#dilutephaseconveyingsystem

[stratgem]

Dilute phase conveying system or Lean phase conveying system is described as the process of (pressure) pushing or (vacuum) pulling particles suspended in air from one location to another.

[knitcon09]

Knitcon Solution Pvt. Ltd. is one of the best Wheat Flour Handling Systems & equipment manufacturer -provider in Pune, India. Customized Solution Provider.

In India's wheat flour handling system business, Knitcon Solutions Pvt. Ltd is a leader in the provision of top-notch solutions. Team Knitcons recognizes that each business is distinct, which is why we approach our service with a personalized approach. Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full wheat flour handling system or just a single part. We have faith in our ability to present the ideal answer for your company's

requirements. Get in touch with us right now to find out more about how we can help your company succeed.

[stratgem]

Dilute phase conveying system

Dilute phase conveying system or Lean phase conveying system is described as the process of (pressure) pushing or (vacuum) pulling particles suspended in air from one location to another. Basically Dilute Phase conveying systems are a mode of transporting powders generally through a positive displacement blower, side channel blowers or vacuum pumps. It is a simple system used for various powders that doesn’t have any specific quality requirements for degradation or loss of material properties.

For more information https://www.stratgemprojects.com/Lean-Dilute-Phase-Conveying-System.html

[knitcon09]

Wheat flour handling System in India

Wheat flour handling equipment provider in India: Knitcons

Wheat flour handling system is an important aspect of the food industry in India. India is the second-largest producer of wheat in the world, and as a result, the country has a significant wheat flour processing industry. We all knows that Wheat flour is an important source of carbohydrates. It is the leading source of vegetable proteins, having a protein content of about 13%, which is relatively high compared to other major cereals. In particular, the unique properties of the gluten protein fraction allow the processing of wheat flour to produce bread, other baked goods, noodles and pasta, and a range of functional ingredients.

In India, 65% of the population consumes wheat flour, making it the second most important staple food after rice, and this number is anticipated to rise further due to changes in dietary preferences. A fundamental raw ingredient, wheat is employed in numerous areas of the food business. Wheat is a basic raw material used in many different sectors of the food industry.

Exploring the Multi-Step Process of Wheat Flour Handling in India

Wheat flour handling involves several steps, including transportation, storage, and processing. Let's analyze a few crucial steps.

 A] Wheat Flour Transportation:

Transportation is the first step in the wheat flour handling system. In this process, Tanker Loading and Unloading System plays a major role. because they are efficient, safe, and hygienic as well. The closed system reduces the risk of contamination and spillage, ensuring that the wheat flour arrives at its destination in the same condition as when it was loaded.

Flour Tanker Loading System:

The tanker truck arrives at the wheat flour mill or storage facility and is positioned at the loading point. A loading arm or hose is connected to the tanker, and wheat flour is pumped into the tanker from the mill or storage facility. The loading process is monitored to ensure that the tanker is not overfilled.

2.Flour Tanker Unloading system:

The tanker truck arrives at the destination (e.g., a bakery or food processing plant) and is positioned at the unloading point. The tanker is connected to a discharge hose, and the wheat flour is pumped out and into the plant's storage silos or processing equipment. 

B] Wheat Flour Storage Silos: After transportation, wheat flour is stored in silos or storage containers before it is used in the bakery or food processing plant. The storage containers used in India are typically made of steel or concrete and are designed to prevent contamination and protect the wheat flour from moisture and pests.

c] Wheat Flour Processing: The processing of wheat flour involves several steps, including sifting, blending, and packaging. The wheat flour is sifted to remove any impurities and ensure uniformity in the texture of the flour. The flour is then blended with other ingredients, such as yeast and sugar, to make dough. The dough is then processed into various baked goods, such as bread, biscuits, and cakes.

The Function of Pneumatic Conveying Systems in Wheat Handling Equipment

Pneumatic conveying systems are frequently employed in India's wheat flour handling system because of their effectiveness, dependability, and hygienic operation. Materials can be moved quickly and effectively using air pressure in pneumatic conveying systems. In the quick-paced atmosphere of a bakery or food processing facility, this means that ingredients like flour can be delivered swiftly from one place to another. In addition to being enclosed, pneumatic conveying systems allow for hygienic operation. In the food business, where cleanliness is crucial to preventing contamination and ensuring food safety, this is significant.

Pneumatic conveying is chosen depending on site-specific factors. The finest kind of pneumatic conveying system for the use of wheat flour is a lean-phase pneumatic system, also known as a dilute-phase pneumatic system.

There are two types of dilute-phase pneumatic system

Positive Pressure Type:

 Positive pressure systems are used to transport bulk goods over medium distances with a higher capacity than hoover systems since they operate above atmospheric pressure.

With diverter valves, multiple destination deliveries, one after the other, can be arranged easily with positive pressure systems.

Moreover, many input points into a single line can be offered to guarantee proper air quantity, valve selection, and customized conveyance Rotary air lock valves. 

Vacuum/Suction/Negative Pressure Type:

Negative pressure conveying systems operate with air pressures below atmospheric pressure. The material is drawn into the air stream through a suction tool or the Rotary Airlock Valve (RAL) by applying hoover pressure at the desired location. The benefit of internal gas leakage is that atmospheric dust injection is all but eliminated.

A negative pressure system is critical for toxic and explosive materials, and these materials can operate without a closed system, provided adequate safety measures like exhaust venting are taken care of.

Operations for processing wheat flour

Unloading

Transferring

Storage

Screening

Classifying

Magnetic separation

Conveying

Blending

Advantages

Free

Since it is in powder form, no chance of

Low air pressure

 Conveying Challenges

Hygroscopic in nature, maintain plant humidity under set conditions.

Can be sticky on the absorption of

Need to separate from air using a suitable filter.

can catch fire

  Benefits

Can be picked up from multiple points and conveyed to multiple

Reduction in batch time and process

Low Operating Cost as Air Consumption Is

can be designed to meet any

Safe way of dust free

 Applications

Food Industry

Bakery Industry

Confectionary Industry

Biscuit Industry

In India's wheat flour handling system business, Knitcon Solutions Pvt. Ltd is a leader in the provision of top-notch solutions. Team Knitcons recognizes that each business is distinct, which is why we approach our service with a personalized approach. Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full wheat flour handling system or just a single part. We have faith in our ability to present the ideal answer for your company's requirements. Get in touch with us right now to find out more about how we can help your company succeed.

[knitcon09]

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[knitcon09]

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[knitcon09]

Powder Transfer Pneumatic System

Powder Transfer Pneumatic System

When we go grocery shopping, we seldom ever consider the trip of a few items, like flour or sugar. Before being put on store shelves, that is how they were handled. Let's look at how the Knitcon’s powder transfer system functions.

Powder Transfer System by Knitcon

Pneumatic conveying systems are one of the most practical and efficient ways to move bulk materials and tiny particles via an enclosed conveyor line. To move material, these systems employ the ideal proportions of pressure and airflow. This method moved products like cement, starch, sugar, salt, polymers, and plastic powder. Using a powder transfer system, it is possible to transport granular and powdered materials consistently and effectively. It offers a completely dust-free mode of material transfer and vastly improves on any conventional, mechanical, or pneumatic form of material conveyance. The extremely tiny size of powder transfer systems makes them perfect for installation in confined spaces. It also offers the simplest method for automating material handling with the fewest setup adjustments required.

Generally speaking, a powder transfer system consists of a feeder, a conveyor, and a receiver. The powder is introduced into the system by the feeder, and it is transported through it by the conveyor. The powder is gathered in the receiver at the conclusion of the transfer operation.

Powder transfer systems can be designed for various types of powders, including free-flowing powders, cohesive powders, and powders with a wide range of particle sizes. Powders can be handled using a variety of conveyor types, including screw conveyors, belt conveyors, and pneumatic conveyors.

The powder is transported through the system via pneumatic conveyors, which use a stream of compressed air. Due of their cohesive or abrasive nature, these conveyors are frequently chosen for powders that are challenging to manage.

The difference in pressure between the atmosphere and the vacuum is used to move the powder via a vacuum transfer system, which is a version of a powder transfer system. This approach is preferred when transporting powder over long distances or for powders that are easily aerated.

Pneumatic conveying systems come in two primary categories.

Dense phase and diluted phase are the two primary varieties of pneumatic conveying systems. A dense-phase conveying system moves materials over shorter distances in a more controlled manner while a dilute-phase conveying system employs high air velocity to suspend materials and transfer them over larger distances. The qualities of the material being transported, as well as the required transporting distance and efficiency, determine which type should be used because each has advantages and disadvantages.

Why mechanical conveying or gravity flow are not as effective as pneumatic powder transfer systems, which have several advantages.

Powders are useful for large-scale manufacturing processes because they can be transported over great distances and around obstacles.

Because they do not employ mechanical components, which can degrade over time, pneumatic powder Transfer systems are often more effective than alternative methods.

These pneumatic systems are capable of handling many different types of powders, including cohesive and abrasive powders.

Additionally, pneumatic powder transfer systems have a fast transfer rate, which enables them to move huge amounts of powder quickly.

Pneumatic powder transfer systems are an effective and adaptable way to transport powder that can raise the productivity and safety of production processes.

Last but not least, pneumatic systems have a propensity to be cleaner and dust-free, which is crucial in particular industries, like the pharmaceutical industry, where a dust-free atmosphere is crucial.

Benefits of the Powder Transfer System of Knitcon

The powder transfer system from Knitcon is safer, cleaner, and more productive by design. Our powder transfer technique shortens batch times and guarantees flawless process integration. The system is made up of a vacuum pump, a suction device, a tank with automated valves and a regeneration-type filter, intermediate pipes and fittings, a control panel, and other parts. Additionally, compared to mechanical conveying systems, powder transfer systems have more advantages, such as the following:

Increased adaptability as opposed to mechanical conveying systems, which take up more room and are less flexible, pneumatic conveying systems can be engineered to fit around existing machinery. It is possible to obtain longer carrying lengths.

Easy to maintain. Additionally, pneumatic conveying systems are often less complex to maintain and have fewer moving parts than mechanical systems.

Increased safety. Pneumatic conveying systems pose fewer risks to operators since they have fewer moving components and require less maintenance. Additionally, they are quieter, which enhances the working environment for staff members.

Fewer dust and spills. Compared to mechanical conveying systems, a pneumatic conveying system has an enclosed pipeline and is superior at containing dust.

Better sanitation. Pneumatic conveying systems have an enclosed pipeline, considerably reducing the possibility of product contamination and maintaining a clean working environment.

Industries: Chemicals, food, medicines, and fertilizer are just a few industries that use powder transfer systems.

Systems for Handling and Transporting Powder in India

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details.

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[stratgem]

A spot filter is a compact and small bag filter that is designed for the removal of dust from conveyors, elevators, and bunkers. Depending on the type of equipment, a spot filter can be installed horizontally or vertically.

This dust removal filter works by using a series of filter bags that are placed inside the unit. As air and dust enter the spot filter, the filter bags capture the dust particles and prevent them from being released into the surrounding environment. The clean air is then released back into the equipment or into the atmosphere. It means it is extremely efficient at capturing dust and other particulate matter.

Another advantage of spot filters is that they are very compact and can be easily installed in tight spaces. This makes them a great choice for use in conveyors, elevators, and bunkers, where space is often at a premium. It can also be used with a variety of pneumatic conveying systems to remove dust and other particulate matter from the conveying stream. These systems can include both pressure and vacuum systems, as well as dilute phase conveying systems and dense phase conveying systems.

[stratgem]

Spot Filter – Dust Remover System

 A spot filter is a compact and small bag filter that is designed for the removal of dust from conveyors, elevators, and bunkers. Depending on the type of equipment, a spot filter can be installed horizontally or vertically.

This dust removal filter works by using a series of filter bags that are placed inside the unit. As air and dust enter the spot filter, the filter bags capture the dust particles and prevent them from being released into the surrounding environment. The clean air is then released back into the equipment or into the atmosphere. It means it is extremely efficient at capturing dust and other particulate matter.

Another advantage of spot filters is that they are very compact and can be easily installed in tight spaces. This makes them a great choice for use in conveyors, elevators, and bunkers, where space is often at a premium. It can also be used with a variety of pneumatic conveying systems to remove dust and other particulate matter from the conveying stream. These systems can include both pressure and vacuum systems, as well as dilute phase conveying systems and dense phase conveying systems.

The Stratgem spot filters are very low-maintenance and require little space or no upkeep once they are installed. This can save you both time and money in the long run, as you won't have to worry about regularly maintaining the unit. In short, it is a great alternative for applications where central aspiration systems are not feasible and where space is a major constraint. The operation and construction of spot filters are simple, and the design gives them flexibility to be easily installed on conveyors, bucket elevators, and silos.

The centrifugal fan of the spot filter creates the suction and vents the air from the enclosed or semi-enclosed equipment. This creates a slightly negative pressure inside and prevents dust particles from escaping through gaps or openings in the equipment. The centrifugal fan is directly mounted on the filter top, which suctions the air through the filter bags. The filtration of the dust from the air takes place on the outside surface of the filter bags. The filtered dust then drops inside the equipment itself and into the product stream when the filter bags are cleaned by pulsing.

Benefits of Stratgem’s Spot Filter for Pneumatic Conveying System

1.Savings

The spot filter is mounted directly on the equipment, which saves space.

Spot filters do not require a duct network.

The suction pressure required is very low, resulting in lower power consumption.

No dust discharge device is required.

Low maintenance costs

2.Flexibility

Spot filters can be installed as an isolated equipment or can be a part of centralized dust extraction system

The spot filter design can be customized.

3.Special Features

There is no loss of product as the dust is discharged into the product stream.

No mixing of various dusts

There is no need for a duct network.

Pulse jet cleaning by timer or PLC

A side access door is provided for easy replacement of filter bags.

Compact design

Easy erection

Spot filters offer a range of features that make them a highly effective and efficient solution for removing dust from conveyors, elevators, and bunkers.

key features of Stratgem’s spot filters

Compact size: Spot filters are designed to be compact and small, making them an ideal choice for use in tight spaces.

High efficiency: Spot filters are highly efficient at capturing dust and other particulate matter, which helps to reduce the amount of dust released into the surrounding environment.

Low-maintenance: Spot filters require little to no maintenance once they are installed, which can save you time and money in the long run.

Easy installation: Spot filters are easy to install and can be quickly set up in your equipment.

Customizable design: Spot filters can be customized to meet your specific needs and requirements, including the size and number of filter bags.

Durable construction: Spot filters are built to last and can withstand harsh operating conditions.

Energy-efficient: Spot filters are designed to be energy-efficient, which can help reduce your operating costs.

Overall, Stratgem spot filters offer a range of features that make them an excellent choice for removing dust from conveyors, elevators, and bunkers. With their compact size, high efficiency, low-maintenance design, and customizable options, spot filters can help keep your equipment running smoothly and your workers safe.

Stratgem develops and manufactures Spot Filter, a dust remover, based on the needs and specifications of the customer. Among the industries we serve are food, chemicals, grains, pharmaceuticals, plastics, minerals, and others.

Stratgem Pune, India, can provide you with a complete air pollution control system or single component equipment, as well as comprehensive services like field service, start-up service, and spare parts.