#Fixed Drive Conveyor Roller Manufacturer

[convelinerollers]

Fixed Drive Conveyor Roller Manufacturer, Supplier in Ahmedabad, India

Conveline Systems Pvt Ltd, based in Ahmedabad, India, is a renowned Fixed Drive Conveyor Roller Manufacturer providing high-quality rollers for industries across the nation. Our fixed drive conveyor rollers are designed for reliable performance, durability, and cost-effectiveness, making them ideal for various material handling applications.

Importance of Fixed Drive Conveyor Rollers

Fixed drive conveyor rollers are essential components in conveyor systems, enabling smooth and efficient movement of goods. They are widely used in industries such as manufacturing, logistics, warehousing, and packaging. These rollers are ideal for transporting heavy loads, ensuring precision and efficiency in operations.

Key benefits of fixed drive conveyor rollers include:

Durable Design: Built to withstand heavy loads and continuous operation.

Cost-Effective: Require minimal maintenance, reducing downtime and operational costs.

Improved Productivity: Streamline material handling processes for enhanced efficiency.

Customizable Solutions: Tailored to meet specific industry requirements.

Leading Fixed Drive Conveyor Roller Manufacturer in Ahmedabad

Conveline Systems Pvt Ltd is a trusted name among Fixed Drive Conveyor Roller Manufacturers in Ahmedabad. With our state-of-the-art manufacturing facilities, we produce high-performance rollers designed for industrial environments.

We cater to a diverse range of industries, offering tailored solutions to meet specific operational needs. Whether it’s for a small-scale operation or a large industrial setup, our fixed drive conveyor rollers are crafted for optimal performance and durability.

Reliable Fixed Drive Conveyor Roller Manufacturer in India

As a premier Fixed Drive Conveyor Roller Manufacturer in India, Conveline Systems has earned the trust of businesses nationwide. Our rollers are engineered to deliver consistent performance under demanding conditions, ensuring smooth material flow in conveyor systems.

Why Choose Conveline Systems?

Premium Quality: High-grade materials for long-lasting durability and reliability.

Affordable Pricing: Competitive rates without compromising on quality.

Custom Solutions: Designed to fit specific conveyor system requirements.

Nationwide Service: Timely delivery and excellent customer support across India.

Sustainability Focus: Efficient manufacturing processes that reduce environmental impact.

Buy Fixed Drive Conveyor Rollers from Conveline

For top-quality Fixed Drive Conveyor Rollers, trust Conveline Systems Pvt Ltd, your reliable partner in Ahmedabad and across India. Explore our extensive product range to find the perfect solution for your material handling needs. Contact us today to discuss your requirements and get the best deals!

For More Information 

Block No. 472, Tajpur Road, Changodar Ahmedabad- 382213, Gujarat, India

7486023925

convelinerollers12@gmail.com

[deltastark]

5 Key Advantages Of Belt Conveyors For Maximizing Efficiency

If you have ever had a job that required you to carry heavy goods all day, you're aware of some of the advantages of belt conveyors. You might have back pain to prove it! It takes a lot of time and effort for human beings to move minerals and rocks or boxes and food supplies. And the right conveyor belt can make your company's task much easier. Plus, belt conveyors lower labour expenses while increasing production. So, let's go over all the benefits and advantages of adopting conveyor systems and how they will affect your work.

What is a Conveyor System?

A conveyor system is a mechanical handling device used in the industry to transfer various commodities, cargo, and products. This technique drops workforce, hazards, and labor expenses in the workplace. These are quite useful for transporting large objects from one location to another. This method employs a belt, roller, and wheels to transfer goods or big loads. An electric motor can be used to power these systems. Material handling systems, such as belt conveyors, vary depending on the materials or goods transported.

Conveyor systems, or mechanical handling devices, are used in various sectors to convey goods and loads from one location to another within a given space. There are many conveyor systems, such as belt conveyors, chain conveyors, screw conveyors, roller conveyors, slat conveyors, drag chain conveyors, overhead conveyors, and Powered Roller Conveyors!

5 Advantages of Belt Conveyors for Industries

When moving a product, a conveyor makes the operation much faster and easier. Even in extreme environments, heavy-duty belt conveyors can continue transporting heavy, jagged objects. You can unwind knowing that your manufacturing process will not be disrupted.

What’s more? Let’s take a look!

They Lower Costs:

With a conveyor in place, you will require fewer human resources, which will help you save money in the long term. Conveyors also work quickly, which helps you reduce manufacturing hours. The faster the products move down the assembly line, the fewer hours are required to keep the lights on. Conveyors consistently boost efficiency by 15% across a wide range of industries.

They Reduce Downtime:

Another advantage of a conveyor system is that it decreases downtime. Even if your factory has a truck or forklift, human resources are still required to load and unload the vehicle and drive it. You can keep a conveyor running continuously, enabling continuous loading and unloading, with the flip of a switch – as long as it doesn’t break down. When you choose a high-quality conveyor system, you will have to fix it less frequently.

They Give you an Edge Over Competitors:

Conveyors are now ubiquitous in many sectors. With a high-quality automated mobility strategy, your company may stay caught up in the competition. It improves productivity, quality control & customer service. Customers can count on your organisation if your conveyor consistently delivers the same product every time. When customers use your services, they know what they're getting.

You Can Move Back and Forth:

Many chain conveyors can move in both directions. It is especially useful if your products must pass through many lines before they are ready to ship. All you need is someone to operate the controls. Slowing down the conveying system at any point during production is also possible.

They Make the Workplace Safer:

A happier workplace is safer. A conveyor reduces the likelihood of an operator being injured by a worker pushing, hauling, or lifting a large load. Whether you've been delivering things by hand or forklift, a conveyor system minimises collisions, making your workplace safer!

Find The Best Conveyor System For Your Company!

Apart from all the benefits above, conveyor systems are extremely adaptable. They are easily adaptable to different industries, functions & various systems. Also, the ability to adapt to diverse produce sizes and weights is an added benefit to an installation.

Want to reap all the advantages of belt conveyors? Delta Stark can help. We are the leading manufacturer of belt conveyors who can help you find the exact conveyor system you need!

Reach out to us today!

[senotay]

Bucket Elevator

https://www.senotay.com/dust-conveying-system/bucket-elevator/

The bucket elevator has the advantages of large conveying volume, high lifting height, stable and reliable operation, and long life. Its main performance and parameters conform to JB3926---85 "Vertical Bucket Elevator" (this standard is equivalent to the international standard. And advanced foreign standards), traction ring chain in line with MT36 --- 80 "high-strength ring chain for mine", the hoist is suitable for conveying powdery, granular and small block-free grinding and grinding properties Small materials, such as coal, cement, stones, sand, clay, ore, etc., because the traction mechanism of the hoist is an endless chain, it allows the delivery of higher temperature materials (material temperature does not exceed 250 °C). The maximum conveying height is up to 40 meters. TG type up to 80 meters.

TH Type Bucket Elevator

 TD Bucket Elevator

 HL Bucket Elevator

 The bucket elevator is suitable for lifting at a low place to a high place, and the supply material is automatically conveyed and continuously transported after the supply material is input into the hopper through the shaking table. According to the transmission volume, the transmission speed can be adjusted, and the lifting height can be selected as required. The hopper is designed and manufactured by itself. The PP non-toxic hopper makes the bucket elevator more widely used. All sizes are designed and manufactured according to actual needs. The machine, computerized meter design, suitable for food, medicine, chemical industry products, screws, nuts and other products to enhance the feeding, can be used to identify the signal through the packaging machine to control the automatic stop of the machine.

 The bucket elevator is a continuous conveying machine that vertically lifts materials by using a series of hoppers that are evenly attached to the endless traction members. Divided into ring chain, plate chain and belt three.

 How it works: The hopper picks up the material from the underlying storage and, as the conveyor belt or chain is lifted to the top, it turns around the top wheel and flips downwards. The bucket elevator pours the material into the receiving tank. The drive belt of the bucket elevator with belt drive is generally equipped with a rubber belt, which is installed on the lower or upper drive roller and the upper and lower redirection rollers. Chain-driven bucket elevators are generally equipped with two parallel transmission chains, with a pair of transmission sprocket wheels above or below and a pair of reversing chain wheels below or above. Bucket elevators are generally equipped with an organic shell to prevent dust from flying in the bucket elevator.

 Bucket Elevator: Suitable for lifting at low heights. The supply of materials through the shaking table into the hopper after the automatic operation of the machine to send upward.

 The main components of TH Type Bucket Elevator:

The bucket elevator is composed of a shell, a traction element (conveyor chain), a hopper, a driving wheel (head wheel), a steering wheel (tail wheel), a tensioning device, a guiding device, a charging port (inlet port) and a discharge port. (Outlet).

a. Cylindrical bucket: deep bucket, bucket mouth is 65°; inclined, large depth, used for drying, good fluidity, good delivery of granular materials spilled.

Shallow hopper: The mouth is inclined at an angle of 45° and has a small depth of moist and fluid granular materials.

[Deep hopper: Deep buckets are generally dry and fluid. ]

[Triangle hopper: The material is generally oriented self-flow unloading. ]

b. Pointed bucket: Its side wall extends beyond the floor and becomes a rib. When discharging, the material can be detached along the groove formed by a bucket rib and the bottom plate, suitable for bulky and heavy bulk materials. transport.

 Traction member of TH Type Bucket Elevator:

Rubberband: The material is fixed to the taped mouth with screws and elastic spacers, with a width of 35 to 40mm, and the tape transfer temperature does not exceed 60°C. The heat-resistant tape can transport materials up to 150°C.

Chain: The single chain is fixed on the back wall of the hopper; the double chain is connected with both sides of the hopper. The chain hoist adopts single chain when the hopper width is 160-250mm, double-chain when the hopper is 320-630mm, and the main disadvantage is that the wear between the chain links is large and the number of maintenance is increased.

Sprockets: Bucket elevator drive sprocket. The sprocket is used to mesh with an exact pitch block on the pitch chain or cable and is a solid or spoke gear that meshes with the roller chain to transmit motion.

Sprocket tooth design: The sprocket tooth shape must ensure that the chain enters and exits the mesh smoothly and freely, minimizes the impact and contact stress of the link during meshing and is easy to process. The sprocket material should ensure that the gear teeth have sufficient strength and wear resistance, so the tooth surface of the sprocket is generally heat-treated to a certain hardness.

 Main features of TH Type Bucket Elevator;

Small driving power, adopts influent feeding, induced discharge, large-capacity hopper-intensive arrangement. When the material is lifted, there is almost no return and excavation phenomenon, so there is little invalid power.

It has a wide range of lifting. This kind of hoist has fewer requirements on the types and characteristics of materials. It can not only improve the general powdery and small granular materials but also can improve the materials with greater abrasiveness. It has good sealing and less environmental pollution.

The operational reliability is good, the advanced design principle and the processing method guarantee the reliability of the whole machine operation, and the time of no failure exceeds 20,000 hours. The lifting height is high. The hoist runs smoothly, so a higher lifting height can be achieved.

The service life is long, the feeding of the hoisting machine adopts the inflow type, there is no need to use the bucket to excavate the material, and the materials are rarely squeezed and collided. The machine is designed to ensure that there is little spillage of materials during feeding and unloading, reducing mechanical wear.

[keenobservationtiger]

Top Industrial Belt Conveyor Issues

The advent of troughed belt conveyors fundamentally changed industrial processing, increasing efficiencies, reducing labor requirements, improving safety, and streamlining production. These flexible devices have become the standard for moving product and material around a facility and are found in every industry imaginable.

While belt conveyors provide a reliable, efficient bulk handling solution, they can experience occasional problems. And when issues arise, they can wreak havoc on a production line. Below are some of the most commonly seen issues when working with belt conveyors, including what causes these problems and how to prevent them.

Note: This is not a comprehensive list and does not substitute for the expertise of a professional. Always consult your original equipment manufacturer or manual to ensure all necessary safety, maintenance, and troubleshooting guidelines are followed. Maintenance and storage procedures should always be carried out by a trained professional. FEECO does not make any representations or warranties (implied or otherwise) regarding the accuracy and completeness of this guide and shall in no event be liable for any loss of profit or any commercial damage, including but not limited to special, incidental, consequential, or other damage.

Carryback is the material that remains on the belt after discharge and is perhaps the most common struggle among conveyor pulley. Typically all conveyors experience carryback to some extent, but given its potential for serious consequences, keeping it to a minimum is essential.

WHY CARRYBACK IS AN ISSUE

Carryback creates a messy and potentially hazardous work environment, as it gets into the undercarriage and surrounding area of the conveyor. This can cause outages and increase the time devoted to cleaning and maintenance.

Not only does carryback create a mess, but material allowed to build up on rollers, idlers, and pulleys degrades these components, causing excessive wear. Further, a buildup of carryback can also cause belt tracking issues, potentially wearing and damaging the belt.

WHAT CAUSES CARRYBACK

Carryback is largely a result of the conveyed material’s characteristics and propensity for sticking. In general, a material with a higher moisture content is more likely to stick to the belt. Similarly, carryback can be more of a problem in humid environments where hygroscopic materials pull moisture from the air, increasing the likelihood of sticking.

Sticking can also occur when condensation is produced as a result of extreme temperature differences between the material and the belt.

HOW TO PREVENT CARRYBACK

The best way to prevent carryback is to utilize one or more belt cleaners. Belt cleaners can be installed at both the head and tail pulley and serve to ride against the conveyor belt, dislodging any material that may be adhered to the belt. These devices substantially reduce buildup on the belt, and depending on the level of carryback, several options may be appropriate. Common options include a self-cleaning tail pulley, return side belt plow (v-plow), and dual belt cleaners.

Routine cleaning should also be prioritized as part of a conveyor head pulley maintenance program in order to minimize any remaining buildup on components.

CONVEYOR BELT MISTRACKING

Tracking, or training, refers to the way in which the belt rides on the rollers. Conveyor belts should always track centrally. Mistracking occurs when the conveyor rubber belt rides unevenly on rollers, favoring one side over the other.

Like carryback, mistracking can cause several issues in a conveyor system. This includes uneven belt wear, belt damage resulting from catching or rubbing on surrounding infrastructure, material spillage, warped belting or belts that are not square, and more.

Mistracking is also recognized as a safety violation by the US Department of Labor’s Mine Safety and Health Administration (MSHA). When a belt is not tracking properly, areas that are normally safe can become pinch points, presenting a hazard to workers. Mistracking can also cause material to fall off of the conveyor, falling on to workers and equipment, or creating piles that present a safety risk.

WHAT CAUSES MISTRACKING

Since conveyor bend pulley are carefully balanced, any number of factors may be the source of mistracking, making it difficult to identify the origin of the problem. Potential causes of mistracking include improper idler spacing, seized or worn rollers, a misaligned frame, material buildup on any part of the conveyor, excessive belt tensioning, and a worn or damaged belt, to name a few.

HOW TO PREVENT MISTRACKING

The range of possible mistracking causes make a blanket solution to prevention impossible. There are, however, measures that can help to reduce the potential for this issue to occur.

Conveyors can fall out of perfect alignment through normal wear and tear. As a result, routinely inspecting alignment of the conveyor structure and its many components helps to prevent mistracking. Off-center loading can also create an alignment issue, so ensure that chutes are positioned centrally over loading areas.

Since mistracking can be caused by material buildup, it’s also important to keep the belt conveyor, idlers, and pulleys clean. This will reduce wear on components, which could also cause mistracking.

Slight off-tracking issues can be remedied by “knocking idlers,” a practice in which idlers are skewed a small amount to correct an off-tracking belt.

SLIPPAGE

Belt slippage typically occurs around the drive/head pulley and happens when the belt and pulley do not have enough grip to adequately turn the belt around the pulley.

WHY BELT SLIPPING IS AN ISSUE

Belt slipping reduces productivity and efficiency, causing process upsets, or preventing the proper amount of material from being conveyed. It can also cause belt wear and damage, and put added stress on the motor, resulting in premature failure.

WHAT CAUSES SLIPPAGE

There are several reasons why a belt experiences slipping. This includes:

Low temperatures (cold temperatures can reduce the amount of grip between the pulley and belt)

Improperly installed pulley lagging

Buildup on pulley

Inadequate belt tension

Worn head pulley

Smooth pulley surface

Load that is too heavy for conveyor

HOW TO PREVENT SLIPPAGE

There are several ways to prevent slippage. Maintaining an adequate belt tension is critical to preventing slippage. It’s important to note, however, that while over-tensioning the belt may seem like an easy fix, this should be avoided, as it can stretch and damage the belt, as well as put added stress on the motor.

When there is not enough grip between the pulley and the belt, consider installing lagging. Lagging is a material added to the surface of the pulley for increased traction.

Alternatively, a snub pulley may be installed. A snub pulley is simply an idler installed at a point which increases the arc between the belt and pulley to improve friction between the two.

MATERIAL SPILLAGE

Material spilling off of the conveyor is also a commonly encountered problem. While spillage can occur at any point along the conveyor path, not surprisingly, it is most common at load and transfer points.

WHY SPILLAGE IS AN ISSUE

As with other issues, material spilling off of the conveyor belt reduces productivity and efficiency, encourages product/material loss, and increases wear on equipment. Further, as mentioned, spillage can be a significant safety hazard, falling on employees and increasing the likelihood of employees slipping or falling.

WHAT CAUSES SPILLAGE

In general, it is not uncommon to see some level of material spillage. Excessive fugitive material, however, likely indicates an underlying issue. Typical causes of excess spillage include belt misalignment, belt damage or wear, high-impact loading, and chute misalignment.

HOW TO PREVENT SPILLAGE

Spillage in general is managed by a well-designed conveyor system. The use of skirtboards and dust pick-off points are useful in reducing the potential for material spillage.

Ensuring that chutes are clear and located centrally above the loading zone will also help to prevent spillage. Additionally, impact beds for heavy loading prevent the belt from sagging, which can also release fugitive material.

Keeping conveyors aligned and in proper working order will also help to prevent excess fugitive material from escaping, as any deviation from proper operation has the potential to spill material.

PREVENTION IS KEY

Any one of the aforementioned issues has the potential to cause serious problems: premature equipment failure, unexpected downtime, employee injuries, and more. Even if problems do not reach a high level of severity, however, they still represent unnecessary hazards and losses in productivity and efficiency. For these reasons, a preventative approach to conveyor problems is always the best policy.

Regularly inspect the steel cord conveyor belt to look for signs of trouble: excessive material spillage, abnormal sounds, visual indicators, or other abnormalities. Always ensure that the equipment, as well as the surrounding area, are kept clean. Replace conveyor components that begin to show signs of wear.

By taking these measures, the potential for unexpected downtime and lengthy repairs is greatly reduced.

CONCLUSION

Troughed belt conveyors offer reliable handling in nearly any setting, but they can occasionally exhibit issues, particularly if not kept clean and maintained; carryback, mistracking, slippage, and spillage are some of the most commonly encountered issues when working with belt conveyors. While each issue presents significant risk and potential for damage, these issues are largely prevented by keeping a close eye on conveyor operation and performance, and promptly addressing any issues that arise.

FEECO manufactures custom belt conveyors and conveyor systems for use in nearly every industry, with expertise around hundreds of materials. Our Customer Service Team offers a full range of services for conveyors, from replacement parts, to repairs, and even inspections and conveyor audits. For more information on our belt conveyors or conveyor parts and service support, contact us today!

[maximumwastelandenemy]

How Leak Testing Works

Leak testing is a broad term that includes a multitude of technologies. For the purposes of this article, different leak test methods will be referenced but not described in full detail. This article defines the broad term leak test and takes a closer look at the pressure decay leak test method. Furthermore, this article will describe how a pressure decay test works, considerations for the pressure decay method, and how recent technological advancements have impacted manufacturing environments.

What is Leak Testing?

A fixed head leak tester is a procedure used to determine if an object, product, or system functions within a specified leak limit. A leak occurs when a gas or liquid flows through an object via an imperfection or manufacturing defect such as a hole, crack or weak seal. These imperfections create high- and low-pressure zones within a product, forcing the gas or liquid to flow from the high-pressure area to the low-pressure area. The primary leak test method discussed in this article uses pressurized air to identify leaks.

Leak Testing Methods

There are many different types of leak test methods, which have different detectable leak rate limits. This article will primarily discuss the pressure decay leak test method. A pressure decay test identifies if a part is leaking or not within a predetermined leak rate limit. The smallest detectable leak rate for the pressure decay method is 10-4 mbar*l/s or 0.0059 SCCM.

The benefits of pressure decay leak testing include:

Economical

Fast (depending on the internal test volume of a part)

Easy to set up

Only requires compressed clean,

dry air

Quantitative

Nondestructive

No pre or post processing required

Determining a leak rate is vital to selecting the best leak test method.

Typical industries for pressure decay leak test methods include:

Automotive

Sealed Electronics

Medical Devices

Packaging

Consumer Goods

How a pressure decay test works

During a pressure decay test, a product is attached to a leak test system and filled with air. Once pressurized, the air source is closed off and the pressure is allowed to settle. During the test any decrease in air pressure over time signifies a leak.

Variations of pressure decay methods

Pressure Decay – Measures the pressure change of an object under positive pressure

Vacuum Decay – Measures the pressure change of an object under negative pressure

Occlusion – Checks for a blockage in the gas flow path of an object

Burst – A destructive or nondestructive ramping pressure test that measures the point at which the device opens or has a catastrophic event (rupture).

Crack – Typically performed on check valves to detect weeping prior to reaching the opening pressure. A downstream sensor monitors for weeping.

Chamber – Finds leaks in sealed packaging or devices that do not include an opening for filling.

Depending on the functional use of an object or part, any of the above tests may be required.

Considerations for leak testing:

What is the intended use of the part?

What medium is being constrained inside or outside of a part? A medical device manufacturer designing an IV set may try to keep saline inside the IV set. An automotive manufacturer may have designed their manifold to prevent exhaust gases from escaping the exhaust manifold. An acceptable hole or porosity in these parts is contingent upon the application by which a leak limit will be determined.

Medium

An oil molecule is larger than a water molecule and a water molecule is larger than an air molecule. If an eight micron hole is subjected to 45 psi of pressure, air will create a noticeable leak, whereas water will only create a droplet and oil may not leak at all.

What pressure range is a part subjected to during use? What safety factor is required? Finding the appropriate pressure range for an application is vital. If the test pressure is too low, quality may be affected, and faulty parts may pass the leak test and go on to fail during use. Conversely, selecting a pressure range that is too high will extend the time it takes to complete the test and possibly damage the part.

Internal Volume

The test volume plays a significant role in creating a repeatable and sensitive test. Reducing the overall volume enables shorter test times with greater sensitivity. Parts that cannot have a volume reduction will benefit from pneumatic and sensor assemblies appropriately sized to meet test cycle expectations.

Acceptable Leak Rate

Everything leaks but what leak rate is acceptable for an application? Leak rates are most often specified by regulatory requirements specific to an industry. Often when testing a new product some trial and error is involved in finding what leak rate is acceptable for the product’s application.

Material

The material of the part under test affects test time. Compliance influences both the fill and settle steps in a leak test. If a malleable object is subjected to pressure and is not given enough time to settle before a test begins, the part may be expanding or contracting during the leak test, yielding inconsistent results.

Design

During the design and development of a product it is important to consider the test criteria to ensure a part has been manufactured correctly. Design criteria such as test pressures, access ports, shared walls or vessels, internal test volumes, and leak rate specifications all have an impact on the complexity and time required for a leak test.  How the object connects to a leak test system helps to determine what kind of leak test will be run on the object. A fully enclosed object with no port to fill the item, such as a waterproof enclosed electronic device, requires a chamber test which includes a sealing fixture. An object with one port or opening, such as a catheter, can be directly connected to the front port of a leak tester without a fixture.

Conveyor has been a staple in the materials handling industry for decades. As the demand for reduced cost, increased throughput and integrated automation grows, so does the need for conveyor systems of all types.

Conveyor is available in many styles and is used in countless applications. In this Equipment 101 article, Modern spotlights the basics of some of the most common conveyor types: ? Non-powered skatewheel and roller conveyor ? Powered, or live, belt and roller conveyor used in handling packages and other small products ? Powered chain and roller conveyor used in handling pallet loads of goods

NON-POWERED CONVEYOR

Non-powered conveyor, the simplest form of conveyor, uses the natural forces of inertia and/or gravity to keep products moving.

Portable sections of non-powered conveyor are often used for loading packages onto the back of an over-the-road truck. Non-powered conveyor can also serve as takeaway conveyor for cartons coming out of an automated sorter, and it’s often used in workstations and pick modules where employees complete their tasks and then push their work along to the next zone or station. The two most common types of non-powered conveyor are skatewheel and roller.

Skatewheel conveyor Only a little energy is needed to turn the small wheels of a skatewheel conveyor, and that makes skatewheel good at maintaining the speed of a product. Because each wheel turns independently, skatewheel conveyor is also a good choice for the curved sections of a conveyor line.

Roller conveyor Non-powered roller conveyor is commonly used for workstations and pick modules because it provides a better working surface and is often less expensive than skatewheel conveyor. It’s also good at slowing the inertia of products coming out of a high-speed sorter.

Whether it’s skatewheel or roller, non-powered conveyor that relies on gravity to move product is still used a lot in the market, says Russ Devilbiss, sales manager for Carter Controls and chair of the Material Handling Industry of America’s (MHIA) Conveyor & Sortation Systems industry group. The limitation with non-powered conveyor, however, is control. “With gravity, you can’t control the force, and you always want to be in control of your product,” says Devilbiss.

POWERED PACKAGE-HANDLING CONVEYOR When it comes to moving packages and other relatively small items, two styles of conveyor dominate the market: belt conveyor and powered roller conveyor.

Traditionally, belt conveyor has been used for transporting products, while roller conveyor has been used for accumulating products.

Another factor taken into consideration when choosing between belt or roller conveyor depends on the size of the product being moved.

Belt conveyor In traditional belt conveyor, an AC motor drives a pulley that then turns a long, looped belt. Underneath the belt sits either a bed of non-powered rollers or a sheet of metal known as a slider bed. The belt can be made of a variety of materials with a variety of surfaces, depending on the items it is intended to convey.

For example, according to Ken Ruehrdanz, warehousing and distribution market manager for Dematic, a belt surface can be smooth where you need to slide an item off a conveyor easily or ribbed to give it more gripping power, like on inclines and declines.

And, belted incline or decline conveyor can be used to move product from one level of a facility to another. Spiral conveyor is another way to move product from one level to another. If floor space is limited, spiral conveyors are often a good solution.

Regardless, traditional belt conveyor is a simple, time-tested technology. It’s less expensive than powered buffer conveyor, it provides a more stable surface, and it can convey a variety of products. Poly bags, envelopes and electronics are examples of products handled easily by belt conveyor that are often too small or too light to be conveyed directly on rollers.

Roller conveyor Despite the advantages of belt conveyor, many of today’s distribution centers are filled with roller conveyor because it allows accumulation of products. Accumulation is a way to make the conveyor store product for a determined amount of time then released into an automated sorter or palletizer, for example.

Zero pressure accumulation means products on the conveyor do not touch each other. Minimum pressure accumulation, however, allows the products to make contact, but with a determined degree of impact that will not cause damage.

Powered roller conveyor falls into a number of different categories, depending on the way the rollers are driven. Three common categories are line-shaft, belt-driven and motorized roller.

Line-shaft conveyor: In a section of line-shaft conveyor, a long metal shaft runs below the bed of rollers. Rubber o-rings connect the rollers to the shaft so that when the motor turns the shaft, the shaft turns the rollers.

Line-shaft conveyor is the least expensive type of roller conveyor. It has been in the market for a long time, but it has limitations. Even though line-shaft flexible conveyor costs less, explains Don Erickson, director engineering for Automotion, it is parts-intensive, which leads to high maintenance requirements.

[miningybelt]

A mobile line shaft comes at a standard size

Multiple parcel carriers use mobile line China Mining Conveyor Belt Manufacturers within the depot network including DPD, Hermes, Yodel, Parcelforce, and DHL. Therefore, it was no surprise that the client needed one to handle the increased number of parcels coming through their depot.When L.A.C. Conveyors & Automation first spoke with the client, they made it clear they needed a conveyor solution to aid in handling the number of parcels coming through their warehouses.Having successfully designed, built, and installed several conveyors for several renowned international delivery service, the client could be rest-assured they were in capable hands.Due to the flexibility of a mobile conveyor system, the roller conveyor systems can be used in various layouts to match the needs of the volume of parcels coming through the client’s site.The build and set up a time for a mobile line shaft conveyor is quick and can be ready to operate within several hours. They can be integrated within existing systems and equipment such as x-ray scanners, barcode readers, data capture cameras, and box strapping machines just to name a few.Due to the short setup times, it’s no surprise that multiple carriers have been using mobile line shaft conveyors within the depot network.

A mobile line shaft comes at a standard size of 912mm wide and 850mm height; however, other conveyor widths can be designed to match what the mobile line shaft system will be used for.The package sizes for a mobile line shaft conveyor system can be any length on a straight, on a curve the max size is 1200w x 800h with a minimum parcel size of 150w x 150h with a suggested maximum parcel weight of 50kg/m, however, this can always be adjusted for bespoke projects to ensure the conveyor system meets the customer requirements.What are mobile conveyor systems comprised of?The mobile conveyor systems consist of short (up to six metres) sections, or modules, which fasten together to form a complete material handling system.Whilst each module has its own drive unit, the power and emergency circuits are fully linked, offering the benefits of a fixed conveyor system with the added advantages of being a mobile conveyor system.One control panel can drive up to 10 motors so the conveyor system could go up 60m long through a combination of straights, curves, and mergers of one control panel.This mobile conveyor solution offers the availability to add or remove modules as required and can match the change required in their depot centres.Mobile line shaft conveyor systems can be modularised as workstations and this makes it a great fit for a depot and parcel delivery service provider. As depending on what the required need is or what department it would be working in it can be moved to match the layout required.For example, if required within an e-commerce business, or delivery hub, the conveyor system could be used as part of an infeed system in the morning to bring the product into the building and then reconfigured later in the day for the packaging and the sending out process.The challengeDue to the client needing a bespoke mobile line shaft conveyor solution, L.A.C. drew up a new design of the mobile line shaft conveyors that needed to be implemented and used by the client.All the mobile conveyor units needed to be fully reversible, usable for heavy-duty items, available in different colours to match with the colour sectioning of the warehouse, and modular so they could be switched in and out of the conveyor system quickly.The client needed a mobile roller conveyor solution due to the different floor plans the parcel delivery warehouse had to workaround.Therefore, the roller conveyors needed to be fully mobile and reconfigurable, individually driven for each section, have a control station to ensure full control over the system and each section, and toggle clamps to connect the different modular units to various parts of the system.What was the solution?             

By providing the mobile roller conveyors the client was able to process up to 3,000 items per hour which helped reduce time and cost and ultimately resulting in an efficient system. Due to be the plug and play technology offered with the mobile conveyor systems, there were minimal installation costs for the client, and they could be installed in a time-effective manner.A benefit of a mobile line shaft conveyor system is the fact it requires little technological know-how, therefore easy to maintain, set up, and maintenance engineers to do any required work on one.This mobile line shift conveyor system allowed the mail delivery client to unload, sort, and load a wide variety of loose mail in a more efficient and cost-effective manner, helping our client meet their customer’s service level agreements and keeping their relationships healthy by not missing their lead times.About L.A.C. Conveyors & AutomationWho we are: Founded in 1992, L.A.C. Conveyors & Automation are a leading UK supplier who’ve been successfully supplying conveyor systems, belt conveyors, roller conveyors, automation, and robotic solutions to the UK’s blue-chip industry. Located in Bulwell, Nottingham, L.A.C. are known for their outstanding customer service, continual support, flexibility, and bespoke service. With a full in-house service team, and an engineering team who’ve worked together over 20 years, L.A.C. covers all aspects of control system design, build and associated software, and ongoing support.What we do: L.A.C. has a wealth of experience supplying conveyor systems and robotic solutions to a range of industries including automotive, aerospace, food and beverage, heavy engineering, and logistics. L.A.C. design, assemble, incorporate testing, and deliver with training and after-sales support for a smooth handover. With an in-house mechanical design team, project managers, and engineers, all the builds are undertaken on the five-unit 60,000 sq. ft premises.

[altinokmakina]

insulation raw material for cement manufacture Supporting roller and axles Base frame manufacture Pressure air pipe insulation Machine components impact crusher manufacture Insulation outside cement mill for seal manufacture Secondary piping Dedusting duct rotary kiln insulation Parts to cooling water feeding manufacture Heat shield kiln drive Girth gear protection cover manufacture Rotary Packer insulation Accessories plant dispatch station Machine components jaw crusher insulation Steel parts chain scraper manufacture Chain Conveyor insulation Components trough conveyor manufacture Wear lining cyclone Bracket and base frame Service platform insulation Bolted connection Maschine components heat exchanger insulation Housing parts fixed bearing manufacture batch blending and storage system of raw meal insulation Steel parts for hydraulic piping manufacture Pinion shaft with accessories insulation Air Sliding Conveyor manufacture Segment inlet trough insulation Component parts mixing bin manufacture Primary air damper insulation Fan for AS Steel parts fan insulation Steel parts apron weigh feeder Trough conveyor Conveying chain manufacture Inlet cone insulation Steel parts apron conveyor manufacture clinker conveying and storage Base Frame Motor manufacture Dedusting duct insulation Measuring device pressure Steel parts bridge girder Curved guide vane manufacture Bag Filter insulation Steel parts bypass chamber insulation Weigh belt feeder insulation Inlet manufacture Accessories for outlet seal Bolted connection manufacture Accessories for inlet seal insulation pulverised raw mills manufacture Machine components fan insulation Lubricant splash Steel parts pressure vessel Crane wheel Mounting tool insulation sotareg crushing and limestone and stacker and reclaimer system manufacture Segments drying chamber diaphragm cement mill bypass chamber manufacture Steel parts travelling gear insulation Bearing adjustment hydraulic manufacture Screw Conveyor insulation machinery for manufacturing cement Shutoff flap conveying air insulation Pinion rigid manufacture insulation and lagging insulation Dispersing flights drying chamber manufacture Internal components pressure vessel insulation Cylinder fastening Segments discharge diaphragm

+90532 0665 668

http://www.altinokmakina.com   Bin for Cement manufacture chutes insulation Cooling air fan insulation Steel parts splash lubrication

[dopebearspyeagle]

Conveying Equipment

https://www.nielmachinery.com/products/powder-conveying-equipment-system/

Conveying Equipment

The conveyor is a machine that frictionally drives the material in a continuous manner. It can be used to form a material conveying process on a certain conveying line from the initial feeding point to the final discharging point. It can carry out the transportation of broken materials as well as the transportation of individual items. In addition to pure material handling, it can also be combined with the requirements of the process in the production process of various industrial enterprises to form a rhythmic flow line. Therefore, the conveying equipment is widely used in various modern industrial enterprises.

 Conveying Equipment List

Vacuum Conveyor

NZKS vacuum conveyor unit is using a whirlpool air pump extracting air. The inlet of absorption material tap and the whole system is made to be in a vacuum state. The powder grains of material is absorbed into the material tap with ambient air and formed to be the air flowing with material passing the absorption material tube, they arrive at the hopper.

Vacuum Conveyor

Auger Conveyor

Auger conveyor is also called material hoist. The vibrating screw feeder can lift a variety of powder materials. The material box and the auger are made of stainless steel. The vibration amplitude of each switch motor and vibration motor can be adjusted.

Auger Conveyor

Bucket Elevator

The bucket elevator is suitable for lifting from a low place to a high place. After the material is supplied to the hopper through the vibrating table, the machine automatically runs continuously upwards.

Bucket Elevator

Belt Conveyor

Belt Conveyor is widely used in home appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food and other industries, assembly, testing, debugging, packaging and transportation of objects.

Belt Conveyor

Roller Conveyor

Roller conveyor is suitable for the transportation of all kinds of boxes, bags, pallets, etc., bulk materials, small items or irregular items that need to be placed on the pallet or in the tote. It can transport a single piece of material with a large weight, or withstand a large impact load.

Roller Conveyor

Application Industry of Conveying Equipment

Fine chemicals: pigments, dyes, coatings, carbon black, titanium dioxide, iron oxide, ceramic powder, heavy calcium, light calcium, bentonite, molecular sieves, kaolin, silica gel, activated carbon, etc.

 Pesticide ore: urea, ammonium chloride, ammonium bicarbonate, soda powder, solid pesticides, tungsten powder, pesticide additives, copper concentrate powder, coal powder, phosphate rock powder, alumina powder, etc.

 Building materials: cement, clay, yellow sand, quartz sand, clay powder, silica, limestone powder, dolomite powder, sawdust powder, glass fiber, silica, talcum powder, etc.

 Food industry: flour, starch, cereals, milk powder, food additives, etc.

  Classification of Conveying Equipment

The powder conveying equipment refers to the material handling machinery that continuously transports materials on a certain line, also known as the assembly line. The conveying line can be transported horizontally, obliquely and vertically, or it can form a space conveying line, which is generally fixed. The conveyor has a large conveying capacity and a long transportation distance, and can also complete several process operations simultaneously in the conveying process, so the application is very extensive.

 Belt conveyor

 The belt conveyor consists of a driving device, a tensioning device, a conveyor belt, a middle frame and a roller to form a conveyor belt.

 As traction and load-bearing member, the bulk material or the finished product is continuously conveyed.

 Auger conveyor

 Auger conveyor is commonly known as an auger, suitable for horizontal conveying of granular or powdery materials, inclined to convey, vertical transport and other forms. The transport distance varies according to the deformity, generally from 2 meters to 70 meters.

 Bucket elevator

 The bucket elevator utilizes a series of hoppers that are uniformly fixed to the endless traction member, vertical. A continuous conveying machine that lifts materials. The bucket elevator has the advantages of large conveying capacity, high lifting height, stable and reliable operation, and long service life.

 Roller conveyor

 Roller conveyors can transport parts with a flat bottom at a horizontal or small angle of inclination products, such as plates, rods, tubes, profiles, trays, box containers and various workpieces. For non-flat bottom items and flexible items, delivery can be achieved by means of a tray. It has the characteristics of simple structure, reliable operation, convenient maintenance, economy, energy-saving, etc. The most outstanding thing is that he can be well connected and matched with the production process, and has functional diversity.

 Vacuum conveyor

 Vacuum feeder is a dust-free and closed pipeline conveying equipment that transports particles and powder materials by means of vacuum suction. The pressure difference between vacuum and environmental space is used to form gas flow in the pipeline and drive powder. The material movement to complete powder delivery.

   Development Trend of Conveying Equipment

In the future, the conveyor will develop towards large-scale development, expanding the scope of use, automatic sorting of materials, reducing energy consumption, and reducing pollution.

 Continue to develop into a large-scale.

 Expand the scope of use of the conveyor. Develop conveyors that can operate in environments with high temperatures, low temperatures, corrosive, radioactive, and flammable materials, as well as materials that can transport hot, explosive, agglomerated, and viscous materials.

 Make the structure of the conveyor meet the requirements of the single handling of the automatic control of the material handling system.

 Reducing energy consumption to save energy has become an important aspect of scientific research in the field of transportation technology.

 Reduce the dust, noise and exhaust gas generated by various conveyors during operation.

  About Neil Machinery

 The conveying equipment is one of the main parts of Neil mechanical products. Neil Machinery provides a roller conveyor, belt conveyor, ribbon conveyor, screw feeder, vacuum feeder, chain conveyor, sterilization conveyor, etc. Equipment, and can be designed and manufactured according to the needs of customers. These conveying equipment can form a complete powder production line with other products of Neil Machinery. You can leave a message or consult us according to specific needs.

[convelinerollers]

Conveline Rollers specializes in exporting fixed-driven conveyor rollers, catering to diverse industrial needs worldwide. With a robust reputation for reliability and innovation, Conveline Rollers offers a comprehensive range of conveyor solutions designed to optimize material handling processes across various industries. Our fixed-driven conveyor rollers are engineered with precision and durability in mind, ensuring smooth and efficient transportation of goods in manufacturing plants, distribution centers, and logistical hubs. Each roller is crafted from high-quality materials to withstand rigorous operational demands while minimizing maintenance requirements, thereby enhancing overall productivity and reducing downtime. For more info visit our site: https://www.convelinerollers.com/fixed-driven-rollers

[zzhqfertilizermachine]

The whole fertilizer granulation machine is divided into four parts 1 frame part: all working bodies of the machine are installed and fixed on the frame. The frame of the machine is made of medium carbon steel plate and channel steel by welding. Through strict quality control and specific process requirements, the purpose of the machine is achieved. There are hoisting holes in the middle of the four corners of the frame for use in loading, unloading and transportation. 2 transmission connection part: the motor drives the belt pulley, V-belt and reducer to make the machine head work. In addition, the chain wheel and chain form the transmission chain to the crushing and separating part. The transmission reducer and the working part of the double roller granulator are meshed with a nylon pin coupling to transmit the drive. 3 working part of machine head: the driving wheel is transmitted to the driving roller shaft through the pin coupling, and the synchronous operation of the counter roller is guaranteed by a pair of open wheels. There are specific bearings on both sides of the active and passive shafts, which are installed on the frame. 4 crushing and separating part: the material flows to the crushing chamber at the lower side after being extruded by the roller, and the ball material and the returned material can be separated by the rotation of the double shaft mace.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulation machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

[kathryntballard]

Belt Conveyor in Fertilizer Production

What is and how does it work?

Belt conveyor is a kind of driving machine for continuous transportation of materials. It is mainly composed of frame, conveyor belt, roller, roller, tensioning device, transmission device, etc. It can form a material transfer process between the initial feed point and the final discharge point on a specific conveyor line. It is suitable for horizontal and inclined transportation of bulk materials and finished products.

Manufacturer info

We are a manufacturer of fertilizer equipment in China. We produce different kinds of fertilizer machines. In all machines, the belt conveyor is special and it is used from the first to the end throughout the process. It is widely used in belt conveyor and mobile conveyor of fertilizer production line.

Roles in production line

Belt conveyor is the most used in transportation. It can be used for horizontal and inclined transportation. It is widely used in coal, chemical industry, building materials, grain and other modern factories. Belt conveyor has the advantages of large volume, simple structure, convenient maintenance, low cost and strong multi-function. The continuous or intermittent movement of the conveyor belt is used to transport powder and granular materials. It runs at high speed, stable, low noise, and can be transported up and down.

Mobile ones

Mobile belt conveyor is mainly used for loading and unloading frequently changing places, such as fertilizer plants, coal yards, mines, warehouses, construction sites, gravel yards, farms, etc. It is used for short distance transportation, loading and unloading of materials or bulk materials less than 100 kg, single piece weight. It is a continuous loading and unloading equipment with high efficiency and good mobility. It is light, beautiful and has good mobility. 

Structures and specifications

The rotating device is an electric roller and equipped with tires, which is easy to move. The tilt angle and height are adjustable. The biggest difference between the two types of belt conveyor is that the belt conveyor is fixed, but the mobile conveyor is removable. Usually customers choose fixed conveyor in production and fixed conveyor in packaging transportation.

[hqhifertilizermachine]

Widely used in granulating equipment for compound npk fertilizer

Drum granulator is widely used in granulation equipment of compound NPK fertilizer The working principle of the drum granulator is: the belt and pulley are driven by the main motor and transmitted to the driving shaft through the reducer. The split gear installed on the driving shaft is engaged with the large gear ring fixed on the body to work in opposite direction. The material is added from the feed end to the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles, and finally flows out through the outlet. Due to the continuous entry of materials and continuous rotation of granulator, mass production can be realized.

Drum granulator is a kind of molding machine which can make material into specific shape. The fertilizer granulator machine is one of the key equipment in compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main working mode is granulation by wet granulation. Through a certain amount of water or steam, the basic fertilizer can be fully chemically reacted after being humidified in the cylinder. Under certain liquid phase conditions, with the help of the rotary motion of the cylinder, the material particles will produce extrusion pressure and agglomerate into balls. In addition, the special drum and scraper are used to remove the lining of the drum and the scraper. The granulator machine for fertilizer has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life and convenient operation and maintenance.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce npk manufacturing process, fertilizer granulator, roller granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

[pahladforgings-blog]

A Comparative Study Of Forging Know The Differences | Pahladrai Forgings

Forging is a familiar word across different industries, but what is it? And why is it so widespread than any other type of metal working? In this article we will have a comparative study between forging materials like forging copper, forged steel etc. and other metalworking processes like casting, fabrication, machine bar etc. Forging ComparedTo Casting Forging is stronger and yielded by hot and cold forgings. On the other hand, casting doesn’t have the strength against extreme heat or cold. Moreover, forgings have superior, ductile and resistant ability than cast metals. Forgings also maintain uniform quality all across the forging copper bar, wire or forged steel rings.Casted metals don’t have the grain flow as well as the directional strength. Casting cannot protect a metal from forming particular metallurgic defects. But forgings can filter the impurities from the casting slabs, casting bars etc.As the hot working on metals like copper, steel changes the grain patterns and increases strength, resistance and ductile qualities of the metal, forged metal pieces become stronger and more durable. Moreover, casting has several variations in process and is expensive. Casting requires continuous supervision while processing, but forging is cost-effective, and no process control or monitoring is required. While forging quickly responds to heat treatment, casting requires a controlled practice of melting and cooling processes to avoid any alloy separation. Due to this characteristic, finished cast metals often get varying dimensional features while forgings offer better dimensional stability due to its predictable response to heat treatment. What is more, the special casting metals require expensive materials and process control whereas the forgings are a less expensive, flexible adaption to meet the high market demand.

Forging Compared to Welding or Fabrication If forging is compared to traditional welding method or fabrication, forging helps save materials as well as entire production cost. Welded metals are costly when production is performed in large scale.  In fact, forging copper, forged steel etc. is the industrial conversion of traditional welding and metal fabrication. It saves total production costing when the volume increases. Moreover, forged metal production decreases labourcosts, scrap and continuous inspection costs. Next consideration is the strength of the final product. Forgings are stronger than welded and fabricated metals. The metal grain orientation of forged metals is improved and make the forging stronger. On the other hand, welded metals are not free from porosity and a weaker welding or joining of parts make a welded metal weak.Welding often includes fabrication of different components and assembly of the multiple parts. On the other hand, forging is usually one-piece, properly designed. Moreover, forging does not require expert supervision unlike welding and fabrication.Forged metals are more consistent throughout the product and have better metallurgic characteristics. Unlike forgings, welding may yield unwanted metallurgic features including non-uniform grain structure due to its traditional inconsistent heating and cooling processes. This inconsistent property of welded metal may lead to unexpected failure under extreme stress or impact, which is not a concern for the forged metals.While the process of welding and metal fabrication include critical joining of metals, fastening types and sizes, and close inspection of the entire process; forging offers simplified production process without close monitoring. Forging Compared to Machined Bar or Plate Metals If there is need for different sizes of copper bars or plates, copper forging is the only option to offer a variety of size and material grade. Machine bar and plates are available in certain sizes only, without much variation of sizes and metal grades, and customisation.  On the other hand, forged metal production is inexpensive, and a metal part can be as small as 1 inch in diameter while another can weigh up to 200 tonne. The grain orientation is a big plus point of forged metals. It results in optimum strength of the metal piece, resistance and ductile properties. While, the directional formation of the grains make the forged metals stronger; the machined bar and plate metals are weaker due to their non-uniform grain patterns.Moreover, forging procedure save on materials and production procedure. While the flame cutting plate causes metal wastage, different fabrication steps to produce metal rings or hubs consume excess raw material in consequential machining procedure. On the other hand, forgings generate least scrap and promote efficient production of one-piece parts. That’s why, forgings have significant cost saving opportunities in large scale production run. Another benefit of forging over the machined bar or plates is that forging rarely requires expensive secondary operations like spinning, grinding, polishing etc. However, these additional procedures are essential for most of the bars and plates to remove the surface deformities and achieve expected finishing, accurate dimensions, improved strength. Industries Where Forgings Are Ultimate There are various industries where forging is ultimate. Some of those industries include Aerospace manufacturing industry, Automotive and Truck manufacturing, Ordnance, Highway construction, Agricultural field, Valves & Fitters manufacturing etc. ·Automotive and Truck Manufacturing IndustryIn automotive and truck production and application, forged elements are usually found at points of pressure and shock. There are usually more than 250 forgings in a truck or even in cars, and most of these are manufactured from carbon or alloy steel. Forged engine and power-train components include attaching rods, cranks, gear shafts and forging gear, drive shafts, clutch hubs, differential gears, and general joint yokes and crosses. Forged camshafts, gears, pinions, rocker arms offer the security of selective setting as well as strength. Typified applications like spindle shafts and beams,  wheel axles, kingpins, torsion bars, ball studs, steering arms, idler arms, pitman arms, and linkage for passenger buses, cars, and trucks demand extra energy and durability. · Aerospace and Airbus ManufacturingFerrous and non-ferrous forging metals as well as forging gears are used in helicopters, piston-engine planes, commercial jets, supersonic military aircraft etc. The high strength and weight ratio and architectural fidelity improve performance, reach, and payload capacities of aircraft.There are numerous such aerospace designs where more than 450 structural forgings and hundreds of forged engine parts are involved. The forged parts in airbus as well in aerospace vehicles include bulkheads, wing roots and spars, engine mounts, hinges, brackets, shafts, beams, crankshafts, bell cranks, wheels, brake carriers and discs, landing-gear cylinders and struts, arresting hooks and many more components. In jet turbine engines, iron-base, nickel-base, and cobalt-base super-alloys are forged into blades, couplings, discs, rings, buckets, chambers, manifolds, wheels, beams and shafts. Stainless steels, maraging steels, titanium, and aluminium forgings find comparable treatments at lower temperatures. Forged missile elements of columbium, titanium, super-alloys, and hard materials produce unduplicated mechanical and physical features under harsh service conditions. Aluminium structural beams, titanium motor cases, nuclear-engine reactor shield, as well as the canisters of magnesium are used in the space shuttle program. ·  Highway Construction and Agricultural Tools Ferrous forgings are usually used in the highway construction business, mining industry to manufacture heavy building equipment, stronger tools, and tough, machinable and economic components. In addition to engine and transmission components, forgings are used for shafts, spindles, forging gears, sprockets, levers, rollers, yokes, ball joints, axle beams, wheel hubs, bearing holders, and linkages. · Ordnance ManufacturingPractically in every artillery instrument, from rifle triggers to nuclear submarine drive shafts, forged components are inevitable. From heavy tankers to a shell to mortar projectiles, all the equipment contains two or more forged components. ·  Valve and FittingsThe mechanical qualities of forgings and freedom from porosity are particularly suited to high-pressure applications to construct valves and fittings. Corrosion and heat-resistant metals are used for valve bodies and stems, flanges, elbows, tees, reducers, saddles, and other fitting instruments. Oil industry applications involve drilling hardware, rock cutter bits, high-pressure valves and fittingsetc. ·  Industrial Hardware, Tools, and Equipment Fixed and shipboard internal oxidisation engines include forged camshafts, crankshafts, valves, gears, rod caps, rocker arms, connecting rods, levers, linkages etc. Outboard motorcycles, motors, power saws offer examples of the perfect use of forgings in smaller engines. Motor and machination industries include forgings for material handling, conveyor, chain-hoist assembly, lift truck etc. Prevalence of Forgings – The Reasons Behind Metalworking has proved power, strength, durability, fidelity, and the best quality in a variety of products, since the earlier days of human civilization. Today, these assets of forged components imply the greater value for defining temperature, loads, and stress improvement. Forging copper, forged steel components make potential designs that provide the highest duties and pressures. Recent advancements in forging technology have considerably widened the range of means available in forging materials. Moreover, the forged products are also economically attractive due to their natural higher fidelity, enhanced tolerance capacities, and the higher productivity with which forgings can be machined and further treated by automated techniques. The degree of architectural authenticity achieved in forging copper or other metals is superior to any other metalworking methods discussed above. There are no inside gas pockets or voids, which might cause unanticipated breakdown under stress or shock. Moreover, the metal forging procedure helps in improving chemical segregation of the forging stock by influencing the centreline material to multiple locations everywhere within the forging. The fundamental probity of forgings means safety factors based on the substance that will react predictably to its conditions without special and expensive processing to improve for the intrinsic defect. Materials engineers, as well as the designers, acknowledge the growing influence of resistance to impact and burnout as a share of total element authenticity. With the use of proper materials and precise heat treatments when required, the enhanced impact energy of forged components is feasible.

Moreover, the higher strength and weight ratio can be used to overcome excess section thickness in part designs without imperilling the enforcing aspects of safety. Weight cut, even in the parts that are produced from cheaper materials, can count to significant cost savings over the life of a stock run. The texture of material from one forging to the next, and between separate portions of forgings is remarkably high. Forged parts are made through a controlled series of manufacturing steps rather than a haphazard flow of material into the required shape. Evenness is another big benefit of forging over other metalworking processes. Forged components ensure reproductory response to heat treatment, least variation in machinability, and uniform property levels of the complete parts. Dimensional properties are also exceptionally durable for forging copper, forged steels or forged brass and more. Consecutive forgings are constructed from the same die impression, and because die impressions use control over every shape and form of the forged part, the probability of transfer deformity is reduced. For cryogenic reinforcements, forgings have the necessary toughness, high strength and weight ratios, and freedom from the ductile-brittle shift difficulties. Most used forged metals including forging copper, forged steel ring etc. are fabricated economically in a notably broad range of sizes. With the enhanced use of special piercing, punching, shearing, coining, and trimming practices, there have been abundant improvements in the range of cost-effective forging shapes and the workability of the revised accuracy. However, the parts having smaller holes, inner passages, re-entrant hollows, and critical draft checks usually need more complex forging tooling and more complicated processing and are consequently more reasonable in bigger sizes. In many uses, forgings are ready for use without surface finishing or machining. Forged surfaces are befitted for painting, plating, polishing, or treatment with ornamental or shielding coatings. Moreover, the freedom from the internal discontinuities or exterior formations in forgings provides a reliable machining base for metal-cutting methods such as boring, broaching, turning, milling, drilling, and shears spinning. The shaping methods like electrochemical machining, chemical milling, electrical discharge machining, and plasma jet techniques are also performed well on forged components. After all, forging components are superior to metal parts manufactured by other methods in their congeniality with other manufacturing processes. And, this is the reason why forging is prevalent.

Get in touch with us Name- Pahladrai Steel Forging Works Email- INFO@PAHLADFORGINGS.COM Phone No-   +91 9792114433 Website- http://www.pahladforgings.com Adderss- 83/141 Juhi Kanpur - 208014

[airollindia]

Looking for the best machine conveyor belts? Choose a high-quality conveyor roller with Airoll.in that helps in long-term use and greater efficiency at their facility. Call for a demonstration of our conveyor belts, which are designed to provide extra protection to conveyor rollers while easing the transfer of any object.

[pravasichhokro]

Productivity and Quality- The Japanese Way

During engineering college days and first few years of working in engineering companies in India, I always felt that productivity could only be improved at the cost quality-inversely proportional.

This perception changed once I got a chance to know the Japanese people and experience the Japanese industries –small and big. I started this journey in 1975 while working in Engineers India Ltd. in New Delhi where a Japanese coordinator was stationed for a manmade fiber project in Baroda.

Later I executed a big EPC project for NFL, Guna in India with Japanese partners. The final change came when I lived in Japan with my family and worked at Japanese EPC company for fertilizer projects in Saudi Arabia and Bangladesh.

I will start from small scale. The chopsticks are extensively used in Japan and they are made by cottage industry for day to day use. A one man set up with two simple machines do the job. The tree truck (soft wood, probably imported from Indonesia) is cut on a saw for the exact length of chopstick. Another machine removes the hard bark and then the truck is sliced to a thickness required for the chopsticks. A rotary wheel with knives cuts the sliced “wooden flat” into 100 percent cut and 90 percent cut alternately. Chopsticks are ready for packing and shipment. High productivity and quality was assured.

Another instance was the use of technology in a restaurant (then there was no internet). The menu gives the list of items with a number, picture of the dish and price. The waitress used to take the order from us and punched the information in handheld device. The information would go to the kitchen and cashier instantly. This helped any waitress to bring the dishes to our table. Also, when we go out to the cashier, he produced the bill instantly. Even today I do not see similar set up in India. Again, high productivity and quality.

We used to go out to fun fete (mela) on some local festivals in Japan. One such fun fete was held in an old/dead volcano crater. It was like a football field with stalls (mainly food and kid stuff) on the rim and the playground or games in the trough. The Japanese cookie (outer cover would be wheat or rice flour and center would have sweet potato based sweet) are extremely popular at such places. The set up was a conveyor belt with molds (two halves) mounted on it. There were two stations- one to pour the dough or wheat/rice flour in both molds and another to place the sweet ball in one of the two halves. The molds would close after the two stations and go through an LPG fired furnace/tunnel. Once cooked the molds open up to discharge the cookie. One got fresh cookies all the time. Only one person to man it all.  The area was less than 8 ft by 10 ft and conveyor length app 12 -15 ft. High productivity and quality. I have yet to see such arrangements for, say, batata wada or Samosa or laddu in India.

Japan and its auto sector was world famous for assembly lines and our visit to Nissan factory in 1992 reinforced the popular belief. The assembly line started with plain sheet metal stack. First activity on the line was to make the shell from sheets by pressing, cutting and welding by robots. The shell then was subjected to a 24 hour cycle of primer coating, furnace/oven setting and two more coats to reach the final colour. This shell was the base to assemble the car. In next 16 hours, the shell gets all its accessories and the engine fixed as it moves on a conveyor. The unbelievable actions were the supplies would come from both sides of the line and each work station had an LCD display to instruct the worker what to do. The worker could stop the line from moving if any hurdle is faced at a work station like no supply or missed fixing. Also the line had different car models and different colours being assembled one after the other. For example first could be a Nissan Sunny red with right hand drive and next could be a black left hand drive Nissan Micra. The assembled car would be tested on idle rollers and then driven to a waiting ship less than 500 ft from end of the conveyor for export. Once again high productivity and quality.

I had been associated with refractory procurement including inspection at factories in Burnpur/Asansol area and ACC, Katani, MP. All of these made bricks required for heaters in fertilizer and refinery by the traditional way-using wooden molds and firing in a heap or igloo kind of dome from within. Most fired using coal but ACC used producer gas. The brinks were having different shade (due to uneven firing) and the corners/edges were broken. I went to a refractory manufacturer in Japan and was awe struck with the automation. There were three silos with raw materials and the computer controlled ratio delivered the basic mix in a trough. The mixture was turned around with addition of water and the wet mix was dropped on a conveyor carrying the steel molds. The molds were removed, and the bricks (larger than the final size) would go through an LPG fired tunnel/furnace. The fired bricks were cut to shape and inspected for release to packaging and shipping at the end of conveyor. The conveyor was more than 300 ft long. The result was almost no edge or corners were broken and the colour was uniform. All these operations were managed by 30 people producing 30000 bricks per shift. Japanese brick was priced Rs. 10/each but ACC brick Rs.25/each. Once again high productivity and quality.

I strongly believe that Japanese people understood and followed the saying “it takes same time and efforts to make a bad/defective job as it takes to make it defects-free”. We need to cultivate such attitude in Indian workforce.

PS: Some readers may find the above a lot more technical than they can digest. All I can say is ‘please bear with me”.

[senotay]

Bucket Elevator

The bucket elevator has the advantages of large conveying volume, high lifting height, stable and reliable operation, and long life. Its main performance and parameters conform to JB3926---85 "Vertical Bucket Elevator" (this standard is equivalent to the international standard. And advanced foreign standards), traction ring chain in line with MT36 --- 80 "high-strength ring chain for mine", the hoist is suitable for conveying powdery, granular and small block-free grinding and grinding properties Small materials, such as coal, cement, stones, sand, clay, ore, etc., because the traction mechanism of the hoist is an endless chain, it allows the delivery of higher temperature materials (material temperature does not exceed 250 °C). The maximum conveying height is up to 40 meters. TG type up to 80 meters.

 The bucket elevator is suitable for lifting at a low place to a high place, and the supply material is automatically conveyed and continuously transported after the supply material is input into the hopper through the shaking table. According to the transmission volume, the transmission speed can be adjusted, and the lifting height can be selected as required. The hopper is designed and manufactured by itself. The PP non-toxic hopper makes the bucket elevator more widely used. All sizes are designed and manufactured according to actual needs. The machine, computerized meter design, suitable for food, medicine, chemical industry products, screws, nuts and other products to enhance the feeding, can be used to identify the signal through the packaging machine to control the automatic stop of the machine.

 The bucket elevator is a continuous conveying machine that vertically lifts materials by using a series of hoppers that are evenly attached to the endless traction members. Divided into ring chain, plate chain and belt three.

 How it works: The hopper picks up the material from the underlying storage and, as the conveyor belt or chain is lifted to the top, it turns around the top wheel and flips downwards. The bucket elevator pours the material into the receiving tank. The drive belt of the bucket elevator with belt drive is generally equipped with a rubber belt, which is installed on the lower or upper drive roller and the upper and lower redirection rollers. Chain-driven bucket elevators are generally equipped with two parallel transmission chains, with a pair of transmission sprocket wheels above or below and a pair of reversing chain wheels below or above. Bucket elevators are generally equipped with an organic shell to prevent dust from flying in the bucket elevator.

 Bucket Elevator: Suitable for lifting at low heights. The supply of materials through the shaking table into the hopper after the automatic operation of the machine to send upward.

 The main components of TH Type Bucket Elevator:

The bucket elevator is composed of a shell, a traction element (conveyor chain), a hopper, a driving wheel (head wheel), a steering wheel (tail wheel), a tensioning device, a guiding device, a charging port (inlet port) and a discharge port. (Outlet).

a. Cylindrical bucket: deep bucket, bucket mouth is 65°; inclined, large depth, used for drying, good fluidity, good delivery of granular materials spilled.

Shallow hopper: The mouth is inclined at an angle of 45° and has a small depth of moist and fluid granular materials.

[Deep hopper: Deep buckets are generally dry and fluid. ]

[Triangle hopper: The material is generally oriented self-flow unloading. ]

b. Pointed bucket: Its side wall extends beyond the floor and becomes a rib. When discharging, the material can be detached along the groove formed by a bucket rib and the bottom plate, suitable for bulky and heavy bulk materials. transport.

 Traction member of TH Type Bucket Elevator:

Rubberband: The material is fixed to the taped mouth with screws and elastic spacers, with a width of 35 to 40mm, and the tape transfer temperature does not exceed 60°C. The heat-resistant tape can transport materials up to 150°C.

Chain: The single chain is fixed on the back wall of the hopper; the double chain is connected with both sides of the hopper. The chain hoist adopts single chain when the hopper width is 160-250mm, double-chain when the hopper is 320-630mm, and the main disadvantage is that the wear between the chain links is large and the number of maintenance is increased.

Sprockets: Bucket elevator drive sprocket. The sprocket is used to mesh with an exact pitch block on the pitch chain or cable and is a solid or spoke gear that meshes with the roller chain to transmit motion.

Sprocket tooth design: The sprocket tooth shape must ensure that the chain enters and exits the mesh smoothly and freely, minimizes the impact and contact stress of the link during meshing and is easy to process. The sprocket material should ensure that the gear teeth have sufficient strength and wear resistance, so the tooth surface of the sprocket is generally heat-treated to a certain hardness.

 Main features of TH Type Bucket Elevator;

Small driving power, adopts influent feeding, induced discharge, large-capacity hopper-intensive arrangement. When the material is lifted, there is almost no return and excavation phenomenon, so there is little invalid power.

It has a wide range of lifting. This kind of hoist has fewer requirements on the types and characteristics of materials. It can not only improve the general powdery and small granular materials but also can improve the materials with greater abrasiveness. It has good sealing and less environmental pollution.

The operational reliability is good, the advanced design principle and the processing method guarantee the reliability of the whole machine operation, and the time of no failure exceeds 20,000 hours. The lifting height is high. The hoist runs smoothly, so a higher lifting height can be achieved.

The service life is long, the feeding of the hoisting machine adopts the inflow type, there is no need to use the bucket to excavate the material, and the materials are rarely squeezed and collided. The machine is designed to ensure that there is little spillage of materials during feeding and unloading, reducing mechanical wear.

https://www.senotay.com/dust-conveying-system/bucket-elevator/