines.
3. Solder paste inspection machine(SPI)
Since the quality of solder paste printing is related to the quality of welding of subsequent parts, some SMT factories will use optical machine to check the quality of solder paste after printed the solder paste in order to ensure stable quality. If there any poorly printed solder paste board, we will wash off the solder paste on it and reprint, or remove the excess solder paste if there is redundant solder paste on it.
4. High speed SMT machine
Usually, we will put some small electronic parts (such as small resistors, capacitors, and inductors) to be printed on the circuit board first, and these parts will be slightly stuck by the solder paste just printed on the circuit board, so even if the speed of printing is very fast and the parts on the board will not fall away. But large parts are not suitable for use in such high speed SMT machines, which will slow down the speed of small parts assembly. And the parts will be shifted from the original position due to the rapid movement of the board.
5. Universal SMT machine
Universal SMT machine is also known as "slow machine", it will be assembled some large electronic components, such as BGA IC, connectors, etc., these parts need more accurate positions, so the alignment is very important. Use a camera to take a picture to confirm the position of the parts, so the speed is much slower than High speed SMT machine we taked before. Due to the size of the components here, not all of them are packed in tape and reel, and some may be packed in trays or tubes. But if you want the SMT machine to recognize the trays or tube-shaped packaging materials, you must configure an additional machine.
Generally, traditional SMT machines are using the principle of suction to move electronic parts, and in order to place the parts successfully, and there must be the flat surface on these electronic components for the suction nozzle of the SMT machine to absorb. However, for some electronic parts don’t have a flat surface for these machines, and it is necessary to order special nozzles for these special-shaped parts, or add a flat tape on the parts, or wear a flat cap for thees electronic parts.
6. Manual parts or visual inspection
After assembled all parts by the high speed SMT machine or Universal SMT machine and before going through the high-temperature reflow oven, and we will set up a visual inspection station here and to pick out the deviation parts or missing components boards etc., because we have to use a soldering iron to repair if there are still defectives boards after passing the high-temperature oven, which will affect the quality of the product and will also increase the cost. in addition, for some larger electronic parts or traditional DIP parts or some special reasons cannot be processed by the SMT machine before, they will be manually placed on pcb here.
7. Reflow oven
The purpose of reflow oven is to melt the solder paste and form a non-metallic compound on the component feet and the circuit board, that means to solder electronic components on the circuit board. The temperature rise and fall curves often affect the soldering quality of the entire circuit board. According to the characteristics of the solder materials, usually the reflow oven will set the preheating zone, soaking zone, reflow zone, and cooling zone to achieve the best soldering effect.
For example, the melting point for SAC305 solder paste with lead-free is about 217°C, which means that the temperature of the reflow oven must be higher than the melting points to remelt the solder paste. What's more, the maximum temperature in the reflow furnace should not exceed 250°C, otherwise many parts will be deformed or melted because they cannot withstand such a high temperature.
Basically, after the pcb passed through the reflow oven, the assembly for the entire circuit board is almost complete. If there are hand-soldered parts, we need to transfer to DIP process, and then we have to check the quality after reflow oven by QC department.
8. Automatic optical inspection(AOI)
The main purpose of setting up AOI is because some high density boards can’t be process the following ICT test, so we used AOI inspection to replace it. But even using AOI inspections, there still have the blind spots for such checking, for example, the solder pads under the components cannot be checked by AOI. At present, it can only check whether the parts have side standing issue, missing parts, displacement, polarity direction, solder bridges, lack of soldering etc., but cannot checking the BGA solderability, resistance value, capacitance value, inductance value and other components quality, so far AOI inspection can’t completely replace ICT test.
Therefore, there is still some risk if only AOI inspection is used to replace ICT testing, but ICT test is also not 100% make sure the good quality, we suggest these two ways can be combined with together to make sure the good quality.
9. PCB unloader machine
After the board is fully assembled, it will be retracted to the unloder machine, which has been designed to allow the SMT machine to automatically pick and place the board without damaging the quality for PCB.
10. Visual inspection for finished products
Normally there will be a visual inspection area in our SMT production line whether there is an AOI station or not, and it will help to check if there are any defectives after completed assembled the pcbs. If there is an AOI station, it can reduce the visual inspection worker on our SMT line, and to reduce the potential cost, and because it is still necessary to check some places that cannot be judged by AOI, many SMT factories will provide the mainly visual inspection templates at this station, which is convenient for visual inspection worker to inspect some key parts and polarity for components.
11. DIP process
DIP process is a very important process in the whole PCBA processing, and the processing quality will directly affect the functional for PCBA boards, so it is necessary to pay more attention to the DIP process. There are many preliminary preparations for DIP process. The basic process is to re-process the electronic components first, like to cut the extra pins for some DIP components, our staff received the components according to the BOM list, and will check whether the material part numbers and specifications are correct or not, and performs pre-production pre-processing according to the PCBA samples. The steps are: Use various related equipment (automatic capacitor pins cutting machine, jumper bending machine, diode and triode automatic forming machine, automatic belt forming machine and other machines) for processing.
12. ICT test
Printed Circuit board open/short circuit test (ICT, In-Circuit Test), The purpose of ICT test is mainly to test whether the components and circuits on the printed circuit board are open or short issues. It can also measure the basic characteristics of most components, such as resistance, capacitance, and inductance values to judge whether the functions of these parts are damaged, wrong parts or missing parts etc. after passing through the high-temperature reflow oven.
ICT test machines are divided into advanced and basic machines. The basic ICT test machines are generally called MDA (Manufacturing Defect Analyzer). It’s just to measure the basic characteristics of electronic components and judge open and short circuits issue we talked above.
In addition to all the functions of the basic ICT test machines, for advanced ICT test machine can also test the whole PCBA by using power, start to testing the PCBA boards by setting the program in the test machine. The advantage is that it can simulate the function of the printed circuit board under the actual power-on condition, this test can partly replace the following functional test machine (Function Test). But the cost for the test fixture of this advanced ICT test can probably buy a car, it’s too expensive and we suggest it can be used in mass production products.
13. PCBA function test
Functional testing is to make up for the ICT test, because ICT only tests the open and short circuits on the the PCBA board, and other functions such as BGA and other fuctions are not tested, so it is necessary to use a functional testing machine to test all functions on the whole PCBA board.
14. Cutting board (assembly board de-panel)
Normally, printed circuit boards will be produced in panel, and it will be assembled to increase the efficiency of SMT production. It means several single boards in one panel, such as two-in-one, four-in-one etc. After finished all the pcb assembly process, it needs to be cut into single boards, and for some printed circuit boards with only single boards also need to cut off some redundant board edges.
There are several ways to cut the printed circuit board. You can design the V-cut using the blade cutting machine (Scoring) or directly manually break off the board (not recommended). For more high density circuit boards, it will be used the professional splitting machine or the router to split the board without any damage the electronic components and printed circuit boards, but the cost and working hours will be a little longer.
Why Choose Hitech Circuits PCB Assembly Manufacturer for Your PCB Assembly Projects?
There are several PCB manufacturers specializing in PCB assemblyservices. However, Hitech Circuits PCB Assembly stands out owing to the following:
Assistance in Material Procurement:
Technically, in PCB assembly services, the quality of parts is the responsibility of the OEM; however, we ease your job by assisting you to make the right selection. We can help you procure all your parts of the same type own a single part number, thanks to our supply chain and vendor network as well as experience. This saves time and cost that goes in ordering single parts as you plan.
Testing procedures:
We are very focused on quality and thus implement stringent testing procedures at each stage of the assembly and after completion.
Fast Turnaround Times:
Our well-equipped facility and the right tools enable us to complete your requirements well before time, and without compromising on the quality or functioning of the PCBs. For simple designs we revert in 24 to 48 hours.
Cost Effectiveness:
While PCB assembly is a cost-effective alternative, we go a step further and assure that the parts you list are of a good quality and suitable for your requirement. Also, you can control the part flow and replenish them as needed. This eliminates the need to buy extra stock and store it.
Quick Quote:
We offer a quick quote based on your BOM. All you need is a detailed BOM, Gerber files, your application requirement sheet, and quantity.
We’re not one to stand still, which is why we use the latest equipment and the finest minds to create your PCB projects. We’re constantly keeping our finger on the pulse of the latest trends. And as a result, we know how to deliver the highest standards of PCB assembly to meet all your requirements.
Our dedicated, friendly customer service team also means that we support you every step of the way. Offering our expert guidance to ensure a complete PCB project that you’re happy with.
Contact us today
No matter what your printed circuit board assemblyneeds are, we always aim to deliver efficient, dependable solutions. For more information about our services, do not hesitate to get in touch with us today for a no-obligation quote
2 notes
·
View notes
Text
Orange Bass Terror 1000
This amp really gave me a hard time. This amp belongs to the bass player for my band. The original issue was that the signal would cut out in the middle of practice or shows and the head would just fizzle out and shut down.
My initial thoughts were that the class D power amp was failing due to overheating. On the bench, heat seemed fine, fan kicked on with no issues and parts weren’t getting too hot, but voltages were not normal in the power supply. These amps have a smps mounted on the top of the amp.
I spent some time replacing dodgy electrolytic caps in the switching part of the power supply. Didn’t help. I flipped the amp over, voltages seemed okay for the most part but at the first power amp mosfet, there was a short between all three legs. I replaced that mosfet and the amp started to blowing fuses every time I powered it up on the variac and the fan and indicator light weren’t turning on anymore. Tracing that back through the power supply, one of the switching mosfets had failed causing the bridge rectifier, and power switching IC to fail as well. I replaced the mosfets, the IC, and the bridge rectifier.
Now we had decent voltages to most of the amp except for the -53V rail which was way off.
I started testing diodes and found that D5 in the power amp was shorted.
Of course that diode is totally inaccessible without removing the huge inductor. Once the inductor was out, the diode wasn’t reading short anymore. I was able to trace this back and the only thing that made sense was another failing power amp mosfet.
I went through and replaced the rest of the power amp mosfets and we were rocking.
Special thanks to my Rigol DS1052E on this one. Couldn’t have done it without you.
-Kaden
0 notes
Text
Slide Switches: Waterproof and Dustproof Design for Extreme Environments
In many high-power applications, a slide switch is not merely a simple switching element but must be capable of providing higher-level protection functionalities, especially in the event of overloads, short circuits, and other abnormal situations. As electronic devices become increasingly power-intensive, the demands on switches are growing. Overload protection and short circuit protection have become key aspects of switch design. This article will delve into the overload protection and short circuit protection design of slide switches in high-power applications, discussing their working principles, design methodologies, and practical applications, along with specific examples.
1. Challenges of Slide Switches in High-Power Applications
In high-power applications, equipment is required to handle large currents and voltages, which demands that the switch not only bear high-power loads but also offer protection capabilities to handle electrical anomalies. Without overload or short-circuit protection, a system could be damaged, cause electrical fires, or even result in personal injury.
For example, in automotive electrical systems, power control devices, industrial machinery, and high-power consumer electronics, switches must effectively prevent excessive current flow or quickly interrupt the circuit in the case of a short circuit, ensuring the safety of the system.
2. Basic Principles of Overload and Short Circuit Protection
1. Overload Protection
Overload occurs when the current exceeds the device or circuit's safe rating. Prolonged overload may lead to component overheating, failure, or even fire. Overload protection in slide switches is typically achieved in the following ways:
Thermal Protection: A common overload protection method involves thermal elements (such as thermal fuses). These elements heat up with increasing current, and when the current exceeds a certain threshold, the temperature rises, causing the fuse to blow and cutting the current to prevent further damage.
Overload Contact Design: Some slide switches incorporate self-resetting overload contacts that prevent contact damage due to overload. In such cases, the switch contacts may physically deform, such as bending or melting, thus automatically disconnecting the circuit.
Electronic Overload Protection: In modern high-power systems, electronic circuits (ICs) are increasingly being used for overload protection. These ICs can monitor the current in real time and disconnect the circuit through components like MOSFETs or relays when an overload occurs.
2. Short Circuit Protection
A short circuit occurs when current finds a low-resistance path in the circuit, creating abnormally high currents that can severely damage electrical components. Short circuit protection aims to quickly identify a short circuit and disconnect the current, preventing damage to the system. Short circuit protection is typically achieved in the following ways:
Fuses: Fuses are commonly used for short circuit protection. When the current exceeds a certain value, the fuse will blow, cutting off the circuit to protect the components from damage.
Circuit Breakers: Similar to fuses, circuit breakers disconnect the circuit in the event of a short circuit. However, unlike fuses, circuit breakers can reset after a fault occurs. When used in combination with slide switches, circuit breakers can quickly respond to a short circuit and provide secondary protection.
Electronic Current Limiting: Electronic current limiting technology is increasingly employed in modern switch systems to protect against short circuits. By incorporating current sensing circuits, the system can reduce the current or cut off the circuit immediately upon detection of a short circuit.
3. Overload and Short Circuit Protection in Slide Switches
In high-power applications, slide switches need to integrate robust overload and short circuit protection features. The following are design strategies for achieving this:
1. Overload Protection Design
High-Temperature Materials: In high-power applications, slide switches must use materials that can withstand high temperatures, such as high-temperature plastics (e.g., PPS, PTFE) and ceramics, to ensure that the switch does not fail due to material degradation under overload conditions.
Thermal Fuses: Some slide switches incorporate thermal fuses inside. When an overload occurs, the fuse blows to disconnect the current and prevent further damage. Thermal fuses are usually designed to be replaceable for easy maintenance.
Thermal Protection and Self-Reset Functionality: Some high-power devices incorporate self-resetting thermal protection in slide switches. Even if the thermal protection element blows and disconnects the circuit, the switch will automatically reset once the temperature normalizes, allowing current to flow again. This design is suitable for devices that experience intermittent heavy loads.
2. Short Circuit Protection Design
Built-in Fuses: To prevent damage from short circuits, slide switches can incorporate micro fuses inside. These fuses will quickly blow when a short circuit occurs, protecting the switch and other electrical components.
Electronic Monitoring Circuits: High-end slide switches often include electronic monitoring circuits that track the current in real-time. Upon detection of a short circuit, the system will immediately disconnect the circuit through components like MOSFETs or relays, providing protection.
Mechanical Circuit Breakers: In industrial control systems, slide switches are often paired with mechanical circuit breakers to ensure that not only does the switch disconnect the circuit in the event of a short circuit, but users can also restore normal operation by resetting the breaker after the fault is cleared.
4. Practical Applications of Overload and Short Circuit Protection
1. Automotive Electrical Systems
In automotive electrical systems, slide switches are commonly used to control various electrical devices, such as lighting systems, onboard power supplies, and air conditioning systems. These systems can have heavy current loads, so switches need to offer both overload and short circuit protection. For instance, in high-power automotive devices (like onboard refrigerators or charging systems), overload protection is essential. If the current exceeds the safe threshold, the switch should disconnect the power to prevent the battery from overheating or the device from being damaged.
By utilizing high-temperature materials in the casing and integrating thermal fuses, the slide switch can cut off the current in the event of an overload. Additionally, electronic current-limiting technology helps reduce current during a short circuit, preventing further damage.
2. Industrial Machinery
In industrial automation, slide switches are often used to control high-power equipment like motors, hydraulic pumps, and industrial conveyors. These devices can experience abnormal current conditions due to overload, short circuits, or mechanical failure. Therefore, overload and short circuit protection are critical.
For example, in some industrial applications, slide switches integrate circuit breakers and thermal protection elements. When overload occurs, the thermal protection element will disconnect the current, preventing the equipment from overheating. At the same time, the circuit breaker will quickly disconnect the circuit in the event of a short circuit, preventing fire hazards or damage to the equipment.
5. Conclusion: Ensuring Safety in High-Power Applications with Slide Switches
In high-power applications, slide switches are not just tools for controlling current; their overload and short circuit protection capabilities are vital for ensuring the system’s stability and safety. Through the use of high-temperature materials, thermal protection mechanisms, electronic monitoring circuits, and safety fuses, slide switches can effectively prevent damage caused by overloads and short circuits, thereby extending the service life of the equipment and safeguarding users.
As the demand for higher power and reliability increases in industrial, automotive, and consumer electronics applications, the design of slide switches will continue to evolve toward more refined and intelligent protection features. This will provide greater safety for various devices, ensuring reliable operation in high-power applications.
en.dghongju.com
0 notes
Text
GIGABYTE Z890 AORUS PRO ICE Motherboard - Supports Intel Core Ultra (Series 2) CPUs, 16+1+2 phases VRM, up to 9500MHz DDR5 (OC), 1xPCIe 5.0 + 4xPCIe 4.0, Wi-Fi 7, 5GbE LAN, Thunderbolt 4
Price: Buy Now Last Updated: From the brand View GIGABYTE Store Laptops Monitors Motherboards Graphics Cards Digital 16+1+2+1 Phases 90A SPS VRM with Tantalum Polymer CapacitorReinforced PCIe UD Slot X PCIe 5.0 with PCIe EZ-Latch Plus DesignPCIe M.2 design (Up to 25110) with M.2 EZ-Latch Plus & Thermal GuardFully Covered MOSFET Heatsinks with heatpipe/M.2 EZ-Latch Click DesignIntel 2×2…
View On WordPress
0 notes
Text
According to a research report, the MOSFET relay market size is estimated to be USD 237 million by 2022 and is projected to reach USD 474 million by 2030, at a CAGR of 9.1%.
MOSFET relays are the semiconductor relays which consist of an LED coupled optically to a MOSFET and are used primarily as signal relay replacements. Having no flexible contacts, MOSFET relays have long-term reliability than mechanical relays.
MOSFET relay is a type of photocoupler which comprises of an LED at the input side and a photodetector at the output side. MOSFET coupler product also varies according to the kind of photodetector at the output side.
Its core varieties include an IC-output photocoupler, transistor-output photocoupler, MOSFET-output photo coupler (known as “photorelay”), triac-output photocoupler.
0 notes
Text
@cnet @techpowerup @radioshack @pcwelt @electronicsrepairschool @learnelectronicsrepair @northridgefix cool good to see how the pro s failed onmy own repair project too : ic superio chip orders bq chip shutdown b u t bq chip keeps the setting stayoff : replaced assumed ic needed programming hmmm then nomicroscope misaligned qfn chainfried 50amp mosfets lfpak33 and thebigger cpu mosfet 50amp thereon goodluck tracking whatelse fried
@cnet @techpowerup @radioshack @pcwelt @electronicsrepairschool @learnelectronicsrepair @northridgefix cool good to see how the pro s failed onmy own repair project too: ic superio chip orders bq chip shutdown b u t bq chip keeps the setting stayoff : replaced assumed ic needed programming hmmm then nomicroscope misaligned qfn chainfried 50amp mosfets lfpak33 and thebigger cpu mosfet 50amp…
0 notes
Text
0 notes