#incoloy 800 pipe fittings
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Incoloy 800 Pipe Fittings Exporters in India
Iron, chromium, and nickel are among the constituents that make up the compound that makes up Incoloy 800. This compound's substance cosmetics has added to the improvement of a few particular qualities, like soundness. Indeed, even after delayed openness to high temperatures, it can keep its austenitic design. They are likewise notable for their high strength and further developed versatility to different circumstances, including as watery, oxidizing, and decreasing ones.
Incoloy 800 Line Fittings are pretty much as machinable as any iron-based amalgam fitting, which suggests that machining makes them work-solidify. They can be welded utilizing customary strategies since they have great weldability. It has great formability and malleability. The Incoloy 800 Line Fittings are utilized in a wide assortment of uses across various areas because of this multitude of extraordinary characteristics. It is used in warming components, carburizing gear, heat exchangers, and different things.
The Incoloy 800 Line Fittings can keep up with its qualities at temperatures as high as 1500 degrees Fahrenheit. The material has an extremely high nickel content synthetically, which represents their protection from stress erosion breaking and embrittlement brought about by chlorides. There are a few sorts of Incoloy 800 Line Fittings that are used for different purposes, and the fittings are presented in butt-welded and attachment welded structures.
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Incoloy 800HT Flanges Manufacturers
Incoloy 800, a nickel-iron-chromium alloy, is well-known for its excellent strength and resistance to oxidation, carburization, and other high-temperature corrosion. One of the primary applications of this alloy is in the manufacturing of flanges, essential components in various industrial piping systems. In this article, we delve into the properties, benefits, and applications of Incoloy 800 flanges, as well as highlighting some prominent suppliers in the market.
Properties of Incoloy 800
Incoloy 800 is prized for its remarkable properties that make it suitable for high-temperature applications. These properties include:
High-Temperature Strength: Incoloy 800 retains its strength and stability at elevated temperatures, making it ideal for use in environments where thermal stability is crucial.
Corrosion Resistance: This alloy offers excellent resistance to oxidation, sulfidation, and carburization, providing longevity and reliability in harsh environments.
Metallurgical Stability: Incoloy 800 maintains its microstructure and resists sensitization, thus preventing intergranular corrosion.
Benefits of Using Incoloy 800 Flanges
Using Incoloy 800 flanges in industrial applications comes with several benefits:
Durability: The high strength and corrosion resistance of Incoloy 800 ensure that the flanges have a long service life, reducing maintenance and replacement costs.
Versatility: These flanges can be used in a wide range of temperatures and environments, making them suitable for various industrial applications.
Reliability: The alloy's stability at high temperatures ensures consistent performance, crucial for maintaining the integrity of piping systems.
Applications of Incoloy 800 Flanges
Incoloy 800 flanges find applications in several industries, including:
Chemical Processing: Due to its resistance to corrosive chemicals, Incoloy 800 is used in heat exchangers, process piping, and other components in chemical plants.
Power Generation: The alloy's ability to withstand high temperatures makes it suitable for use in steam generators and other high-temperature components in power plants.
Petrochemical Industry: Incoloy 800 flanges are used in refining processes, where high temperatures and corrosive environments are common.
Heat Treatment Equipment: The alloy's stability and resistance to oxidation make it ideal for use in furnaces and other heat treatment equipment.
Prominent Suppliers of Incoloy 800 Flanges
Several suppliers specialize in providing high-quality Incoloy 800 flanges. Some notable suppliers include:
Special Metals Corporation: A leading manufacturer of nickel alloys, including Incoloy 800, Special Metals offers a range of products for high-temperature and corrosion-resistant applications.
NeoNickel: Known for its extensive inventory and expertise in high-performance alloys, NeoNickel provides Incoloy 800 flanges suitable for various industrial applications.
Rolled Alloys: With a strong focus on quality and customer service, Rolled Alloys offers a comprehensive range of Incoloy 800 products, including flanges, pipes, and fittings.
For More Information:
Visit Our Website - https://technolloy.com/
Call Us –(022)49617682
E-mail - [email protected]
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Incoloy Alloy 800/800HT/825 Forged Fittings
Introduction
In the world of industrial manufacturing and engineering, materials that can withstand extreme environments are crucial. Incoloy alloys, particularly Incoloy 800, 800HT, and 825, are known for their exceptional performance in high-temperature and corrosive environments. These alloys are widely used in various industries, including chemical processing, power generation, and oil and gas. Forged fittings made from these alloys are essential components in these industries due to their superior mechanical properties and resistance to oxidation and carburization. Ranflex Metals, a leading manufacturer in the field, specializes in producing high-quality Incoloy Alloy 800/800HT/825 forged fittings, ensuring reliability and durability in critical applications.
Understanding Incoloy Alloys
Incoloy 800
Incoloy 800 is an iron-nickel-chromium alloy with excellent resistance to oxidation and carburization at high temperatures. It maintains its structural integrity and strength even when exposed to extreme temperatures, making it ideal for applications such as furnace components, heat exchangers, and petrochemical processing equipment. Its composition typically includes 30-35% nickel, 19-23% chromium, and trace amounts of aluminum and titanium, which enhance its stability and resistance to scaling.
Incoloy 800HT
An enhanced version of Incoloy 800, Incoloy 800HT contains higher levels of carbon, aluminum, and titanium, providing improved creep and stress rupture properties. This makes Incoloy 800HT particularly suitable for applications requiring prolonged exposure to high temperatures. Industries that benefit from this alloy include nuclear power plants, where it is used in steam generators and heat exchangers, and petrochemical processing, where it finds applications in high-temperature reaction vessels and catalytic support grids.
Incoloy 825
Incoloy 825 is a nickel-iron-chromium alloy with additions of molybdenum, copper, and titanium. This unique composition offers outstanding resistance to both reducing and oxidizing acids, as well as to stress-corrosion cracking. It is extensively used in environments where sulfuric and phosphoric acids are present. Typical applications of Incoloy 825 include chemical processing, pollution control equipment, and oil and gas well piping.
The Role of Forged Fittings
Forged fittings are critical components in piping systems, providing secure and leak-proof connections. The forging process involves shaping metal using compressive forces, resulting in a product with a dense and uniform grain structure. This enhances the mechanical properties of the fittings, making them stronger and more reliable than cast or machined fittings.
Ranflex Metals: Excellence in Forged Fittings
At Ranflex Metals, we pride ourselves on producing top-quality Incoloy Alloy 800/800HT/825 forged fittings. Our state-of-the-art manufacturing facility and stringent quality control measures ensure that each fitting meets the highest standards of performance and durability.
Our Product Range
Elbows: Available in various angles, our Incoloy elbows provide smooth directional flow in piping systems, reducing turbulence and pressure drop.
Tees: Our tees are designed to distribute fluid flow evenly, ensuring efficient operation of your piping network.
Reducers: Used to connect pipes of different diameters, our reducers ensure a seamless and secure transition.
Couplings: Our couplings provide a reliable connection between two pipes, ensuring leak-proof performance.
Quality Assurance
Ranflex Metals is committed to delivering products that meet or exceed customer expectations. Our Incoloy forged fittings undergo rigorous testing, including:
Chemical Analysis: Ensuring the precise composition of the alloy.
Mechanical Testing: Verifying tensile strength, hardness, and impact resistance.
Non-Destructive Testing: Detecting any surface or internal defects to ensure the integrity of the fittings.
Conclusion
Incoloy Alloy 800, 800HT, and 825 forged fittings are indispensable in industries where high-temperature and corrosion-resistant materials are required. Ranflex Metals stands out as a trusted supplier, providing high-quality forged fittings that meet the demanding requirements of various applications. Our commitment to excellence and customer satisfaction makes us a preferred choice for Incoloy forged fittings. When it comes to ensuring the reliability and durability of your piping systems, trust Ranflex Metals to deliver the best.
#Incoloy Forged Fittings#Incoloy Alloy 800/800HT/825 Forged Fittings#ASTM B564 Incoloy Alloy UNS N08800/11/25 Forged Fittings#825 Incoloy Alloy reducer#800 Incoloy elbow#800 stainless steel tee#601 Incoloy Alloy cross#825 Incoloy Alloy stub closes#825 Incoloy Alloy channel twist#800 Incoloy Alloy short range elbow Suppliers India
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We are manufacturers of incoloy 800 pipe fittings, butt weld pipe fittings, elbow, tee, cross, reducer, coupling in Mumbai, India.
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Monel Reducing Flanges Stockists
A Monel reducing flange consists of a flange with one specified diameter having a bore of a different and smaller, diameter. Except for the bore and hub dimensions, the flange will have dimensions of the larger pipe size.
There are several types of reducing flanges including weld-neck reducing flanges, slip-on reducing flanges and threaded reducing flanges. Monel Reducing Flange can be fabricated using a reducing spool with concentric or eccentric reducer & desired flange at each end OR it could be a single flange with internal reduced bore to connect different sized fittings on either sides.
Designed for use in changing diameters in a piping system. A reducing flange consists of a flange with one specified diameter having a bore of a different and smaller, diameter Except for the bore and hub dimensions, the flange will have dimensions of the larger pipe size.
B16.5 ASTM A182 Reducing Flange, Fusion Bonded Epoxy Coating, EN 1092-2 PN16 Reducing Flange, ASME B16.5 Dual Monel Reducing Flange, ANSI B16.5 Class 150 Flat Face Reducing Flange, Monel K500/400 30 Inch Reducing Flange Stockiest.
Standards Specification:
Size : 1/2" to 48"
Specifications : ASTM A182
Rating: 150#, 300#, 600 (2.4640)#, 900#, 1500#, 2500#,
Material & Grade :
Stainless Steel :Grade: 304 (1.4301), 304L (1.4307), 304H (1.4948), 309 (1.4828), 309S, 310, 310S (1.4845) , 316 ( 1.4401), 316H, 316L( 1.4404 /1.4432) , 317, 317L (1.4438), 321 (1.4541), 321 H(1.4878), 347 (1.4550), 347H (1.4961), 904L (1.4539) Duplex Steel:Grade: 2205 (1.4507) Super Duplex Steel:Grade: 2507 (UNS S32750) (1.4410) (UNS S32750) Inconel :Grade: Inconel 600 (2.4640), Inconel 601 (2.4851), Inconel 625 (2.4856), Inconel 718(2.4668) Incoloy :Grade: Incoloy 800 (2.4958), Incoloy 800H, Incoloy 800HT Nickel :Grade: Nickel 200, Nickel 201 Titanium :Grade: Gr.1 (3.7025) , Gr.2 (3.7035) , Gr.3:(3.7055) , Gr.5(3.7164/65), Gr. 7(3.7235) , Gr. 11 (3.7225) Hastalloy :Grade: Hastalloy B2, Hastalloy B3, Hastalloy C22, Hastalloy C276, Hastalloy X
For More information- Visit Our Website – http://www.kobsindia.in/monel-reducing-flange.html Contact Us- 91-9819523999 Email Id - [email protected]
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Different Types of Flanges & Uses
Flanges are used to connect valves, pipes, pumps, and other equipment to create a pipework system. Typically, they are welded or threaded; two flanges are connected by bolting them with gaskets to provide a seal and easy access to the pipework system. These flanges come in various types, such as Weld Neck, Slip-On, Threaded, Blind, and Lap Joint, depending on the requirements of your project.
Here in this blog, we will explore different types of flanges along with their uses in industries
Weld Neck Flanges:
A Weld Neck Flange is also commonly referred to as a Tapered Flange or a High-Hub Flange. A Pipe with a Weld Neck Flange can redirect the tension within the Pipe, helping to avoid pressure from accumulating and gathering at the bottom of the Flange. Whether it is high-pressure or low-pressure pipelines, Weld Neck Flanges are suitable for both environments.
Slip-On-Flanges:
A Slip-on flange is nothing but a ring placed over a pipe end. The flange face extends a certain distance to apply a welded bead to the inner diameter (ID) of the pipe. As the name of the flange suggests, these flanges slip over the pipe, so the size of the flange is larger than the outer diameter (OD) of the pipe such that the ring of the flange fits snugly around the pipe. Therefore, slip-on flanges are ideally used for low-pressure applications.
Threadez Flanges:
The threaded flanges are very similar in appearance to slip-on flanges. However, one of the primary differences between a threaded and a slip-on flange is that a threaded flange has a bore that matches the inner diameter of the pipe. As their name suggests, threaded flanges have tapered pipe threads on the bore of the flange, making it ideal for pipes with small diameters and a high-pressure flow of gases and liquids. The main advantage of threaded flanges is that no welding is required.
Lap Joint flanges:
A Lap Joint flange is similar to a Slip-On flange, except for the radius at the intersection of the bore and the flange face, which enables the stub end. The Lap Joint flange, which can slide over the pipe, is attached to the stub end with the help of bolts. The Lap Joint flange can be made of lower quality material compared to the stub, and hence, Lap Joint flanges offer an economical mechanical connection, reducing the overall cost of the piping system.
Blind Flanges:
The blind flange is one that does not have a hub or a bored center. It has the face thickness of a flange, a matching face type, and a similar bolting pattern. Furthermore, a blind flange can be used to seal a nozzle opening on a pressure vessel. Additionally, a blind flange is useful for making repairs to a pipeline further up the line. As a matter of fact, a blind flange can be built into a pipeline during construction. In this way, the pipeline can be expanded or extended simply by adding to the final flange.
Materials/Grades in which these flanges are available.
Stainless Steel
Stainless Steel 904L
Stainless Steel 304/304L/304H, 316/316L/316Ti, 321/321H, 310/310S, 317/317L, 347/347H, 446
Hastelloy
Hastelloy C22, Hastelloy B2
Hastelloy C27
Nickel Alloy
Nickel Alloy 200/201
Duplex Steel
Duplex UNS S32205
Duplex UNS S31803
Alloy Steel
Alloy Steel P5
Alloy Steel P9
Alloy Steel P11
Alloy Steel P12
Alloy Steel P22
Alloy Steel P91
Super Duplex Steel
Super Duplex Steel UNS S32750
Super Duplex Steel UNS S32760
Titanium
Titanium Alloy Gr 2
Titanium Alloy Gr 5
Titanium Alloy Gr 7
Monel
Monel K500
Monel K400
Inconel
Inconel 718
Inconel 600
Inconel 601
Inconel 625
Incoloy
Incoloy 825
Incoloy 800/800H/800HT
How can one select the perfect flanges?
One must consider the following points while selecting the flanges for the projects
Required types of Flanges
Their materials
Their Strength
Applicable Standards (ASME or DIN)
Pressure Rating
Sizes of flanges
Uses of Flanges in Various Industries.
Flanges are used in a wide range of applications in various industries. Some of the most common uses are included below:
Piping systems: In piping systems flanges are used to connect pipes, valves, pumps, and other equipment in a piping system. Moreover, flanges are typically used in conjunction with bolts to create a tight seal that prevents leaks.
HVAC systems: In the HVAC System flanges are used to connect ductwork in heating, ventilation, and air conditioning systems and are also used to connect sections of ducting together and to connect ductwork to air handling units and other equipment.
Pressure vessels: In Pressure Vessels, flanges are used to connect the heads of pressure vessels to the body of the vessel. They are used to seal the vessel and to allow for the attachment of nozzles and other accessories.
Machinery: In Machinery, flanges are used to attach motors, gears, and other equipment to the main body of the machine.
Automotive Industries: Flanges are used in the automotive industry to connect exhaust systems, intake systems, and other systems.
Oil and gas: are commonly used in the oil and gas industry to connect pipes and equipment in drilling, production, and transportation.
The selection of the flanges is dependent on the application and the type of fluid or gas being transported.
Final Words..
With Bullion Pipes & Tubes LLP, you can find different types of flanges that can be used according to your project requirements. Moreover, these flanges are found in various materials and grades such as Stainless Steel, Super Duplex Steel, Titanium, Inconel, and Incoloy, etc.
As we are the leading flanges manufacturers, suppliers, and exporters in Mumbai, India. To meet the client's requirement we manufacture flanges as per international standards so that our clients get high-quality products at the most competitive price in India.
Visit us to explore high-quality flanges now!...
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Incoloy 800/800H/800HT Pipe Fittings
Incoloy 800 / 800H / 800HT Pipe Fittings have exceptional resistance to seawater even at reducing environments. These Incoloy 800 / 800H / 800HT Pipe Fittings are stabilized against sensitization, also it resists intergranular corrosion. This grade has a sufficient amount of nickel to make resistance to chloride and stress corrosion cracking. Adding of molybdenum alloy provides excellent resistance to pitting and its chromium element provides resistance to oxidizing media such as nitrates, salts, nitric acid.
The pipe fittings have nickel iron chromium super alloy content with the composition of molybdenum and copper resists a wide range of corrosive environment. These pipe fittings are offered by nextgen steel & alloys. They are known distributor of high-grade pipe fittings in different standards, dimensions, and specification, designation and custom dimensions. They stock the desired dimensions pipe fittings to fulfill the demand of the esteemed clients. Incoloy 800 / 800H / 800HT Pipe Fittings are available in different shapes also comes in tolerance limit so that it will fit in different types of fittings. These pipe fittings are processed from advance machines and using superior raw materials. Moreover, the heat treatment process increases durability and strength.
#incoloy#incoloy 800 pipe fittings#incoloy 800H pipe fittings#incoloy 800HT pipe fittings#incoloy 800 / 800H / 800HT pipe fittings#Incoloy 800 / 800H / 800HT pipe fittings supplier#Incoloy pipe fittings manufacturer
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Shop Online for Incoloy buttweld pipe fittings elbow available in various grades and standards such as ASTM B564 Incoloy 800 Buttweld pipe fitting 90 degree elbow, incoloy 800H pipe fitting 45 degree elbow, incoloy 825 buttweld fitting 180 degree pipe elbow.
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310 Stainless Steel Pipes and Tubes Manufacturer in India
Korus Steels is one of the biggest 310 Stainless Steel Pipes, 310s Seamless Pipes and Tubes Manufacturer In India. We have a stock of pipes & tubes manufactured in Mumbai, as well as international cities. Pipes & Tubes are designed and developed in accordance with international quality standards.
Korus Steels is a well-known name for 310 Stainless Steel Pipes, 310s Seamless Pipes and Tubes Manufacturer In India and Incoloy 800 Seamless Pipes and Tubes. Our qualitative range of Stainless Steel Seamless Pipe is exclusively designed for several piping applications of various industries. Such as steel factories, chemical industries, petrochemical industry, fire protection systems. Korus Steel has a reputation as the supplier of excellent quality Pipes & Tubes. We are one of the biggest stockholders of Stainless Steel 310, 310s Seamless Pipes & Tubes in India. We also deal with Pipes and Tubes, Buttweld Pipe Fittings, Flanges, Round Bar, and Fasteners.
For More Details:
Product Page: 310 Stainless Steel Pipes and Tubes Manufacturer in India
Website: https://korussteels.com/
Call us: +919820945494
Mail us: [email protected]
#310StainlessSteelPipes#310StainlessSteelPipesandTubes#PipesandTubesManufacturer#Stainless Steel 310 Pipes and Tubes#Pipes and Tubes#310 Pipes#Steel 310 Pipes#SeamlessPipes#Pipes and Tubes Manufacturer#310SSeamless Pipes#Tubes Supplier#Manufacturer#Seamless Pipes#steel pipes#pipes#tubes
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C276 suppliers in India
C276 Round Suppliers in India
C276 Round Suppliers in India (by and large called Branch Connection Fittings or Outlet Fittings) which give an outlet from a more prominent funnel to a humbler one (or one of a near size).
C276 Round Suppliers in India are fanning fittings made by biggest producers of metal fittings like us. C276 Round Suppliers in India offer a substitute technique for interfacing into the essential run and don't require fortress or fortification. Krishna Steel & Alloys are pre-formed to the twist of the run pipe. Level based weldolets are open for interfacing with pipe tops and vessel heads.
The chief channel onto which the branch association is welded is generally called the Run or Header measure gauge. The funnel to which the branch alliance or affiliation gives a channel is known as the Branch or Outlet measure. Branch associations are in all sizes, sorts, types, bores, and classes, in an expansive arrangement of treated steel, chrome-molly, and particular amalgams mixes.
C276 Round Suppliers in India are for the most part used for stretching on high weight and high temperature applications. Most extreme acceptable weight of a fitting is same concerning associated straight steady or consistent run channel of proportionate material.
C276 Round Suppliers in India uses Materials and Grades (Weldolets, Threadolets, Sockolets)
1) Stainless Steel Olet Fittings - ASTM/ASME SA 182F GR. 304, 304L, 304H, 304N, 304LN, 316, 316L, 316H, 316N, 316LN, 309L, 310, 317, 317L, 321, 321H, 347, 347H AND UNS 31254 (254SMO)
2) Carbon Steel Olet Fittings - ASTM/ASME A105/A350 LF2, ASME SA105, A694 - F42, F46, F52, F60, F65, F70, A36, A516 GR. 70, 60
3) Alloy Steel Fittings - ASTM/ASME A182 GR. F1/F5/F9/F11/F22/F91
4) Duplex Steel Fittings - ASTM/ASME SA 182F GR. F44, F45, F51, F53, F55, F60, F61.WERKSTOFF NO. 1.4462
5) Nickel Alloy Steel FittFlangeings - ASTM/ASME SB 256 GR. NICKEL ALLOY 200, NICKEL ALLOY 20, MONEL ALLOY 400, INCONEL ALLOY 600, INCONEL ALLOY 625, INCOLOY ALLOY 800, INCOLOY ALLOY 800H, INCOLOY ALLOY 800HT, INCONEL ALLOY 825, ALLOY 20, HASTELLOY C-276, HASTELLOY C-4, HASTELLOY C-22, ALLOY 6XN
6) Low Temperature Pipe Fittings- A/SA 350 LF2, LF3
C276 Round Suppliers in India is Fittings are likewise accessible in other metal like titanium, aluminum, bronze, Lead, tantalum, zinc, metal and so on.
Application or Uses of Krishna steel & Alloys are are utilized in wide scope of businesses. Some of them are :
· Force Plants
· Water Pipelines
· Treatment facilities
· Nourishment and Beverages
· Pharmaceuticals
· Materials
· Railroads
· Petrochemicals
· Atomic Plants
· Sugar factories
Types of our Products:
1) Brazolet - Brazolet is utilized for the most part and for the most part to interface or partner the continued fittings. Brazolet is same like a weldolet, and is a marvelous fitting for metal channels, copper tubing and iron funnels pipes with metal.
2) Coupolet - Coupolet fittings are gotten ready for use in fire/fire assurance sprinkler structures and other low weight diverting applications.
3) Elbolet - Elbolet is utilized on 90° Long Radius Elbows (can be conveyed for Short Radius Elbows) for thermo well and instrumentation affiliations
4) Flexolet - Flexolets take after weldolets with a minor refinement for example flexolet has straight bore while weldolet has lessened bore.
5) Insert Weldolet - Insert Weldolet is the most extensively seen of all branch affiliations, and is welded onto the outlet pipe.
6) Latrolet - Latrolets are a variety of weldolets. You have to relate it in same manner, anyway these Latrolets make a 45-degree relationship with the standard channel as opposed to a 90 degree.
7) Nipolet - Nipolets is only a blend of olets with pipe areolas. These olets work like the weldolets or threadolets, yet are with areola.
8) Sockolet - Sockolets are in a general sense like weldolets and threadolets; close to the course that in Sockolets there is unique association fit welding.
9) Sweepolet - Sweepolet is a framed, essentially continued; butt-weld branch relationship with a low pressure elevating part for low loads and long consumption or depletion life.
10) Threadolet - Threadolets look like various olets; the essential contrast is that this olet is equipped with female strung affiliation.
11) Weldolet - Weldolets or welding olets or welding branch affiliation fittings are the most comprehended among all the olets. These are for the most used and organized as buttweld fittings, as these are welded into the branch pipe.
Assembling Standards
ASTM A182 - ASME SA182 - Standard Specification
ASME B16.11 - Forged Fittings Socket - Welding and Threaded
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INCOLOY 825/N08825 NICKEL ALLOY PIPE/TUBE
Incoloy 825/UNS N08825 seamless pipe uses nickel-iron-chromium alloy with additions of molybdenum and copper. The chemical composition of the Incoloy 825 tube is designed to provide exceptional resistance to many corrosive environments.
INCOLOY ALLOY 825 SEAMLESS PIPE SPECIFICATION
Rod
Sheet
Strip
Pipe
Wire
Fittings
ASME SB408
ASTM A 240/A480
ASME SB409
ASTM B 163, ASME SB 163
ASTM B408 & ASTM B 564
ASTM B366
ASME SB564
ASME SA 240/SA 480
ASME SB906
ASTM B 407/B 829, ASME SB407/SB 829
ASME Code Case1325
ASME SB366
BS3076 NA15
ASTM B409/B906
ASME Code Case 1325
ASTM B514/B 775, ASMESB 514/SB 775
ASME Code Case1949
BS3075 NA15
BS 3072NA15
ASME Code Case 2339
ASTM B 515/B 751, ASME SB 515/SB751
IS0 9723
SEW 47
BS 3073NA15
ASME Code Case 1325 and 1983, BS3074NA15. SEW 470
IS0 9724
Vdtuv 412 8434, DIN 17460, EN 10095
SEW 470, Vdtuv 412& 434, DIN 17460EN 10028-7 & EN10095
Vdtuv 412 & 434, ISO 6207. DIN 17459
IS09725
INCOLOY 825 MATERIAL MECHANICAL PROPERTIES
Alloy state
Tensile strength N / mm2
Yield strength PO 2N / mm2
Elongation 5%
Brinell hardness HB Max
N08825 Hot Finished
517
172
30
200
N08825 Cold Finished
586
241
30
300
INCOLOY 825 MATERIAL PHYSICAL PROPERTIES
Incoloy 825 Pipe, Alloy 825 Tubing Physical properties
Density / Specific Gravity
8.1 kg / dm3 0.30 Ib / in3
Melting point
1370-1400℃
Incoloy 825/N08825 tube is similar to alloy 800 pipe but has improved resistance to aqueous corrosion. It has excellent resistance to both reducing and oxidizing acids, to stress-corrosion cracking, and to localized attacks such as pitting and crevice corrosion. Alloy 825 tubing is especially resistant to sulfuric acids and phosphoric acids. The Incoloy 825 seamless pipe using nickel steel alloy is used for chemical processing, pollution-control equipment, oil and gas well piping, nuclear fuel reprocessing, acid production, and pickling equipment.
https://www.nickelalloytubes.com/products/incoloy-825n08825-nickel-alloy-pipe-tube.html
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Incoloy 800HT Flanges Manufacturers
Incoloy 800, a nickel-iron-chromium alloy, is well-known for its excellent strength and resistance to oxidation, carburization, and other high-temperature corrosion. One of the primary applications of this alloy is in the manufacturing of flanges, essential components in various industrial piping systems. In this article, we delve into the properties, benefits, and applications of Incoloy 800 flanges, as well as highlighting some prominent suppliers in the market.
Properties of Incoloy 800
Incoloy 800 is prized for its remarkable properties that make it suitable for high-temperature applications. These properties include:
High-Temperature Strength: Incoloy 800 retains its strength and stability at elevated temperatures, making it ideal for use in environments where thermal stability is crucial.
Corrosion Resistance: This alloy offers excellent resistance to oxidation, sulfidation, and carburization, providing longevity and reliability in harsh environments.
Metallurgical Stability: Incoloy 800 maintains its microstructure and resists sensitization, thus preventing intergranular corrosion.
Benefits of Using Incoloy 800 Flanges
Using Incoloy 800 flanges in industrial applications comes with several benefits:
Durability: The high strength and corrosion resistance of Incoloy 800 ensure that the flanges have a long service life, reducing maintenance and replacement costs.
Versatility: These flanges can be used in a wide range of temperatures and environments, making them suitable for various industrial applications.
Reliability: The alloy's stability at high temperatures ensures consistent performance, crucial for maintaining the integrity of piping systems.
Applications of Incoloy 800 Flanges
Incoloy 800 flanges find applications in several industries, including:
Chemical Processing: Due to its resistance to corrosive chemicals, Incoloy 800 is used in heat exchangers, process piping, and other components in chemical plants.
Power Generation: The alloy's ability to withstand high temperatures makes it suitable for use in steam generators and other high-temperature components in power plants.
Petrochemical Industry: Incoloy 800 flanges are used in refining processes, where high temperatures and corrosive environments are common.
Heat Treatment Equipment: The alloy's stability and resistance to oxidation make it ideal for use in furnaces and other heat treatment equipment.
Prominent Suppliers of Incoloy 800 Flanges
Several suppliers specialize in providing high-quality Incoloy 800 flanges. Some notable suppliers include:
Special Metals Corporation: A leading manufacturer of nickel alloys, including Incoloy 800, Special Metals offers a range of products for high-temperature and corrosion-resistant applications.
NeoNickel: Known for its extensive inventory and expertise in high-performance alloys, NeoNickel provides Incoloy 800 flanges suitable for various industrial applications.
Rolled Alloys: With a strong focus on quality and customer service, Rolled Alloys offers a comprehensive range of Incoloy 800 products, including flanges, pipes, and fittings.
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What is Kammprofile Gasket? Advantages & Styles
Kammprofile gaskets are the most preferred gasket for safe sealing under extreme conditions in standard pipes and equipment flanges. It is a solid metal core with serrations and faced with a non-metallic material such as PTFE, graphite, etc. The soft non-metallic material is bonded with the metal core serrated grooves.
With increasing compression, the facing materials get trapped within the grooves minimizing the flow. The serrated grooves provide reduced contact when combined with the soft non-metallic sealing layers. The sealing layers fill in minor flange imperfections and protect the flange surfaces from damage.
Kammprofile gaskets provide seal integrity under extreme pressures and temperatures applications. It is also considered as a problem solver for the heat exchanger unit in nuclear installations and other applications that experiences excessive movement due to thermal expansion.
Kammprofile gaskets are effectively used in chemical, power plants, oil & gas industries for better equipment maintenance. Kammprofile gaskets are available in different materials, styles, shapes, and also can be custom made depending on the requirements.
These gaskets are produced as per standard ASME flanges. It can handle pressures from full vacuum to the maximum rating of the flange depending on the sealing materials and metalcore.
Styles of Kammprofile Gaskets
There are three major styles in Kammprofile gaskets.
No Centering Ring
This is a standard design of Kammprofile gaskets. No centering ring is most often used in groove and tongue & male and female flanges.
Integral centering Ring
The centering rings are a serrated metal core with an integral outer ring. The gasket is positioned between the flat face and raised face type flanges.
Floating centering Ring
The loose-fitting centering rings are used for thermal and pressure cycling, which affects the integrity of the serrated metalcore. It allows contraction and expansion of the core through the cycling conditions.
Kammprofile Gaskets - Materials Metallic Core Materials
The core material is selected for an identical material to the piping system, which helps to minimize corrosion. The standard core material is stainless steel with a nominal thickness of 3mm. There are also other materials, and width is available to fit specific applications.
Inconel 600, 625, X-750
Incoloy 800, 825
Stainless Steel 316L, 309, 304, 3010, 317L, 321, 347 and 430
Hastelloy B2, C276
Monel
Nickel 200
Aluminum
Copper
Titanium
Facing materials
Soft facing materials are flexible with a thickness of 0.5mm. Similar to core materials, the facing materials and thickness are available to suit specific applications. Such as,
Compressed Fiber
PTFE
Soft metals
Tanged insert graphite
Other on request
Advantages of Kammprofile Gaskets
Kammprofile gaskets have excellent sealing characteristics at all-inclusive seating stress levels. It is ideal for improving performance at low seating stresses, helpful in handling extreme pressures and temperatures. It can be applied almost for all types of flanges regardless of bolt load availability. Kammprofile gaskets offer excellent resistance to blowout and stability for ease of handling and installation. The small operational thickness of the sealing layers reduces fugitive emissions. The gaskets' cores are reusable, which can reduce costs and eliminate the disposal issues.
Goodrich Gasket is a best in class manufacturer and supplier of high performing gaskets. We are part of the industry leader brand The Flosil Group, which has an active presence in the USA, Saudi Arabia(KSA), Canada, Iraq, Kuwait,UAE, Russia , Nigeria, Kazakhstan, Qatar, Brazil, Algeria , Angola, Ecuador, Mexico , Azerbaijan, Norway, Oman, Egypt, Vietnam, Indonesia , Malaysia , United Kingdom(UK), Argentina, Colombia, Australia, Italy, Romania, Kenya, Thailand, Tunisia, Turkey, Spain, France, Singapore, Philippines, Poland, Bahrain, Netherlands, Japan, South Korea, South Africa, Taiwan, Czech Republic, Hongkong, Belgium, Denmark, Sweden, Bolivia, Jordan, Brunei, Bulgaria and Indian markets. We provide a wide range of gaskets for all operations and industries, including Chemical Processing, Engineering, Procurement and Construction, Food and Beverage, Marine, Mining, Nuclear, Oil and Gas, Pharmaceutical, Power Generation, Primary Metals, Pulp and Paper, Water and WasteWater.
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What is Kammprofile Gasket? Advantages & Styles
Kammprofile gaskets are the most preferred gasket for safe sealing under extreme conditions in standard pipes and equipment flanges. It is a solid metal core with serrations and faced with a non-metallic material such as PTFE, graphite, etc. The soft non-metallic material is bonded with the metal core serrated grooves.
With increasing compression, the facing materials get trapped within the grooves minimizing the flow. The serrated grooves provide reduced contact when combined with the soft non-metallic sealing layers. The sealing layers fill in minor flange imperfections and protect the flange surfaces from damage.
Kammprofile gaskets provide seal integrity under extreme pressures and temperatures applications. It is also considered as a problem solver for the heat exchanger unit in nuclear installations and other applications that experiences excessive movement due to thermal expansion.
Kammprofile gaskets are effectively used in chemical, power plants, oil & gas industries for better equipment maintenance. Kammprofile gaskets are available in different materials, styles, shapes, and also can be custom made depending on the requirements.
These gaskets are produced as per standard ASME flanges. It can handle pressures from full vacuum to the maximum rating of the flange depending on the sealing materials and metalcore.
Styles of Kammprofile Gaskets
There are three major styles in Kammprofile gaskets.
No Centering Ring
This is a standard design of Kammprofile gaskets. No centering ring is most often used in groove and tongue & male and female flanges.
Integral centering Ring
The centering rings are a serrated metal core with an integral outer ring. The gasket is positioned between the flat face and raised face type flanges.
Floating centering Ring
The loose-fitting centering rings are used for thermal and pressure cycling, which affects the integrity of the serrated metalcore. It allows contraction and expansion of the core through the cycling conditions.
Kammprofile Gaskets - Materials
Metallic Core Materials
The core material is selected for an identical material to the piping system, which helps to minimize corrosion. The standard core material is stainless steel with a nominal thickness of 3mm. There are also other materials, and width is available to fit specific applications.
Inconel 600, 625, X-750
Incoloy 800, 825
Stainless Steel 316L, 309, 304, 3010, 317L, 321, 347 and 430
Hastelloy B2, C276
Monel
Nickel 200
Aluminum
Copper
Titanium
Facing materials
Soft facing materials are flexible with a thickness of 0.5mm. Similar to core materials, the facing materials and thickness are available to suit specific applications. Such as,
Compressed Fiber
PTFE
Soft metals
Tanged insert graphite
Other on request
Advantages of Kammprofile Gaskets
Kammprofile gaskets have excellent sealing characteristics at all-inclusive seating stress levels. It is ideal for improving performance at low seating stresses, helpful in handling extreme pressures and temperatures. It can be applied almost for all types of flanges regardless of bolt load availability. Kammprofile gaskets offer excellent resistance to blowout and stability for ease of handling and installation. The small operational thickness of the sealing layers reduces fugitive emissions. The gaskets' cores are reusable, which can reduce costs and eliminate the disposal issues.
Goodrich Gasket is a best in class manufacturer and supplier of high performing gaskets. We are part of the industry leader brand The Flosil Group, which has an active presence in the USA, Saudi Arabia(KSA), Canada, Iraq, Kuwait,UAE, Russia , Nigeria, Kazakhstan, Qatar, Brazil, Algeria , Angola, Ecuador, Mexico , Azerbaijan, Norway, Oman, Egypt, Vietnam, Indonesia , Malaysia , United Kingdom(UK), Argentina, Colombia, Australia, Italy, Romania, Kenya, Thailand, Tunisia, Turkey, Spain, France, Singapore, Philippines, Poland, Bahrain, Netherlands, Japan, South Korea, South Africa, Taiwan, Czech Republic, Hongkong, Belgium, Denmark, Sweden, Bolivia, Jordan, Brunei, Bulgaria and Indian markets. We provide a wide range of gaskets for all operations and industries, including Chemical Processing, Engineering, Procurement and Construction, Food and Beverage, Marine, Mining, Nuclear, Oil and Gas, Pharmaceutical, Power Generation, Primary Metals, Pulp and Paper, Water and WasteWater.
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Incoloy 800HT Nickel Alloy Application
Introduce
Incoloy 800HT is a widely used material for construction of equipment requiring corrosion resistance, heat resistance, strength, and stability for service up to 1500°F (816°C). Alloy 800 offers general corrosion resistance to many aqueous media and, by virtue of its content of nickel, resists stress corrosion cracking. At elevated temperatures it offers resistance to oxidation, carburization, and sulfidation along with rupture and creep strength.
Application
Incoloy 800HT is used in a variety of applications involving exposure to corrosive environments and high temperatures. It is used for heat-treating equipment such as baskets, trays, and fixtures. In chemical and petrochemical processing, the alloy is used for heat exchangers and other piping systems in nitric acid media especially where resistance to chloride stress-corrosion cracking is required. In nuclear power plants, it is used for steam-generator tubing. The alloy is often used in domestic appliances for sheathing of electric heating elements. In the production of paper pulp, digester-liquor heaters are often made of alloy 800. In petroleum processing, the alloy is used for heat exchangers that air cool the process stream.
Standard
Rod, Bar, Wire, Forgings, and Forging Stock: ASTM B 408, ASME SB 408 (Rod & Bar), ASTM B 564, ASME SB 564 (Forgings), ASME Code Case 1325 (All Product Forms), ASME Code Case 1949 (Forgings), AMS 5766 (Rod & Bar), ISO 9723 (Rod & Bar), ISO 9724 (Wire), ISO 9725 (Forgings), BS 3076NA15 (Rod & Bar), BS 3075NA15 (Wire), VdTÜV 412 (All Products).
Plate, Sheet, and Strip: ASTM A 240, ASTM A 480, ASME SA 240, ASME SA 480 (Plate, Sheet, and Strip), ASTM B 409, ASTM B 906, ASME SB 409, ASME SB 906 (Plate, Sheet, and Strip), ASME Code Case 1325 (All Product Forms), ASME Code Case 2339 (Plate), AMS 5871 (Plate, Sheet, and Strip), BS 3072NA15 (Plate & Sheet), BS 3073NA15 (Strip), VdTÜV 412 (All Products), ISO 6208 (plate, sheet and strip).
Pipe and Tubes: ASTM B 163 & ASME SB 163 (Seamless Condenser & Heat Exchanger Tubes), ASTM B 407, ASTM B 829, ASME SB 407, ASME SB 829 (Seamless Pipe & Tubes), ASTM B 514, ASTM B 775, ASME SB 514, ASME SB 775 (Welded Pipe), ASTM B 515, ASTM B 751, ASME SB 515, ASME SB 751(Welded Tubes), ASME Code Case 1325 (All Product Forms), ASME N-20 (Cold Worked Seamless Condenser and Heat Exchanger Tubes for Nuclear Service), BS 3074NA15 (Seamless Pipe & Tubes), VdTÜV 412 (All Products), ISO 6207 (Seamless Tubing).
Other Product Forms: ASTM B 366 & ASME SB 366 (Fittings)
Machinability
Machining characteristics of this INCOLOY alloy 800HT are similar to that of iron-based alloys. This alloy tends to work-harden during machining.
Welding
INCOLOY alloy 800HT can be welded by common welding techniques, using a matching filler metal.
Forming
This alloy exhibits good ductility and hence can be formed using conventional methods.
Hot working
INCOLOY alloy 800HT can be hot worked at temperature ranges of 871-1232°C (1600-2250°F).
Cold Working
Cold working may be done on the alloy using standard tooling.
Annealing
INCOLOY alloy 800HT may be annealed after cold working. Annealing should be done at 982°C (1800°F) for 15 min and then the alloy should be air cooled.
Welcome send inquiry to Manufactuer/Factory: Fushun SpecialSteel.
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Get various kind of Incoloy©800 (UNS N08800)Butt-weld Pipe Fittings with Material Test Certificate as per EN10204 - 3.1
What are Incoloy© 800 butt-weld pipe fittings?
These are nickel-iron-chromium alloys providing superior strength. They have high creep-rupture strength, which is a result of carbon, aluminum and titanium contents. It also resists corrosion from several aqueous environments, which makes it particularly useful in petrochemical plants.
Where are Incoloy© 800 butt-weld pipefittings used?
Incoloy© 800 butt-weld pipefittings are used in the following:
Carburizing equipment
Nuclear steam generator tubing
Ethylene furnace quench boilers
Hydrocarbon cracking
Industrial furnaces
Heat-treating equipment
Chemical and petrochemical processing
Super-heater and re-heaters in power plants
Pressure vessels
Heat exchangers
Power Plants use Incoloy© 800 butt-weld pipefittingsfor re-heater and superheater tubing. Other variants of Incoloy© 800 butt-weld pipe fittings are used for extruded tubings that are used in ethylene and steam methane reforming furnaces. Also used in ammonia effluent coolers. This equipment are used in large industries like petrochemical, chemical, automotive, marine, pharmaceuticals, and F&B, i.e., food and beverage processing.
What are the other modifications and their uses?
Incoloy© 800 butt-weld pipe fittings can be modified to form elbow shaped pipes. There are added modifications to the combination of titanium and aluminum levels to ensure optimal high temperature characteristics. All the variants of Incoloy© 800 butt-weld pipe fittings are mainly used in high temperatures and environments that promote corrosion. Incoloy© 800 butt-weld pipe fittings are used in heat-treatment of equipment such as trays, baskets and fixtures. They are used in transportation, creation or processing of gas, chemicals and liquids. They provide leak-proof connections. This is why Incoloy© 800 butt-weld pipe fittings are used in various piping and tubing systems. They are used in abrasive and harsh chemical environments because of their resistance to oxidation and corrosion.
What are the different forms of Incoloy© 800 butt-weld pipe fittings?
Incoloy© 800 butt-weld pipe fittings are available in the following conformations:
● 90 Elbow Long Radius & Short Radius
● 45 ElbowLong Radius & Short Radius
● Concentric Reducer
● Eccentric Reducer
● Equal Tee
● Unequal Tee
● Lateral Tee
● Cross
● Bends 1.5d, 3d, 5d, 10d
● U bend
● 180 Deg Bend
● Short Stub End
● Long stub end
● End Cap
● Dish Cap
What are types of Incoloy© 800 butt-weld pipe fittings?
The other types of Incoloy© 800 butt-weld pipe fittings:
● Incoloy© 800 Pipe Fitting
● ASTM B366 Alloy 800HT Butt weld Fitting
● Incoloy© 800H Seamless Fitting
● Alloy UNS N08811 45 Elbow
● UNS N08800 Long Radius Elbow
● B366 Alloy 800H Short Radius Elbow
● Incoloy© 800 Concentric Reducer
● Alloy 800 Long Stub End
● Incoloy© 800HT End Cap
● Alloy 800 Dish Cap
● Alloy 800H Equal Tee
● Incoloy© N08800 Unequal Tee
● Alloy N08811 Lateral Tee
● Incoloy© 800 Eccentric Reducer
● 800HT Incoloy© Fitting Cross
● Incoloy© N08810 Pipe Bends
● Alloy 800 U Bend
● Incoloy© 800HT 180 Deg bend
● ASTM B366 Alloy 800H Short Stub end
● N08810 Alloy Welded Fitting
Neminox Steel & Engineering Co. is India’s most prominent Manufacturer, Stockist, Supplier and Exporter of Piping Accessories & Industrial Steel Products For more information contact us:- +91–7021727926
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