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How to Choose the Best Aluminum Die Casting Supplier?
When selecting the best aluminum die casting supplier for your project, there are many factors that need to be taken into consideration.
As the aluminum die casting process is often used to produce parts with more intricate shapes and sizes, selecting the right supplier is essential for achieving the desired results.
Here are some tips to help you choose the best aluminum die casting supplier for your project. The first step in choosing an aluminum die casting supplier is to research their experience and qualifications.
Look for a supplier that is knowledgeable about the specific type of aluminum die casting that you need for your project.
It is also important to ensure that the supplier has the necessary certifications and accreditations, such as ISO 9001 and AS 9100.
The next step in selecting an aluminum die casting supplier is to evaluate their quality control processes. Quality control is essential in aluminum die casting, as it ensures that parts are produced to the highest standards and meet your specifications.
Make sure the supplier you choose has a robust quality control system in place to ensure that your parts are produced with the highest quality. It is also important to research the supplierâs customer service.
Ask for references from past customers and read customer reviews to get an idea of the quality of service you can expect from the supplier.
You should also ask the supplier about their turnaround times and delivery options.
Finally, consider the supplierâs pricing. Different suppliers may offer different prices, so make sure to compare quotes from multiple suppliers before making your decision.
Also, ask if the supplier offers any discounts or special offers. Choosing the right aluminum die casting supplier is essential for achieving the desired results in your project.
By following these tips, you can ensure that you select the best supplier for your project.
Make sure to research the supplierâs experience and qualifications, evaluate their quality control processes, research their customer service, and compare quotes from multiple suppliers before making your decision.
With the right supplier, you can be sure that your aluminum die casting project will be a success.
#aluminum die casting#die casting#aluminum die casting design guide#CNC machining#aluminum machining#CNC aluminum#Precision Machining#aluminium machining china#CNC cutting#CNC milling#CNC grinding#CNC welding#CNC forming#CNC stamping#CNC punching#Casting Machining#Forging Machining
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World War Two: When 600 US planes crashed in Himalayas
2 days ago
View of a US Army Air Transport Command cargo plane as it flies over the snow-capped, towering mountains of the Himalayas, along the borders of India, China, and Burma, January 1945, February 20, 1945.Getty Images
Pilots called the flight route "The Hump" - a nod to the treacherous heights of the eastern Himalayas
A newly opened museum in India houses the remains of American planes that crashed in the Himalayas during World War Two. The BBC's Soutik Biswas recounts an audaciously risky aerial operation that took place when the global war arrived in India.
Since 2009, Indian and American teams have scoured the mountains in India's north-eastern state of Arunachal Pradesh, looking for the wreckage and remains of lost crews of hundreds of planes that crashed here over 80 years ago.
Some 600 American transport planes are estimated to have crashed in the remote region, killing at least 1,500 airmen and passengers during a remarkable and often-forgotten 42-month-long World War Two military operation in India. Among the casualties were American and Chinese pilots, radio operators and soldiers.
Has India's contribution to WW2 been ignored?
The operation sustained a vital air transport route from the Indian states of Assam and Bengal to support Chinese forces in Kunming and Chungking (now called Chongqing).
The war between Axis powers (Germany, Italy, Japan) and the Allies (France, Great Britain, the US, the Soviet Union, China) had reached the north-eastern part of British-ruled India. The air corridor became a lifeline following the Japanese advance to India's borders, which effectively closed the land route to China through northern Myanmar (then known as Burma).
The US military operation, initiated in April 1942, successfully transported 650,000 tonnes of war supplies across the route - an achievement that significantly bolstered the Allied victory.
This operation sustained a vital air transport route from India to support Chinese forces in Kunming and Chunking
Pilots dubbed the perilous flight route "The Hump", a nod to the treacherous heights of the eastern Himalayas, primarily in today's Arunachal Pradesh, that they had to navigate.
Over the past 14 years Indo-American teams comprising mountaineers, students, medics, forensic archaeologists and rescue experts have ploughed through dense tropical jungles and scaled altitudes reaching 15,000ft (4,572m) in Arunachal Pradesh, bordering Myanmar and China. They have included members of the US Defense POW/MIA Accounting Agency (DPAA), the US agency that deals with soldiers missing in action.
The forgotten Indian soldiers of Dunkirk
With help from local tribespeople their month-long expeditions have reached crash sites, locating at least 20 planes and the remains of several missing-in-action airmen.
It is a challenging job - a six-day trek, preceded by a two-day road journey, led to the discovery of a single crash site. One mission was stranded in the mountains for three weeks after it was hit by a freak snowstorm.
"From flat alluvial plains to the mountains, it's a challenging terrain. Weather can be an issue and we have usually only the late fall and early winter to work in," says William Belcher, a forensic anthropologist involved in the expeditions.
A machine gun, pieces of debris, a camera: some of the recovered artefacts at the newly opened museum
Discoveries abound: oxygen tanks, machine guns, fuselage sections. Skulls, bones, shoes and watches have been found in the debris and DNA samples taken to identify the dead. A missing airman's initialled bracelet, a poignant relic, exchanged hands from a villager who recovered it in the wreckage. Some crash sites have been scavenged by local villagers over the years and the aluminium remains sold as scrap.
These and other artefacts and narratives related to these doomed planes now have a home in the newly opened The Hump Museum in Pasighat, a scenic town in Arunachal Pradesh nestled in the foothills of the Himalayas.
US Ambassador to India, Eric Garcetti, inaugurated the collection on 29 November, saying, "This is not just a gift to Arunachal Pradesh or the impacted families, but a gift to India and the world." Oken Tayeng, director of the museum, added: "This is also a recognition of all locals of Arunachal Pradesh who were and are still an integral part of this mission of respecting the memory of others".
The museum starkly highlights the dangers of flying this route. In his vivid memoirs of the operation, Maj Gen William H Tunner, a US Air Force pilot, remembers navigating his C-46 cargo plane over villages on steep slopes, broad valleys, deep gorges, narrow streams and dark brown rivers.
Wreckage of many planes has been found in the mountains in recent years
The flights, often navigated by young and freshly trained pilots, were turbulent. The weather on The Hump, according to Tunner, changed "from minute to minute, from mile to mile": one end was set in the low, steamy jungles of India; the other in the mile-high plateau of western China.
Heavily loaded transport planes, caught in a downdraft, might quickly descend 5,000ft, then swiftly rise at a similar speed. Tunner writes about a plane flipping onto its back after encountering a downdraft at 25,000ft.
Spring thunderstorms, with howling winds, sleet, and hail, posed the greatest challenge for controlling planes with rudimentary navigation tools. Theodore White, a journalist with Life magazine who flew the route five times for a story, wrote that the pilot of one plane carrying Chinese soldiers with no parachutes decided to crash-land after his plane got iced up.
The co-pilot and the radio operator managed to bail out and land on a "great tropical tree and wandered for 15 days before friendly natives found them". Local communities in remote villages often rescued and nursed wounded survivors of the crashes back to health. (It was later learnt that the plane had landed safely and no lives had been lost.)
Does Nolan's Dunkirk ignore the role of the Indian army?
Not surprisingly, the radio was filled with mayday calls. Planes were blown so far off course they crashed into mountains pilots did not even know were within 50 miles, Tunner remembered. One storm alone crashed nine planes, killing 27 crew and passengers. "In these clouds, over the entire route, turbulence would build up of a severity greater than I have seen anywhere in the world, before or since," he wrote.
Parents of missing airmen held out the hope that their children were still alive. "Where is my son? I'd love the world to know/Has his mission filled and left the earth below?/Is he up there in that fair land, drinking at the fountains, or is he still a wanderer in India's jungles and mountains?" wondered Pearl Dunaway, the mother of a missing airman, Joseph Dunaway, in a poem in 1945.
The China-bound US transport planes took off from airbases in India's Assam
The missing airmen are now the stuff of legend. "These Hump men fight the Japanese, the jungle, the mountains and the monsoons all day and all night, every day and every night the year round. The only world they know is planes. They never stop hearing them, flying them, patching them, cursing them. Yet they never get tired of watching the planes go out to China," recounted White.
The operation was indeed a daredevil feat of aerial logistics following the global war that reached India's doorstep. "The hills and people of Arunachal Pradesh were drawn into the drama, heroism and tragedies of the World War Two by the Hump operation," says Mr Tayeng. It's a story few know.
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Powder Metallurgy Market - Forecast(2024 - 2030)
Powder Metallurgy Market Overview
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COVID-19 Impact
The onset of Covid-19 in the entire nation had a negative impact on the automotive industry. There was an overall revenue impact across the automotive industry. The pandemic also impacted all the stakeholders present in the value chain for the short as well as medium term. Shortage of raw material, shifting of production to other countries, liquidity crunch to delays in availability of models, deferred launches, and shrinkage in consumer demand were some of the main issues faced by the automotive stakeholders, owing to which the production and demand of automobiles had significantly fallen. For instance, according to the China Passenger Car Association (CPCA), Chinaâs passenger car sales in June fell 6.5% year on year to 1.68 million units. The unstable automotive production and demand have significantly impacted the market of powder metallurgy as the demand for powder metal was also uncertain during the period. A prolonged truncation of consumer demand due to the lockdown has significantly affected auto manufacturersâ revenues and cash flows. Even after the restriction is eased in 2021, with discretionary spending taking a backseat, further declines in the market for passenger vehicles are expected.
Powder Metallurgy Market Report Coverage
The report: âPowder Metallurgy MarketâââForecast (2021â2026)â, by IndustryARC, covers an in-depth analysis of the following segments of the powder metallurgy Industry.
By Material: Ferrous (Iron, Steel, and Stainless Steel), Non-Ferrous (Copper, Aluminium, Cobalt, Tin, Nickel, Magnesium, Zinc, Titanium, Molybdenum, and Others By Process: Conventional Process, Metal Injection Moulding, Hot Isostatic Pressing, and Metal Additive Manufacturing By Application: Porous Products, Bearing and Bushes, Filters (Ceramic Filter, Fiber Metal Filter, and Others), Refractory Metal Composites, Electric Motors, Cemented Carbides, Machinery Parts (Gears, Sprockets, Rotors, and Others), Tungsten Wires, Medical Implants, Magnetic Materials, Cutting Tools and Dies, and Others By End-Use Industry: Medical & Healthcare, Automobile (Transmission, Engine Parts, and others), Oil & Gas, Electrical and Electronics (Refrigerators, Vacuum Cleaners, Circuit Breakers, Electric Motors, Sewing Machines, and Others), Industrial (Hydraulics, Motors/Controls, and Others), Aerospace (Aero-engine, Land-based Gas Turbine, Airframes, and Others), Household Appliances, Recreation and Leisure, and Others By Geography: North America (USA, Canada, and Mexico), Europe (UK, Germany, France, Italy, Netherlands, Spain, Russia, Belgium, and Rest of Europe), Asia-Pacific (China, Japan, India, South Korea, Australia and New Zealand, Indonesia, Taiwan, Malaysia, and Rest of APAC), South America (Brazil, Argentina, Colombia, Chile, and Rest of South America), Rest of the World (Middle East, and Africa)
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Key Takeaways
Asia-Pacific dominates the powder metallurgy market, owing to the increasing demand and production of lightweight vehicles in the region. For instance, according to OICA, the production of passenger cars has increased by 2.6 % in Malaysia in 2019.
There are many cases in which powder metallurgy over casting has a strong benefit. The benefits of the powder metallurgy process are particularly apparent when dealing with high-value and high-melting-point materials, owing to which there is increasing adoption of powder metallurgy over die casting, which will propel the market growth.
There are growing interests in producing customized medical implants using additive manufacturing and in producing porous implant structures (to match bone stiffness and to aid osteointegration) by powder metallurgy processing, which may boost the market growth.
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Powder Metallurgy Market Segment AnalysisâââBy Material
The ferrous segment held the largest share in the powder metallurgy market in 2020. Ferrous powdered metals such as iron, steel, and more offer the highest level of mechanical properties. Ferrous metal powders are also known for their extensive characteristics such as durability, hardness, tensile strength, lower costs, broad flexibility, and more. The ferrous powdered metal is largely employed in the automotive industry for designing bearings, gears, or other auto parts, owing to its good strength and flexibility. Furthermore, ferrous metals are also widely utilized in various other end-use industries such as construction, piping, aerospace, electronics, and more. Thus, it is anticipated that these extensive characteristics and wide applications of ferrous powder metallurgy are the major factors driving its demand during the forecast period.
Powder Metallurgy Market Segment AnalysisâââBy Application
The bearings segment held the largest share in the powder metallurgy market in 2020 and is growing at a CAGR of 7.4% during 2021â2026, owing to its self-lubricating property. Bearings that are made from powder metallurgy are known as self bearings of sintered metal. They are economical, suitable for high production rates, and precision tolerances can be produced. The majorities of porous-metal bearings consist of either bronze or iron with pores that are interconnected. These voids take up 10 percent of the total volume to 35 percent. In operation, lubricating oil is deposited in these voids and feeds to the bearing surface through the interconnected pores. Sintered-metal self-lubricating bearings are widely used in home appliances, small motors, machine tools, aircraft, and automotive accessories, business machines, instruments, and farm and construction equipment, owing to which it holds a prominent share in the powder metallurgy application segment.
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Powder Metallurgy Market Segment AnalysisâââBy End-Use Industry
The automotive segment held the largest share in the powder metallurgy market in 2020 and is growing at a CAGR of 8.6% during 2021â2026. Powder metal parts display excellent controlled porosity and self-lubricating properties that allow gases and liquids to be filtered. Powder metallurgy is also a strongly recommended method in the manufacture of components involving complex bends, depressions, and projections. Flexibility in the development of mechanical parts of different compositions, such as metal-non-metal and metal-metal hybrids, allows high dimensional precision in the production of automobile parts and ensures consistent properties and measurements with very little scrap and waste of material. The most popular vehicle parts that are manufactured through the method of powder metallurgy are the bearings and gears. A variety of metals, including ferrous, and non-ferrous are used in automotive components including chassis, steering, exhaust, transmission, shock absorber parts, engine, battery, seats, air cleaners, brake disc, and more. The powder metallurgy is often used in these components as it improves the net shape, utilizes heat treatment, enhances surface treatment, and improves the precision of these components. Thus, the demand for powder metallurgy in the automotive sector is growing due to such factors.
Powder Metallurgy Market Segment AnalysisâââBy Geography
Asia-Pacific region held the largest share in the powder metallurgy market in 2020 up to 45%, owing to the increasing automotive manufacturing coupled with population growth in the region. China is the worldâs largest vehicle market, according to the International Trade Administration (ITA), and the Chinese government expects automobile production to reach 35 million by 2025. In 2019, according to OICA, the automotive production in Malaysia and Vietnam has increased up to 571632, and 250000, i.e., 1.2%, and 5.5%. Indiaâs annual production in 2019 was 30.91 million vehicles, according to Invest India, compared to 29.08 million in 2018, recording a healthy 6.26 percent growth. Also, by 2026, the US$118 billion Indian car industry is projected to cross US$300 billion. The increasing automation production in the Asia Pacific will eventually boost the demand for powder metallurgy to manufacture various automobile components, which will likely influence the growth of the powder metallurgy market in the APAC region.
Powder Metallurgy Market Drivers
Flourishing Aerospace Industry
Powder metallurgy is used extensively in aerospace, because of its advantages of high strength/weight ratio, high heat capacity, and high modulus of elasticity. Within aerospace, powder metallurgy finds its most significant application in turbine engines, compressors, fan sections, discs, airframes, fasteners, and landing gear. Tungsten metallurgy based tungsten carbide has received considerable attention in the aerospace industry because of its high strength at very high temperatures. Tungsten carbide is sintered through a selective laser sintering process based on the additive manufacturing process. In 2019, China was the second-largest civil aerospace and aviation services market in the world and one of the fastest-growing markets, according to the International Trade Administration (ITA). China will need 7,690 new aircraft over the next 20 years, valued at US$1.2 trillion, according to Boeing (Commercial Market Outlook 2018â2037). China also currently accounts for 15 percent of the worldâs commercial aircraft fleet, and it will be almost 20 percent by 2037. According to Boeing, the demand for 2,300 airplanes worth US$320 billion is projected in India over the coming 20 years. Boeingâs current market outlook (BMO) forecasts demand for 2,520 new aircraft in the Middle East by 2030. With the flourishing aerospace industry, the demand for aircraft components will also gradually increase, which will drive the market growth.
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Expanding Electrical and Electronics Sector
The powder metallurgy method offers the opportunity to cost-effectively produce net form components from a variety of materials. A market segment that has exhibited the ability to take advantage of powder metallurgyâs flexibility has been in electromagnetic applications such as household appliances, industrial applications, and more. Magnetic materials are essential elements in the electronic industry in recent times. From the motors and turbines that provide the power for the industry to the high-frequency transformers that power computers, magnetic materials are becoming increasingly important for consumers. The electronic sector is booming in various regions, which will further drive the market growth as there is an increasing demand for powder metallurgy from the electrical and electronics sector. For instance, the consumer electronics and appliances sector in India is expected to become the fifth-largest in the world by 2025, according to Invest India. India could create an US$800 billion to US$1 trillion digital economy by 2025, and Indiaâs digital economy could fuel 18â23 percent of overall economic activity by 2025. According to the Government of Canada, revenues in the ICT sector reached an estimated US$210 billion in 2019. ICT sector revenues grew from US$158 billion to US$200 billion from 2013 to 2018, a 26.9 percent increase.
Powder Metallurgy Market Challenges
Various Drawbacks Associated with Powder Metallurgy
The cost of metal powders compared to the cost of raw material used for casting or forging a component is relatively higher. At the time the cost of tooling and equipment is also higher. When production volumes are limited, this is especially a limitation. Also, low melting point metal powders such as zinc, tin, and cadmium give thermal difficulties during sintering operation, as most oxides of these metals cannot be reduced at temperatures below the melting point. Furthermore, large or complex-shaped parts, and uniformly highâââdensity products are difficult to produce by the powder metallurgy process. Without any degradation, a few powders are also difficult to store. All these drawbacks associated with the powder metallurgy may hinder the market growth during the forecast period.
Powder Metallurgy Market Landscape
Technology launches, acquisitions, and R&D activities are key strategies adopted by players in the powder metallurgy market. Major players in the powder metallurgy market are Arcam AB, Carpenter Technology Corp., ExOne GmbH, GKN Plc, HÜganäs AB, Materialize NV, Melrose Industries PLC, Sumitomo Electric Industries, Ltd., and Hitachi Chemical Co., Ltd.
Acquisitions/Technology Launches
In May 2019, Epson Atmix Corp. installed a new production line at its Kita-Inter Plant in Japan for producing amorphous alloy powder. The company invested around ÂĽ800 million (USD 7.43 million) for the installation of a new line and it plans to further increase its production capacity in stages and reach 6,000 tons per year by 2023.
In October 2019, GKN Powder Metallurgy a leading metal powder and parts manufacturers acquired specialist polymer 3D printing service provider Forecast 3D. The acquisition presents a significant expansion of GKN powder metallurgyâs additive capabilities.
Relevant Reports
Powder Coatings MarketâââForecast (2021â2026)
Report Code: CMR 0113
Ferromanganese MarketâââForecast (2021â2026)
Report Code: CMR 0382
For more Chemicals and Materials Market reports, please click here
#PowderMetallurgy#Metalworking#AdvancedManufacturing#PowderMetals#AdditiveManufacturing#MetalPowder#IndustrialMaterials
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[ad_1] The 10th edition of ALUCASTÂŽ EXPO - the comprehensive biennial International Conference and Exhibition on Die Casting Technology and biggest industry platform in India yet, was kicked-off with much fanfare on December 5 at Yashobhoomi, India International Convention & Expo Center, Dwarka, Delhi, India.  Distinguished leaders at ALUCASTÂŽ Expo 2024 launch the ALUCAST publications, setting the stage for a new era of innovation in die casting technology  The three-day exhibition held from December 5 to December 7 and was attended by over 200 exhibitors and over 300 brands from countries, including Thailand, Germany, USA, Spain, Italy, Austria, Japan, China and France.  Organized by The Aluminium Casters' Association (ALUCAST)ÂŽ and produced by NĂźrnbergMesse India, the mega expo where industry die-casting leaders, innovators, and manufacturers converged to unveil the latest technically advanced products, materials, tools, equipment, and consumables attracted over 8000 industry visitors from 20+ countries.  Mr. Prasan Firodia, President, ALUCAST and Managing Director, Force Motors & Jaya Hind Industries said, "India is rapidly emerging as a global leader in aluminum die casting, with manufacturers leveraging cutting-edge technologies to produce complex critical components, including structural parts, on par with global standards. The country now boasts the largest aluminum die-casting machine at 4400 tons, capable of producing large, high-precision parts, highlighting India's advanced capabilities in the sector."  Ms. Sonia Prashar, Managing Director, NuernbergMesse India shares, âALUCASTÂŽ 2024 is set to redefine industry standards with an overwhelming response from the industry. Beyond the auto industry, the anticipated growth in sectors like consumer electronics, aerospace, and electrical equipment positions aluminium die casting as a cornerstone of Indiaâs manufacturing future. Committed to innovation and business growth we warmly welcome all stakeholders to explore, learn, and engage at this transformative event and be part of the innovations shaping the industry's future.â  The expo gathers significance with Indiaâs growing aluminium die casting sector in manufacturing, especially in automotive technology, with rising demand for lightweight, non-ferrous metals.  Aluminium die casting solutions play key role in diverse industries like Oil and Gas, Automobile, Electronics, Industrial, Aerospace, Telecom, Electrical and Construction.  India's target to double the size of its auto industry to INR 15 lakh crore by the end of 2024 demonstrates its stronghold in automotive manufacturing, driven by a booming EV market projected to grow at a 49% CAGR by 2030.  Inaugurated by Chief Guest Mr Peter Ottmann, CEO, NĂźrnbergMesse GmbH on December 5, the first day witnessed address by Mr. Prasan Firodia, President, ALucast & Managing Director, Force Motors Limited & Jaya Hind Industries Pvt Ltd.  Mr. Vinay Raghunath, Partner, EY also addressed the gathering as keynote speaker. The dignitaries also released ALUCAST Publications â Technical Volume, ALUCAST Journal, Exhibitors Directory that was followed by the Awards Distribution Ceremony for Best Foundry Award 2024 to honour the Innovation & Design.  Ms. Sonia Prashar, Chairperson of the Board and Managing Director, NuernbergMesse India Pvt Ltd and Secretary-General, Federation of European Business in India delivered the Vote of Thanks and the three-day expo was kicked-off.  The ALUCASTÂŽ also provided a 2.5 days of in-depth presentations and sessions by global industry leaders, this year's conference theme, "Leveraging Innovation & Technology for Global Competitiveness", will cover advancements in semi-solid casting, AI applications, die longevity, and workforce reskilling, all key topics driving the future of die casting.  The visitors witnessed the latest machinery, tooling,
material and technology designed to elevate productivity and efficiency tailored to meet the diverse needs of the aluminium die casting sector as well as an ultimate platform for forging valuable connections, fostering collaborations, and shaping future innovations. !function(f,b,e,v,n,t,s) if(f.fbq)return;n=f.fbq=function()n.callMethod? n.callMethod.apply(n,arguments):n.queue.push(arguments); if(!f._fbq)f._fbq=n;n.push=n;n.loaded=!0;n.version='2.0'; n.queue=[];t=b.createElement(e);t.async=!0; t.src=v;s=b.getElementsByTagName(e)[0]; s.parentNode.insertBefore(t,s)(window,document,'script', 'https://connect.facebook.net/en_US/fbevents.js'); fbq('init', '311356416665414'); fbq('track', 'PageView'); [ad_2] Source link
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[ad_1] The 10th edition of ALUCASTÂŽ EXPO - the comprehensive biennial International Conference and Exhibition on Die Casting Technology and biggest industry platform in India yet, was kicked-off with much fanfare on December 5 at Yashobhoomi, India International Convention & Expo Center, Dwarka, Delhi, India.  Distinguished leaders at ALUCASTÂŽ Expo 2024 launch the ALUCAST publications, setting the stage for a new era of innovation in die casting technology  The three-day exhibition held from December 5 to December 7 and was attended by over 200 exhibitors and over 300 brands from countries, including Thailand, Germany, USA, Spain, Italy, Austria, Japan, China and France.  Organized by The Aluminium Casters' Association (ALUCAST)ÂŽ and produced by NĂźrnbergMesse India, the mega expo where industry die-casting leaders, innovators, and manufacturers converged to unveil the latest technically advanced products, materials, tools, equipment, and consumables attracted over 8000 industry visitors from 20+ countries.  Mr. Prasan Firodia, President, ALUCAST and Managing Director, Force Motors & Jaya Hind Industries said, "India is rapidly emerging as a global leader in aluminum die casting, with manufacturers leveraging cutting-edge technologies to produce complex critical components, including structural parts, on par with global standards. The country now boasts the largest aluminum die-casting machine at 4400 tons, capable of producing large, high-precision parts, highlighting India's advanced capabilities in the sector."  Ms. Sonia Prashar, Managing Director, NuernbergMesse India shares, âALUCASTÂŽ 2024 is set to redefine industry standards with an overwhelming response from the industry. Beyond the auto industry, the anticipated growth in sectors like consumer electronics, aerospace, and electrical equipment positions aluminium die casting as a cornerstone of Indiaâs manufacturing future. Committed to innovation and business growth we warmly welcome all stakeholders to explore, learn, and engage at this transformative event and be part of the innovations shaping the industry's future.â  The expo gathers significance with Indiaâs growing aluminium die casting sector in manufacturing, especially in automotive technology, with rising demand for lightweight, non-ferrous metals.  Aluminium die casting solutions play key role in diverse industries like Oil and Gas, Automobile, Electronics, Industrial, Aerospace, Telecom, Electrical and Construction.  India's target to double the size of its auto industry to INR 15 lakh crore by the end of 2024 demonstrates its stronghold in automotive manufacturing, driven by a booming EV market projected to grow at a 49% CAGR by 2030.  Inaugurated by Chief Guest Mr Peter Ottmann, CEO, NĂźrnbergMesse GmbH on December 5, the first day witnessed address by Mr. Prasan Firodia, President, ALucast & Managing Director, Force Motors Limited & Jaya Hind Industries Pvt Ltd.  Mr. Vinay Raghunath, Partner, EY also addressed the gathering as keynote speaker. The dignitaries also released ALUCAST Publications â Technical Volume, ALUCAST Journal, Exhibitors Directory that was followed by the Awards Distribution Ceremony for Best Foundry Award 2024 to honour the Innovation & Design.  Ms. Sonia Prashar, Chairperson of the Board and Managing Director, NuernbergMesse India Pvt Ltd and Secretary-General, Federation of European Business in India delivered the Vote of Thanks and the three-day expo was kicked-off.  The ALUCASTÂŽ also provided a 2.5 days of in-depth presentations and sessions by global industry leaders, this year's conference theme, "Leveraging Innovation & Technology for Global Competitiveness", will cover advancements in semi-solid casting, AI applications, die longevity, and workforce reskilling, all key topics driving the future of die casting.  The visitors witnessed the latest machinery, tooling,
material and technology designed to elevate productivity and efficiency tailored to meet the diverse needs of the aluminium die casting sector as well as an ultimate platform for forging valuable connections, fostering collaborations, and shaping future innovations. !function(f,b,e,v,n,t,s) if(f.fbq)return;n=f.fbq=function()n.callMethod? n.callMethod.apply(n,arguments):n.queue.push(arguments); if(!f._fbq)f._fbq=n;n.push=n;n.loaded=!0;n.version='2.0'; n.queue=[];t=b.createElement(e);t.async=!0; t.src=v;s=b.getElementsByTagName(e)[0]; s.parentNode.insertBefore(t,s)(window,document,'script', 'https://connect.facebook.net/en_US/fbevents.js'); fbq('init', '311356416665414'); fbq('track', 'PageView'); [ad_2] Source link
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Why is Aluminium Formwork the Focus of High-rise Buildings?
aluminium formwork is a building formwork made of aluminum alloy, also known as aluminum alloy formwork. It has a complete set of general accessories for use, and can be assembled into integral formwork with complex dimensions of different sizes. The system formwork for assembly and industrial construction solves the defects of traditional formwork in the past and greatly improves the construction efficiency.
Advantages of applying aluminium formwork technology in high-rise buildings
1. The aluminium formwork technology does not require the assistance of mechanical equipment during construction, and only needs to manually splicing and installing the aluminium formwork, which reflects the characteristics of convenient operation.
2. The aluminium formwork has a strong load-bearing capacity. Compared with the general formwork, it can withstand more pressure, which provides a guarantee for the stability of the building, thereby reducing the occurrence of potential safety hazards during the construction process.
3. aluminium formwork is widely used, and its construction does not have too many conditions. After the splicing is completed, the gap at the joint is small and the application rate is high. Simplicity and invulnerability to reuse.
The comprehensive benefits of aluminium formwork
1. Technical aspects: The use of 3D technology can convert buildings and structures drawn from traditional two-dimensional planes into three-dimensional models, express and communicate visually, discover design errors in advance, and reduce unnecessary changes and rework.
2. In terms of progress: using aluminummolds for 3 days/layer, and using wooden molds for 5-6 days/layer, the progress is faster and the cost is effectively controlled.
3. Management: the use of aluminium formwork management personnel is reduced by half compared with the traditional formwork, and the process management is less simple than the traditional wooden formwork, which promotes scientific construction and refined management.
4. In terms of quality: the top plate is flat, the yin and yang corners are square, the walls are vertical, and the beams are straight.
5. Safety aspects: the vertical transportation of the upper and lower transfer formwork has less safety hazards, and avoids the safety risk in the process of using the unloading platform, reducing the safety risk of tower crane transportation.
6. Civilized construction: the use of aluminium formwork to remove the formwork, less construction waste, easy floor cleaning, civilized construction standards, environmental protection and resource conservation.
7. Indirect costs: The rental and management costs of accessories and machinery are reduced accordingly, thereby improving economic benefits.
The materials used in traditional formwork construction are usually disposable materials, which do not conform to the modern concept of saving resources and increase the cost. Compared with traditional construction, aluminium formwork technology has the characteristics of being reusable. In essence, it saves resources, and can also be applied in high-rise buildings, even in the construction of complex environments. aluminium formwork construction technology can effectively improve construction efficiency, ensure construction quality, and improve the accuracy of construction projects. Instead of being eco-friendly, it plays a role in construction and ensures the standards and quality of construction projects.Aluminium Formwork MachineSupplier in China and Aluminium Formwork Machine Manufacturer in China
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Aluminum Heating Plate Manufacturers
Aluminium heating disc refers to the liquid aluminium alloy is shot quickly into the mould cavity through die-casting machine, and the pre-buried heating pipe is wrapped to get the corresponding casting, the casting has excellent dimensional accuracy, can be directly casting the internal structure, and is suitable for casting the complex structure; there are disc, dish, bowl, cup;
Aluminium heating discs are widely used in rice cookers, pressure cookers, wall breakers, air fryers, etc.; they are the key heating components.
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1100D 11 SBR foil aluminium foil laminated
Zhejiang Shengdannu New Materials Technology Co.,Ltd. is a professional manufacturer specializing in technical textile field. With 20 years export experience and researches on the new material field for all textile field. We started research on textile for industry on 2018. Based on a group of 10 technical people with 2 years research, we are now aimed on reinforcing textile materials for films and boards. Company imported Laid Scrim machine from German which can produce more than 60000 square-meter scrim every day with single or double layer lamination optionally.
As 1100D 11 SBR foil aluminium foil laminated scrims Suppliers and custom Company, our main products include glass fiber and high strength polyester fiber laid scrim with 1*1 -3*3 /cm mesh. Single and double sides lamination with PVC tarpaulin, aluminium foil, PET foil, polyester non-woven fabric and glass fiber non-woven fabric. Those product widely used for indoor and outdoor waterproof system, thermal isolation system, road construction, agricultural shed, PVC flooring, cement board reinforcement and etc.,
Telphone +86-13255848688
Phone +86 15067365510
Fax +86-0574-62401821
E-Mail [email protected]
Address No18 Hongqi East Road, Maqiao Street, Haining, Zhejiang, China
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Aluminum machining cnc mechanical spare parts
We make cnc machining parts service parts, aluminum cnc turning part, precision cnc turning milling aluminum parts, high demand cnc machining parts, aluminum cnc machining turning milling parts, cnc turning aluminum machining parts, demand aluminium cnc machining customization parts.
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Aluminium CNC turning parts in china
Looking for precision-engineered aluminum CNC turning parts in China? Hsmolds.net offers top-notch manufacturing solutions. With a commitment to quality and expertise in CNC machining, they deliver precise components tailored to your specifications. Whether for automotive, aerospace, or electronics, their aluminum parts meet rigorous standards. Trust Hsmolds.net for reliable, efficient, and cost-effective CNC machining solutions in China.
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Surf Bait runner Reels Manufacturers
We are specialized in researching, designing and manufacturing fishing reels. Our production covers normal spring reel, surf reel, bait runner reel, feeder reel, trolling reel and baitcasting reel. Based on traditional technology, we import advanced equipment and employ Senior engineers. We owned a multi-functional production workshop. Such as mold manufacturing, plastic injection, Aluminium dia casting, CNC machine, painting, printing and assembling. Our products are exported to main of Europe, such as Germany, England, France, Ukraine, Russia and etc. And also exported to the USA, Japan, East-South of Asia and so on. We will do our best to establish long-term cooperative relationships with each customer, and continuously develop new products to meet customer requirements.
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Exploring Chinaâs Leading Extruded Aluminium Enclosure Manufacturers: A Hub of Innovation and Qualit
Overview of Extruded Aluminium Enclosures
Extruded aluminium enclosures are protective casings, often used to house electronic devices, circuit boards, control systems, and other sensitive components. Aluminium's natural propertiesâlightweight, strong, and corrosion-resistantâmake it an ideal material for these enclosures. The extrusion process allows for the creation of complex shapes with precision, ensuring that enclosures meet the specific design and functional needs of various industries.
Chinese manufacturers have perfected the art of aluminium extrusion, delivering enclosures that meet international quality standards while remaining cost-competitive.
Advantages of China as a Manufacturing Hub
Cost Efficiency One of the primary reasons companies across the globe look to China for extruded aluminium enclosures is the cost advantage. China Extruded Aluminium Enclosure Manufacturer Chinese manufacturers can produce high-quality products at lower costs due to economies of scale, streamlined supply chains, and efficient production processes. Moreover, the availability of raw materials and access to advanced extrusion technologies ensure that these companies can pass on savings to their customers without compromising on quality.
Advanced Manufacturing Techniques
China has invested heavily in state-of-the-art equipment and production technologies. From CNC machining, anodizing, powder coating to laser cutting, Chinese manufacturers offer a wide range of post-extrusion services that ensure the final product is tailored to meet client specifications. These advanced capabilities allow for the creation of intricate designs and precise dimensions in aluminium enclosures.
Customization and Flexibility
Chinese extruded aluminium enclosure manufacturers excel in offering customized solutions to meet unique client requirements. Whether it's specific dimensions, custom cut-outs, surface treatments, or particular mechanical properties, these manufacturers are adept at delivering tailored products. This flexibility ensures that clients from various industries, including aerospace, automotive, and electronics, can find solutions that perfectly fit their needs.
Focus on Sustainability
As the demand for eco-friendly products continues to rise, many Chinese manufacturers are prioritizing sustainability. Aluminium is a highly recyclable material, and many manufacturers are now using recycled aluminium in their extrusion processes. This not only reduces the carbon footprint of the manufacturing process but also appeals to environmentally-conscious clients looking to make greener choices in their supply chains.
Quality Control and International Standards
Quality control is a top priority for Chinese manufacturers. Many companies adhere to international standards such as ISO 9001, ensuring that every product undergoes rigorous testing before reaching the customer. From material inspection, precision measurement to performance testing, every aspect of production is closely monitored. Additionally, Chinese manufacturers are increasingly gaining certifications such as RoHS and CE, which enable them to export products that meet the stringent requirements of global markets.
Key Applications of Extruded Aluminium Enclosures
Electronics and Telecommunications
Aluminium enclosures are commonly used in the electronics industry to house delicate components such as power supplies, circuit boards, and communication devices. Their durability and heat dissipation properties make them ideal for protecting sensitive electronics.
Automotive and Aerospace
In the automotive and aerospace industries, lightweight and strong enclosures are essential. Extruded aluminium enclosures offer a perfect blend of durability and weight reduction, making them invaluable for housing control systems, battery modules, and other critical components.
Industrial and Consumer Products
From lighting systems to control panels, extruded aluminium enclosures are used in a wide range of industrial and consumer products. Aluminum Project Box Their versatility, coupled with aesthetic appeal due to surface treatments like anodizing, makes them a popular choice.
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RUSAL receives first batch of green power aluminum certificates
At the reception for RUSAL Chinese customers, the first batch of green power aluminum certificates issued by the Green Product Evaluation Center of the China Nonferrous Metals Industry Association was received. The document confirms that 50,000 tons of aluminum ingots produced by RUSAL's Bratsk aluminum smelter meet the green power aluminum certification requirements.
The Green Product Evaluation Center stated: Since the launch of the green power aluminum certification on June 20, 2023, it has received widespread attention from primary aluminum producers and downstream manufacturers, and has received strong support from all walks of life. As of June 30, 2024, the Green Product Evaluation Center has conducted qualitative and quantitative evaluations on approximately 3 million tons of primary aluminum from 34 companies using green electricity.
The director of the Green Product Evaluation Center of the China Nonferrous Metals Industry Association said: "We are delighted to see that Rusal is in line with our philosophy and developing in sync. As the world's leading electrolytic aluminum company, Rusal is an important force in the green and low-carbon development of the global aluminum industry. After evaluation and certification, Rusal's products will provide Chinese customers with low-carbon aluminum products with clear and traceable carbon footprints to meet the industry's green and low-carbon development needs. China's sustainable development has huge market demand prospects for green and low-carbon products. We hope that Rusal will attach great importance to the Chinese market, deepen cooperation with industry companies, increase the publicity and promotion of green power aluminum, promote the widespread application of green power aluminum, and jointly promote China's green and low-carbon economic transformation and high-quality development."
More than 90% of Rusal's electricity comes from renewable energy, including hydropower stations on Siberian rivers. As a result, the carbon footprint of Rusal's low-carbon aluminum brand ALLOW aluminum is the lowest in the world, far below the industry's global standard of 4 tons of carbon dioxide equivalent per ton of aluminum. Rusal's goals are in line with China's vision for a greener and more sustainable aluminum industry. Rusal is ready to further integrate into China's aluminum supply chain, work with local partners and stakeholders to promote innovation, and promote sustainable practices throughout the value chain. In the future, RUSAL plans to develop green aluminum certification for more products.
Adtech Metallurgical Materials Co.,Ltd is a Sino-foreign joint venture integrating R&D, production, operation and service of metallurgical materials. With strong technical force and perfect production and operation system, it has passed ISO 9001 quality system certification and ISO14001 environmental assessment certification. It has established long-term cooperative partnerships with more than a dozen countries and regions.The main products of adtech are
ceramic foam filter, aluminum casting filter, alumina ceramic filter,
in-line degassing aluminium, tap out cone, deep bed filter aluminium,
aluminium degassing machine, etc. To learn more, please follow website:https://www.alalloycasting.com/ Contact:[email protected]
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Most Popular Tooling Materials in Injection Moulding and Their Typical Tool Life
When it comes to injection moulding, the mould tool is the most critical and costly component in the process. There are many tooling material options to choose from: aluminium, soft and semi-hardened steel, and hardened steel. While mould makers like HLH can assist you in choosing a suitable tooling material for your project, itâs worth gaining a basic foundation and understanding your options to avoid costly errors, waste, and defects down the road.
In this article, we will look at the most popular steel and aluminium tooling options available for plastic injection moulding, their typical tool life, the pros and cons of each, and scenarios in which each is best to use.
Popular Tooling Material Options for Injection Moulding
Aluminium
S50C
P20
NAK80
H12
S136
1. Aluminium
Aluminium (AL) is often used as a quick and lower-cost alternative to steel tooling. AL has good machinability and excellent heat transfer properties (cools quickly and efficiently), which makes it a good option for prototyping and low-volume production runs. A main drawback is that the tooling life is generally shorter, and not all grades of plastics are suited for aluminium tooling; for instance, materials that require high mould temperatures.
Soft tooling option.
Commonly used for prototype and low-volume tooling â with an average life of 10,000 shots depending on the grade and part complexity.
Easy to machine and offers excellent turnaround times.
Less durable than steel tooling and not suited to plastics that require high mould temperatures like polyetherimide (PEI), polyether ether ketone (PEEK) or polysulfone (PSU).
2. S50C
S50C is a âsoftâ steel option that is especially popular in China for prototype tooling. It is a great for general applications and a good alternative to aluminium. However, if the part material or surface finish calls for a hardier tool, P20 steel is used.
Soft steel.
Commonly used for rapid tooling tooling applications â with an average life of 50,000 shots or less depending on the grade and part complexity.
Less expensive than P20 steel.
Less durable than P20 and not suitable for materials with abrasive additives.
Pro Tip: You can often get Chinese tools like S50C and P20 at the price of an aluminium tool. Most Chinese tool shops prefer working with steel tools for rapid tooling because they are harder, more robust, and easier to weld.
3. P20
P20 is a âsoftâ steel often used as a standard steel tooling option and is the first choice for materials without abrasive additives. For prototype or development tooling, P20 steel offers several advantages over aluminium: it is stronger, more durable and offers a longer tool life; it is less costly; and it is generally more resistant to scratching than aluminium. A main drawback is that P20 is not very resistant to erosion or chemical corrosion, which can impact its tool life.
Soft steel.
Commonly used for prototype tooling and intermediate quantities â with an average life of 50,000 cycles or more, depending on the partâs geometry and tolerances.
P20 is harder and more durable than aluminium, with approximately a 5x longer tooling life.
May require coatings or surface treatment to protect against corrosion and erosion.
P20 Application Case Study:Â HLH Rapid Uses P20 Steel Tool For SOL Readerâs E-Ink Glasses.
 4. NAK80
NAK80 is a semi-hardened tool steel typically used for more demanding applications. NAK80 is typically used for higher quality parts and transparent and high-gloss components. It also works better with resins with glass fibers or hard, engineering-grade plastics like Delrin or Aceral (POM). Although itâs more corrosion resistant than P20, one key drawback is that it takes longer to machine.
Hardened steel.
Commonly used for bridge tooling and production tooling â with a typical tool life of 300,000 to 500,000 shots.
NAK80 takes polishing well, and produces optically clear and high glossy parts.
Costs more than P20 steel tool and typically takes 20-25% longer to produce.
5. H13
H13 is a âstrongâ steel that is robust and have exceptional resistant to heat. It is most commonly used for high production quantity tooling and to address wear when running abrasive materials. H13 also works well for materials that require high tool temperatures like polyamide-imide (PAI), PEEK, and liquid crystal polymer (LCP).
Strong steel.
Commonly used for high volume runs of several hundred thousand to 1 million cycles.
H13 is best for aggressive resins and optical parts made of clear plastic like acrylic (PMMA) or polycarbonate (PC).
More expensive than P20 and NAK80 steel.
6. S136
S136 is stainless steel that offers excellent hardness and is mainly used for speciality cases in high production tooling. It has good corrosion resistance, which makes it good for corrosive environments or materials such as polyvinyl chloride (PVC) and polypropylene (PP). It also has excellent polishability and is a good choice for large-size precision parts. The main drawback is that S136 costs the most and has the lowest thermal efficiency, so unless you require a high production run, it may not financially make sense.
Hard stainless steel.
Commonly used for high volume runs of 1 million or more.
S136 is best for corrosive plastic materials like PVC and PP.
Most expensive steel tooling option among the five options.
Other Tooling Material Options
Above, weâve listed the 5 most commonly used aluminium and steel tooling material options for injection moulding projects, however, there are many other tool material options for special cases and applications. Check them out in the list below.
A2 tool steel
718
718H
738
738H
S7
S50C
SS420
STAVAX 48-52HRC
SKD61
1.2083
1.2343
1.2344
1.2738H
2083H
2083 HRC48-52
2344 (HRC48-52)
2738
Custom tooling & injection moulding
Submit CAD, get a quote within 24-48 hours or less
Get a quote now
The Typical Tooling Game Plan at HLH
Typically, our clients begin with single-cavity S50C or P20 steel tools for prototyping and developmental applicationsâS50C for our rapid tools and P20 if the part material or surface finish calls for a hardier tool. For applications requiring engineer-grade or glass fibre resins, or for moulds necessitating a higher level of polishing, NAK80 steel is preferred.
Often, for niche market or specialized products, P20 or NAK80 steels may be all the client needs to satisfy demand. These steels require a lower investment than full production tooling, helping customers minimize costs in the early stages and get initial products to market faster.
If the product demand is high and where it makes sense, customers may move on to H13 or other hardened steel, production multi-cavity tooling.
Fast Tooling & Injection Moulding With HLH Rapid
At HLH, we make prototype tooling, bridge tooling and production tooling in-house for simple to complex injection moulding projects. If you are unsure what tooling material to go for, get in touch with our engineering team at [email protected].
To get started on your next injection moulding project, simply submit your 3D CAD along with any project details like material, surface finish or quantity, to our contact form. Our team will get back with a quote within 24 to 48 hours or less.
Visit our website: https://hlhrapid.com/blog/injection-mould-tooling-material-steel-and-aluminium-tools/
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In 2010, Sharp Technocast Industries made a significant impact by founding their aluminium die casting plant under the name Italscale. This strategic move combined the production and machining of aluminium die-cast parts, allowing the company to cater to the increasing demands of Italian and European customers. Aluminium Die Casting SRL, known for its high level of technology, innovation, and extensive experience, excels in project planning and realization of tooling for die-casting production and machining.
Our mission is to provide high-precision aluminium die-cast parts "just in time" to meet customer needs. We prioritize good cooperation with each customer to support their quality goals and lean activities, ensuring their competitiveness. We deliver complete solutions from a single source, strictly complying with environmental, work, and safety regulations, as well as energy-efficient production processes.
Continuous improvement is a core principle for us, and our employees receive ongoing training to enhance customer satisfaction. The application of lean principles yields excellent results, implemented systematically and with full employee commitment. Our advanced machinery, including 26 fully equipped 80 Frame Moter Body No Back Type, 80 Frame Flange, and 80 Frame Endseal Cover, allows us to produce aluminium alloy castings ranging from a few grams to 16 kg in weight.
In 2010, Italscale was acquired by Altra Industrial Motion Corp., a leading global manufacturer of standard and custom geared motor solutions with production facilities in Germany, China, the USA, Slovakia, and Italy. Join us on this transformative journey as we explore the advancements in aluminium die casting and our unwavering dedication to quality and sustainability.
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Points You Consider When Purchasing Welding Material
You are a professional welder. You have to ensure that you are only using the best welding material. If you lack technical knowledge then your choice may not be appropriate. The choice has to be made as per the project.
You can look for welding equipment manufacturer in China options. Look into all choices you have and then select the right one.
Metal type
The very first point you consider is related to the metal you want to weld together. The same welding material and technique may not work for any metal.
You need to consider the base metal on which you will be working. You can also check with compatibility features before making your choice.
Welding process
You have to plan the right welding process you are going to use. Based on the technique of application, you need to make the right choice. You can select the best gas welding machine to perform tasks on multiple metal types.
If you need a versatile option then you can select stick welding type
For thin-grade metals, you have to select the TIG-type welding option
Gas welding is best for Aluminium and steel sheets
Welding position
This refers to the technique you will use when welding. It depends on the type of surface you have to weld together. In general, you will work with flat welding surfaces.
If the task is complicated then you will have to select an overhead welding position. Depending on this factor you also have to choose the best welding material as per the welding position. You can look for a welding equipment manufacturer in China online and then check all options possible.
Mechanical properties
This factor refers to the tensile strength of the material selected. You need technical knowledge to calculate this factor.
Also, it is important to consider the corrosion factor. Welding surfaces can easily get rusted if not protected. You will have to select welding material as per the corrosive nature of the base metal.
welding equipment manufacturer in China
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