alpsservicesincorporated-blog

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OVERVIEW

According to American Council for an Energy Efficient Economy (ACEEE), when utilities and other groups discuss ―energy efficiency as a resource,‖ they are defining efficiency as an energy resource capable of yielding energy and demand savings that can displace electricity generation from coal, natural gas, wind power, and other supply- side resources. Investments in energy efficiency and the resulting resource benefits are factored directly into utility energy resource decision making about investing in new resources and operating existing systems.

Defining efficiency as a resource and integrating it into utility decision making is especially critical because of the clear resource cost advantage of energy efficiency. Energy savings from customer energy efficiency programs are typically achieved at 1/3 the cost of new generation resources. Efficiency programs can also reduce the need to install, upgrade or replace transmission and distribution equipment.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   https://alpsmsi.com/alps/

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Computerized Motor Rewinding

When your motors need repair, count on ALPS MSI for efficiency improvement, quality, precision, and expert service – all backed by a 100% satisfaction guarantee.

We have the experienced & capabilities to restore motor efficiency, provide repair on-site or at our facility. We understand the complexities of AC and DC motor repair and will take the necessary steps to return your equipment to optimum working condition. Further, we offer testing of repaired motors to ensure the electrical and mechanical operation exceeds your expectations.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   https://alpsmsi.com/alps/computerize-motor-rewinding/

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Pump Repair

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   https://alpsmsi.com/alps/pump-repair/

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SYSTEM ANALYSIS

Vibration Analysis

Unscheduled downtime may cost millions of pesos per hour. Fortunately, modern vibration analysis equipment and software predict developing problems so that repair happens before disaster strikes.

ALPS MSI has the expertise and license to conduct vibration analysis with end result of providing Reliability Improvement, Condition Monitoring and Precision Maintenance

Case Study: Pump

The pump is brand new and operational 2008. In August 12, 2009 equipment owner hired our services to conduct Proactive Reliability Maintenance – Vibration Analysis. Below is the screenshot of the vibration results.

We recommended inspection why bearings were failing in spite that it was still considered brand new. In early part of April 2010, equipment owner called our attention that pump casing cracked as show in Figure 1.

Further inspection revealed as follows:

Defective     Pump Inboard Bearing No. 7314 BEJ single

Defective     Pump Outboard Bearing no. NU 314 ECJ/C3.

Damaged     oil seals.

Mechanical     seal condition was still good.

Action taken:

Re-machine     the shaft to the required interference fits that will fit two pieces of     7314 BECBJ arranged backto-back. Aligned motor and pump shaft using Fixturlaser     NXA Alignment System.

Click here to Email and Contact Us after repair Results.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   http://alpsmsi.com/alps/system-analysis/

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BLOWER REPAIR

Blower is critical to manufacturing operations as there will be a severe impact to production in case of breakdown. 

ALPS MSI has the expertise in the repair and maintenance of blowers since 1996 utilizing the technology of vibration analysis to diagnose any mechanical problems. Such as; Bearing or lubrication problems, resonance, unbalance, or misalignment.

ALPS MSI had maintained all major blowers of San Miguel Yamamura Asia Corporation in Imus, Cavite since 1998. Below is a sample of vibration results of YB3 MCB blower that experienced severe vibration due to resonance and unbalance problems.

The Value of your Money   1.  Reduce energy, operating & maintenance cost;   2.  Increase equipment reliability and availability; and   3.  Peace of mind

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   http://alpsmsi.com/alps/blower-repair/

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AUSTRALIAN WINDERS

MV / HV Motor & Generator Repairs

ALPS MSI & AUSTRALIAN WINDERS are in alliance to cater repairs of MV/HV Motors & Generators.

AUSTRALIAN WINDERS is an Australian based company with a highly skilled and qualified team that extends around the world, to the U.S, U.K., New Zealand and South America. AUSTRALIAN WINDERS specialist workforce in Large Rotating Machines in both the Mining and Power Generation industries enables them to offer extensive field services to clients large and small. Whether you need a turnkey solution or just a few extra staff, their services include consultation, project supervision, test and inspection, dry ice cleaning, full installations, rewinds and rewedges.

AUSTRALIAN WINDERS has the wealth of experience at their fingertips that enables them to continue to provide prompt services Worldwide. ALPS MSI is proud to bring them in to the Philippines to provide their expertise to assist you with all of your rewinding and project management needs as well as train ALPS MSI workforce.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   http://alpsmsi.com/alps/services/australian-winders/

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Gearbox Repair Maintenance

Gearboxes are essential devices found everywhere in industrial manufacturing facilities, providing even distribution of power and torque wherever needed to fuel manufacturing productivity and profits. Despite how ubiquitous gearboxes may be, it‘s easy to overlook their repair needs. Forgoing routine maintenance on any gearbox could spell disaster for the entire production system. In order to keep everything running smoothly, be sure to take the time to perform basic upkeep and repairs on gearboxes to get the most out of their lifespan.

In order to prevent the need for any costly repairs or downtime, the first and most important part of any maintenance plan is diagnosing problems before they happen using vibration analysis.

It can assess what and where the damage has occurred simply by analyzing the frequency of the vibration being produced by the gearbox. Each gear mesh and bearing, depending on its size and shape, creates a certain frequency. Spikes in these frequencies can give an engineer insight into what is happening inside the gearbox – data that can be used to diagnose the problem.

Another tool is oil analysis, a key indicator of gearbox health and can prolong gearbox life span.

The gearbox‘s oil should be regularly changed according to the needs of the specific system. Just like in a car‘s engine, oil lubricates the gears and prevents them from grinding against each other.

In the process of changing oil, a sample of the old oil can be collected and sent to a lab, where an analysis of particles inside it can reveal potential underlying issues in the gearbox.

Even without this analysis, taking note of any excessive surface heat, odd vibrations or unusual noises coming from a gearbox can help identify most issues that may need a closer look.

ALPS MSI offers comprehensive solutions to keep your rebuilt gearbox work reliably. It‘s possible to schedule proactive repairs ahead of time, as well as keep an inventory of spare parts stocked and ready for quick fixes.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/services/gearbox-repair-maintenance/

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RENEWABLE ENERGY

Rice is the daily staple for 100+ million Filipinos. Availability of land for agriculture and lack of farmers to till the lands are challenging for ALPS MSI. We need to help the farmers increase their income through more rice harvest by providing them the logistics and technical resources.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/services/renewable-energy/

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ENERGY AUDIT

An energy audit is an inspection, survey and analysis of energy flows, for energy conservation in a building, process or system to reduce the amount of energy input into the system without negatively affecting the output(s). Reference:  https://en.wikipedia.org/wiki/Energy_audit

ALPS MSI offers to conduct free energy audit 2 – 5 rotating machines whose methodologies are in compliance to International Performance Measurement Verification Protocol (IPMVP). www.evo-world.org

NOTE: ECM – Energy Conservation Measure

ALPS MSI has the expertise in energy audit, engineering and project management by drive specialists with extensive experience in nearly all branches of industry. These services save time and minimize the project- related personnel needed in the company.

Our Procedures

1. Identifying potential energy savings

The energy requirements are determined and potential energy savings are identified:

Identification     of the existing energy consumption of the plants;

Representation     of the energy flow and possible savings potentials;M

Measurement     of the power and grid quality;

Analysis     of electric motors in terms of their workload and energy efficiency; and

Compilation     of energy costs to deter- mine the potential energy savings.

2. Evaluating the collected data

The identified areas of potential savings are evaluated using different methods to establish a solid foundation for decision-making:

Incorporation     of experience from similar plants through comparison with known     applications;

Calculation     of potential savings using SinaSave energy efficiency software;

Determination     of investment costs taking lifetime, amortization, and feasibility into     account ; and

Definition     of measures and proposed solutions.

3. Implementing the energy optimization measures

The suitable products and specific implementation measures are determined and carried out. Selection of suitable components:

Retrofit     and modernization of plant parts;

Provision     of order support;

Project     management and administration;

Engineering,     project planning, set up, modifications, assembly, installation, commissioning,     acceptance testing, and training; and

Review     of results after a specified period of time.

Benefits

Improved energy balance and production conditions over the long term

Efficient     energy use through the installation of state-of-the-art energy-saving     motors;

Optimized     energy use through retrofits on variable-speed drives;

Adaptation     of energy consumption to meet the specific requirements of the     application;

Less     grid demand for reactive power;

Improved     motor starting performance;

Lower     network load through fewer harmonics;

Less     wear and tear thanks to adjusted speeds;

Optimized     production conditions through lower maintenance requirements; and

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/services/energy-audit/

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Fabrication & Machining Works

motor mechanical aspects and its drives, we invested on machines shown in the picture to maintain a complete machining and fabrication facility to repair and manufacture parts for the electric motor industry. Metalizing and Hard Surfacing.

We understand our customers‘ need for quality, which is why we place a precedent on delivering each project in compliance with individual customer standards.

Our team provides the highest caliber custom metal fabrication and machining services across a variety of industries, including OEM, heavy industry, and infrastructure construction companies.

ENGINEERING AND DESIGN SERVICES

Because of our strong background in machining and fabrication, we are also able to provide technical advice on product design and material selection to improve manufacturability, while maintaining a solid emphasis on quality. We offer engineering and design services to compliment your efforts, from creating shop drawings from concept sketches to full design/build services.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/services/fabrication-machining-works/

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Energy Efficiency Solutions

Clean Energy Solutions: HVAC Systems

Philippines is one of the highest electricity rates in South East Asia. Each industrial facility finds ways to reduce its Energy, Operating & Maintenance Cost (E&OM).

ALPS MSI in partnership with Siemens Philippines, Inc. is committed to help industrial motor users in reducing its power consumption. Proper design that is suitable for its use and optimized for its consumption plays an essential role for the energy efficiency of motors and its drive systems. Modern drive technology offer an enormous saving potential of up to 70 percent. This is the case for new plants as well as for modernization’s (retrofits).

The key for this is in a targeted analysis of drive systems regarding their respective degree of utilization and energy consumption. The tailored selection or modernization of motors and converters based on this, often already pays off in a very short time through the energy cost savings achieved.

The decisive factor for the most efficient use of energy is in reducing the energy consumption to the real demand of the application. The path to this is via a comprehensive bundle of measures. For this purpose:

costs and benefits of possible savings are compared with each other,

the drive components are designed according to the requirements and

the ideal path to sustainable realization of the entire concept are formulated.

ALPS MSI offers industrial facilities our technical and financing for reducing your energy consumption.

Your benefits:

Efficient use of energy through installation of modern energy-saving motors;

Optimized use of energy through retrofit to variable-speed drives;

Adjusting the energy expenditure to the specific requirement of the application;

Improved motor start-up behavior;

Low network load due to fewer harmonics;

Reduced operational noise; and

Less wear and tear through adjusted speed.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/services/energy-efficiency-solutions/

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ABOUT US - ALPS MSI

ALPS Maintaineering Services, Inc. (ALPS MSI) is a family owned corporation, has been in the business of improving the energy and operating efficiency of existing motors and its drive systems in industrial plants in the Philippines since 1996 by:

1.  Employing vibration analysis & power analysis, and correcting if not improving efficiency of drive systems;

2.  Improving motor efficiency after rewound using high-end technologies;

3.  Efficient use of energy through installation of modern energy-saving motors;

4.  Adjusting the energy expenditure to the specific requirement of the application;

5.  Improving motor start-up behavior;

6.  Supply, install, and/or maintain pumps, blowers & other machineries; and

7.  Providing operations and maintenance (O&M) services to guarantee its energy savings performance.

ALPS MSI is committed to be part in the implementation of REPUBLIC ACT NO. 9729 AN ACT MAINSTREAMING CLIMATE CHANGE INTO GOVERNMENT POLICY FORMULATIONS, ESTABLISHING THE FRAMEWORK STRATEGY AND PROGRAM ON CLIMATE CHANGE, CREATING FOR THIS PURPOSE THE CLIMATE CHANGE COMMISSION, AND FOR OTHER PURPOSES.

Company‘s Certification

Professional Electrical Engineer     PRC# 2030, Registered Mechanical Engineer and Registered Electrical     Engineer

Vibration Institute Category II     Vibration Specialist

Mobius Institute Category III     Certified Vibration Analyst ISO 18436-2

Certification of Attendance CAT     III Vibration Institute of USA

Level 2 Condition Monitoring     Engineer, FIS Services, Germany

Laser Alignment Specialist,     Fixturlaser

EPRI Motor/Generator Rewind,     TECO-WH

Understanding Power Quality     Problems & Solutions, APQi Philippines

Member, Electrical Apparatus     Service Associa7 on of USA

Industrial Users Training on     Energy Management System based on ISO 50001 Framework sponsored by Gef,     DOE, and UNIDO.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/about-us/