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Magnetic Roller Separator Manufacturer & Supplier in India

Gayatri Separation is a magnetic roller separator manufacturer and supplier in India. Our high intensity separators are used in various industrial applications.

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Magnetic Grill Manufacturer, Supplier & Exporter in India

Gayatri Separation is one of the leading name as Magnetic Grill Manufacturer, Supplier & Exporter in India, we offer custom product as per process requirement.

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Over Band Magnetic Separator Manufacturer, Supplier & Exporter

Known as leading over band magnetic separator manufacturer, supplier and exporter in India, our separator is made to protect machines by removing media impurities

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Pipe Line Trap Magnet Manufacturer, Supplier & Exporter India

We are known as leading pipe line trap magnet manufacturer, supplier and exporter in India. These trap magnets are helpful by protecting process equipments.

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Magnetic Destoner Supplier, Manufacturer & Exporter India

Gayatri Separation is leading Magnetic Destoner supplier, manufacturer and exporter in India. We offer magnetic product as per customer application at best price.

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Single Drum Type Magnetic Separator Manufacturer & Supplier

We are one of the leading single drum type magnetic separator manufacturer and supplier, these are used to separate impurities and protecting your machineries.

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Plate Magnet Manufacturer, Supplier & Exporter in India

We are leading plate magnet manufacturer, supplier and exporter in India. These equipments are used for the impurity separation from various processing materials.

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Drawer Magnet Manufacturer, Supplier & Exporter in India

Known as one of the leading Drawer Magnet Manufacturer, Supplier and Exporter, Our drawer magnets can remove impurities and contaminants from product processing.

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Magnetic Head Pulley Manufacturer, Supplier & Exporter India

Gayatri separation is leading magnetic head pulley manufacturer, supplier and exporter, offering magnetic head pulley and magnetic drum pulley for impurity separation

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Application of Magnetic Separators in Spices Industries

Cooking with spices is not only a widespread practise, but also a necessity for most foodies. But how are spices manufactured and processed?

Spices are widely farmed in the world's equatorial regions, with some flourishing in the chilly, misty mountains. Many of the seed spices, such as coriander seeds, are grown in more temperate climates. Because of the location, how the spices are obtained, and how they are processed and converted into powders, there is a high risk of metal contamination. Most spice plants employ a variety of machinery, including Magnetic Separators, Destoners, and other machines, to separate and detect any harmful metal.

Different magnet components have different qualities; therefore picking the right one is crucial.

·       Magnetic Destoner

Magnetic destoners are most commonly used to remove contaminants from product lines. Materials with natural magnetic qualities, such as stone, metals, glass bits, mud balls, black stones, rat faeces, and other contaminants, are entirely separated using a mixture of magnetized and gravity separation (customizable option). These Magnetic Destoners are effective, high-intensity, high-gradient, and long-lasting equipment that may be used to separate spices, coffee, beans, rice, and other materials.

Gravity, air pushed, or conveyor belts are used to feed the raw material or final product via or over a magnetic rod, grid, grate, or magnetic plate. The ferrous contamination is attracted to the magnet tubes or magnetic plate by the magnetic field. The procedure goes with the non-magnetic clean product. This method removes impurities from spices such as red chilies, tikka masala, ginger, turmeric, garlic, coriander seasoning, black pepper, cumin, and a variety of other spices that can be destoned with our high-quality magnetic Destoner.

·       Hump Magnet 

When the material flow is vertical, magnetic humps are used. Hump magnets are utilized to remove metal from spices, granules, powder, food, and other materials. Hump Magnets are vertical columns that are made up of two Plate Magnets connected by an offset casing. When spice material reaches the first magnet, it changes the direction and passes over the secondary magnet, resulting in clean outflow material.

 ·       Drawer Magnet 

This sort of ferrous metal extraction unit can be easily installed in an existing pipeline or the outlet of different equipment such as pulverizers, blenders, and classifiers, as well as any other output position. Each unit of the conventional kind is made up of 2 permanent magnetic grids that are stacked one on top of the other. This works because particles such as magnets, mudballs, and other contaminants are separated, allowing spices to be consumed safely.. 

 ·       Magnetic Grill

The magnetic grill uses a high-intensity magnetic field constructed of stainless steel to remove metallic particles from spice and powders. Square, rectangle, and circle are the most common shapes.

There are far too many multiple kinds of magnetic separators, however selecting and purchasing the wrong one leads in inefficient separation. For evaluating and purchasing the proper magnetic separator for your individual process, factors such as viscosity, kind of metal pollution, density, moisture, pressure, and temperature are essential.

[gayatriseparation]

Application of Magnetic Separators in Spices Industries

Cooking with spices is not only a widespread practise, but also a necessity for most foodies. But how are spices manufactured and processed?

Spices are widely farmed in the world's equatorial regions, with some flourishing in the chilly, misty mountains. Many of the seed spices, such as coriander seeds, are grown in more temperate climates. Because of the location, how the spices are obtained, and how they are processed and converted into powders, there is a high risk of metal contamination. Most spice plants employ a variety of machinery, including Magnetic Separators, Destoners, and other machines, to separate and detect any harmful metal.

Different magnet components have different qualities; therefore picking the right one is crucial.

·       Magnetic Destoner

Magnetic destoners are most commonly used to remove contaminants from product lines. Materials with natural magnetic qualities, such as stone, metals, glass bits, mud balls, black stones, rat faeces, and other contaminants, are entirely separated using a mixture of magnetized and gravity separation (customizable option). These Magnetic Destoners are effective, high-intensity, high-gradient, and long-lasting equipment that may be used to separate spices, coffee, beans, rice, and other materials.

Gravity, air pushed, or conveyor belts are used to feed the raw material or final product via or over a magnetic rod, grid, grate, or magnetic plate. The ferrous contamination is attracted to the magnet tubes or magnetic plate by the magnetic field. The procedure goes with the non-magnetic clean product. This method removes impurities from spices such as red chilies, tikka masala, ginger, turmeric, garlic, coriander seasoning, black pepper, cumin, and a variety of other spices that can be destoned with our high-quality magnetic Destoner.

·       Hump Magnet 

When the material flow is vertical, magnetic humps are used. Hump magnets are utilized to remove metal from spices, granules, powder, food, and other materials. Hump Magnets are vertical columns that are made up of two Plate Magnets connected by an offset casing. When spice material reaches the first magnet, it changes the direction and passes over the secondary magnet, resulting in clean outflow material.

 ·       Drawer Magnet 

This sort of ferrous metal extraction unit can be easily installed in an existing pipeline or the outlet of different equipment such as pulverizers, blenders, and classifiers, as well as any other output position. Each unit of the conventional kind is made up of 2 permanent magnetic grids that are stacked one on top of the other. This works because particles such as magnets, mudballs, and other contaminants are separated, allowing spices to be consumed safely.. 

 ·       Magnetic Grill

The magnetic grill uses a high-intensity magnetic field constructed of stainless steel to remove metallic particles from spice and powders. Square, rectangle, and circle are the most common shapes.

There are far too many multiple kinds of magnetic separators, however selecting and purchasing the wrong one leads in inefficient separation. For evaluating and purchasing the proper magnetic separator for your individual process, factors such as viscosity, kind of metal pollution, density, moisture, pressure, and temperature are essential.

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The Difference between Inline and Overband Magnetic Separator

Overview:

However the basic principles of an Inline magnetic separator and over band magnetic separator are extremely similar, their purpose and performance are significantly different.

This blog was created specifically to distinguish between these two products and to help you (the readers) understand what would be the best option for your needs.

This topic's information is given as article below.

Over band Magnetic Separator (OBMS)

An over band magnetic separator consists of a suspension magnet with a traction belt connected to a motor that rotates the belt. It's mostly employed when ferrous contamination needs to be removed automatically.

It's primarily used to remove tramp metal from products, vibratory feeders, inclined planes, or simply to protect machines like crushers and shredders. Industries that use this product include Foundries, Coal Mines, Cement Works, Food, Sponge Iron, Charcoal, Glass, Chemical Industries, and Domestic Waste Recycling Plants.

Working and Application

A few parameters must be extracted while selecting the type of over band, such as the belt speed, the form of the product, its thickness, granulometry, and the size of the particles.

The Magnet is made from Rare Earth Magnets / High Strontium Ferrite, and its Magnetic Power is assured for the duration of the installation. The magnet poles are covered with a non-magnetic stainless steel plate. There is no requirement for an electricity source or upkeep.

One of the elements to consider while selecting the kind     of Over band is the speed of the belt, the characteristics of the product,     its thickness, granulometry, and the size of the particles that must be     extracted.

Separators were redesigned to function at a     predetermined operating range over the conveyor in five different sizes:     100, 150, 200, 250, and 300mm.

Inline/Drum Magnetic Separator:

In large applications for the removal of ferrous trash from products, an inline magnetic separator integrates high intensity strontium/rare earth magnets in a drum type enclosed structure that is linked to production lines such as the outlet of an elevator or screw conveyor.

Cattle feed plants, wheat mills, rice mills, mineral extractions, refractories, glass cleaning, and a variety of other items employ them.

To improve the cleaning intensity, a variety of changes can be made to the fabrication material and even the quantity of drums.

Working Principle and Magnetic System:

Permanent Magnetic Drums are made up of a static permanent magnetic assembly that creates a constant and uniform magnetic field across the whole width of the drum, with the magnetic field being more effective about half of the circle.

The nonmagnetic stainless steel drum shell circles around the inner magnet. A powerful magnetic field attracts and holds ferrous particles to the revolving shell as the material fed uniformly from the chute falls over the drum, and as the rotating shell brings the magnetic particles through the static magnetic field, the nonmagnetic object starts falling freely from the shell whereas ferrous particles are firmly held until carried beyond the divider and out through the magnetic material chute.

Size Range:

The volume of product that can be handled is proportional to the diameter and breadth of the drum. Permanent Drum Separators come in conventional drum diameters of 300mm, 400mm, 450mm, 500mm, 600mm, 700mm, 900mm, and 1200mm, as well as drum widths of 300mm to 2000mm. There are a variety of other sizes available, but they are only made to order.

Conclusion:  Now that you have all of the necessary information about both of these material flow connected separation machines, let us tell you about other magnetic machines like drawer magnets, plate magnets, magnetic grills, and pipe line trap magnets, which are used to separate magnetic impurities from materials and are used in a variety of industries to provide pure material.

Tags:-

Magnetic Head Pulley

Pipe Line Trap Magnet

Single Drum Type Magnetic Separator

Suspension Magnet

Magnetic Destoner

Magnetic Roller Separator

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The Difference between Inline and Overband Magnetic Separator

Overview:

However the basic principles of an Inline magnetic separator and over band magnetic separator are extremely similar, their purpose and performance are significantly different.

This blog was created specifically to distinguish between these two products and to help you (the readers) understand what would be the best option for your needs.

This topic's information is given as article below.

Over band Magnetic Separator (OBMS)

An over band magnetic separator consists of a suspension magnet with a traction belt connected to a motor that rotates the belt. It's mostly employed when ferrous contamination needs to be removed automatically.

It's primarily used to remove tramp metal from products, vibratory feeders, inclined planes, or simply to protect machines like crushers and shredders. Industries that use this product include Foundries, Coal Mines, Cement Works, Food, Sponge Iron, Charcoal, Glass, Chemical Industries, and Domestic Waste Recycling Plants.

Working and Application

A few parameters must be extracted while selecting the type of over band, such as the belt speed, the form of the product, its thickness, granulometry, and the size of the particles.

The Magnet is made from Rare Earth Magnets / High Strontium Ferrite, and its Magnetic Power is assured for the duration of the installation. The magnet poles are covered with a non-magnetic stainless steel plate. There is no requirement for an electricity source or upkeep.

One of the elements to consider while selecting the kind     of Over band is the speed of the belt, the characteristics of the product,     its thickness, granulometry, and the size of the particles that must be     extracted.

Separators were redesigned to function at a     predetermined operating range over the conveyor in five different sizes:     100, 150, 200, 250, and 300mm.

Inline/Drum Magnetic Separator:

In large applications for the removal of ferrous trash from products, an inline magnetic separator integrates high intensity strontium/rare earth magnets in a drum type enclosed structure that is linked to production lines such as the outlet of an elevator or screw conveyor.

Cattle feed plants, wheat mills, rice mills, mineral extractions, refractories, glass cleaning, and a variety of other items employ them.

To improve the cleaning intensity, a variety of changes can be made to the fabrication material and even the quantity of drums.

Working Principle and Magnetic System:

Permanent Magnetic Drums are made up of a static permanent magnetic assembly that creates a constant and uniform magnetic field across the whole width of the drum, with the magnetic field being more effective about half of the circle.

The nonmagnetic stainless steel drum shell circles around the inner magnet. A powerful magnetic field attracts and holds ferrous particles to the revolving shell as the material fed uniformly from the chute falls over the drum, and as the rotating shell brings the magnetic particles through the static magnetic field, the nonmagnetic object starts falling freely from the shell whereas ferrous particles are firmly held until carried beyond the divider and out through the magnetic material chute.

Size Range:

The volume of product that can be handled is proportional to the diameter and breadth of the drum. Permanent Drum Separators come in conventional drum diameters of 300mm, 400mm, 450mm, 500mm, 600mm, 700mm, 900mm, and 1200mm, as well as drum widths of 300mm to 2000mm. There are a variety of other sizes available, but they are only made to order.

Conclusion:  Now that you have all of the necessary information about both of these material flow connected separation machines, let us tell you about other magnetic machines like drawer magnets, plate magnets, magnetic grills, and pipe line trap magnets, which are used to separate magnetic impurities from materials and are used in a variety of industries to provide pure material.

Tags:-

Magnetic Head Pulley

Pipe Line Trap Magnet

Single Drum Type Magnetic Separator

Suspension Magnet

Magnetic Destoner

Magnetic Roller Separator

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Magnetic Separator Manufacturer, Supplier

We are one of the leading service provider in the industry. We provide customize service to our valued clients. We have expertise to offer best solutions for their requirements. Customer can approach with their requirement and we will provide best service and support.

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Magnetic Head Pulley Manufacturer, Supplier

Gayatri separation is leading magnetic head pulley manufacturer, supplier and exporter, offering various types of magnetic head pulley and magnetic drum pulley for the separation of impurities and magnetic particles from non magnetic materials. We offer our product as per customer requirement and specification.

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Magnetic Roller Separator Manufacturer & Supplier

Gayatri separation is a leading magnetic roller separator manufacturer, supplier and exporter in India. We have developed high intensity based permanent magnetic separator with ultra modern technology to be used in various industrial based applications. Our high intensity magnetic roller separator is used to remove iron or paramagnetic impurities from the flow material.

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Magnetic Destoner Supplier, Manufacturer

Gayatri Magnet is a leading magnetic destoner supplier, manufacturer and exporter in India. Our magnetic products are manufactured using modern technology to suit domestic and global market requirement. We use premium quality raw material to develop efficient and durable customized magnetic destoner for our customer. Further our magnetic products are passed through strict quality parameters under expert professionals to deliver lifelong performance.