#balanced vibratory conveyor
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Balance Eccentric Leaf Spring Vibratory Conveyor for Natural Crumb Rubber. WhatsApp/ WeChat: 0086-15637361027 E-mail: [email protected]
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Description:
PSL dynamically balanced vibratory conveyor, has very little reaction force is transmitted to the ground.
Dynamically balanced vibratory conveyor use the fully balanced system. The upper and lower troughs are coupled together by springs, and mounted at the central point of the coupling on a fixed frame. Both troughs are vibrated by means of motor-driven eccentric crank action and spring-generated resonant vibration.
PSL Dynamically balanced vibratory conveyor is developed on the basis of the plastid resonance type of a new type of vibrating conveyor, besides has the advantages of the plastid resonance type, the most prominent advantage is passed to the base of inertial vibration (dynamic load) is very small, low noise, suitable for long, wide groove width of transport requirements, when the floor surface or on steel structure installation with other type of vibrating conveyor incomparable shock absorption edge.
Features:
It is suitable to be applied at vibration sensitive situation such as weighing packing machine area, upstairs, steel structure platform, high bridge way etc.
Double trough is available and can convey materials simultaneously.
In case of height of inlet is limited, lower conveying trough can be designed to replace balancing structure.
Leaf plate can be placed in the trough to reinforce cooling and loosening wet materials such as wet sugar.
Advantage:
The inertial vibration force (dynamic load) transmitted to the foundation is very small and low in noise
Suitable for long distance, wide groove width conveying requirements
Unmatched shock absorption advantages of other types of vibrating conveyors when installed on floor slabs or steel frame supports
If the balance body is used as the transport groove body, the upper and lower grooves can be transported at the same time, and the effect of using two vibrating conveyors can be produced without increasing equipment and space.
A screen is installed in the conveying groove to realize the classification of the material while conveying.
Structure:
Dynamically balanced vibratory conveyor, with unique structure as illustrated in Fig.1, the upper trough is coupled with the counter balancing structure with direction guide beams and energy storage coil springs, they are supported at the center of the guide beam on the underbed structure.
Principle:
Fully balanced type vibration conveyor adopt unique elastic support, make delivery tub and balance the body to form a quality complete balance of double plastid resonance system, two plasmids through swinging rod coupling resonance spiral springs and elastic guide, conveying groove under the action of the vibrator, and balance the body form a resonance system, the inertia vibration resonance system to produce the basic offset in the system;
Fully balanced vibratory conveyor
Equipment support base plate through the spring vibration isolation system based connection and installation, can change because of material flow in the tub again to reduce the unbalanced vibration, thus equipment is the basis of dynamic load is very small.
Application:
This dynamically balanced vibratory conveyor is suitable for many industries including biomass, recycling, pellet manufacturing, sawmill, plywood, OSB, food processing, and agricultural industries.
How to use:
Commissioning
After the installation and commissioning of the vibrating conveyor, the no-load continuous test run of not less than 8 hours should be carried out.
Pay attention to the changes of conveyor amplitude, working current and noise during operation.
After confirming that there is no abnormality, it can be put into normal operation.
Productivity adjustment
The Dynamically balanced vibratory conveyor is a fixed-frequency fixed-width vibrating conveying device.
If the productivity of the conveyor is adjusted, the opening of the silo gate can be adjusted to change the feeding amount or change the eccentric position of the driving device. To achieve the purpose of adjusting the productivity of the conveyor.
Maintain:
During the use of the vibrating conveyor, it is necessary to regularly apply grease (No. 3 calcium-based grease) to the bearing housing and the connecting rod bearing of the drive mechanism.
Continuous operation is repeated every two weeks, and non-continuous operation is filled once a month.
Always check the fastening of each fastener and replace consumables (plate springs, coil springs, rubber springs and fasteners) for long-term damage (fatigue, defects, aging wear).
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Electromagnetic Vibratory Feeder For Glass Plant – An Informative Guide
In any industry where material separation is required, precise control over the feed rate of bulk materials is essential.
And that's what an electromagnetic vibratory feeder does, providing precise control over the flow of bulk material and ensuring that product quality meets the client's expectations.
The principle of operation of the electromagnetic vibrating feeder is an example of Newton's first law. A vibratory feeder is a device that uses vibration to feed material through a process while controlling flow.
Both vibration and gravity are used in the process to move the material forward. With the force of gravity, the parts of the machine get into motion, and at the same time, the vibration force starts the movement of the material.
Jaykrishna Magnetics is a leading manufacturer of vibratory feeders, developing various types of vibratory feeders and equipment for various applications in all kinds of industries, from glass to food, pharmaceutical to many more.
We have developed various types of vibrating feeders using advanced technology. This technological advancement and the latest design of the electromagnetic vibratory feeder make it an ideal choice for industries where higher product purity, energy cost savings, reduced equipment maintenance costs and more efficient production operations are expected.
But how does it work? Is an electromagnetic vibrating feeder the ideal solution for demanding industrial requirements? And so on. These questions arise when you finally decide to streamline your separation process with a vibrating feeder.
No more unanswered questions!
Browse this blog and find answers to all your questions.
What is an electromagnetic vibrating feeder?, A type of vibrating feeder, the electromagnetic vibrating feeder, is a device used to handle bulk materials.
The device is a conversion system developed to feed components or materials into the accumulation process using a controlled gravity and vibration force mechanism to reduce the risk of material clogging.
Electromagnetic-Vibro-Feeder-jkmagnetic The low-maintenance electromagnetic vibrating feeder includes various process equipment such as belt conveyors, screening machines, crushers, dryers and more; which precisely help to regulate the feed rate of dry bulk materials.
The primary function of a vibratory feeder involves conveying bulk materials, specifically fine powders, bulk materials, and highly abrasive materials.
How does the electromagnetic vibrating feeder work? The electromagnetic vibrating feeder works on the mechanical phenomenon of vibration to control the flow. Whether the material is small or large, the vibrating feeder works on the same principle and moves the product by vibrating the feeder.
The process moves forward through a combination of two forces, vibration and gravity. Gravitational force determines the flow direction of the part, causing the flow to move horizontally or vertically.
The power of vibrations in the drive unit is used to move the materials. The vibratory force results in constant movement of the material on the feeder.
The vibratory feeder consists of various parts that contribute to material separation. The following parts are the drive unit, chute, feed end, output end and eccentric weight.
The electromagnetic vibrating feeder also has different types of springs, such as
Reactor springs for storing and releasing energy,
Isolation springs to protect the structure during vibrations,
Rotary spring for frequency tuning,
Dynamic balancer to reduce transmitted dynamic forces.
Thanks to this effective separation process, vibratory feeders are part of many industries for easy and fast separation of bulk materials with proper flow control.
Features of Electromagnetic Vibratory Feeder:
Robust Construction
Low Noise
Low production cost
Consistent material flow
Assured product purity
Low maintenance cost
Design flexibility for diverse application
Safety under the hazardous conditions
Technical Specification of Electromagnetic Vibratory Feeder:
Tray made of Mild Steel or Stainless Steel
Body housing made of Heavy-duty M.S Plates
Strong magnets for producing vibration
Practical controller for controlled material flow
Enclosed design for a dustproof device
Factors to consider when buying an Electromagnetic Vibratory Feeder
Energy saving Installing a vibrating feeder pays off, so it is important to ensure the energy efficiency of the equipment. One should definitely consider how much energy is required to perform the separation task.
Separation speed The second factor is controlling how quickly the product will be sorted and how long it will need to be transported on the vibratory feeder to maintain the desired flow of materials.
Tray design The stack design has no customization limitations. It comes in different sizes, shapes and designs. Depending on your production line, you will need to decide what is right.
Units can also be finished with special coatings as required. Suppose you need to move heavier materials; you can opt for stainless steel furniture.
On the other hand, if you need something to move liquid material or another type of material where leakage is an issue, you might consider neoprene, urethane, or other removable coatings.
Feed rate The feed rate is the speed at which the feeder is fed. Feed, expressed in units of distance per revolution for turning, is a part of your machine that is essential for efficient operation. The higher the feed rate, the higher the result.
Conclusion
Vibrating feeders are a revolutionary solution to your industrial separation needs.
Jaykrishna Magnetics Pvt. Ltd. is a leading vibratory feeder manufacturer that designs precision vibrating equipment considering all the basic factors such as material size, material structure, feed rate, load volume, vibration amplitude and intensity.
Developed to industry standards, our precision engineered vibratory feeders provide precise separation and meet the precise requirements and specifications of various applications.
To learn more about our range, please visit our website: www.jkmagnetic.com
If you are looking for an electromagnetic vibrating feeder, then please do not hesitate to contact us. We can provide you with a customized electromagnetic vibrating feeder that meets your industrial needs and requirements.
We will guide you with our best help to give you the fastest solution to your separation problems.
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What are the Working and Applications of Electric Vibrators/Micro Vibrator?
This vibration motor can be considered a coreless DC motor .its size and weight are compact. The purpose of this motor is to alert the user by vibrating or by sound without making a sound when they receive a call.so Different applications are applicable for these motors, such as pagers, handsets, and mobile phones. This motor's main characteristics are that it is magnetic, lightweight, and small. As a result of these features, the performance of the motor is highly consistent. The two different types of configurations of these motors are coin models and cylinder models. Vibratory motors are primarily characterized by their specific types, maximum torque, and maximum. Electric Vibrators or Unbalance Motors are based on the principle of rotating an unbalance weight mounted on motor shaft to produce vibrations.
Vibration Motor Design and Working Motors in this category can be constructed in two ways.one is a coin motor, and another is a cylinder or bar motor. Coin Type Vibrator Motor:
You can build the coin type motor with a case, rotor, shaft, magnet, bracket, FPC. It can be used with counterweight, brush, coil assembly, lead wire, and adhesive UV. Contact is made between commutation points and brushes ends. The coils in the rotor will be strengthened. Stimulating the coils produces a magnetic field. The ring magnet in the stator cooperates well with it to induce rotation. Magnetic fields can be used to produce a force that can cause a weight to move. Vibrations occur when the weight frequently dislocates. During the commutation of the motor, the electrical coils can change polarity, so that the rotator moves, and the polarity is eventually overturned. In applications such as smart watches and fitness trackers, coin vibration motors are used. Other wearable devices can use it as well. Using a small motor, a rotary device indicates the received signal into vibrations in a mobile device. Using this motor's circuitry, you can turn on the disk motors for a specific period of time and change their rotation direction.
Bar/Cylinder Type Vibrator Motor:
A cylinder shape vibrator motor is also called a bar type. It is basically an improperly balanced motor. During this dislocation, the motor is moved and vibrates due to its high speed. Amount of attached mass, distance from shaft, and speed at which the motor turns can vary this. As a result of the unbalanced rotation of the weight, the motor will oscillate in two axes such as X and Z.
Application of Vibrator Motors:
· A wide range of applications, such as handsets, cell phones, and pagers, use these motors.
· Numerous material handling devices, such as conveyors and feeders, utilize these motors.
· In addition to hoppers and silos, these are used to prevent material flow from being blocked.
· Compaction machines & foundry shakeouts employ these for speedy & effective operation.
· You can use Arduino to control the motor of the vibrator for so many operations.
· You can use it for Processing.
· It can use for Mining and plastic industries.
· Very effective for Manufacturing of Cement.
· It is Generation of Power
· Useful for Plastic industry
· Great scope in Petrochemical
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Vibratory Feeder, Conveyor & Screener Overview
Our vibrating conveyor units can be multifunctional, and are able to convey, dry, cool, scalp, screen, quench, dewater, orient, accumulate, separate, distribute and more. Designed to meet your needs, Carrier conveyors are proven reliable and easy to maintain.
· Vibrating conveyor unit widths from 6 inches to 10 feet, and lengths up to 400 feet.
· Light/medium duty vibrating conveyor units feature leaf spring construction for low headroom applications.
· Heavy-duty vibrating conveyor designs feature rugged coil spring construction with rocker arm stabilizers.
· Gentle handling of fragile products.
· High temperature conveyors available for handling materials up to 2000 deg. F.
· Natural frequency design for low stresses and long life.
· Continuous structural steel base along length of conveyor.
· Few moving parts, easy cleanable surfaces, minimum maintenance.
· Balanced/isolated units allow mounting in upper structure due to reduced reactions.
· Polished trough and special coatings available for sticky products.
· Easily replaceable liners and wear surfaces available.
· Vibratory Conveyors
Vibra Screw’s line of Vibrating Conveyors offers a simple and efficient means to meter and convey your dry bulk material. These open or enclosed units will handle nearly any material, regardless of size and bulk density in a reliable and economical manner. The key to the line’s success is its low cost, simplicity and efficiency. There are no augers, bearings or seals which can degrade material, leak or require maintenance. Two highly efficient, externally mounted vibrators provide quiet, linear motion to smoothly move your product into process. Vibra Screw Vibrating Conveyors make an excellent alternative to screw and belt feeders and conveyors.
Conveying is a very common sight seen in all industries, right from procurement to dispatch a lot of carrying action has to be done to gear up production. Proper transporting mechanism to carefully handle the product is necessary.
Source - https://www.gwi.global/
The Vibratory Conveyor is one such equipment that transfers raw materials from one place to another without damaging and spilling the contents. It has an edge over other conventional conveyor methods. Star Trace offers Vibratory Conveyors in different specifications which set them apart from the others in quality, durability, efficiency, cost and service. Let’s discuss it in detail.
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It is used to complete the conveying process of powdery and granular materials, especially for fine powder materials that are difficult to transport.
For example, fly ash, cement, carbon powder, coal powder, silicon carbide, etc. are uniformly or continuously transferred from the storage bin or the funnel to the receiving device.
Feature: The structure is simple and compact, the lubrication point is less, and the lubrication point is not in contact with the material, and there is no special installation requirement, so the installation is convenient and the maintenance workload is small.
When the closed type is used, the sealing performance is good, the dusty, toxic, volatile materials are not polluted to the environment, and multi-point feeding and multi-point discharging can be realized.
Due to the resonance principle of mechanical vibration, the power consumption is low, and the power consumption is one-half less than that of the screw conveyor with the same conveying length.
Since the material jumps forward with a parabolic trajectory during the conveying process, the groove is slightly worn and the service life is more than three times higher than that of the screw conveyor.
The running noise is not more than 75dB (V).
It can be frequently started and continuously operated for a long time under the rated amplitude condition.
Structure: Balanced vibratory conveyor 1.conveyor through 2. resonant spring 3. driving linkage4. pedestal 5. guide bar 6. auxiliary support
Principle: Between the trough and the base chassis is coupled with the coil spring, the spring is a main vibration of the spring, the guide rod from vibrating trough role in guiding the operation of the conveyor drive mechanism for reciprocating movement of the ends of the link, and the link conveyor driven by a spring slot reciprocates the material along the direction of vibration is continuously toss jump forward, achieve the purpose of transporting materials.
Advantage: Single groove dynamically balanced vibrating conveyor High stiffness and simple structure, suitable for long distance and quick conveying.
The total height is low and suitable to limited room.
Multiple application can easily be achieved.
Single conveyer length can reach 25 meters, and has been proved to be feasible.
Highly Reliable, Easier Maintenance and Lower Cost.
Application: Suitable for electric power, coal, metallurgy, building materials, grain and other industries
Complete the conveying process of powdery and granular materials
Transporting wet sugar
Fragile items such as potato chips and biscuits
Fly ash, cement, carbon powder, coal powder, corundum are easy to dust or abrasive materials,
Specification: How to use: After the installation and commissioning of the vibrating conveyor, the no-load continuous test run of not less than 8 hours should be carried out.
Pay attention to the changes of conveyor amplitude, working current and noise during operation.
After confirming that there is no abnormality, it can be put into normal operation.
Productivity adjustment
The Single groove dynamically balanced vibrating conveyor is a fixed-frequency fixed-width vibrating conveying device.
If the productivity of the conveyor is adjusted, the opening of the silo gate can be adjusted to change the feeding amount or change the eccentric position of the driving device. To achieve the purpose of adjusting the productivity of the conveyor.
Maintain: During the use of the vibrating conveyor, it is necessary to regularly apply grease (No. 3 calcium-based grease) to the bearing housing and the connecting rod bearing of the drive mechanism.
Continuous operation is repeated every two weeks, and non-continuous operation is filled once a month.
Always check the fastening of each fastener and replace consumables (plate springs, coil springs, rubber springs and fasteners) for long-term damage (fatigue, defects, aging wear).
0 notes
Text
Dynamically balanced vibrating conveyor
Dynamically balanced vibratory conveyor use the fully balanced system. The upper and lower troughs are coupled together by springs, and mounted at the central point of the coupling on a fixed frame. Both troughs are vibrated by means of motor-driven eccentric crank action and spring-generated resonant vibration.
PSL Dynamically balanced vibratory conveyor is developed on the basis of the plastid resonance type of a new type of vibrating conveyor, besides has the advantages of the plastid resonance type, the most prominent advantage is passed to the base of inertial vibration (dynamic load) is very small, low noise, suitable for long, wide groove width of transport requirements, when the floor surface or on steel structure installation with other type of vibrating conveyor incomparable shock absorption edge.
Features: It is suitable to be applied at vibration sensitive situation such as weighing packing machine area, upstairs, steel structure platform, high bridge way etc.
Double trough is available and can convey materials simultaneously.
In case of height of inlet is limited, lower conveying trough can be designed to replace balancing structure.
Leaf plate can be placed in the trough to reinforce cooling and loosening wet materials such as wet sugar.
Advantage: The inertial vibration force (dynamic load) transmitted to the foundation is very small and low in noise
Suitable for long distance, wide groove width conveying requirements
Unmatched shock absorption advantages of other types of vibrating conveyors when installed on floor slabs or steel frame supports
If the balance body is used as the transport groove body, the upper and lower grooves can be transported at the same time, and the effect of using two vibrating conveyors can be produced without increasing equipment and space.
A screen is installed in the conveying groove to realize the classification of the material while conveying.
Structure: Dynamically balanced vibratory conveyor, with unique structure as illustrated in Fig.1, the upper trough is coupled with the counter balancing structure with direction guide beams and energy storage coil springs, they are supported at the center of the guide beam on the underbed structure.
Reacting force of the upper trough is fully balanced by the lower counter balancing structure, in case unbalanced reacting force caused by materials on the trough or any other reason, it can be re-balanced by the underbed structure and damper springs.
Principle: Fully balanced type vibration conveyor adopt unique elastic support, make delivery tub and balance the body to form a quality complete balance of double plastid resonance system, two plasmids through swinging rod coupling resonance spiral springs and elastic guide, conveying groove under the action of the vibrator, and balance the body form a resonance system, the inertia vibration resonance system to produce the basic offset in the system;
Equipment support base plate through the spring vibration isolation system based connection and installation, can change because of material flow in the tub again to reduce the unbalanced vibration, thus equipment is the basis of dynamic load is very small.
Application: This dynamically balanced vibratory conveyor is suitable for many industries including biomass, recycling, pellet manufacturing, sawmill, plywood, OSB, food processing, and agricultural industries.
0 notes