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Bangalore's Booming Infrared Heater Industry: A Look at the Key Manufacturers

In the heart of India's Silicon Valley, Bangalore, a silent revolution is taking place in the heating industry. As the demand for efficient and eco-friendly heating solutions rises, the city has become a hub for the production of cutting-edge infrared heaters. In this article, we delve into the booming infrared heater industry, shedding light on the key manufacturers that contribute to the warmth of Bangalore.

Understanding Infrared Heating:

Before we dive into the manufacturers, let's grasp the essence of infrared heating. Unlike traditional heating methods, infrared heaters emit radiant heat, warming objects directly without heating the air. This not only makes them more energy-efficient but also provides comfort and warmth.

The Pioneers: Electron Systems

One name that stands out in Bangalore's infrared heater industry is Electron Systems. Renowned for their commitment to quality and innovation, Electron Systems has been a pioneer in the field. Their heaters are designed to combine efficiency with aesthetics, offering consumers a delightful blend of performance and style.

Key Features of Electron Systems Infrared Heaters:

1. Energy Efficiency: Electron Systems' heaters are designed to maximize energy        efficiency, ensuring optimal heating with minimal power consumption.

2. Advanced Heating Technology: Utilizing state-of-the-art infrared technology, Electron Systems delivers instant and consistent warmth, creating a cosy environment in any space.

3. Sleek Design: Aesthetics matter, and Electron Systems understands this. Their heaters boast a sleek and modern design, seamlessly blending with any interior.

The Growing Market:

Bangalore's infrared heater market isn't limited to Electron Systems, though they are a standout choice. Several other infrared heater manufacturers in Bangalore contribute to the city's growing reputation as a heating technology hub. These manufacturers focus on various aspects, from energy efficiency to innovative features.

Emerging Trends in Bangalore's Infrared Heater Industry:

1. Smart Heating Solutions: Manufacturers are increasingly integrating smart technology into their heaters, allowing users to control and monitor heating remotely.

2. Environmentally Friendly Designs: With a rising awareness of environmental issues, many manufacturers are prioritizing eco-friendly materials and designs in their heaters.

Choosing the Right Heater for You:

When exploring the myriad of options available, it's crucial to consider your specific needs. Factors such as room size, heating capacity, and design preferences should influence your decision. Electron Systems, in particular, offers a range of models catering to diverse requirements.

Tips for Selecting the Ideal Infrared Heater:

1. Size Matters: Ensure the heater's capacity aligns with the size of the room you intend to heat.

2. Energy Efficiency Ratings: Look for heaters with high energy efficiency ratings to minimize power consumption.

3. Additional Features: Consider additional features such as an adjustable thermostat, remote control, and safety features for added convenience.

Conclusion: Electrify Your Comfort with Electron Systems

In the ever-evolving landscape of heating solutions, Electron Systems stands tall as a beacon of excellence. Their unwavering commitment to innovation has not only fueled the growth of Bangalore's infrared heater industry but has also set a benchmark for quality that discerning consumers have come to trust.

Beyond the conventional features, Electron Systems continuously strives to push the boundaries of what's possible in the realm of infrared heating. Their dedication to research and development ensures that their products not only meet but exceed industry standards. By choosing Electron Systems, you are not merely investing in a heater; you are investing in a promise of comfort, efficiency, and longevity.

As Bangalore experiences colder seasons and the need for reliable heating solutions grows, Electron Systems remains at the forefront, ready to elevate your comfort. Their customer-centric approach, backed by responsive after-sales service, ensures that your heating experience is not just satisfactory but delightful.

In conclusion, as you navigate through the myriad choices in the market, remember that Electron Systems isn't just a brand; it's a commitment to a warmer, cosier lifestyle. Embrace the future of heating technology with Electron Systems – where warmth meets innovation, and your comfort takes centre stage. Welcome to a world where every moment is warmed with the reliability and sophistication that only Electron Systems can provide.

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Industrial Heater Manufacturers in India: A Comprehensive Guide

As the world becomes more advanced and technology-driven, the demand for industrial heaters has increased significantly. Industrial heaters are essential in various industries, including the manufacturing, petrochemical, and food processing industries. They are used to heat liquids, gases, and solids to a specific temperature, making them ideal for a variety of industrial processes. The heaters can be powered by electricity, gas, or other energy sources, and they come in a variety of sizes and shapes to meet the specific heating needs of different industries.

When it comes to choosing an industrial heater, it is important to work with a reputable and experienced industrial heaters manufacturer. A good manufacturer will be able to provide you with high-quality heaters that are designed to meet your specific needs and requirements. They will also be able to provide you with expert advice and support, ensuring that you are able to make the best decision for your business.

Maximizing Efficiency with the Best Industrial Heater Manufacturers in India

There are several factors to consider when choosing an industrial heaters manufacturer. A manufacturer that has been in business for many years will have a wealth of knowledge and experience in the industry. They will also be able to offer you a wide range of heaters, giving you the flexibility to choose the one that best meets your needs.

Another factor to consider is the quality of the heaters. The heaters should be made of high-quality materials that are designed to withstand the demands of industrial processes. They should be durable and long-lasting, ensuring that you are able to get the most out of your investment. The heaters should also be energy-efficient, helping to reduce your energy costs and improve your bottom line.

In addition to the quality of the heaters, it is important to consider the customer service and support offered by the manufacturer. A good manufacturer will be able to provide you with expert advice and support, helping you to make the best decision for your business. They will also be able to provide you with quick and efficient repair and maintenance services, ensuring that your heaters are always operating at peak performance.

Another factor to consider is the cost of the heaters. While it is important to choose a high-quality heater that meets your needs, it is also important to consider the cost. A good manufacturer will be able to provide you with heaters that are both high-quality and affordable, helping you to get the best value for your money.

When it comes to choosing an industrial heaters manufacturer, there are several options available. One of the most popular options is to work with a local manufacturer. Local manufacturers are often able to provide you with heaters that are designed specifically for your area, taking into account the climate, local regulations, and other factors that may impact the performance of your heaters.

Another option is to work with an online manufacturer. Online manufacturers are able to offer you a wide range of heaters at competitive prices, giving you the flexibility to choose the one that best meets your needs. They will also be able to provide you with expert advice and support, helping you to make the best decision for your business.

In conclusion, when choosing an industrial heater manufacturers in India, it is important to consider several factors, including experience, quality, customer service and support, cost, and more. A good manufacturer will be able to provide you with high-quality heaters that are designed to meet your specific needs, helping you to get the most out of your investment. With the right manufacturer, you can be confident that you are making the best decision for your business and ensuring the success of your industrial processes.

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How to select a Heater for the Industry?

There are a variety of applications for industrial heaters. It is used in different processes where the temperature of an object or process needs to be increased. Process heating is a significant part of the manufacturing industry. Even the oil and gas, food processing, and chemical refining industries use heaters in their manufacturing processes. The plants use it for generating steam, heating heavy liquids like crude oil or its derivatives, melting or joining metal and alloys, and different other purposes. It is used in making products like asphalt or concrete.

To put it in simple language, industrial heaters convert the energy from fuel or other sources into thermal energy in a process stream, system, or closed environment. Many types of heaters and heating applications are used across industries in India, but what exactly will be suitable for your project depends on various factors. Selecting the appropriate heating element will save money and time and increase efficiency. 

Few points you need to consider before you seek to find the ideal heating solution for your project:

What type of heat source will you be utilizing for the heater?

To generate thermal energy, industrial heaters require a source. The source can be various. For instance, electricity, wood, solar hot water, liquid fuels, and gaseous fuels. The commonly used sources are bio-mass, geothermal and solar sources that offer heat to provide support to different industrial processes serving air-heating and water heating usage.

What can be the ideal temperature for the heating element?

Perhaps, the most significant criterion while selecting an industrial heater is the maximum operating temperature. This temperature is rated on the heater. The operating temperature varies depending on the application. 

The temperature depends on certain factors. These include the shape of the heater, the types of material the heater is made of, and the material that needs to be heated. Metallic heaters made of tungsten or ML can reach a very high temperature between 800⁰C and 1000⁰C. Usual industrial heaters can reach a temperature of up to 650⁰C. 

Most of industrial heating needs is met with temperature below 750*F. On the other hand, some industries like restaurant, cooking and agriculture requires a much lower temperature.

Remember that the operating temperature will be suitable depending on the material that is to be heated. 

What should be the heating capacity of the heater?

Usually mentioned in kilowatts, heating capacity is the thermal energy the heater can deliver in a certain period. It depends on various factors like the mass of the fluid, temperature change, the specific heat capacity of the machine, and the time taken to attain the temperature. 

What kind of control do you expect?

Most of the heater manufacturers in Mumbai provide a customized solution. So, it depends on the requirement of your project and how much control you will need. You can discuss this with the service provider and work on the best solution.

What are the different types of industrial heaters?

There are four primary industrial heaters. These include screw plug, over the side, flanged, circulation and traditional heaters.

What is the period for which your heating element will be active?

Heaters can be used for different purposes- to soften a part, curing and temper, transform material from solid to liquid, and embed or install another part. So, it depends on the usage of the model that will be fit for you. 

Apart from the above-mentioned criteria, there are certain other features that you may look for airflow, wattage, pressure, sheath material, and many others. Only trained professionals can guide you in selecting the best model for your industrial usage. 

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Choosing the right Industrial Heaters in Bangalore

ELECTRON Systems has started producing high-quality Industrial Heaters in Bangalore because of its considerable knowledge and experience in the industrial heaters industry. There are many KW levels and capacities for these air heaters. These air heaters come in various designs, including Finned Strip Heaters and Tubular Air Heaters. These are created and constructed using premium materials, including nickel chrome and SS 304.

How to Choose a Commercial Heater?

Numerous applications for industrial heaters exist. Heat is employed in drying procedures to produce steam, which evaporates moisture from materials. Additionally, the production of many other goods, such as concrete and asphalt, requires industrial heaters.

Here, you will see how to choose the best industrial heating element for your needs and selecting the right kind of heater for your project.

Commercial Heaters

Industrial heaters convert thermal energy from fuel or another energy source into that energy in a closed environment, process stream, or system. The process by which thermal energy is transferred from an energy source to a system is known as heat transfer.

Industrial heating elements are the most crucial parts of any industrial heating system. No matter the application, choosing the right industrial heating element will boost efficiency and save time and money.

Important Inquiries to Make When Choosing an Industrial Heater

Ask the right questions to acquire the necessary data before you purchase a heater. These inquiries should centre on the best methods for heating the solid, liquid, or gas in your industrial process and the heating components needed to get those outcomes. Some of the most crucial factors to take into account are as follows:

What type of heat source ought to be used? What temperature should your heating element operate at? What kind of control are you looking for? What voltage is the bare minimum? What is the anticipated duration of the heating element's operation?

You'll be able to make a speedier and more educated purchase if you know the answers to these questions in advance.

Applications for Different Industrial Heaters

Buyers should consider the qualities of various heater types when purchasing industrial heaters. Industrial heaters are available in various combinations, sizes, and shapes. Some of the most typical types are as follows:

An air heater

Examples of this type of heater include forced air appliances, space heaters, and radiators.

Rotational Heaters

Warming moving, flowing, or circulating fluid streams are done with circulation heaters. As the fluid flows through the heater, it warms.

HVAC Systems

Duct heaters warm the moving air or gas that travels through a duct.

Adaptable heaters

Flexible heaters can be shaped to heat a certain shape.

Heaters for Immersion

Such a heater needs to be inserted into the material it is heating.

Space heaters

The best solution for small rooms is a space heater. In general, they are safe to use, non-emitting, and portable.

Industrial heaters are crucial in various industrial applications, such as annealing, heat treating, curing/tempering, drying, melting, and OEM/custom heating. Long-term safety, cost-effectiveness, and efficiency benefit from selecting the proper heater for the task.

Ready to Choose an Industrial Heater?

One of the biggest providers and manufacturers of industrial heaters in Bangalore, India, is us. Since more than 20 years ago, Electron Systems has specialized in manufacturing industrial heaters, temperature controllers, thermocouples, sensors, and other products. Ceramic heaters, mica band heaters, cartridge heaters, bobbin heaters, manifold heaters, air heaters, tubular heaters, oil immersion heaters, cast-in heaters, coil heaters, infrared heaters, and more are among the industrial heaters we provide. Behind the company are several driven individuals who work incredibly hard to bring innovative ideas to market so that you may buy the greatest items for the lowest costs. These individuals include testers, designers, product developers, and others.

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What the Top Heater Manufacturers in Mumbai Offer

Heaters are used for different purposes. But a common objective is to generate the required temperature to serve the specific necessities of the users. Heaters can be used for domestic purposes for a room or water heating. They can also be used in the industries for bigger ventures. The use of heaters is a standard practice in urban areas such as the city of Mumbai. It will be interesting to know what the top heater manufacturers in Mumbai offer.

Choosing a Reliable Heater Manufacturer

When selecting a top Heater manufacturer in Mumbai you have to consider what such an agency offers. The considerations will also include the experience, skill level, and track record of the company and its brand. The manufacturer chosen should have long experience and specialize in different types of heaters. A manufacturer with competence in domestic, commercial, and industrial heaters would be a good choice. As a buyer, you have to assess the reliability of the heater manufacturer.

Heater Manufacturer Dealing in all Types

A major consideration for you will be to identify a manufacturer offering the followings.

·         All types of heaters including the temperature controller, sensor, and thermocouples among others.

·         It should have a reputation as a client-friendly manufacturer.

·         The heaters are high-quality products with affordable pricing.

·         The heaters manufactured are supported with after-sales services and warranties.

The Industrial Heater Manufacturer

A leading industrial heater manufacturer in Mumbai will offer numerous products. Products supplied by the manufacturer will include ceramic heaters, cartridge heaters, tubular heaters, oil immersion, and infrared heaters to name a few. Such a heater manufacturer has a dedicated team of professional experts working round the clock. Their aim is to develop heaters with innovative designs that would be highly satisfactory for the customers. Buyers will naturally prefer the manufacturer providing the best heaters at the best prices.  

Best Industrial Heater Manufacturer

As a customer, you will always like to have the best products your money’s worth. It is especially essential when you are buying industrial heaters where the investments are considerably higher. A manufacturer providing original as well as technically sound products should be your preference. The manufacturer with long experience and a favorable reputation is your target. Look for one that uses the best industry materials and most advanced technologies for manufacturing heaters.

Offers of Best Heater Manufacturer

In the modern digital world, it is not necessary that the manufacturer you choose is stationed in the city of Mumbai.

·         It could be anywhere in the country with the capability to supply heaters ordered without much cost escalation for shipping.

·         The best heater manufacturers will always use premier quality raw materials.

·         Their fabricating unit would be well-versed in the use of the most updated technologies.

·         Products supplied will conform to international standards.

·         They will deliver the heaters only when they pass rigorous tests conducted to assess their functionality.

Manufacturer and Distributor of Quality Heaters

Whether it is domestic heaters or their industrial counterparts, a buyer will always look for high quality and durability in the products to purchase.  An example is the Electron System in Bangalore which has been able to win the trust of a huge number of clients. Their client list is not limited to Bengaluru and Karnataka but covers most parts of the country including Mumbai.

Selection of the right manufacturer of heaters is a necessity if you are looking for high-performing, durable, and easy-to-install and operate products. In addition; the manufacturer supporting customers with a quick-response post-sell service will be ideal for you.  Best heaters are also designed as eco-friendly products that have become a global requirement. All your requirements are automatically addressed when you choose Electron System heaters.

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What are the popular industrial heaters?

In industries, a wide range of industrial heatersis used for a variety of applications.

When you need it for your specific application, it is important to buy the same from well-known, reputed suppliers.

A company that supplies the stuff in a broad band of industries would be ideal for you.

Make sure you buy a heater that is efficient, long-lasting and rugged. In the industrial conditions, a delicate heater won’t sustain.

Wany to gather information about some popular industrial heaters?

Air heaters

These are the most tested and used heaters in the industrial environment. They are available in U-type, W-type, spiral and straight designs.

Air heaters are widely used in dryers, room heaters, leather drying, etc.

Tubular heaters

These heaters are also used in a wide spectrum of industrial applications. Though the majority of ‘off-the-shelf’ products suffice the needs of industries, it is possible to assemble them as per the requirement.

These heaters contain tubular heating elements with Teflon coating to avoid corrosion. They are useful for heating oil and water, chemical solutions, etc.

Tubular heaters are available in water immersion type, air heater type, oil immersion heater type, etc.

Oil immersion heaters

Widespread application and usage in oil filtration plants, chemical plant, and electroplating industries make oil emersion heaters popular.

These heaters are useful in heating oil, water, and chemicals. They can also be customized as per the specifications provided by the client.

Industrial and commercial water immersion heaters

When specialized water immersion heaters are needed, manufacturers need to be supplied with technical specifications. Based on the information, premium quality heaters are manufactured.

These heaters are made by all leading manufacturers in India, and the same can be bought from authorized suppliers and exporters.

Whether it is a commercial water heater or industrial, precision and efficiency are critically important aspects.

A listed and reputed manufacturer can make excellent quality heaters that stand out differently from others.

The only quality material is used while manufacturing industrial heaters. When water immersion heaters are made, the design is made for uniform heating.

The body is made of non-bursting copper. The raw material is chosen after stringent checks so that there is no scope for inferior quality stuff.

Heaters are the inseparable part of industrial units.

Compromise in quality may result in frequent breakdowns and deficient performance of the heater. Since quality is utmost important, you should buy it from established and certified manufacturers.

Consult an Electron System in India,  to get different kinds of industrial heaters like ceramic heaters, mica band heaters, infrared heaters, cartridge heaters, industrial electric heaters etc.

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Growing Significance of Heater Manufacturers in Mumbai

Many production units across the country regularly require heaters and so most of these units constantly look for top class heater manufacturers in Mumbai and elsewhere. Looking at the present industrial operations all over, one can easily point out that amongst all the predominant industrial equipments, heaters are crucial. They are highly required today not just in production units but also in domestic usage. Moreover, laboratorial use of heaters too is well-known now as they are largely required in everyday functioning of laboratories.

Heaters: Diverse usage, multi-beneficial prospects

Heaters are diversely useful which is why they are so much in demand. A large number of companies producing heaters have their manufacturing around Mumbai. These companies are highly searched today for the different kinds of heaters and are preferred according to the knack for quality and variety.

This large lookout for heaters is primarily because they possess multidimensional benefits and uses. For example, in laboratories heaters are used for heating solids. In addition, they are also purposeful in heating gases and liquids too. Objective behind these heating processes are vast – some are for mechanical application while others are for electronic or thermal application.

Heater assortment to facilitate different needs

As regards heaters, there is “no one size fits all” kind of reality. This is the reason a large assortment of heaters exists today and all of them are in demand. Moreover, it is the diversity of use, which encompasses commercial as well as domestic segment.

It becomes extremely crucial that heaters manufactured adhere to highest quality standard and produced at the best unit – be it in Mumbai or some other town. This is because of the multiplicity of heater usage and that is because of the different temperature ranges at which materials are heated. This range can be to as low as a few degrees and may go up to 100 degree centigrade.

Best heater manufacturers stress on quality and standard

Mumbai stands out in this respect because there are a few heater producers here that surpass customer’s expectations. While many claim to be the most incredible ones, there are only a few known for their uber-class quality and world class manufacturing standards, not only in Mumbai but internationally as well.

Owing to the above, it is quite evident that the demand for exemplary heater makers around Mumbai is not strange and gladly, there are some excellent heater manufacturers in Mumbai today to fulfill the unending demand!

Consult the best heater manufacturers in Mumbai, India, who can provide the different kinds of heaters like cartridge heaters, coil heaters, ceramic heaters, Infrared heaters etc.

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Industrial heaters become an essential component of industries

The need for industrial heaters varies according to the type of industry, but it is an inevitable and essential component undoubtedly. A small industrial unit needs simple and handy heaters whereas a huge production plant needs complex and automated heaters. Importers of industrial heaters receive a demand for all varieties of it, and they arrange the material on demand. The amount of heat required in a production environment depends on production cycle. From localized to centralized, all varieties are required. Though the fundamental objective of any heater is to offer the desired temperature for the industrial production process, shape configurations and sizes drastically vary.

 Types of heaters in an industrial environment

 You can find different types of heaters where each one has different functionality and use. There are always new and new varieties getting introduced every year. Here are a few examples:

Immersion heaters:  These types of heaters are very frequently used in pharmaceutical industries and chemical industries. They have a widespread use in paint and textile industries also. Importers of industrial heaters import immersion heaters according to the demand from the buyers. Ranging from the heating capacity of 1KV to 10 KW, they are used for heating several types of corrosive and non-corrosive material. Immersion heaters are quite popular nowadays.

Corrugation heaters: When you are required to heat up paper rolls or cotton rolls so that they can be rolled up properly, there is a need for corrugation heaters. These heaters are not quite costly and they also need less power. Paper and textile industries order high-quality heaters from Importers of industrial heaters.  The heaters are also available in several models to choose from.

Space heaters: They are installed to keep a particular area warm. Special heating pads are used for generating heat. When there is a requirement of high temperatures, multiple bundles of heating pads are installed.  All three modes of heat transmission, i.e. convection, conduction, and radiation are used depending on the scenario. Importers of industrial heaters take specifications from buyers so that appropriate heater can be ordered. These heaters are the most popular one, and they are part of a wide variety of industrial units. Ranging from 3KW to 500 KW, they are the most widespread heaters.

No matter what is the type of industry you own, always ask for the best quality heaters. They bring good heating efficiency and industrial use because heating is the important aspect in any industry.

Imported industrial heaters in India are very popular among all industrial sectors. They are affordable, efficient and durable.

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Heating is a common process in a production unit, and there are a number of Industrial heaters manufacturers in India that provide efficient process heating systems and equipment. When we transfer heat energy to the material, it is called process heating. In a direct heating method, the heat gets generated within the material and in a direct heating method; the heat is transferred to the material using various heat transfer methods like convection, radiation, conduction, or a mix of them. For better efficiency, it is required that the material is insulated (kept intact) from the environment. The enclosing material may or may not keep the radiation confined to the heating area. Sometimes, surroundings remain unaffected by it whereas; in some cases energy gets transferred to the environment up to some extent.

Industrial Heaters manufacturers in India offer a variety of process heating systems that fall in one or multiple categories mentioned below:

Heaters

Heat recovery systems

Heat exchange system

Fluid heating system

Types of heaters

When Industrial Heaters manufacturers in India receive an enquiry for process heaters, they look at the nature and application of the same before suggesting appropriate product. Since a large number of manufacturing plastic, concrete, metal, glass, and ceramics need industrial heaters, there is a huge market with tremendous potential.

Fuel-based heaters: Combustion of solid, liquid or gas fuel generates heat by combustion, and it gets transferred directly or indirectly to the material. Fuel may or may not be in direct contract with the material (they are called direct heaters or indirect heaters). Furnaces, ovens, melting machines or kilns are to name a few.

Electric heaters: They use electric or electromagnetic fields to produce heat. Typically an electric current is passed through the material or induced into the material to generate heat. Oscillating atoms of molecules fiercely using an electromagnetic radiation also generates heats.

Steam-heaters: Steam is used to generate heat. Since the steam contains tremendous energy in the form of latent heat, it is a great source of energy.

Clients select a heating system based on various factors like availability, efficiency, and cost. In the case of direct heaters, the compatibility of material getting heated and exhaust gases is a critical aspect. In the case of hybrid systems, different methods of heating use a common source or a combination of heating system that use different sources of energy. Heaters are backbone of several manufacturing and fabrication industries.

The heater manufacturers in India have the capabilities to explore the various challenges faced by manufacturing sectors and provide solutions to them.

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All About cartridge heaters and more

There are several reasons why industrial heaters might be installed. Besides their basic function of heating up a room or for that matter any other area in the building, they can also be utilized for heating material containers or for conduction of heat current. Plus, they are very useful for bending equipments (of course, via heating) so as to leave them with the desired proportions required to fulfill operational needs. These units can be purchased in several forms. You can either avail ceramic fiber heaters for transmitting radiant heat or else the ones which can heat through conductivity. Then there are the space heaters which can heat a specific area. Or else, you can also settle for (the one which we are concerned with, at present)   - the cartridge heaters. These are the units which are placed in already heated substances.

What are Cartridge heaters?

The high watt and low watt cartridge heaters come with a resistance wire placed inside a straight and unbending tube. Often thermocouples are put inside these heating units—especially in the ones meant for internal heating. This is done carefully so as to render the control on the melt of the temperature. Please remember that you should put the thermocouple near the tip of the cartridge.

If you are using the unit for external heating you should put it at the place where it is capable of measuring the temperature of the steel near the flow channel and not near the heater.

How they work

For internal heating the cartridge is inserted in contact with the melt inside the channel. The length and diameter of the cartridge thus chosen are considerably governed by the dimensions of the nozzle. The cartridge heaters are duly designed so as to endure contact with plastic.

If you are aiming for heated manifolds with indirectly heated nozzles or drops you have to pop the cartridge in through the drilled holes on both the sides of the runners. There should be a distance of about a diameter between the runner and the cartridge. It is very important for the drilled hole to comply with the diameter of the heating unit. Or else, there are serious chances of overheating.

What you should take care of..

Please remember that purchasing cartridge heaters is an important decision and should be implemented only after you have conducted substantial research on the background of the dealers and manufacturers of cartridge heaters.

Electron System is one of the renowned cartridge heater manufacturers in Bangalore, India. Apart from this they also have Infrared, Mica Band, Ceramic, Coil haters.

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Different types of industrial heaters and their applications

Heaters are electronic, electric or electro-chemical devices that are used to produce heat. They are extensively used in industrial purposes to aid in various types of manufacturing functions. Different types of heaters are used for carrying out industrial functions, which include cartridge heater, ceramic heater, infra-red (IR) heaters, mica band heaters, finned air heater, immersion heaters, coil heaters, cast-in heaters and electric heaters. Some of these are discussed below in brief.

Ceramic Band Heaters

Ceramic band heaters or ceramic heaters as they are popularly known as are devices that produce heat through ceramic baffles. The ceramic baffles are firmly embedded with heating wires. When electrical power circulates through the ceramic baffles it causes the device to heat up. Compared to other conventional heating devices, ceramic heaters are far more energy efficient, which is why they are often preferred in industrial sectors. Ceramic heaters are generally portable devices that can be used for different types of small room applications.

Cartridge Heaters

Cartridge heaters are generally made up of a single long cartridge-like tube and they are made out of nickel-chrome resistant wire. These heaters can produce heat up to 400° C. The heaters can be used for various types of industrial purposes such as packaging machinery, injection molding and extrusion process. They are used in food processing industries as well.

Mica Band Heaters

Mica band heaters are composed of nickel-chrome resistance ribbon that is carefully wound on a sheet of mica. These heaters can produce heat to up to 500° C temperature, and are most suitable for applications that require a low to medium range of temperature. Mica band heaters are particularly used in industrial applications such as extrusions, plastic processing and injection/blow molding.

Infra-red (IR) Heaters

Infra-red heaters or IR heaters are devices that produce heat by using infra red lights. They convert the electrical energy to infra-red rays for producing heat. As a result, these devices serve as environment-friendly and cost effective means to produce heat for different types of industrial applications such as paper coating drying, paint baking, curing and rubber coating drying.

Immersion heaters

Immersion heaters are used to heat oil, water or any other type of liquids used for industrial applications. They are equipped with a coil wound around a long bar that increases the surface area used for heating. The device has to be submerged in the liquid for it to get heated. These heating devices are used in chemical plants, oil filtration plants, electroplating industry and fertilizers industries. 

Heating elements are the backbone of many industries. There are many industrial heaters suppliers in India, who can fulfill your requirement of heaters.

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Things that you need to know about thermocouples

Thermocouples are a vital component of different types of HVAC systems. They are sensors used for measuring temperature. At a particular temperature, thermocouples produce a unique voltage that can be measured and accordingly interpreted by using a thermocouple thermometer. Thermocouples are widely used in scientific departments as well as in the manufacturing sectors for the purpose of handling various types of control and measurement tasks.

Thermocouple thermometers are frequently used for measuring temperature in kilns, ovens, diesel engines as well as in various types of industrial processes. They work because of thermoelectric effect that occurs when a conductor being exposed to thermal gradient generates a voltage. Although it is possible to calibrate a thermocouple device in a wide number of ways, there are four specific methods that are more commonly used than the others. These common calibrations are usually referred to as E, T, K and J. Each of these has a different range of temperature and an environment for which it is used.

By increasing the thickness of the wire, it is possible to increase the maximum temperature that a thermocouple can measure. When choosing a thermocouple, it is necessary to follow a few guidelines that will allow you to pick up the model that perfectly suits your requirements. The temperature range covered by a particular model is one of the first things that need to be considered while buying a thermocouple. The other factors that should also be considered include sheath material, chemical resistance, as well as vibration and abrasion resistance.

There are three main types of thermocouples that are widely in use nowadays. These include the grounded thermocouple, the ungrounded thermocouple and the exposed thermocouple. In a grounded thermocouple, the wires are physically attached to inside of its probe wall which facilitates in getting direct reading of the temperatures. The ungrounded thermocouple is set in isolation from probe wall, which allows for electrical isolation. The exposed thermocouple protrudes or emanates out of the sheath or the tip and so is exposed to the entire surrounding environment. What model of thermocouple will suit your purpose will depend on where you are attempting to measure temperature. It will also indicate the metal combination and the calibration that’s ideal for you.

There are numerous thermocouple manufacturers in Bangalore who can provide you with the best range of thermometer products. They can also advice you about the thermocouple that will perfectly suit your needs and guide you on the various installation parameters that you need to follow. 

Electron system is one of the oldest thermocouple manufacturers in India, having delivered wide spectrum of products in last 2 decades.

[industrialheatersindia]

Heater Suppliers in India

In winter when the water is cold we need hot water for everything starting from bathing to washing hands. Water heater comes in a variety of size and you can select one depending on your need. Some are specially designed for industrial use whereas you will find smaller versions which can be used in homes.

If you are planning to buy water heater for your house then you will want one that provides enough water for the whole family. Here are some tips to help you choose the right one.

1. You will find two types of heater in the market. One which stores water which can be used as needed and the other that offers flowing water. Both the versions are good but you must always get quotes from different heater suppliers and then compare their price with the quality.

2. Size of the heater depends on the number of member in your family. If your family is small then a smaller one will be just perfect to serve your purpose but if you live in a joint family them always go for a larger one so that you save time and money.

3. You also need to decide how much water you will need. When you think about it, always keep the climatic condition of the area you live in into consideration. If you live in a snowy region then you will need water for every household job but if you live in an area with moderate temperature then surely hot water will be needed only for a few daily chores like bathing.

4. Installing heater will surely increase your electricity bill which can affect your budget. What you must do is check and note down the average amount that you pay every month and then get in touch with the expert of the electricity department asking him what will be the percentage increase in the bill, depending on the size of the heater. If the bill is high then you can go for a smaller one or take advice from an expert for alternative.

5. After you buy a heater you will have to install it. When you collect information about the heater suppliers make sure to check if they provide any kind of additional service like installation. Some companies provide guarantee on heaters. If yes, then always check and compare the services provided by the different companies.  Always buy heater from a reputable supplier. You can also ask your friends or family members to suggest one.

Electron Systems has been one of the major heater suppliers in India. Their heaters are tested in extreme conditions so that they provide maximum efficiency.

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Industrial Heaters in Bangalore

Industrial heaters are of various types and their features make them perfect for various application. Some variety of industrial heater and their uses are:

1. Mica Band Heater: High quality mica is used to manufacture these heaters and they are widely used in industries where plastic processing machines are used. The heater is also used in companies where blow molding technique is extensively used.

2. Ceramic Heaters: As the name says ceramic is used to manufacture these heaters. The ceramic layer in these heaters is protected using a stainless steel jacket. These heaters are capable of sustaining high temperature.

3. Cartridge Heaters: Nickel Chrome resistance wire and placed in a ceramic insulator which makes it highly efficient. These heaters can be used in various applications which include shoe machinery, packing machines, processing machineries etc.

Like every other machine industrial heaters also need proper maintenance for enhanced service. Here are a few maintenance tips for you.

1. Like other machines Industrial heaters also need regular checkup. You must have a person appointed for the task to ensure that there is no leakage etc. If there is any leakage then inspect its extent. If needed you can replace the heater or take experts advice in rectifying the issue.

2. Heater only work when it is connected to a power source. When inspecting for maintenance make sure to check the power supply fuse and code. If the heater is used regularly then you can change the fuse occasionally to avoid any kind of accidents or damage to the heater.

3. If the heater is not used on regular basis then try to use it at least once a week. This will increase its longevity.

4. Read the manual and always follow the dos and don’ts provided in it.

5. You can also contact professionals or get in touch with the professionals of the heater manufacturing company for guidance and support. You can also go for an annual maintenance contract with the experts to make sure that the condition of the heater is maintained and it works effectively.

6. The use of the heater depends on its features thus use it only for the purpose it is manufactured for. You can read the applications the heater can be used for in the manual or ask an expert before buying one.

If you are looking for industrial heaters in Bangalore then you can connect to Electron Systems. They are the pioneers in the industry and have been in the field of industrial heaters since last 16 years. Along with high quality heaters you will find temperature controller, thermocouples and sensors here.

Electron System is the well established industrial heaters suppliers in Bangalore, delivering quality since long years.

[industrialheatersindia]

Band Heater Manufacturers

Band Heaters are also known as drum heaters and they help reducing and maintaining temperature of materials. These heaters are widely used in industries where heating is required for several applications. There are many types of heater that you get in the market and you can buy one depending on your need. Some of the heaters available for industrial use are:

Mica Band Heaters: These are the most economical and are manufactured using the best quality mica. They have a variety of application, thus can be used for various purposes. These heaters are highly used in the food industry. It is also used for heating tank or pipe, and in pharmaceutical industries. The metal enclosure in these heaters is oxidant resistant and thus can resist any chemical exposure. The thin metal body of the heater ensures maximum heat transfer, thus it is also perfect for industries where plastic is processed.

Mica Nozzle Heaters: These heaters can resist up to 240 V of heat and thus are used in industries where plastic is processed. Nozzle heaters are also highly preferred by the food industry.

Mica Jacket Heaters: These heaters are worth the price because they help in saving electricity and increases productivity which is important to make any business successful. These heaters can cover temperature up to 800 degree C and widely used in different types of machineries where plastic is processed. It gives the product excellent shine and finish.

Mica Strip Heaters: High quality material used while manufacturing the heater makes it perfect for several industrial applications.

If you are planning to buy a band heater then proper research is essential before you make any kind of investment. You will find many manufacturers offering heaters in the cyber world. Firstly, you must check the quality of material the manufacturers are using and then you can compare the price. Do not simply select a manufacturer because he is offering a low price rate. You must also check the kind of after sales service they are offering. You can collect their email address and write to them asking all your queries.

Electron System is the pioneers and has been in the field for the last 16 years. They have a variety of products starting from industrial heater, sensors, temperature controllers, and thermocouples. The company has a team of experts and designers working together to ensure that their customer get the high quality product at the best market price.

Electron Systems is a Bangalore based mica band heaters manufacturers of all sizes and temperature ranges.

[industrialheatersindia]

Industrial Heaters Manufacturers

The mechanical, automobile, electrical and electronic equipments manufacturing industries have a number of processes which need enough energy and heating to be carried out. Heating is required to carry out certain manufacturing, heat treatment or electro mechanical processes.  There are plenty of devices that can be used for the heating needs of these industries. Heating can be done by direct electricity, chemical reactions, hot liquid, direct flame etc. But the most common type of heating method adopted in industries is using the industrial heaters. Industrial heaters are available in many different types and sizes.

The objective of all industrial heaters are same, i.e. to generate heat. But the technology and method used in each type of heater differs. Different types of heaters are available in market today, each one having its own features and specifications. Few of them are specially designed to suit specific industrial requirements. Additionally, the temperature generated in each heater varies. Different materials, technologies are used in heater manufacturing. They are also available in different sizes, shapes, capacities and configurations. Examples for various types of heaters are Infrared (IR) heaters, immersion heaters, air heaters, cartridge heaters etc.

Among all Infrared heaters are most common types of heaters in industrial and commercial applications. As the name says, these heating elements generate infrared rays which heat the surrounding space.  IR heater generally consists of coiled tungsten wire in a completely sealed quarts glass tube. Tungsten wires are used as an emitter here. Sometime carbon, aluminum, chromium or iron alloys are used in place of tungsten wires. The inside of tube is filled with inert gases like nitrogen or argon. When electric current passes through this tungsten wire it emits high frequency infrared rays. These are the electromagnetic radiations that generate enormous amount of heat. Since the heating is done through radiations emission, the object to be heated does not need to be in contact with the heater. The efficiency of these heaters is around 85 percent, which is much above all other major types of heating equipments.

IR heaters are one such type of heaters which generates heat very fast, typically in less than 5 seconds. That is the reason they are preferred in applications where instantaneous heating is involved. It can generate extremely high temperatures. The applications of these heating elements are many. Along with industrial applications, there are also found useful in domestic purposes. The common uses are in rubber vulcanization processes, paper coat drying, paint baking, castings, laminations, screen printing and in impregnation plants.

For all types of industrial heaters in Bangalore, you can contact Electron Systems, a reputed manufactures of all grades of industrial and commercial heaters.