#Conveyor for Batch Printing

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Ampoule Filling Line

Ampoule manufacturing line and ampoule filling line (also known as ampoule compact line) are cGMP injectable lines that include washing, filling, sealing, inspecting, and labeling processes. For both closed-mouth and open-mouth ampoules, we offer liquid injection ampoule lines. We provide both fully automatic and semi-automatic ampoule filling lines, which are suitable for smaller ampoule filling lines. All of the equipment in automatic filling lines is integrated so that it functions as a single, cohesive system. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.

Automatic Ampoule Filling Line

Automatic Ampoule Filling Lines are made up of machines for labeling, filling, sealing, and washing. Every machine is connected to function as a single, cohesive system. Automation is used in operations to remove human intervention. These lines are also known as Production Scale Ampoule Filling Lines or High-Speed Ampoule Production Lines. The equipment in this kind of filling line is listed below:

Automatic Ampoule Washing Machine

The purpose of an automatic ampoule washer, also known as an automatic ampoule washing machine, is to clean ampoules while minimizing machine parts’ contact with the ampoules in order to comply with cGMP regulations. Positive ampoule washing is ensured by a machine with a specially developed Gripper system that grabs the ampoule from the neck and inverts it until the washing process is finished. The ampoule is then released on the outfeed feedworm system in a vertical position after washing. Using replacement parts, the machine can clean ampoules ranging from 1 to 20 milliliters.

Sterilization Tunnel

Glass ampoules and vials that have been cleaned are sterilized and depyrogenated online using a sterilization and depyrogenation tunnel, also known as a pharma sterilizing tunnel. Glass ampoules and vials are moved from automatic washing machines (non-sterile) to the outlet filing line (sterile region) in the tunnel via a stainless-steel wire conveyor.

 Ampoule Filling and Sealing Machine

Pharmaceutical glass ampoules are filled and packaged using an ampoule filling and sealing machine, also known as an ampoule filler. Liquid is poured into ampoules, which are subsequently evacuated using nitrogen gas and sealed with combustible gasses. The machine has a filling pump that was specifically made to fill liquid precisely while centering the neck during the filling process. As soon as the liquid is filled, the ampoule is sealed to prevent contamination. Made in compliance with cGMP regulations using premium stainless steel 316L components.

Ampoule Inspection Machine

Glass ampoules that can be injected can be inspected using an automatic ampoule examination machine. The four tracks of the Ampoule Inspection Machine are made of nylon-6 roller chain, and they come with a spinning assembly that includes A.C. Drive Rejection Units and 24V DC wiring. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.

Ampoule Labeling Machine

High-end equipment, known as an ampoule labeling machine or ampoule labeler, is used to label glass ampoules, vials, and eye drop bottles. To print batch number, manufacturing date, and other information on labels, install a printer on your computer. Pharmacy businesses have the option to add barcode scanning and camera-based vision systems. There are various label types that can be used, including paper labels, transparent labels, and BOPP labels with self-adhesive sticker types.

Semi-Automatic Ampoule Filling Line

Machines for labeling, filling, sealing, and washing make up a semi-automated ampoule filling line. These devices operate autonomously and integrate with one another. These lines are also known as small-scale ampoule filling lines or low-cost ampoule production lines. The equipment in this kind of filling line is listed below:

Semi-Automatic Ampoule Washing Machine

The ampoule jet washer, also known as the semi-automatic ampoule washing machine, is a dependable, portable, and semi-automatic ampoule and vial washer that complies with cGMP regulations. With the aid of appropriate replacement components, the Multijet Ampoule & Vial Washing Machine can wash glass vial sizes ranging from 2 to 100 milliliters and ampoule sizes between 1 and 20 milliliters. Its stainless steel construction ensures durability. FDA-approved materials or stainless steel 316L are used to make all contact parts.

Dry Heat Sterilizer

Bottles, vials, and ampoules that have been cleaned can be sterilized using an ampoule sterilizer or dry heat sterilizer. It is constructed from MS heavy angles with an exterior wall composed of stainless steel 304 and an inner wall made of stainless steel 316. Our double door DHS is manufactured in compliance with cGMP requirements that are authorized in injectable pharmaceutical factories that uphold a class 100 environment. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.

Ampoule Filling and Sealing Machine

Pharmaceutical glass ampoules are filled and packaged using an ampoule filling and sealing machine, also known as an ampoule filler. Liquid is poured into ampoules, which are subsequently evacuated using nitrogen gas and sealed with combustible gasses. The machine has a filling pump that was specifically made to fill liquid precisely while centering the neck during the filling process. As soon as the liquid is filled, the ampoule is sealed to prevent contamination. Made in compliance with cGMP regulations using premium stainless steel 316L components.

Ampoule Inspection Machine

Glass ampoules that can be injected can be inspected using an automatic ampoule examination machine. The four tracks of the Ampoule Inspection Machine are made of nylon-6 roller chain, and they come with a spinning assembly that includes A.C. Drive Rejection Units and 24V DC wiring. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.

Ampoule Labeling Machine

High-end equipment, known as an ampoule labeling machine or ampoule labeler, is used to label glass ampoules, vials, and eye drop bottles. To print batch number, manufacturing date, and other information on labels, install a printer on your computer. In pharmacies, installing camera-based vision systems for printing and barcode scanning is an alternative. There are various label types that can be used, including paper labels, transparent labels, and BOPP labels with self-adhesive sticker types.

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A.T.E. Group : Open-width wet processing for knit fabric – a fast-emerging trend

Sustainability has emerged as a pivotal concern globally and the textile industry is no exception. Ecology and energy conservation are now focal points as much as quality and price.

Presently, knit textiles are predominantly processed in a tubular form. However, the demand for open-width processing is on the rise. The Indian knit processing industry is increasingly recognising the significant advantages of open-width knit fabric processing with respect to quality and savings of water and energy. This is clear from the ongoing trend wherein several processors have integrated open-width knit processing into their existing tubular knit processing setups.

Challenges faced with tubular knit fabric processing:

Inconsistent results due to batch process

Poor fabric surface quality due to aggressive handling

High weight loss

High chemical and dye consumption

High effluent loads

High fabric handling necessitates increased dependency on labor

A.T.E. offers complete solutions for Goller open-width knit fabric wet processing machines from Fong’s National Engineering Co., Ltd.: German technology made in China. Goller offers spun oil washing ranges, bleaching ranges, mercerizing ranges, cold pad batch dyeing, and washing ranges for dyed and printed knit fabrics in open form. Goller has established itself as a world leader for knit open-width wet processing with hundreds of successful installations worldwide. Goller’s success with open-width knit fabric processing stems from their modular design tailored to meet specific customer requirements that result in optimum results for the application.

Following are the various modules offered by Goller:

Oxidator washer a drum washer module with driven fabric transport and power spray for sensitive fabrics which requires dwell time for swelling and shrinkage

Sintensa washer a drum washer module with an inner propeller for effective washing with high turbulence

Universa conveyors compartment with bath separation and circulation spraying system for maintaining dwell time

Variety of chemical dosing systems based on application along with flow control

45° angle intermittent squeezer with scroll roll opening to prevent edge curling thereby avoiding crease formation or pressing

Auto filtering systems

Elastodip chemical applicator, with a long dwelling time of 2-3 minutes for good chemical exchange before bleaching steamer

Special S–wrap mangle for higher pickup of chemicals

A fabric reaction steamer with a built-in indirect steam generation system manages saturated steam conditions and a 100 degrees C+/-1 temperature. It includes tension-controlled drums for fabric preheating, roller or conveyor bed transport for dwell time, E+L centering, and double scroll roll at exit

In mercerising, specially designed roller section as impregnation compartment for dry on wet or wet on wet, room/hot mercerisation, auto caustic concentration control +/-0.5Be, st. upper roller and bottom rollers with load cell tension control in each section, pin chain with 4-5 sections (12-15m), width adjustment at each section, followed by tension-controlled washing and PH neutralisation results in best quality mercerisation

All the washers, except dwell time zones, have thermplate heating systems for effective and efficient heat transfer for energy conservation and reducing the water level in the compartment

Advantages of open-width knit processing over tubular fabric processing:

Improved surface quality

Reduced loss of weight and tensile strength

Less pilling

Excellent colour appearance

Less shrinking

Lower production costs

Less effluent loads

Clean department

Consistency in results

Comparison of utility consumption: Soft flow and continuous ranges

Source – data from Goller’s end users

Soft flow machine material to liquor ratio: 1:5, fabric width 2.2 m

Though the mercerising process has been an integral part of woven fabric processing to produce high-quality fabric, this was not available for knits in open-width form due to the challenges involved in handling knit fabrics in open form. Goller stands out as the pioneer in developing open-width knit fabric mercerising ranges and till date, they have installed 15 machines worldwide, including the one in India at PC Colours, Kolkata.

Mercerising helps to improve dye affinity which invariably leads to 15 to 20% dye savings, provides a deeper shade and more lustrous appearance, achieves excellent colour especially medium dark or dark, and improves the brightness after printing

Similarly, the cold pad batch dyeing method for reactive dyeing of cotton fabrics yields good dyeing results with lower effluent loads. Colour fixation in CPB dyeing is better compared to the exhaust method, requires less water for washing, reduced TDS of the effluent as no salt is used, and consumes no steam for dye fixation.

Open-width knit fabric process flow and a package of machinery from A.T.E.:

A.T.E.: a perfect partner for you

A.T.E. has always been dedicated to offering state-of-the-art, efficient, and eco-friendly equipment that helps customers gain a competitive advantage. The concepts of responsibility and technology are part of the values of A.T.E.

Apart from supplying a complete package of machinery for the processing industry, A.T.E. offers after-sales services, technological support, AMCs, machine audits, etc. A.T.E. has also successfully executed many green-field projects.

A.T.E. is a one-window solution provider in textile engineering across the textile value chain, backed by 80+ years of experience and deep domain knowledge. That is why in addition to textile machinery, we also offer state-of-the-art effluent treatment plants with IoT monitoring, sludge handling solutions and ZLD.

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CNC Leather & Fabric Oscillating Knife Cutting Machine

Oscillating knife machine is suitable for cutting various thin flexible materials. The digital cutting machine is designed for small batch production, which can save costs while maintaining speed and accuracy. This digital cutting machine is used in various industries such as packaging, printing, advertising display, leather processing, architectural modeling, composite materials, and tool modeling.

An oscillating knife cutting machine, also known as a CNC oscillating knife cutter, is a specialized cutting tool used in various industries for precision cutting of a wide range of materials. It operates by rapidly moving a knife blade back and forth in an oscillating motion to cut through materials with high precision and minimal material waste. These machines are highly versatile and are used for cutting materials like fabrics, leather, foam, rubber, paper, cardboard, composites, and more.

A vibrating knife option is an important tool for companies that need to process flexible materials. These flexible materials include packaging foam, foam core, blender foam, corrugated plastic, or cardboard. These materials all pose challenges to traditional router planning or cutting tools, but the “saw action” of the oscillating knife makes it easy to cut these materials, providing a clean cutting edge without fraying.

Oscillating Knife Cutting Machine Advantages

Knife Options: These machines can be equipped with various knife types, including straight blades, serrated blades, V-shaped blades, and more, depending on the specific material and cutting requirements.

Precision: Oscillating knife cutters offer high precision and can cut intricate shapes, patterns, and curves with sharp corners. This makes them well-suited for industries that require intricate or custom designs.

Software and Design: Design your cutting patterns using computer-aided design (CAD) or computer-aided manufacturing (CAM) software. The machine’s software then translates these designs into cutting paths.

Tool Control: Many oscillating knife cutters come with multiple toolheads, allowing for different tools to be used in one machine. For instance, you can use a knife for cutting, a creasing tool for scoring, or a pen for marking.

Depth and Speed Control: Adjust the cutting depth and cutting speed to match the material you’re working with. Different materials may require different settings for optimal results.

Material Hold-Down: These machines often use vacuum tables, conveyor systems, or other methods to hold down the material during cutting, ensuring precision and preventing material shift.

Applicable materials of oscillating knife cutting machine:

Oscillating knife machine is suitable for cutting various thin flexible materials. The digital cutting machine is designed for small batch production, which can save costs while maintaining speed and accuracy. This digital cutting machine is used in various industries such as packaging, printing, advertising display, leather processing, architectural modeling, composite materials, and tool modeling.

Leather,sticker,cardboard,Plastic box,corrugated cardboard,film,foam board,acrylic board,rebound rubber,rubber cloth,gasket material,garment cloth,footwear material,bags materials,non-woven fabrics,carpets,sponge,PU,EVA,XPE,PVC,PP,PE,PTFE,ETFE,and composites,whose thickness of above materials is below 22 mm.

Oscillating knife cutting machines are valuable tools for industries that require precision cutting of soft and semi-rigid materials. They offer efficiency, speed, and accuracy, making them suitable for both mass production and custom manufacturing. When used correctly, these machines can improve productivity and the quality of the final products.

CNC Knife Cutting Machines

Complementing other areas within our cutting machine range, the CNC knife cutting tables bring even greater versatility to the cutting process. These beautifully made, sophisticated machines are produced by one of the largest, specialized manufacturers of CNC cutting tables in the world. This total focus on innovative machines with very elegant software has culminated in a sophisticated range of CNC knife cutting machines which will cut an ever increasing range of materials at maximum speed with minimum waste.

This very wide range of flatbed cutting machines includes models with fixed beds and moving conveyors so that any material format – sheet, roll or a combination of both, can be processed. Ideal for short run, fast response working, these systems are also eminently suitable for full scale production as well as prototyping.

Add to this the large range of cutting tools that can be carried on the multi-tool cutting head – fixed blade, pizza wheel [rotary blade], electric or pneumatic oscillating blade, milling and routing, kiss cut, ultrasonic and pen – and the sheer versatility is clear.

Processing advantages

Automatic feeding system with intelligent correction function

This product uses a full-automatic feeding platform, which realizes the automatic work of feeding and cutting, saving labor costs. With the automatic deviation-feeding system, it can overcome the deformation problem of flexible materials in the printing or embroidery process, intelligently handle the deformation matching, and realize the automatic search Edge cutting.

Cutting tool without pollution

Compared with laser cutting, the cutting speed of the cutter is faster, no odor, and the cutting edge will not be carbonized. It is especially suitable for cutting intimate apparel such as swimwear and cycling clothes. Customers can also configure different types of tools according to the cutting material to meet the processing of different materials.

Automatic edge-finding and precise cutting

This product applies the industry’s advanced precise visual recognition algorithm and fine numerical control cutting technology. It searches and locates the graphic position through the vision system, controls the precise movement of the cutting head to the corresponding position, and automatically aligns and cuts along the edge with an error of less than 0.5MM.

Automatic operation saves costs

Fully-automatic feeding platform, continuous cutting, no special care required, easy operation; this product supports multiple layout methods, can achieve seamless stitching and cutting of the same graphic, reduce waste consumption; integrate its various high-quality functions, achieve faster speed, save material More and better performance. So as to reduce production costs and improve production efficiency.

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Frequently Asked Questions(FAQs) about Ink Pumps for Continuous Inkjet Printers(CIJ)

You will find the following information here:

What is CIJ?

What is the primary application of continuous inkjet printers?

How does continuous inkjet printing work?

How is a continuous inkjet system formed?

Common issues with ink pumps in continuous inkjet printers

TOPSFLO CIJ ink pumps Solution

How to Get in Touch with TOPSFLO for Expert Assistance?

What is CIJ?

CIJ stands for Continuous Inkjet, CIJ is a small character inkjet printing technology that uses a single inkjet nozzle to rapidly spray ink into tiny droplets, forming printed images or text. CIJ printers are widely used worldwide and are a non-contact printing method, making them suitable for marking on both flat and curved surfaces. They are primarily used in industrial applications for product packaging, labeling, and coding.

What are the Main Applications of Continuous Inkjet Printers?

Continuous inkjet printers are primarily used to mark production dates, batch numbers, barcodes, and other information on the surfaces of various materials such as plastic, metal, glass, cardboard, and wood. Typical applications include beverage cartons, cans, and bags, pharmaceuticals, small cardboard boxes, cables, and components. Virtually any product or packaging that moves on a conveyor belt or extrusion machine is suitable for continuous inkjet printing.

How does Continuous Inkjet Printers Work?

Continuous inkjet printers create a continuous stream of ink, which is broken down into numerous ink droplets through high-frequency vibrations. Once the ink droplets are formed, the selected ones are charged by electrodes and then directed by a deflection plate that generates an electrostatic field.

Charged ink droplets pass through the deflection plate, causing them to deviate at a specific angle before being sprayed from the print head onto the product to create the desired printed information. Uncharged ink droplets remain unaffected and return directly to the CIJ ink system.

During this printing process, the solvent base of the ink evaporates, and the viscosity of the ink changes accordingly. To ensure the optimal droplet formulation, viscosity must be strictly controlled within specified values.

How is a Continuous Inkjet System Formed?

In continuous inkjet (CIJ) printing, ink circulates continuously throughout the printer, from the fluid system to the printhead, and then back to the fluid system. The entire ink path system involves several pumps working in coordination.

Initially, ink is transported from a large container to an ink reservoir using a transfer pump (①).

Subsequently, the ink is pressurized and transferred to the printhead using a pressure pump (②). Inside the printhead, the ink flows through nozzles, forming a continuous array of small ink droplets, each of which can be individually charged. Charged droplets are deflected by electrodes and hit the object to be printed.

Additionally, uncharged ink droplets fly in a straight line into a gutter, and excess ink is recirculated from this point back to the ink reservoir using a recirculation/suction/recovery pump (③).

To prevent the ink from drying and damaging the system when the printer is not in use, a refill solvent pump (④) is typically included in the continuous inkjet system. This pump delivers solvent to the nozzles to flush out any residual ink.

Through these steps, a continuous inkjet system can continuously supply ink and achieve high-speed, efficient inkjet printing.

Common Issues with Ink Pumps in Continuous Inkjet Printers

1. In the current market, there is a wide variety of ink types used in CIJ printers, each with different viscosities. These different ink compositions may contain additives, some of which can be corrosive, leading to compatibility issues with pump materials that can cause malfunctions or a very short lifespan.

2. Instability in the liquid circuit pressure and ink flow during the operation of the inkjet printer can affect the printing results.

Continuous inkjet printing requires prolonged periods of operation. Over time, continuous use may result in wear and tear, potentially leading to a decline in performance or malfunctions, thus compromising the printer's lifespan.

TOPSFLO CIJ ink pumps Solution

Diverse Pump Materials

Topsflo printer ink pumps offer a variety of pump material configurations to accommodate common CIJ ink types, such as MEK, dye-based inks, pigment inks, and soft pigment inks. The pump head materials for diaphragm pumps can be selected from PA, PPS, or PP, while membrane materials can be chosen from EPDM or PTFE. For valve materials, options include EPDM, FKM, or FFKM. YT alloy gear pumps are mainly used for pigment inks, while PEEK gears can be used for dye-based inks.

Carefully Selected Pump Types for Precise Applications

Topsflo offers two pump options tailored for printer applications: diaphragm pumps and gear pumps.

- Diaphragm liquid pumps, especially those designed for low-flow rates, provide relatively stable flow and pressure output. They are more suitable for handling liquids containing solid particles or particulate matter because their design is better suited for handling suspended particles. However, in high-flow applications, diaphragm pumps may produce larger pulses, which could lead to vibration or noise issues.

- Gear pumps are suitable for printers that require a large volume of ink. They offer stable flow and pressure output with lower pulsation. Compared to ordinary gear pumps on the market, TOPSFLO gear pumps use high-precision gears and component control to ensure smooth flow, minimal pulsation, and adjustable output pressure stability.

TOPSFLO engineers can determine which pump is better suited for your application based on your printing requirements, including the desired flow rate, accuracy, pulsation, noise level, ink properties, and whether they contain solid particles, among other factors.

Long-lasting Lifetime for Stable Printing Assurance

Both Topsflo diaphragm pumps and gear pumps are equipped with high-performance brushless motors developed in-house.

The coreless brushless motor in the diaphragm pump boasts a lifespan of up to 15,000 hours, while the gear pump utilizes a high-performance, in-house designed and manufactured brushless three-phase motor with a lifespan exceeding 30,000 hours, requiring no maintenance.

These brushless motors do not produce sparks, static electricity, or electromagnetic interference during operation, ensuring safety and allowing the pumps to run continuously in high-demand inkjet printing tasks.

How to Get in Touch with TOPSFLO for Expert Assistance?

Maintaining a consistently stable flow and using ink fluids with the appropriate viscosity are crucial for overall printing quality. Any abnormalities in the ink supply system can lead to poor printing quality, error messages, and even costly product recalls. Therefore, choosing the right ink pump for your continuous inkjet printer is of utmost importance.

TOPSFLO specializes in the development and production of various micro pumps for printers. They have extensive experience and pump solutions, and they offer customized services to meet different customer needs. Please contact their sales engineers for printer pump application cases and pump information! Email: sales@topsflo.com or info@topsflo.com

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The Benefits and Advancements of Curing Machines for Pigment Printing

Curing machines play a crucial role in the pigment printing and textile industries. Curing Machines are specialized machines that are designed to cure or dry inks, coatings, and other substances applied to fabrics. In this blog, we’ll be focusing on the two main types of curing machines used in the pigment printing and textile industries: curing machines for pigment printing and textile curing machines.

Curing Machine for Pigment Printing:

Pigment printing is a popular method of printing on fabrics that involves the use of pigments instead of dyes. Pigments are insoluble particles that adhere to the surface of the fabric. They require curing to become permanently fixed to the fabric. The curing process involves heating the fabric to a specific temperature for a set amount of time, which allows the pigments to bind to the fibers.

A curing machine for pigment printing is designed to provide precise temperature control and consistent heating to ensure that the pigments are cured properly. These machines typically use infrared radiation or hot air to heat the fabric. They can be either conveyor or batch type machines, depending on the production requirements

Textile Curing Machine:

Textile curing machines are used to cure various substances applied to fabrics, including inks, coatings, and adhesives. These machines are essential in the textile industry as they ensure that the final product has the desired properties such as colorfastness, durability, and resistance to chemicals and heat.

Textile curing machines come in various sizes and designs, and they can be either conveyor or batch type machines. Conveyor type machines are used for continuous production while batch type machines are used for smaller production runs. The most common types of curing machines for textiles are hot air ovens, infrared dryers, and microwave ovens.

curing machines are a crucial part of the pigment printing and textile industries. They ensure that the final product meets the desired quality standards by providing precise temperature control and consistent heating. Choosing the right curing machine for your production needs is essential for achieving the best results.

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A detailed guide to Servo voltage stabilizer

The fluctuations in current supply from the electric pole to the household mainline are a common issue across India. Such fluctuations can have a major impact on the performance and the life of electrical appliances in both households as well as in industries. To overcome such challenges an automatic voltage stabilizer is used that can ensure a constant flow of current. 

However, in industries, the common voltage stabilizer used in households can not be installed. Hence, a servo voltage stabilizer is used to serve the purpose. This blog will cover the discussion and use cases of a servo voltage stabilizer. 

What is a servo voltage stabilizer?

Servo Voltage stabilizers are installed to manage the voltage fluctuations within the industrial units. It acts out every case whether there is a high voltage, low voltage, or unbalanced voltage between the range of +/- 0.5 to 1%. 

It is named a servo voltage stabilizer because of its dependency on the servo motor installed. Servo stabilizers are available in both single as well as three-phase models depending upon the need of the industrial unit. Installing such voltage stabilizers allows a 95%+ energy efficiency at improves the performance of the unit. 

Where is Servo Voltage Stabilizers required?

Automobile Industry: In such industry, the manufacturers rely on the effective functioning of machines and conveyors. Hence, it is important to ensure a proper flow of current so that an uninterrupted production process can be ensured. 

Printing Industry: The machines used in such industries require a constant flow of current to ensure appropriate heat levels. Any fluctuation in the current would result in having an impact on the complete batch of products being printed. 

Packaging Industry: Servo voltage stabilizers are used in such an industry to ensure a constant voltage supply. Such is important to ensure the achievement of the required production level and to maintain the supply chain. 

CNC Machines: The machines that are independently controlled through computer systems. Hence, it is important to provide them with a continuous flow of current to keep them in operation. 

Other Factories: Other units requiring the mandatory need of servo voltage stabilizers include cold storage, food processing plants, and manufacturing units. 

Conclusion

A servo voltage stabilizer is an important component preferred by an industrial unit to ensure smooth operations and maximize its output. You can get a best-in-class servo voltage stabilizer for industries as well as an automatic voltage stabilizer for homes at Aulten Digital. We are a leading manufacturer and supplier of a range of stabilizers for your different needs.

[indproengineer]

Work Effective Benefits of Using Vibratory Spiral Conveyor

Vibratory Spiral Conveyor

Vibrating conveyors consist of troughs or tubes flexibly supported and vibrated by mechanical or electrical means to convey objects or bulk materials; vibration takes place in an inclined, elliptical pattern to cause directional as well as upward movement of the material.

Special spiral elevating conveyors lift materials vertically up to 20 ft within a very small horizontal area. All vibrating feeder/conveyors are well suited to batching applications due to their characteristic quick cut-off of material flow.

Mechanical handling is a common piece of kit that moves materials from one place to a different. Conveyors are particularly useful in applications involving the transport of heavy materials. Vibratory Spiral Conveyor systems allow quick and efficient transport for a good sort of materials, the material handling and packaging industries.

Typical Benefits of using Vibratory Spiral Conveyor are:-

Ø  Compact foot prints

Ø  Low Energy requirement

Ø  Less Maintenance attentions

Ø  Low sound emission

Ø  Provides that required residence time for natural cooling and drying, replacing high noise and pollution generating Blowers / Cyclones / Trays etc. to make plant look compact, simple and dust free

Ø  Special media cooling or heating is possible.

Ø  High conveying capacities for some applications.

Ø  No special skilled operator or tooling required for operation and maintenance

About us

"INDPRO Engineers" is leading Vibratory Equipment manufacturing company located in central part of India. Initially the company started its activity as a Marketing agent for various companies in the region of Pune. Coming 2004, the company switched its operations from a Marketing agency to Proprietary Manufacturing of Vibratory Equipment and Project Engineering in Bulk Solids Handling. Backed with Almost 3 decades of experience in the field of Mechanical Vibrations Technology, bin discharger manufacturer Indore "INDPRO Engineers" is a most trusted brand for a durable performance and dependability of their Vibratory Equipment.

[digitalusmarket]

15 Best DIY Luggage Tags Ideas to Make

Whether you intend for a quick weekend away or a two-week vacation, your luggage is a very important piece of your trip, and it’s not what’s inside that counts. A festive luggage tag set can lighten up your packing experience and make it simpler to spot your things at baggage claim post-flight. So style your bags with eye-catching luggage, and take solace in the fact that any bag which is lost could more easily find its way home with an informational tag. Peruse the luggage tag ideas below, then get started crafting and planning your next trip.

Shrinkable Plastic Luggage Tags

Draw a cute and elegant piece of fruit, ice cream sundae, or slice of cake, and then add your personal details before shrinking it in the oven. These end up being so delighted that you will want to pop them on your regular backpack or handbag to match your luggage.

Also Read: 10 Ideas for a DIY Clothes Rack

Typographic Luggage Tags

Get wordy with DIY luggage tags and apply bold lettering to a dazzling base. Using pre-made luggage tags, try arranging on your own quirky message, or if you are valiant, go freehand. But be sure to spray a fair coat over top of your lettering for enduring power.

Blank Forms Luggage Tags

Source a standard blank details form (try a paper shop, scrapbooking store, or your local post office). After that, see the tutorial that turns a regular form into something lovable. Also, feel free to include your own hand-drawn stickers or designs.

Watercolor Luggage Tags

These Adorable monogrammed tags need wooden circles, hardware, and paint. A pretty mess shows you how you can put all the supplies together into tags that are worthy of being used on fashionable handbags. Also, you can use balsa wood for this craft so that you can attach the hardware.

Easy Printable Luggage Tags

Most people love how simple this DIY luggage tag is from The Idea Room. We consider making a coordinating set for you and your entire family’s suitcases for quick and easy identification on the conveyor belt.

DIY Luggage Tags for the Sweet Tooth in you

These DIY luggage tags look pretty enough to match. Make a trio of some sweet treats for the whole set when you start working with felt and use a sharp pair of scissors for a clean finish.

Monogrammed Luggage Tags

Reuse a plastic name badge holder and luggage tag protector from this thrifty house tutorial. Also, you will love how simple it is to coordinate with a unique suitcase or trade out the insert with the season.

Painted Leather Luggage Tags

While this luggage tag is easier with a Cricut machine’s help, crafters can gain a similar effect with a sharp pair of scissors or some leather-working tools. Analyze with a variety of eye-catching patterns to opt and paint for hot glue instead of a thread and needle for assembly if you are not assured with your stitching.

Wood-Burned Luggage Tags

This luggage project is a perfect option for beginning wood burners; stick to a bold graphic design of the graphic. Watercolors corners add a sign of interest, and this DIY looks amazing when used with a homemade gift tag also, so don’t hesitate to make a big batch of wooden tags. Check the tutorial from Anika’s DIY life for all the information about this project.

DIY Cactus Luggage Tags

Reluctant to print personal details on your tags? Shape your tags in an eye-catching, easily recognizable, and describe design instead. If your suitcase or bags get lost, then don’t worry, they can be distinguished by airline personnel, and they will look cuter while in transit with a little cactus-shaped flair.

Foiled Luggage Tags

Add some sparkle to your checked bag and personal item with this metallic iron on the tutorial of foil. Tropical trees work strong for setting your sights toward a vacation, but any easy pattern will pop against a neutral leather base.

Hand-Sewn Luggage Tags

Break out the sewing machine for this DIY luggage tag, but be free. It comes together quickly and without too much stitching. For this project, try to use different integral fabric patterns on the front and back of every tag for a funny contrast effect.

Rustic Wooden Luggage Tags

Scrap wood is the best media for a rustic, homemade luggage tag. Try blemishing in a medium to light tone so that the scrap wood will still allow for stamped letters and decorative paint over top. To make these ultra-chic tags, check the full tutorial from ideas for the home by Kenarry.

Brushstroke Luggage Tags

You will be shocked to discover that this stunning project is super quick and simple to create. The complete tutorial from “almost makes perfect” will show you the supplies and techniques you need to create these beautiful marble tags.

Decoupage Luggage Tags

Capture nostalgic photos, documents, or art in a more tangible place than a scrapbook with this DIY. The complete tutorial of this project will show you how to perfectly decoupage a hefty piece of balsa wood or cardstock to your liking.

Also Read: 20 + Funny Cross Stitch Patterns

Conclusion

Suppose you are traveling in a plane and need help finding your bag or suitcase during airline carriers’ route checking. In that case, you must check the ideas mentioned above of DIY luggage tags that will surely help in simple or easy recognition to prevent luggage theft. Moreover, if you have faced an issue with a wrong pickup, then these tags will keep you away from this type of problem. These DIY luggage tags will be a single solution to all the problems that travelers are facing.

Source:https://hariguide.com/diy-luggage-tag-ideas/

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Bottling and Packaging Machine|Labeling Machine  Equipment Industry in India

According to the analysis of the bottling machinery industry, each and every equipment is vital in the process. If the industrial buyers are happening to buy a labeling machine for the process of bottling and packaging for their production facility, they need to get the knowledge about the features and functions of the labeling machine. This will be more efficient and highly productive in the environment.

Automatic Labeling:

           The automatic labeling machine is an equipment used for bottling and packaging in the industries. It prints the required details in the label and attaches to the bottles while packing. It makes the process safe and easy to use. It includes many safety measures and it also has a web detection system which has a sensor to detect the gaps between the labels and removes the low quality lables from the old bottles and generates it to the control panel. The controls are in the form of switches or touch screens. 

                        The conveyor has several functions such as , it first transports the label to inner part of the machine to outer part of the machine. It will have the belts controlled by the electronic controller. The belts will run at a fixed speed or variable speed. Using the conveyor increases the speed of the process and the productivity. It has to be presented in a labeling machine. It is customizable and changeable according to the needs to make it more versatile. The conveyor helps in adhering the labels by transferring the roll papers to the containers. It enables the machine to detect if the labels are in the correct position.

                        The production of the labels are produced by print engines. These print engines are designed to detect the pressure that applies on the label to avoid the damage on the labels. It also controls the data from external sources. There are various types of print engine. The label printer machine can print a new label as each product passes through it. It gets the data from the system and prints in the label. This printing is done by the direct thermal transfer method.

                        These are most important part of an auto labeling machine , for an efficient machine for your business. It is highly reliable and capable of attaching labels accurately. It has a PLC control system. The machine also features an elastic cotton wheel and automatic photoelectric detection function to cancel the labeling if no objects are present. Batch printing unit can print the batch number also.

                        The cost of labeling machine depends on the kind of label you want to produce and print accordingly. It will save our labour time and it has longer service life too. It is more flexible on our process and saves our money on labour cost. This is the description of the labeling machine which are used in wine and beer industries and some are used in other juices and beverage industries. If you want to know more about buying a labeling machine for your own industries to access and enjoy every features of the labeling machine and get satisfied with the results call us at +919384806103 or logon to https://www.seppasolutions.com

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The test parameters are automatically printed and recorded.

(14) The pipe end is machined to accurately control the verticality of the end face, the bevel angle and the obtuse edg.(3) Before forming, the strip undergoes leveling, edge trimming, edge planing, surface cleaning and conveying, and pre-bending treatment.(5) Externally controlled or internally controlled roller molding is adopted.Causes of wrong edges of large-diameter spiral steel pipes (SSAW):In the production of large-diameter spiral steel pipes, misalignment occurs from time to time, and there are many influencing factors. An effective way to produce wrong sides.(4) The electric contact force meter is used to control the pressure of the cylinders on both sides of the conveyor to ensure the smooth conveying of the strip.4. The test parameters are automatically printed and recorded., with more than ten years of production experience.eliminate.

The continuous control and correction of the forming angle are to reduce the sickle bend of the steel strip during the production process. The poor condition of the edge of the steel strip is another important reason for the wrong edge. The quality of the steel pipe is seriously affected. Strict physical and chemical inspections are required before investment. Spiral steel pipe production process:(1) The raw materials are strip steel coils, welding wires, and fluxes.(10) After cutting into a single steel pipe, each batch of steel pipes must undergo a strict first inspection system to check the mechanical properties, chemical composition, melting condition of the weld, the surface quality of the steel pipe and the non-destructive inspection to ensure that the pipe manufacturing process is qualified.

In production practice, steel pipes are often degraded due to dry misalignment and out-of-tolerance.(9) Use an air plasma cutting machine to cut the steel pipe into individual pieces.(8) The welded seams are all inspected by the online continuous ultrasonic automatic flaw instrument, which guarantees 100% non-destructive testing coverage of the spiral welds.,Ltd specializes in the production and supply of seamless steel pipes, welded steel pipes(ERW/SSAW/LSAW), stainless steel pipes, hollow sections, pipe fittings, etc.In the forming of spiral welded pipes, the sickle bend of the steel strip will continuously change the forming angle, resulting in the change of the weld gap, resulting in seams, staggered edges and even overlapping edges.As a carbon steel pipe manufacturer, Permanent Steel Manufacturing Co.com. Due to the poor shape and dimensional accuracy ODM Metal Crafts for Sale of the head and tail of the untrimmed steel strip, it is easy to cause the steel strip to bend hard and cause the wrong side to be caused by the butt joint.(11)

The parts with continuous sonic flaw detection marks on the welds are re-examined by manual ultrasonic and X-ray.(2) Butt joint of strip steel head and tail, using single wire or double wire submerged arc welding, after coiling into steel pipe, automatic submerged arc welding is used for repair welding.2. The sickle bend of the steel belt is the most important factor causing the wrong edge of the steel pipe. Therefore, it is necessary to analyze the causes of wrong edges of large-diameter spiral steel pipes and preventive measures. (Fluid pipe/Boiler pipe/Fire pipe/Line pipe/Structural pipe)The test pressure and time are strictly controlled by the steel pipe hydraulic microcomputer detection device.3.(7) Both internal welding and external welding adopt American Lincoln electric welding machine for single-wire or double-wire submerged arc welding, so as to obtain stable welding quality.

If there is a defect, it will automatically alarm and spray the mark, and the production workers will adjust the process parameters at any time according to this to eliminate the defect in time.(12) The pipes where the butt-welded seams of Fe-steel and the J-joint intersecting with the spiral welds are all inspected by X-ray television or filming.1. By controlling the vertical roll, the disc shear can cut off part of the sickle bend. Therefore, observe the sickle bend of the steel strip after uncoiling.(6) The weld gap control device is used to ensure that the weld gap meets the welding requirements, and the pipe diameter, the amount of misalignment and the weld gap are all strictly controlled. Only later can it be officially put into production.(13) Each steel pipe undergoes a hydrostatic pressure test, and the force adopts a radial seal. When the reinforcement of the welding seam of the head and tail butt welding of the steel strip is large, if the over-forming is not handled properly, it is easy to cause a large misalignment

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Conveyor For Inkjet Printer Manufacturer India, Conveyor for Batch Printing for bottom edge coding with full bottom coding system We have designed and built it with applications like, Variable Speed, Reversible Direction, Stainless Steel Or depending on production requirements. It is arranged horizontally to adopt non-metal wear-resistant material. Also, useful for most of all industries like, chemical industry, machinery, metallurgy, light industry, food, medicine and many more. Cantilever design-balancing body for easy loading and unloading of parent / rewound reel. Movable unwind stage for Edge guiding System (Hydraulic Web Aligner).Mechanical 1.5 / 2.5 Kg. Slitter Rewinder, Slitting Rewinding Machine Manufacturer, Optional Magnetic powder brake with tension controller & Torque control potentiometer. Provision for incorporating Inkjet Printing System with Hot air ink drying.

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Krishna Engineering Works are leading manufacturer, of Conveyor for Inkjet Printing machine. Heavy duty Conveyor for Inkjet Printing for different industries with high-quality parts, Conveyor for Inkjet Printing manufacturer. Our esteemed clients can benefit from us the most preferred range of Conveyor for Inkjet Printing Machine. This Belt Conveyor for Inkjet Printing machine works like feeding and conveying equipment, used for transferring nature rubber.

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Conveyor For Inkjet Printing, Wide range of Conveyor Machine, Belt Conveyor Machine including feeding as well as conveying equipment. Inkjet conveyor, inkjet, thermal inkjet, industrial inkjet printer, continuous inkjet printer, industrial inkjet, batch printing machine, batch printing, batch coding machine, batch coder, manual batch coding machine, automatic batch coding machine, batch code printing machine, batch printing machine price, batch coding machine price.

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KEW ENGG. & MFG. PVT. LTD. Is a Leading manufacturer of Batch Coding on Conveyor with Variable speed. S.S and M.S Conveyor System for Batch Coding process with adjustable guide, standard gear box with less vibration. International Standard for Batch Coding for Label, Carton, Pouch and many more. Also, Batch Printing Machine and Batch Coding Machine Manufacturer. Batch Coding Conveyor, Batch Coding Machine Manufacturer, Batch Printing Machine, Batch Coding Machine Manufacturer, Batch Coding Machine Supplier, Batch Coding Printing Machine, Batch Printing Machine,

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Devikrupa industries would like to inform following few lines for your ready information in respect of our range Pharmaceuticals & Packaging Machinery and more particularly our Wet Glue and specialty Sticker Labeling Machines.

We are the foremost Manufacturer and Exporter of Packaging Machinery, which are being used by Pharmaceutical, Agro-Chemical, Cosmetic, Food, Beverage and Pesticide Industries throughout India and export to  Turkey, Morocco, Germany, Thailand, Haiti, Iraq, Saudi Arabia, Ukraine, Malawi, Nigeria, Bulgaria, Srilanka, Canada, Dubai, Ghana, Camroon, Moscow.  etc.

Devi Krupa Industries - Leading manufacturer and exporter of Automatic Sticker Labeling Machine, Coding Machine, Code Printer Machine, Batch Printing Machine, Rotary Bottle Washing Machine, Tube, Liquid & Sealing Machine suppliers based in India.

Rotary Bottle Washing Machine, Label Stamping Machine, Liquid Bottle Packing Line, Linear Bottle Washing Machine, Tube Filling Sealing Machine, Semi Automatic Liquid Filling Machine, Visual Bottle Inspection Table, Automatic Sticker Labeling Machine, Ampoule Labeling Machine, Vial Sticker Labeling Machine, Automatic Ampoule Sticker Labeling Machine, Packing Belt Conveyor