#ESD racks and pedestals

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ESD CONTROL IN AUTOMOTIVE MANUFACTURING

With the automotive industry quickly and increasingly adapting to more and more advanced electronic technology, the need for proper ESD protection grows more critical.

Electrostatic (ESD) damage is one of the biggest threats to safety and productivity for automotive manufacturers. Every piece of electrical/electronic equipment has the potential to contribute to the occurrence of ESD. It is also most susceptible to the damage caused by ESD.

Why ESD control is important for electronics-related industries

Today vehicles of all types are packed with electrical/electronic parts and systems. Protecting electronic devices and components that are sensitive to electrostatic discharge (ESD) is very important in manufacturing processes or environments. ESD control is needed to prevent damage from the electrical charges that accumulate during critical manufacturing processes.

Static charge can be generated and built up by simply walking across a floor or by standing up after sitting a while. Assembly lines, robotic production equipment, hand tools & devices, metal surfaces, even clothing can cause ESD buildup. Workers too can spark a reaction that causes a significant ESD event.

If the discharge is powerful, the damage to the electronic component will be visible. However, latent failures can occur at much lower voltage ranges and these are more difficult to detect. It is estimated that latent failure in electronic devices is responsible for 90% of all failures in those devices, and costs the industry billions every year.

Studies of damage to components in electronic devices, related to ESD events, estimate the cost of damage according to when the event is detected. If the damage is discovered at the point of assembly, the cost is one times the cost of assembly and labour. But if damage is discovered during QC testing, the cost is ten times that of assembly and labour. And if the damage is discovered once the device reaches the customer, the cost is100 times the cost of assembly and labour. (Source of cost estimates: Cisco Systems, Inc.)

How to control ESD in automotive manufacturing

Because static build-up and discharge can cause injury to human life and damage to property, components and finished products, it’s important for automotive industry to adopt a comprehensive ESD control programme. One that takes into consideration the ESD environment as a whole, including workstations, clothing, flooring, packaging materials, etc.

Such a programme helps to set up ESD Protected Areas (EPAs) for the protection of manufacturing areas or workstations. The EPA can be equipped with ESD-resistant products such as ESD workbenches, industrial furniture, ESD chairs &stools, trolleys, ESD storage racks,etc. Here, workers can be dressed in appropriate clothing, with conductive straps, grounded wristbands, etc. to dissipate ESD safely.

Messung Workplace solutions for ESD environments

Messung Workplace Technology is one of India’s leading ESD products manufacturers. Under its 'Navonmesh - Make in India initiative', Messung offers the AFM-PLUS range of indigenously designed and manufactured ESD workplace products that offer reliable ESD protection as per IEC 61340-5-1.

Messung has its own design and manufacturing facilities with the latest international machines for aluminum and wood cutting, testing facilities, etc. Messung offers a complete range of ESD products for the automotive manufacturing and other industries. Messung can provide customised solutions for industrial worktables, ESD workstations, ESD tables, ESD trolleys, ESD storage racks, drawer cabinets and cupboards.

Messung is also trusted ESD chairs manufacturers in Pune manufacturing a range of ESD task chairs & stools in standard and high versions. These ergonomic workstation chairs come in three options: Thermoplastic PU Integral Foam, Synthetic Leather and Fabric.

All the products incorporate the latest Volume ESD technology, so you get durable, long-lasting ESD protection as per global standards.

Conclusion

In the automotive industry, and indeed all industries across verticals, a safe work environment is a productive work environment. With the growing inclusion of electronics in every aspect of manufacturing and in the design of end-product, taking measures to mitigate the risk of ESD events must be a priority - to ensure safety of manpower and quality of process and product.

Messung’s AFM-PLUS range of industrialworktables, ESD tables, ESD trolleys, ESD lab tables with drawers, ESD racks and pedestals, ESD safe chairs and stools are built to enhance safety, ergonomics and productivityin ESD workplaces. Manufactured at Messung’s own manufacturing facility in Pune, these products offer world-class looks and specifications at an affordable price; they can also be customised for specific customer requirements.

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ESD Workstations Manufacturers in Hyderabad

As per today’s technology requirements, ESD Protection is a vital element for electronics manufacturing industries to protect their static sensitive components, pcb, assemblies and other conductive parts from a phenomena of Electrostatic Discharge(ESD), which will impact their productivity and financially. ESD is caused by the flow of charges between two electrically charged objects. An ESD Wok Station is a Static Safe Work Space within the EPA (Electrostatic Protected Area) and one of the important and mandatory elements to fulfil the requirements of ANSI 20:20 ESD Standards in a ESD Implementation Program.

              We Anagha Systems, with our extensive experience, we design, customize and manufacture ANAGHA® ESD Workstations ergonomically and flexibly as per customer needs using good quality high pressure ESD laminated chip/particle or mdf board with post forming and edge binding processed table top material at our inhouse controlled manufacturing facility. Our modular designs offer flexibility and lengthens product life cycle. At customer request, we choose high quality MS CRCA or Aluminium alloy frame to build ESD Workstations. With our inhouse design and validation team, we customize the ANAGHA® ESD Workstations with Electrical Race Way, Network Race Way, LED Illumination Unit, Drawer Unit/Pedestal(movable or fixed), Component Bin fixing, perforated back panel to fix tools & work accessories, monitor fixing arm, cpu rack, keyboard tray, magnifying lamp, ESD footrest, pinup board and white panel board provisions. We use high quality conductive powder and controlled coating process to ensure quality product supply from our factory. We fix ESD Workstation Accessories like Common Grounding Point-CGP (AN90039), ESD Wrist Strap (AN90003), ESD Grounding Cord (AN90032), ESD Grounding Button (AN90035) which are designed, manufactured and tested by our qualified ESD Engineers.  

It is necessary to use and maintain ESD Workstation for it to provide a long effective life. Clean the ESD Work Surfaces periodically to prevent form layers which will impede the static dissipative properties. Use manufacturer recommended ESD Surface Cleaning Solvents only. Never use wax based and abrasive cleaners.  

Periodic testing of an ESD Workstation is also required to ensure it is meeting the requirements of ESD Standards and protecting the static sensitive objects without any deviation. Often ESD online monitors are used to ensure uninterrupted ESD protection.  

ANAGHA Systems, we create ESD Workspaces.

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REDUCING RISK OF ESD DAMAGE IN DEFENCE APPLICATIONS

The constant evolution of warfare tactics and defence technology has led to massive restructuring of radar, telematics, propulsion and other systems used in military and space applications. Compared to earlier versions, the current systems are more compact, refined and demanding. They include highly sophisticated electronics which are smaller and more intricate than ever before. This has made electronic components even more susceptible to ESD damage. During any phase of manufacturing or testing, electro-static accumulated charge can damage and destroy the minute and complex construction of today's miniature electronic parts.

Just imagine the implications if an electronic component fails in a critical application like telematics of a missile, radar system of a tank or propulsion system of a submarine in the field. The risks and ramifications are immense, hence ESD prevention and protection are vital to improving reliability in defence electronics manufacturing and testing.

COMBATTING THE MENACE OF ESD

In the Defence sector, in electronics areas including those dedicated to R&D, Manufacturing, Testing, Training and Storage, electro-static charge is an invisible danger. Electro-static charge accumulated on the work surface can damage PCB assemblies, microprocessors, memory chips and other high impedance components.

Industry demands and global manufacturing standards require ESD workstations that provide a static-safe work environment. Messung Global Connect in India offers flexible storage and workspace solutions to meet the diverse needs of defence facilities.

For EPAs where the environment is well controlled and all objects and technicians are static-safe, Messung's ESD work tables, ESD chairs and stools, ESD trolleys, ESD drawer cabinets, ESD racks & pedestals, moveable test stations, instrument movement trolleys and other ESD furniture contribute towards creating an ergonomic, safe, static-free workplace. The modular design adds flexibility so users can adjust and adapt the furniture to optimise their own work environment.

MESSUNG ESD WORKPLACE SOLUTIONS

Messung, at its own production facility in Pune, India, designs and manufactures a range of ESD-safe solutions for ESD workplaces under the brand name ‘AFM-PLUS’. Besides a growing number of ESD trolleys, racks, instrument movement trolleys and other ESD storage solutions, the range includes:

ESD Workbenches Available in aluminium or mild steel, Messung’s world-class ESD workstations or ESD workbenches meet the requirements of IEC 61340-5-1. The ESD tables are modular and ergonomically adaptable. The lab table top with volumetric ESD ensures electrostatic charge is dissipated across the working area. To further keep the table charge-neutral, there is a grounding cable and all plastic parts are not ESD conductive.

AFM-PLUS workstations are fitted with a footrest for working comfort, perforated panel for easy mounting of electronic assemblies, and an ergonomic rack for hanging trays to hold special tools, cables, inspection equipment, etc. The sturdy worktop is a tough high pressure laminated particle board with ABS 2mm edge binding. It has 200 Kg weight carrying capacity and is Formaldehyde Emission – Class E1 (normally inflammable) as per EN 438.

A special feature is the sleek electrical mounting panelthat is equipped with high standard universal power sockets (5/15 Amp) and standard MCB of 2 pole/32 Amp.

ESD Work chairs & stools To help your technicians and engineers work safer and more comfortably for longer, Messung provides ergonomic ESD chairs with cushioned seating, back rest, casters and all parts made of ESD-conductive material.

Messung’s workplace chairs are made with world-class components for outstanding ergonomics and durability. The adjustable back, the hard chrome-plated piston and spring for height adjustment and synchronous mechanism for tilting the backrest and seat make sitting more comfortable and customised. The volumetric ESD casters and sturdy 700 mm diameter base provide stability and excellent strength-to-weight ratio.

Messung's IEC 61340-5-1 standard ESD workstation chairs and stools are available in standard and high versions, in 3 material options: Thermoplastic PU-Integral Foam, Synthetic leather and Fabric. All three materials are durable with easy-to-clean properties.

WHY MESSUNG?

Messung Global Connect is one of India’s leading ESD products manufacturers. It is a business unit of the diversified Messung Group, which is well-known as the pioneer of the first indigenous PLC in India, and a leading name in industrial automation for four decades.

Messung has partnered with numerous Defence labs and government organisations to provide workplace systems as per IEC 61340-5-1 safety standards. With its own manufacturing and testing facility, Messung is well-equipped to customise orders as per the client's requirements, and to deliverwith speed, reliability and cost-efficiency. Modern volumetric ESD technology and stringent QC ensures long-term ESD protection for lower electro-static failures. The world-class design and specifications provide excellent finish and improved ergonomics, thereby enhancing the productivity of the users.

For best-in-class ESD workplace solutions that fulfil the most demanding criteria, contact Messung.

www.messungworkplacetechnology.com

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OPTIMISE YOUR ESD WORKPLACE WITH MESSUNG

ESD or electrostatic discharge is a common phenomenon. Furniture, equipment, clothing and other common items canstore and release electrostatic discharge.

If you're working with sensitive electronic components and assemblies, ESD protection is vital. Uncontrolled ESD can visibly damage electronic components, interfere with their function or lead to operational failure later on.

Usually, companies build EPAs (electrostatic protected areas) which provide effective protection against damage caused byESD. Proper ESD control is about ensuring the right combination of tools, clothing, working environments, staff training, and user behaviour is deployed effectively.

In EPAs, all precautionary measures are taken so people can work on electro statically-sensitive assemblies without risk of damage.

HOW MESSUNG CAN HELP

Setting up an ESD workplace requires personal grounding apparel and items such as wrist straps, lab coats, gloves, etc. It also calls for ESD flooring and ESD furniture, ESD packaging & storage, besides tape and signage to distinguish the space from other areas.

ESD workstations and other furniture are crucial elements of an ESD workplace - and that's where Messung Workplace Technology presents an undeniable advantage.

ESD Workbenches Messung manufactures world-class ESD workstations or ESD workbenches in both aluminium and mild steel, to meet the minimum requirements of IEC 61340-5-1. The ESD tables are modular and ergonomically adaptable. The lab table top with volumetric ESD ensures electrostatic charge is dissipated across the working area. To further keep the table charge-neutral, there is a grounding cable and all plastic parts are not ESD conductive.

Some of the features of Messung's AFM-PLUS workstations include:

- Sleek electrical mounting panel: Our industrial work table has a sleek mounting panel equipped with high standard universal power sockets (5/15 Amp) and with standard MCB of 2 pole/32 Amp.

- Ergonomic rack for hanging trays to hold cables, special tools, inspection equipment, etc.

- Sturdy Worktop: The worktop is a tough high pressure laminated particle board with ABS 2mm edge binding. It has 200 Kg weight carrying capacity and is Formaldehyde Emission – Class E1 (normally inflammable) as per EN 438.

- Perforated panel: Well-designed perforated panel for easy mounting of electronic assemblies.

- Provision for accessories: Messung's aluminium ESD table has provisions to fit magnifying glass, monitor arm, keyboard tray, bottle holder.

- Footrest: Adjustable ESD footrest for working comfort.

ESD Work chairs & stools Using an ergonomic ESD chair with cushioned seating, back rest, casters and all parts made ESD-conductive material means your people can work better and safer for longer.

Messung's IEC 61340-5-1 standard ESD workstation chairs and stools provide excellent ESD protection and ergonomics. They are available in standard and high versions, in 3 material options: Thermoplastic PU-Integral Foam, Synthetic leather and Fabric.

Features include:

- Adjustable back

- World-class synchronous mechanismso users can enjoy a seat tilt of 7 degrees, and backrest tilt of 35 degrees with forward tilt of 15 degrees and backward tilt of 20 degrees.

- Hard chrome-plated piston and springfor height adjustment, corrosion resistance and high reliability.

- Volumetric ESD casters: Five heavy dutydual wheel casters with a weight carrying capacity of 50 kg per caster.

- Five-star base: Sturdy 700 mm diameter base provides better stability and excellent strength-to-weight ratio.

THE MESSUNG TRUMP CARD

Messung also offers ESD trolleys, ESD drawer cabinets, ESD racks & pedestals, moveable test stations, instrument movement trolleys and other furniture to optimise your ESD workplace.

All these offerings are designed and manufactured at Messung’s own manufacturing facility in Pune under its ‘Navonmesh – Make in India initiative’. For customers, this offers the plus points of customisation, fast turnaround time, installation support and ‘Make in India’ cost-efficiency. Messung can design and produce ESD furniture as per the customer’s requirement, ensuring world-class specifications and finish.

CONCLUSION

With the growing inclusion of electronics in every aspect of manufacturing and in the design of end-product, many industries require ergonomic ESD furniture to optimise the work environment while ensure safety and ESD protection for both people and products.

Messung Workplace Technology is one of India’s leading ESD products manufacturers. It is a business unit of the diversified Messung Group. Messung is well-known as the pioneer of the first indigenous PLC in India, and a leading name in industrial automation for four decades.

Messung’s indepth knowledge of the Electronics and industrial sectors has enabled it to provide best-in-class ESD workplace solutions that fulfil the most demanding criteria.

Contact Messung Workplace Technology with your requirements today.

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CUSTOMISED TO A T: WORKPLACE SOLUTIONS FROM MESSUNG

When it comes to ESD and general workplace solutions, few can match the skills and service of Messung Workplace Technology. Under its 'Navonmesh - Make in India initiative', Messung offers the AFM-PLUS range of indigenously designed and manufactured workplace products that offer world-class looks and specifications – at a cost-effective price.

Messung offers industrial worktables, ESD workstations, ESD trolleys, ESD storage racks, drawer cabinets and cupboards. Messung is also a trusted ESD chairs manufacturer in Pune manufacturing a range of ESD task chairs & stools in standard and high versions. These ergonomic workstation chairs come in three options: Thermoplastic PU Integral Foam, Synthetic Leather and Fabric. The chairs are available in non-ESD version as well.

A special advantage of choosing Messung as your workplace solutions provider is its inhouse design and manufacturing capabilities. Equipped with the latest international machines for aluminium and wood cutting, testing facilities, etc., the facility translates customer briefs into viable solutions. Depending on your space, usage, application and even budget requirements, Messung can tailor workplace furniture for the perfect fit.

Take a look at two of Messung’s recent custom-built solutions.

Vertical Movable Test Station

This exclusive test station was developed and manufactured for a customer in the automotive electronics sector. With ESD protection as per ANSI ESD S20.20.2014 and IEC 61340 standards, this product offers some notable features:

- customised aluminium structure made of heavy duty extruded aluminium profiles 40 x 40 mm

- aluminium profile offers electrical housing for mounting sockets, switches, data and MCB

- ESD shelves made of high pressure laminated volumetric ESD particle board

- swivel arm to hold monitor screen

- slidable tray for keyboard and mouse pad

- ESD drawer with single/multiple compartments

- Four 4-inch ESD castors - 2 lockable.

Instrument Movement Trolley

Ideal for handling and moving instruments in electronic laboratories or shopfloors, this rugged workhorse trolley arrives fully assembled. Simply unpack and the trolley is ready to go! Made from standard components but customised as per customer requirements, the main features of this trolley include:

- Three metal shelves made of 4 mm mild steel sheet and 20mm bend on all four sides

- Weight carrying capacity of the shelves: 100 kg each

- Framework made of 40 x 40 mm aluminium profiles

- 1800 rotatable arms with weight carrying capacity of 15-20 kg

- Four 5-inch heavy duty rubber wheels to take the weight and move smoothly with minimum effort.

ABOUT MESSUNG GROUP

Messung Workplace Technology is a business division of the Messung Group, a diversified conglomerate committed to enabling excellence for enterprises big and small. Under its 'Navonmesh - Make in India initiative', Messung proactively pursues the path of indigenous innovation across all its businesses.

From PLC systems for Industrial Automation through front-end and back-end products for Home Automation to ESD and non-ESD products for the industrial workplace - Messung designs solutions on par with the world's best.

Messung is a group with a strong commitment to quality and service. Messung delivers quality as per latest international standards, and stand firmly by every product and solution they deliver. Inhouse QA, QC and ESD testing facility testing facilities ensure no product leaves their facility unless certified fit.

CONCLUSION

For all industries, and especially the Electronics sector, a safe, ergonomic work environment is essential for productivity and wellbeing. Messung is a leading ESD Workbench manufacturer in India, developing world class workplace technology solutions in India. Messung is proud to partner with industries to design and deliver worktables, chairs, stools, trolleys, storage cabinets, racks, pedestals, etc. that are built to be an asset to the workplace.

Using their range of machines, modular designs and a ready inventory of standard components, Messung can quickly and efficiently make all those little custom adjustments that personalise the product specific to the need at your facility. The latest international standards and affordable prices are the icing on the cake!