#High-Grade Crusher Spare Parts

[findtechnologystudio]

Characteristics Of High-Grade Crusher Spare Parts

Crusher wear components play a critical duty in the performance and endurance of pulverizing devices. These components, consisting of crusher extra components, shredder wear parts endure extreme conditions and heavy-duty use in business like mining, quarrying, and recycling where possible. When it concerns guaranteeing optimal functionality as well as toughness, deciding on high-quality wear components is actually extremely important. Within this post, we'll examine the crucial attributes that define quality crusher wear components.

Main Characteristics of High-Grade Crusher Wear Parts

Component Arrangement

Some of the primary factors identifying the performance of crusher wear parts is the component composition. Quality apron feeder pans are actually commonly crafted from premium products understood for their extraordinary resilience and protection to deterioration. Qiming Casting, renowned for its competence in making wear-resistant casting components, makes use of enhanced blends and also metallurgical proficiency to make parts that withstand the best asking for operating conditions. By very carefully picking the proper products for each treatment, Qiming Casting ensures that its mill liners provide unparalleled performance and endurance.

Firmness as well as Toughness

Crusher wear parts have to have a balance of firmness and also strength to resist the extreme powers experienced in the course of pulverizing as well as cutting functions. While firmness makes certain protection to abrasion, sturdiness prevents brittle crack under effect payloads. QimingCasting employs cutting edge production strategies to achieve the optimal mixture of firmness and toughness in its own wear parts. By means of precise management of the heat energy procedure method as well as careful alloy selection, Qiming Casting creates parts that assault the excellent equilibrium between hardness and also toughness, making certain extraordinary functionality and dependability.

Specific Fit and Compatibility

Yet another characteristic of quality crusher wear parts is exact match and also being compatible with the devices they are created for. Inadequately right or even incompatible wear parts may bring about reduced productivity, raised downtime, as well as costly repairs. Qiming Casting takes careful care to make sure that its own wear parts are actually engineered to exact specifications, assuring smooth integration and also optimal efficiency. By leveraging state-of-the-art machining innovations as well as rigorous quality command measures, Qiming Casting delivers wear parts that comply with the best criteria of fit and also compatibility.

Resistance to Wear as well as Scuffing

In the requiring setting of squashing and also cutting operations, wear as well as grating are unavoidable. Quality crusher wear parts need to show awesome resistance to wear as well as abrasion to preserve peak functionality over expanded periods. Qiming Casting's extensive experience in making wear-resistant casting parts enables it to cultivate wear components that master severe operating conditions. Through integrating exclusive metals and also cutting-edge production procedures, Qiming Casting makes sure that its wear components give exceptional protection to wear and scuffing, resulting in decreased routine maintenance expenses and lengthy service lifestyle.

Heat Energy Procedure as well as Surface Area Hardening

Helpful heat energy treatment and also area solidifying are important procedures in enhancing the technical residential or commercial properties of crusher wear parts. Qiming Casting uses sophisticated heat treatment methods to optimize the firmness, durability, as well as overall functionality of its own wear components. By subjecting elements to precise heat energy treatment programs as well as area solidifying methods, Qiming Casting improves their protection to wear, scuffing, as well as exhaustion, making certain first-rate efficiency in also the absolute most demanding applications.

Influence Resistance

In enhancement to scuffing protection, crusher wear components should likewise possess high influence protection to resist the forces produced during the course of crushing and also shredding procedures. Qiming Casting's knowledge in metallurgy and also products design enables it to cultivate wear sacrifice awesome influence resistance properties. With careful alloy assortment and also thorough testing, Qiming Casting makes sure that its wear parts can easily stand up to the severities of heavy-duty effect loads, lessening the threat of too soon failure as well as recovery time.

Quality crusher wear parts exhibit a combo of premium component make-up, solidity, sturdiness, accurate match, protection to wear and also scuffing, heat therapy, and also effect protection. Qiming Casting stands out as a leading supplier of such wear components, leveraging its own proficiency in metallurgy and also accelerated manufacturing methods to supply components that master the very most demanding applications. By selecting Qiming Casting's crusher wear parts, fields can make sure optimum functionality, stability, as well as longevity for their pulverizing devices.

[sunshinesydney]

Factors to Think About When Choosing Shredder and Crusher Wear Parts in China

The assortment of shredder and crusher wear components in China is actually a critical selection that may substantially affect the functionality, productivity, and earnings of industrial operations. While expense is frequently a key point to consider, it is necessary to consider this against variables such as component make-up, equipment compatibility, and total performance. The incorrect selection may cause early wear, boosted maintenance expenses, and lowered efficiency. As the requirement for high-grade wear parts remains to increase, producers and drivers should browse a sophisticated market to find the very best options. However what are the key variables to look at in this particular process?

Material Arrangement and Quality

Commonly, the material arrangement and quality of shredder wear parts in China are critical aspects that significantly affect their functionality, toughness, and overall cost-effectiveness. The collection of appropriate components is important to make sure that the wear components can withstand the severe operating shapes of shredding and squashing uses. High-quality shredder wear parts and crusher wear parts are usually produced from abrasion-resistant products, including high-chromium white colored iron, manganese steel, and martensitic steel.

These products exhibit great hardness, sturdiness, and protection to wear and oxidation, which are actually important for preserving ideal functionality and stretching the lifespan of the wear components. The quality of the component composition likewise affects the wear resistance and toughness of the wear components. For case, the visibility of pollutants or porosity in the component may weaken its stamina and protection to wear, triggering untimely failing. Therefore, it is necessary to source shredder wear components and crusher wear components from reliable makers that comply with stringent quality assurance requirements and use innovative manufacturing approaches to guarantee regular quality and efficiency.

Equipment Being Compatible and Match

In ensuring smooth combination and optimal functionality, shredder wear parts in China have to be designed and created to accurate requirements that promise being compatible and a secure match along with the corresponding equipment. The equipment compatibility and fit of crusher spare parts are critical variables to consider when deciding on shredder and crusher wear components. A proper fit makes sure dependable operation, reduces downtime, and lessens the danger of equipment damage. QimingCasting, a leading manufacturer of crusher spare components, emphasizes the value of exact measurements and resistances in their items. Their wear components are created to match the specific specifications of the matching equipment, making sure a safe fit and optimum performance. The being compatible of wear components with the equipment is actually also affected due to the component composition and quality, which must be actually meticulously decided on to comply with the particular demands of the treatment.

Performance and Productivity Effect

The precise concept and production of shredder and crusher wear components in China, as embodied through Qiming Casting's focus to equipment being compatible and fit, straight determines the functionality and efficiency of the equivalent equipment. This underscores the demand to examine the specific impact of wear components on working efficiency. Crusher wear components, such as apron feeder pans, are important components that straight affect the equipment's efficiency. Wear-resistant materials and enhanced design allow these parts to endure the abrasive attributes of materials being actually refined, making sure constant throughput and decreasing downtime. However, badly developed or even created wear parts may trigger reduced performance, increased power intake, and lowered productivity.

The effect of wear parts on functionality and performance is complex. Maximized wear parts can easily enrich equipment capability, lower electricity usage, and improve product quality. Alternatively, suboptimal wear components may result in lowered equipment stability, improved maintenance costs, and minimized general performance. As a result, it is necessary to carefully evaluate the style, components, and manufacturing quality of crusher spare parts to make sure superior performance and productivity.

Price and Servicing Points To Consider

While the first cost of shredder and crusher wear parts might appear like a significant investment, the lasting expense savings and minimized routine maintenance criteria that arise from utilizing top quality, wear-resistant parts may considerably counter this expense. In truth, crusher wear parts made from wear-resistant materials, including high-chromium steel or ceramic, may significantly expand the life-span of equipment and lessen downtime. Through deciding on wear-resistant crusher wear components, manufacturers can easily lessen the frequency of substitutes and upkeep, leading to lesser total prices. In addition, high-grade wear components can easily additionally optimize equipment performance, triggering boosted productivity and performance.

Furthermore, making use of wear-resistant products can additionally lessen energy intake, as a lot less power is actually demanded to work equipment along with ideal efficiency. When reviewing the price and routine maintenance factors to consider of shredder and crusher wear parts, producers should think about the total price of possession, including the initial purchase cost, routine maintenance expenses, and replacement expenses.

Final Thought

Optimal choice of shredder and crusher wear components in China is actually dependent upon mindful consideration of multiple variables. Component composition, equipment being compatible, and efficiency impact are actually vital. Premium components and specific specs are essential for decreasing downtime and servicing expenses. Trustworthy manufacturers with strict quality control solutions can substantially enhance overall performance, reduce power consumption, and lower overall ownership expenses. A complete examination of these variables is actually critical for achieving optimum efficiency and cost-effectiveness.

Qiming Casting

2th, Taixi Road, Pukou Area, Nanjing City, China

+0086 15251744209

[jocelynsfairbank]

Key Attributes To Look For In A Crusher And Shredder Spare Components Manufacturer

When taking into consideration a crusher and also shredder wear components manufacturer, you have to carefully evaluate critical elements like sector expertise, material quality, personalization possibilities, and assistance offerings. These key components participate in a critical role in making sure ideal efficiency and also sturdiness of your equipment. By choosing a supplier that masters these places, you can enhance the effectiveness as well as life expectancy of your equipment.

Industry Expertise and Credibility

When choosing a shredder wear parts supplier, prioritize business along with an established record of field adventure and a solid reputation for quality products.

It's critical to select a maker that provides services for generating high-grade crusher wear parts as well as shredder wear parts. Try to find business that have actually resided in the market for a lot of years and also have a past history of fulfilling clients along with sturdy and also trustworthy wear parts.

A supplier with comprehensive knowledge comprehends the unique requirements of various crushers and also shredders, making sure that their components are actually precision-engineered to make best use of functionality as well as longevity.

Quality of Materials and Manufacturing

To make sure superior functionality and life expectancy of crusher and shredder wear components, prioritize analyzing the quality of materials and also producing methods employed due to the producer.

When picking a wear components forge for your mill liners, search for makers that use top notch materials like manganese steel, chrome steel, or various other resilient blends. The manufacturing process must involve precision casting or shaping methods to guarantee the components comply with stringent quality criteria.

Inspect the finishing procedures including heat energy treatment and machining to assure the parts are durable to damage. By opting for a producer that prioritizes quality products as well as careful production methods, you may enhance the efficiency and also resilience of your crusher and shredder wear parts.

Modification as well as Compatibility Possibilities

Analyzing modification as well as compatibility possibilities becomes essential when choosing crusher and shredder wear components, making certain seamless integration as well as optimum performance.

A reputable manufacturer needs to provide a stable of modification alternatives to tailor the wear parts to your details requirements. Whether it is actually individualizing mill liners to suit your machinery wonderfully or even giving adapted apron feeder pans for boosted productivity, having these options on call can considerably affect the general performance of your crushing as well as shredding operations.

Compatibility is every bit as crucial; the wear components have to work along with your existing equipment to prevent any type of problems in the course of installation and function.

Service Warranty and also Client Support

Take into consideration the manufacturer's warranty as well as customer assistance offerings offered by the crusher as well as shredder wear parts manufacturer to make sure tranquility of mind and also help when needed to have.

When deciding on a supplier like QimingCasting, guarantee they give a thorough service warranty that deals with issues in materials and craftsmanship. A strong manufacturer's warranty indicates the supplier's confidence in their products and also devotion to client fulfillment.

Furthermore, try to find a business that provides excellent consumer help. This consists of receptive interaction, proficient workers to support along with queries or issues, and also a very clear procedure for dealing with guarantee cases properly.

Prioritize manufacturers that stand backing their items along with a solid guarantee as well as dependable client assistance for an easy adventure.

Pricing as well as Market Value Proposition

When assessing a crusher wear parts supplier, it's vital to assess their pricing and value suggestion to ensure you are actually helping make a cost-efficient assets.

Search for makers like Qiming Casting that supply affordable prices without weakening on the quality of their substitute wear part castings.

A bargain recommendation calls for not just cost effective rates however also resilient and also high-performing wear components that can improve the effectiveness as well as longevity of your machinery.

Through opting for a producer that hits an equilibrium between prices and market value, you can easily improve your working costs in the future while preserving the efficiency of your crushing and also shredding processes.

Perform thorough investigation to find a supplier that satisfies your budget plan requirements while delivering superior wear components.

Summary

When picking a supplier for crusher and shredder wear parts, it's important to prioritize key components such as business expertise, quality components, customization possibilities, and also trusted consumer support. Try to find a business along with a tested performance history in the field, guaranteeing they recognize the particular demands of your machinery and also applications. Quality materials, modified to your needs, are crucial for superior performance and toughness. Furthermore, personalization options permit you to modify wear components to your precise specs, making the most of effectiveness and also longevity.

Opt for a maker that guarantees their products with an extensive manufacturer's warranty and offers a compelling market value suggestion. By helping make an educated decision based on these elements, you can easily ensure cost-effective financial investments in wear components that enhance the efficiency as well as longevity of your equipment.

Qiming Casting

Address: 2th,Taixi Road, Pukou Area, Nanjing City, Jiangsu Province, China

Phone number: +0086 15251744209

[craftsmencrusher]

Best Jaw Crusher Manufacturer

When it comes to finding the best jaw crusher manufacturer for Co. Craftsmencrusher, one must consider several critical factors to ensure optimal performance and reliability. Craftsmencrusher demands precision and quality, making the selection process crucial. Among the myriad of options, the top manufacturer must exhibit expertise in engineering durable, efficient, and innovative machinery tailored to Co. Craftsmencrusher's specific needs. They should offer a diverse range of jaw crushers, catering to various capacities and material requirements, whether it's for primary crushing or secondary applications. The best manufacturer stands out not only for their product excellence but also for their commitment to customer satisfaction through comprehensive after-sales support, including maintenance services, spare parts availability, and technical assistance. Furthermore, the ideal manufacturer prioritizes sustainability, incorporating eco-friendly practices into their production processes and offering energy-efficient solutions. Craftsmencrusher values reliability and durability in their equipment, making it imperative for the chosen manufacturer to adhere to stringent quality control measures and utilize high-grade materials. Additionally, the best jaw crusher manufacturer for Co. Craftsmencrusher should demonstrate a keen understanding of industry trends and technological advancements, continuously innovating to enhance product performance and efficiency. Their jaw crushers should feature advanced functionalities such as adjustable settings, automated operation, and integrated safety features to streamline operations and ensure operator convenience and safety. Moreover, the manufacturer's reputation and track record play a pivotal role in the decision-making process, as Co. Craftsmencrusher seeks a reliable partner with a proven history of delivering exceptional products and services. Through meticulous research, thorough evaluation, and close collaboration, Co. Craftsmencrusher can identify the best jaw crusher manufacturer that aligns with their goals, values, and requirements, forging a mutually beneficial partnership poised for success in the competitive landscape of crushing equipment manufacturing.

[cdeasia]

CDE Asia introduces sustainable sand with the installation of Combo X70 in Omerga, Maharashtra

08 September 2022

Balaji Construction commissioned CDE Asia’s Combo X70 plant as their first sand washing unit

Balaji Construction has been catering to the construction industry for more than 2 decades and has been a pioneer in this field. They are renowned suppliers of sand & aggregates for various infrastructure projects.

On shifting from a limited feed capacity crusher to an advanced one, Mr. Sunil Mane, Owner, Balaji Construction, decided to explore the burgeoning market for M-Sand in their area by installing a sand washing plant. After extensive research, Mr. Mane resolved to commission CDE Asia’s bestseller i.e., Combo X70. For the same, he visited our Chikhli plant in Gujarat and minutely examined and discussed output quality, delivery aspects, spare parts availability, service assistance, and so on before making investments in the CDE Asia plant.

The plant has the potential to convert stone dust to industry-grade concrete sand (Zone II) and plaster sand (Zone III) which are ready for commercial use. The 70 TPH plant works at a rated power capacity of 110 KW. The key attributes of Combo X70 are its 95% water recycling capacity and limited water usage which is perfectly aligned to address the issue of water shortage in the western parts of India.

A few months later, the client also availed our Annual Maintenance Contract (AMC) for uninterrupted hassle-free service. The plant was officially launched in May 2020.

“CDE Asia has fulfilled its promise of supplying consistent and high-quality output. We are impressed by Combo X70’s design compactness, automation capabilities, eco-friendly processes, and minimal maintenance requirements. Hence, we are extremely satisfied to be associated with CDE Asia and benefit from their futuristic technology.”, said Mr. Sunil Mane, Owner, Balaji Construction.

According to Mr. Neeraj Jain, Vice President Sales, CDE Asia, “We are pleased to have been able to introduce Balaji Construction to the promising world of M-Sand through Combo X70. We are confident that superior sand washing technology from CDE Asia will give our client an edge above the competition and fulfill his marketing goals.”

The installed plant has the capacity to function at 100 KW for about 12 hours and produce an average of 20,000 tonnes of sand on a monthly basis.For more information please visit us : https://cdeasia.com/news/2022/september/cde-asia-introduces-sustainable-sand-with-the-installation-of-combo-x70-in-omerga-maharashtra .

 =====================================================

Company Name: CDE Asia                                                           

Address: Ecospace Business Park Block 4A/Floor 6, Action Area II New Town Rajarhat Kolkata 700 160 India

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802                  

Url: https://cdeasia.com/

Email : info@cdeasia.com

[happilyrainyinternet]

The Methods of Distinguishing the Quality of Crusher Wear Parts

Optimized maintenance is a key competitive advantage for an aggregate producer. Dealing with multiple service providers and brands can become a significant risk as response times, quality and inventories vary across suppliers. For crushers, it’s the spare parts that ensure operational uptime; they enable the metso jaw crusher spares and the process to keep on going. Would it be beneficial to have one premium partner to provide parts and services for all your crushers? We say it is something to consider, but only with the right partner – here’s why.

For us, quality is not limited to parts’ features, but it means also our readiness to provide extended support when needed. Non-OEM part suppliers might have the capability to provide a certain missing part to the crusher, but is it of the right material? The exact right design? These things can’t be guaranteed, and the risk of malfunction in operation or additional servicing can start to climb if a sub-optimal supplier is used. We combined our expertise and heritage as the pioneer in many crusher technologies into a premium series of crusher parts for non-Metso Outotec crushers, the Contender™ Series. These parts are made to ensure an exact fit and they can be counted on to perform.

Another thing to consider is the warranty. If the part doesn’t live up to expectations, an OEM manufacturer like Metso Outotec has a strong warranty program in place. With warranty, the risk of unplanned costs for the crusher operator is minimized, and the performance is followed up on in a timely manner. Also, a partner like us with a strong footprint and background has more capabilities available to ensure that the right part, no matter which one it is, is in-stock when needed. We have large inventories quickly accessible and are not limited to certain parts only.

One of the main advantages of centralizing the maintenance activities of multi-brand crushers, including parts and services, is cost savings. Instead of dealing with multiple interfaces, aggregate producers can have one point of contact to take care of everything. That is our mentality, to provide a partner solution to our customers instead of just parts and products. It makes the planning a lot easier and makes the service more efficient, which helps in increasing the uptime and thus – as time is money – increase the profitability.

Sometimes, it might be enough to have the part replaced with the same solution but there could still be room for improvement in terms of performance. Contender™ Series spares are not limited to standard solutions as we incorporated multiple innovations in the design. In some cases, materials and safety aspects have been improved to enhance the durability and sustainability of the parts. These innovations aren’t accessible from part providers solely focused on replicating the existing ones.

For example, the enhanced spider bushings for non-Metso Outotec crushers are strengthened to have a longer than original operational life to help performance under the toughest operating conditions. Its material has a high residual value when recycled, compared to more traditional materials. Another example is the enhanced dust seal rings, which experience less wear on mating steel parts and less surface contamination from dust and particles due to the self-lubricating design and characteristics of the materials selected. We haven’t been limited to the conventional ways of doing this but have used upgraded metallurgy and for example enhanced wood materials in our design for the dust seal rings.

Sustainability should be considered in all steps of the way, from start to finish. We use certified beech from Europe as the base for our wooden components. Safety is improved by providing part features such as additional lifting lugs and also for example by providing a specialized lifting tool for Metso Outotec-made mantles for third party sandvik jaw crusher spares. Most importantly, your operations become sustainably efficient with one partner that can be trusted to be there now and also in the future.

Although crusher parts may look the same from the outside, they may be very different in terms of quality, fit or materials.

Using an incorrect part that does not perform as planned can be very costly – equipment can be damaged, the parts lifetime may be shortened or the equipment could fail, putting the safety of workers at risk.

This e-book looks at the 7 key areas you should consider when buying crusher spare parts to help you make a good decision when it comes to choosing the right supplier.

You will receive the e-book by filling out your contact information on the form and clicking the "Sign-up". The e-book will be automatically sent to the e-mail you provided.

Crushers are widely used in metallurgy, construction, mining and other industries, and wear parts play a crucial role in the crushing process. High quality wear parts help to cut costs and increase production. How can we distinguish the quality of crusher wear parts? We can start from three aspects as below,1.Appearance Quality: Checking the smoothness of the surface of the spare crusher parts, the cracks on the products, the dimension, shape and weight etc.. Each product is strictly inspected before shipping to ensure the products are in good condition to use. Gubt provides Dimension Inspection report for your review.

2.Internal Quality: Generally, GUBT detects the grain size of the crusher wear parts, chemical components, Metallographic structure, pores, etc.. The report below is Metallographic and Chemical test report for material Manganese.

3.Performance Quality: generally, performance quality refers to wear parts how long they last, and how effectively they can crush under difference circumstances (including wear resistance, heat resistance, corrosion resistance, impact resistance etc.). There are many factors affecting the quality of spare parts.1. The design of the products. When designing, the casting geometry and dimension is not only determined by the working condition and the metal materials, but we also need consider from the perspective of casting alloy and casting process characteristics to decrease the rate of scrap. 2. Casting process. Castings’ structure, weight, dimension etc. are the critical factors for castings. With these criteria, the best casting solution will be optimized (the molds, core-making method, cold iron, risers, pouring systems etc.). 3. The quality of the raw materials. The casting quality depends on the raw materials you use, including Mn material, refractory materials, fuel, molding sand, sand binder etc. If the raw material do not meet the standards, defects happen such as pores, slag inclusions, sand sticking, etc., which will affect the appearance quality and internal texture of the products, or the products will be scrapped.

Superior Industries Inc., a U.S. based manufacturer and global supplier of bulk material processing and handling systems, says it has entered into a strategic partnership with Europe's largest manufacturer of aftermarket crusher parts. For 40-plus years, CMS Cepcor has manufactured premium cone crusher spares spares for more than three dozen active and classic brands throughout Europe. The parts manufacturer recently expanded its global footprint when it launched CMS Cepcor Americas.

From its US headquarters in Pekin, Illinois, CMS Cepcor Americas will stock, sell and service aftermarket parts throughout North and South America. In addition to the greater market, they will work closely with Superior to supply crushing equipment spares to Superior's growing group of crushing dealers and customers.

"We have assembled a talented team of industry veterans who understand what it means to serve customers with high quality products backed by timely support," says Doug Parsons, the president of CMS Cepcor Americas. "Personally, my relationship with Superior goes back two decades and our trust and confidence in each other runs deep. We're excited to fill a gap in the market where customers are not being supported to the level they require."

Choosing the most appropriate profile is not simple and there are no rules, since each application has a number of different variables like feeding, opening, product needs and problems. All these will decide the type and service life of the jaw parts you are choosing.

Certain profile types decrease or increase the crusher’s hourly production. So, for the correct choice, it is necessary to have a good knowledge of crushing and to observe what happens inside the crusher’s chamber (very lamellar material, excessive humidity, fines, need of small opening, etc).

And also the stone type also decide what material you are choosing. As we all know when the same crusher deal with different type of stones, the performance and the service life of the jaw plates are different. Why? some stones are of higher grade of the hardness, some stones are of more silica inside, etc.

So to choose the right jaw plates material on different worksite is necessary.

When the wearing of the jaw crusher spares plates is severe, it is a known fact that crusher performance is not ideal, because the empty spaces between the teeth are reduced, encagement happens frequently, the crushing angle is changed or, in other words, production is affected.

This means that, a cost-benefit analysis for changing the worn symons jaw crusher spares plate should be seriously considered, because at a certain point, the difference in production justifies the investment in a new part. We have also observed users crushing even with cracked and perforated jaw plates, without carrying out the correct control and cost x production analysis.

To change the jaw plates in time is a very very important thing to do the good maintanance. And will cause to very bad effect if we don't change the jaw plates when it's time to.

Fixed jaw plate – use until wear of about 50% occurs in the lower area and make the first turn. Make the second turn when wear from 90% to 100% occurs in this new lower area. Conclude using the remaining 50% of the life cycle of this extremity.

[colorfuljellyfishpirate]

The Methods of Distinguishing the Quality of Crusher Wear Parts

Optimized maintenance is a key competitive advantage for an aggregate producer. Dealing with multiple service providers and brands can become a significant risk as response times, quality and inventories vary across suppliers. For crushers, it’s the spare parts that ensure operational uptime; they enable the metso jaw crusher spares and the process to keep on going. Would it be beneficial to have one premium partner to provide parts and services for all your crushers? We say it is something to consider, but only with the right partner – here’s why.

For us, quality is not limited to parts’ features, but it means also our readiness to provide extended support when needed. Non-OEM part suppliers might have the capability to provide a certain missing part to the crusher, but is it of the right material? The exact right design? These things can’t be guaranteed, and the risk of malfunction in operation or additional servicing can start to climb if a sub-optimal supplier is used. We combined our expertise and heritage as the pioneer in many crusher technologies into a premium series of crusher parts for non-Metso Outotec crushers, the Contender™ Series. These parts are made to ensure an exact fit and they can be counted on to perform.

Another thing to consider is the warranty. If the part doesn’t live up to expectations, an OEM manufacturer like Metso Outotec has a strong warranty program in place. With warranty, the risk of unplanned costs for the crusher operator is minimized, and the performance is followed up on in a timely manner. Also, a partner like us with a strong footprint and background has more capabilities available to ensure that the right part, no matter which one it is, is in-stock when needed. We have large inventories quickly accessible and are not limited to certain parts only.

One of the main advantages of centralizing the maintenance activities of multi-brand crushers, including parts and services, is cost savings. Instead of dealing with multiple interfaces, aggregate producers can have one point of contact to take care of everything. That is our mentality, to provide a partner solution to our customers instead of just parts and products. It makes the planning a lot easier and makes the service more efficient, which helps in increasing the uptime and thus – as time is money – increase the profitability.

Sometimes, it might be enough to have the part replaced with the same solution but there could still be room for improvement in terms of performance. Contender™ Series spares are not limited to standard solutions as we incorporated multiple innovations in the design. In some cases, materials and safety aspects have been improved to enhance the durability and sustainability of the parts. These innovations aren’t accessible from part providers solely focused on replicating the existing ones.

For example, the enhanced spider bushings for non-Metso Outotec crushers are strengthened to have a longer than original operational life to help performance under the toughest operating conditions. Its material has a high residual value when recycled, compared to more traditional materials. Another example is the enhanced dust seal rings, which experience less wear on mating steel parts and less surface contamination from dust and particles due to the self-lubricating design and characteristics of the materials selected. We haven’t been limited to the conventional ways of doing this but have used upgraded metallurgy and for example enhanced wood materials in our design for the dust seal rings.

Sustainability should be considered in all steps of the way, from start to finish. We use certified beech from Europe as the base for our wooden components. Safety is improved by providing part features such as additional lifting lugs and also for example by providing a specialized lifting tool for Metso Outotec-made mantles for third party sandvik jaw crusher spares. Most importantly, your operations become sustainably efficient with one partner that can be trusted to be there now and also in the future.

Although crusher parts may look the same from the outside, they may be very different in terms of quality, fit or materials.

Using an incorrect part that does not perform as planned can be very costly – equipment can be damaged, the parts lifetime may be shortened or the equipment could fail, putting the safety of workers at risk.

This e-book looks at the 7 key areas you should consider when buying crusher spare parts to help you make a good decision when it comes to choosing the right supplier.

You will receive the e-book by filling out your contact information on the form and clicking the "Sign-up". The e-book will be automatically sent to the e-mail you provided.

Crushers are widely used in metallurgy, construction, mining and other industries, and wear parts play a crucial role in the crushing process. High quality wear parts help to cut costs and increase production. How can we distinguish the quality of crusher wear parts? We can start from three aspects as below,1.Appearance Quality: Checking the smoothness of the surface of the spare crusher parts, the cracks on the products, the dimension, shape and weight etc.. Each product is strictly inspected before shipping to ensure the products are in good condition to use. Gubt provides Dimension Inspection report for your review.

2.Internal Quality: Generally, GUBT detects the grain size of the crusher wear parts, chemical components, Metallographic structure, pores, etc.. The report below is Metallographic and Chemical test report for material Manganese.

3.Performance Quality: generally, performance quality refers to wear parts how long they last, and how effectively they can crush under difference circumstances (including wear resistance, heat resistance, corrosion resistance, impact resistance etc.). There are many factors affecting the quality of spare parts.1. The design of the products. When designing, the casting geometry and dimension is not only determined by the working condition and the metal materials, but we also need consider from the perspective of casting alloy and casting process characteristics to decrease the rate of scrap. 2. Casting process. Castings’ structure, weight, dimension etc. are the critical factors for castings. With these criteria, the best casting solution will be optimized (the molds, core-making method, cold iron, risers, pouring systems etc.). 3. The quality of the raw materials. The casting quality depends on the raw materials you use, including Mn material, refractory materials, fuel, molding sand, sand binder etc. If the raw material do not meet the standards, defects happen such as pores, slag inclusions, sand sticking, etc., which will affect the appearance quality and internal texture of the products, or the products will be scrapped.

Superior Industries Inc., a U.S. based manufacturer and global supplier of bulk material processing and handling systems, says it has entered into a strategic partnership with Europe's largest manufacturer of aftermarket crusher parts. For 40-plus years, CMS Cepcor has manufactured premium cone crusher spares spares for more than three dozen active and classic brands throughout Europe. The parts manufacturer recently expanded its global footprint when it launched CMS Cepcor Americas.

From its US headquarters in Pekin, Illinois, CMS Cepcor Americas will stock, sell and service aftermarket parts throughout North and South America. In addition to the greater market, they will work closely with Superior to supply crushing equipment spares to Superior's growing group of crushing dealers and customers.

"We have assembled a talented team of industry veterans who understand what it means to serve customers with high quality products backed by timely support," says Doug Parsons, the president of CMS Cepcor Americas. "Personally, my relationship with Superior goes back two decades and our trust and confidence in each other runs deep. We're excited to fill a gap in the market where customers are not being supported to the level they require."

Choosing the most appropriate profile is not simple and there are no rules, since each application has a number of different variables like feeding, opening, product needs and problems. All these will decide the type and service life of the jaw parts you are choosing.

Certain profile types decrease or increase the crusher’s hourly production. So, for the correct choice, it is necessary to have a good knowledge of crushing and to observe what happens inside the crusher’s chamber (very lamellar material, excessive humidity, fines, need of small opening, etc).

And also the stone type also decide what material you are choosing. As we all know when the same crusher deal with different type of stones, the performance and the service life of the jaw plates are different. Why? some stones are of higher grade of the hardness, some stones are of more silica inside, etc.

So to choose the right jaw plates material on different worksite is necessary.

When the wearing of the jaw crusher spares plates is severe, it is a known fact that crusher performance is not ideal, because the empty spaces between the teeth are reduced, encagement happens frequently, the crushing angle is changed or, in other words, production is affected.

This means that, a cost-benefit analysis for changing the worn symons jaw crusher spares plate should be seriously considered, because at a certain point, the difference in production justifies the investment in a new part. We have also observed users crushing even with cracked and perforated jaw plates, without carrying out the correct control and cost x production analysis.

To change the jaw plates in time is a very very important thing to do the good maintanance. And will cause to very bad effect if we don't change the jaw plates when it's time to.

Fixed jaw plate – use until wear of about 50% occurs in the lower area and make the first turn. Make the second turn when wear from 90% to 100% occurs in this new lower area. Conclude using the remaining 50% of the life cycle of this extremity.

[shrishivshaktitradingcompany]

stone crusher spare parts in jaipur

shri shiv shakti trading company was founded in 2000 in Jaipur

we are deals in stone crusher spare parts since 2000.we have specialization stone crusher conveyor belt & jaw plate  Shri shiv shakti trading company offered range of belts includes the Nylon Conveyor Belts & M24 Conveyor belt.these conveyor belts are widely used in Mining &stone crusher industries. We are engaged in offering high grade Rubber Conveyor Belt to our clients. we provides best quality conveyor to our respected customers.Please call, message ,or mail us for your requirements.

Thanks & Regards

Piyush Sharma

Email id:-shrishivshakticompany@gmail.com

for more information 

[thatbelt-blog]

The whole process is composed of jaw crusher

The whole process is composed of jaw crusher, ball mill, main equipment machine classifier, magnetic separator, flotation machine, thickener and drying machine and so on, with the line of mineral processing production machine, hoist, conveyor can be composed of a complete.

The iron ore magnetic separator, which contains dry magnetic separator, wet magnetic separator and river-sand magnetic separator, have many advantages as follows: high capacity, wide range of particle size, high separation accuracy, no blockage, simple structure and easy maintenance. Especially, it only consumes 20% energy of the electromagnetic separator.Iron ore dressing equipment for sale Iron ore dressingImpact Crusher Spare Partsproduction lines with high efficiency, low energy, high volume, has the advantages of reasonable. The ball mill supplied by Shanghai mining machinery company can grind ore or other materials in two different methods: wet process and dry process.As an ideal grinding mill for secondary Parts For Vibration Screen, ball mill is an efficient pulverizer machine for fine powder grinding.

After and grading of the mineral mixture after magnetic separator, due to a variety of minerals than the susceptibility of different, through magnetic force and mechanical force to the magnetic material mixture. Iron ore Chevron Conveyor Belts Manufacturers dressing production line for soft ore, sand mining, can be broken to a certain fineness, the finished products and semi-finished products. Subject to thickener initial concentration, then drying machine drying, drying of minerals can be obtained. Ball Mill are widely used in many fields.

The core equipment of dry machine (not counting conveyor belt) power only 6KW, most has the advantages of simple structure, low failure rate. It can grind many kinds of mine and other materials, such as the iron ore, cement, the silicate product, new type building material, fire-proof material, chemical fertilizer, black and non-ferrous metal, glass, ceramics and etc. The company provides free design for the majority of users, for users to reduce the cost of investment

[ashirwadminerals-blog]

Crushing Machinery Supplier by The Malwiya Engineering Works

Jaw crusher is usually used as primary crusher in quarry production lines, mineral ore crushing plants and powder making plants. It can be described as obbligato machine in mining, building construction, construction wastes crushing, Hydropower and Water Resource, railway and highway construction and some other industries.

Features

·         Simple structure, easy maintenance;

·         Stable performance, high capacity;

·         Even final particles and high crushing ratio;

·         Adopt advanced manufacturing technique and high-end materials

 Application

Jaw crusher is widely used in various materials processing of mining &construction industries, such as it is suit for crushing granite, marble, basalt, limestone, quartz, cobble, iron ore, copper ore, and some other mineral & rocks.

Working Principle

The crushing method of our jaw crusher is dynamic squeeze. The working principle is: the electromotor drives the belt and pulley to make the movable jaw move back and forth, up and down through the eccentric shaft. The raw material is squashed or split when movable jaw plate moves towards fixed jaw together with movable jaw. When movable jaw and movable jaw plate turn back by eccentric shaft and spring, the raw material, which is squashed or split before discharges from the bottom outlet under jaw plate. The bulk-production comes true while electromotor rotates continuously and the movable jaw crushes and discharges the raw material periodically.

Our jaw crushers provide high operational efficiency by employing a screening device which allows smaller material to bypass the crusher. Our jaw crushers are made up of cast iron or steel and are constructed such that they efficiently perform the tasks of a heavy duty machine. They are suitable to be used for construction and mining purposes. They can be used both for primary and secondary crushing. We ensure the crushers that we manufacture have stable performance, reliability and productivity that meet our customers’ demands. As a leading Supplier of Jaw Crusher in India and Manufacturer of Jaw Crusher in India, we promised to you for supply best quality machinery of all types.

We are Single Toggle Jaw Crusher Manufacturers in India and Double Toggle Jaw Crusher Manufacturers in India who provide you the complete stone crushing and beneficiation plant. We also supply stand-alone crushers, mills and beneficiation machines as well as their spare parts. The Malwiya Engineering Works provides comprehensive array of highest caliber Single Toggle Jaw Crusher in India. Visit our website for more details.

Ball Mill

Ball mill is a key equipment to grind the crushed materials, and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc. The Malwiya Engineering Works is well known name in Ball Mill Manufacturers in India and Ball Mill Supplier in India who delivers the quality based ball mill.

Raymond Mill

Raymond Mill can mill quartz, feldspar, calcite, talc, barite, fluorite, rare-earth, marble, ceramic, bauxite, manganese ore, iron mine, copper, phosphate ore, etc, The final size can be controlled from 0.044mm to 0.125mm, which equal with that from 100 mesh to 325 mesh though Pendulum crusher.

Pulverizer

The Malwiya Engineering Works is one of the leading Indian Pulverizer Manufacturer in India and Supplier of Pulverizer Machine in India who are dealing in Engineering Machinery. The Pulverizer Machines are designed and developed by us have successfully gained, wide acclamation and acceptance of our clients with its increased efficiency and high energy saving capability. Ideal for small scale and cottage industries, we can also provide customized Pulverizer Machines as per the client's specifications.

Plate Bending Machine

We are offering a wide range of Plate Rolling Machines. These machines are manufactured in accordance with all requisite industry norms, and are applauded for their exceptional performance during operations. Furthermore, client can avail them at most affordable price.

We are leading Plate Bending Machine India & Plate Bending Machine Manufacturers in India. These Asymmetrical Hydro Mechanical Plate Rolling Machine are fabricated using high grade raw material and are known for high performance, efficiency, ease of use and durability.

Best Iron Ore Grinding Machine in India. The Malwiya Engineering Works offers Barytes Grinding Machine in India at very reliable price. Visit our website for more information. Looking for Best Coal Crusher Machine in India and Petcock Grinding Machine in India? The Malwiya Engineering Works is one of the leading Raymond Mill Supplier in India, Raymond Mill is commonly used for grinding fine equipment, which is mainly used in metallurgy, building materials, chemical industry, mining and other mineral materials.

The Malwiya Engineering Works is one of the principal Roller Crusher Manufacturers in India and Best Roller Crusher Supplier in India which has been making, selling and distributing, an array of high-end industrial machines especially the crushers of all types and profoundly the roll crushers to the Indian and international markets. Being widely accepted among the industrial applicators across the globe, with specific reference to industrial genres like metallurgy, building material, mining and energy our product range is inclusive of smooth double roll crushers, Biomass and briquette crushers, and sinter crushers respectively. Being the prime maker of double roll crushers, we believe in quality and fine performance.

Contact Us:

Email-id: themalwiyaengineeringworks@gmail.com

Mobile no: +91-9829042530

Website: https://themalwiyaengineeringworks.com/

[homegymguidelines-blog]

Why you should build a home gym?

Have you grown sick of the hustle, bustle, and sweat-stained walls of the typical commercial gym? Do you find the travel time associated with getting to and from your local workout centre affects the amount of sessions you can get in each week? Are you simply fed up of paying through the nose for facilities that you have to share with others? If you answered yes to any one of the above questions, it may be the time to consider creating your very own personal gym at home.

Before you do, though, a word of caution: plenty of good men have suffered the fate of being seduced into purchasing overly expensive and ultimately faddish fitness equipment for their spare room or garage. Just imagine how many ab cradles, ab belts, vibrating dumbbells and other relics of the fitness industry are stashed in attics across the land, never to see the light of day again.

I’m going to show you a better way to construct your home workout space. But first you need to ask yourself the following, crucial question: Is this going to be good for you?

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Having a home gym can be great for convenience, but it isn’t for everyone. Some people draw genuine motivation from the group environment of the social gym. They enjoy the expert classes and find respite from working out in gym chat. If that sounds like you, no matter how convenient training at home may sound, it's probably not for you.

The truth is that some people are suited to training alone and some people aren't.

Now consider your home life. Do you have young children? If so, a home gym can be a great way to exercise without spending ages away from your family (and dumping childcare on your other half). But it can also prove divisive: to have an effective workout, you need to create a space and time period that's free from disruption and distraction. Those points considered, if you still think it’s a good idea, lets get to work...

Budget

Building a home gym doesn’t have to be particularly expensive. People waste a lot of money on unnecessary cardio equipment, multi gyms and overpriced specialist products that quite frankly aren't particularly useful in a commercial gym, let alone a home training space.

There is no reason you can't create a fully functional home gym that will stand the test of time for between £1,000 and £2,000 There are plenty of places to buy used fitness equipment, such as classified ads and auction sites like eBay, where you’ll often be able to pick up equipment for less than half what you would pay for it new.

garage gym ideas on a budget https://www.homegymidea.com/garage-gym-ideas-on-a-budget

Keep in mind that your home gym will evolve over time. Start with the very basics and keep an eye out for the upgrades you need. When the time and price is right you can make those additions.

Atmosphere

Easily the most enjoyable part of creating your own gym space! Have a think about what motivates you and fill your space with the paraphernalia that will help you visualise what you are trying to become. Tailor your environment to your personality so that as soon as you walk into the gym you’ll pique your subconscious mind to prime you for hard work and success.

Essential Equipment

1. Barbell & plate set

This is the most important piece of equipment you’ll need for your home gym and will be the foundation of pretty much all of your workouts. Remember that real workouts that produce results are not contingent on a vast array of flashy exercises, but rather the classic core few that we know work and have stood the test of time.

Here is a list of the basic exercises you’ll have available to you with a barbell set:

Legs: Front squat, Back squat, Lunges, Deadlift Back: Barbell row, Upright Row, Power Cleans Shoulders: Military Press, Behind the neck press Chest: Bench Press (flat incline & decline) Arms: Bicep curls, Skull crushers, Close grip bench press

You will be able to find all sorts of sets and plates for sale on the

internet – including second hand bargains. Bear in mind that you’ll need a true Olympic bar so that you can rely on its sturdiness and wont outgrow it. These are about 7ft wide, so you need a room big enough to accommodate one.

home gym wall decor https://www.homegymidea.com/motivational-home-gym-wall-decor-ideas-for-less

If you can stretch the extra few quid or chance upon an opportunity, I would get some professional bumper plates (standard size, rubber coated). They aren’t cheap but they add that 'Olympic training room' feel to any gym and are a lot easier on the floor if they need to be dropped.

2. Bench

To make the most of your barbell sets, you'll need a bench. I’d opt for a second hand commercial bench over a new one designed for home use, as they tend to take a battering and the lower quality ones come apart at the bolts and rip pretty easily. Always go for a bench that has incline and decline functionality: you may not use these often, but if you decide to go for a split bodybuilding style training phase it’ll come in handy.

3. Rack

The rack is an important element of your gym set-up; it’ll be the biggest piece of equipment and also the most expensive. Again you’ll want a more commercial feel here, as you need it to be robust enough to survive all of those gruelling workouts.

best squat rack with pull up bar https://www.homegymidea.com/best-squat-rack-with-pull-up-bar-and-dip

Some people think that because of the space issue they can bypass buying a rack. Not so. Without one, heavier leg, chest and shoulder workouts become almost impossible. There is also the safety element to consider as again, most of the time you will be training alone so will want the reassurance of being able to rack the bar easily.

You may also want to seek out a rack that can easily take attachments. For example, pull up bars are a great addition.

4. Flooring

A very important aspect of gym planning is the flooring, which must protect your property and help make your gym equipment last longer. Proper gym flooring will also help reduce the sound level coming out of the gym.

Aim for commercial grade foam flooring (you’ll find it in interlocking squares). This will last you years and is very affordable.

5. Kettlebells

I would opt for a pair of relatively heavy kettlebells (12-16kg) over a rack of dumbbells. Some won't agree with this, but I find kettle bells to be a far more versatile piece of equipment. They can replicate most of the exercises you would perform with dumbbells and also bring an element of momentum and functional training to your workouts, providing 100s more variations without taking up much extra space in your gym.

home multi gym workout plan https://www.homegymidea.com/full-body-blast-home-multi-gym-workout-plan

The cardio issue

'Wait,' I hear you thinking. 'Where does the treadmill go? And what about the cross trainer?'

I understand your concern – but I just don't think that they are necessary. Firstly, we can get a thorough warm-up from dynamic stretching and bodyweight exercises, so we’re covered there. And as far as fitness and fat loss goes, none of my transformation coaching clients do any running. My solution to fitness concerns is simply to lift weights faster. There are plenty of muscle sparing training regimes that rely solely on density of repetitions and muscle sparing cardio in the form of bodyweight exercises.

Long moderate intensity cardio workouts aren't necessary to change your body, and don’t necessarily have to be a part of your gym set-up. Anyway, if you really have to run, go outside and hit the pavements!

Additional Options

None of these are essential, but if you have the space, money, and inclination, they will help you vary your workouts:

Suspension Trainer

TRX training takes up pretty much zero space in your gym, which is essential at this point in proceedings. Just fit it up to your rack and you are good to go.

The TRX and competitors like the Jungle Gym XT will allow you to heavily tax your core and work through functional ranges of movement you wouldn't have available to you with free weights alone.

Dumbbells

Despite losing out to the kettlebell in our list of essentials, there is still a compelling argument for the inclusion of the dumbbell in your new gym if you have the space.

A rack of dumbbells is very easily recognisable and the lower weights make a low barrier to entry, so if you are trying to get your partner or young family interested in exercising with you, this may be the way to do it.

If space is an issue you always have the slightly more expensive option of a set of adjustable dumbbells, which will take up next to no space and still typically reach weights of about 25kg.

Punch Bag

Adding a punch bag to your home gym is going to allow you to enjoy great stress-busting, high intensity workouts. Be sure to put the bag up with enough room in every direction so that you can really work it.

Spin Bike

I know what I just said about cardio, but I am a fan of low intensity heart rate training. My preference would always be getting outside and walking, but sometimes it's important to stay in with the kids. Sitting on a spin bike while watching your favourite TV series, listening to a podcast or making a phone call can be an effective way to kill two birds with one stone.

diy dip station https://www.homegymidea.com/diy-dip-station-flexing-muscles-without-the-worries

Mirrors

Again, know thyself. Some guys find motivation from mirrors; others don't.

Avoid the mistake of adding a mirror to your home gym set-up and then only training chest, biceps and abs – ie the 'mirror muscles. A schoolboy error!

And finally

Once you have your gym, it's time to get working. But before you do, it's worth considering the following:

[jyscasting-blog]

HBJYS Casting holds large stocks of replacement crusher spare parts and wear parts to suit the ‘UJ’ Heavy Range, ‘CJ’ Stationary Range, ‘JM’ Jawmaster® and ‘R’ range of jaw crushers manufactured by Sandvik™ and previously Svedala. We offer quick optimization of any crushing process by using new materials than any other crusher manufacturer. We have multiple alloys to choose from, each with properties meeting your specific needs, for instance increased impact and shock resistance or high resistance to abrasive rocks. All sandvik jaw plates are casted in 14%, 18% and 22% grades of manganese with a chrome content of 2-3%. All the most popular profiles for these jaws are supported, including coarse corrugated, wide tooth, heavy duty. HBJYS Casting have had casted a wide range of replacement parts for these machines, including toggle seats, toggle plates, and a wide range of cheek plates and wedges.

[fenglichina-blog]

Petroleum coke Ring Roller Mill Manufacturer

Petroleum coke, abbreviated pet coke or petcoke, is a final carbon-rich solid material that derives from oil refining, and is one type of the group of fuels referred to as cokes. Petcoke is the coke that, in particular, derives from a final cracking process–a catalytic chemical engineering process that splits long chain hydrocarbons of petroleum into shorter chains—that takes place in units termed coker units. (Other types of coke are derived from from coal.) Stated succinctly, coke is the "carbonization product of high-boiling hydrocarbon fractions obtained in petroleum processing (heavy residues)."

In petroleum coker units, residual oils from other distillation processes used in petroleum refining are treated catalytically at a high temperature and pressure leaving the petcoke after driving off gases and volatiles, and separating off remaining light and heavy oils. These processes are termed "coking processes," and most typically employ chemical engineering plant operations for the specific process of delayed coking.

A delayed coking unit.A schematic flow diagram of such a unit, where residual oil enters the process at the lower left (see →), proceeds via pumps to the main fractionator (tall column at right), the residue of which, shown in green, is pumped via a furnace into the coke drums (two columns let and center) where the final carbonization takes place, at high temperature and pressure, in the presence of steam.

This coke can either be fuel grade (high in sulfur and metals) or anode grade (low in sulfur and metals). The raw coke directly out of the coker is often referred to as green coke. In this context, "green" means unprocessed. The further processing of green coke by calcining in a rotary kiln removes residual volatile hydrocarbons from the coke. The calcined petroleum coke can be further processed in an anode baking oven in order to produce anode coke of the desired shape and physical properties. The anodes are mainly used in the aluminium and steel industry.

Petcoke is over 90 percent carbon and emits 5 to 10 percent more carbon dioxide (CO2) than coal on a per-unit-of-energy basis when it is burned. As petcoke has a higher energy content, petcoke emits between 30 and 80 percent more CO2 than coal per unit of weight. The difference between coal and coke in CO2 production per unit energy produced depends upon the moisture in the coal (increases the CO2 per unit energy-heat of combustion) and volatile hydrocarbon in coal and coke (decrease the CO2 per unit energy).

1. Application Material: Petroleum Coke 2. Feed size: ≤200mm  Moisture ≤5% 3. out size: 325mesh(D97), particle size can be adjusted. 4. Output: shot coke 3t/h-4t/h ; sponge coke 4t/h-5t/h 5. Supply completed grinding machine (including crusher, conveyor equipment and grinding machine)

FLM-1000 grinding machine is suitable for petroleum coke, including crusher, conveyor equipment (including auger and powder pneumatic conveying),grinding machine. Simple process flow diagram(detail information is on attachment)

   FLM-1000 petroleum coke grinding mill is the use of violent impact hammer / Blade / rods and materials and other high-speed rotation of the rotary body, while at the impact of the gap between the hammer and the liner impact / abrasion scissors cut, to achieve ultra-fine grinding powder.   The model choose characteristics of petroleum coke , using the CFD fluid dynamics simulation software to calculate the most suitable flow field, pressure distribution to guide the design, improve the grinding efficiency, reduce energy consumption.

FLM-1000 grinding machine for petroleum coke feature:

1. Grinding machine is based on petroleum coke characteristics, using numerical simulation software to design the most suitable crushing and classifying flow field, to optimize main engineer system and turbo air classifier design, effective solution to the problem of adhesion, increased capacity and no large particle size appear;

2. The mill is good at small installed power, optimizing system structure, reducing energy consumption greatly, installed power lower than other similar models;

3. The mill is powerful blowing when running,also has a certain drying function on material; the device can dry material with 80-100 ℃ flue gas.   Raw water is 9%, the finished powder moisture ≤3%;   Raw water is 7%, the finished powder moisture ≤2.2%;   Raw water is 5%, the finished powder moisture ≤1.5%;

4. The mill choose unique design and a constant flow field of gas-solid concentration control technology, a uniform particle size, narrow distribution, no large particle size, and to ensure the stable operation of the system a long time

5. Grinding hammer and ring use cemented carbide materials which made through a special process, the alloy wearing spare parts use abrasion treatment, which increase the service life of wearing parts, service life is 3-4 times than other similar models ,and greatly reduces the contamination of iron impurities; (this method has been very good in application a number of units)   The mill choose unique protection disc design, effectively reduce the wear of the disc, greatly extending the life order.

1. Our design idea is market-oriented and its goal is to increase customers’ satisfaction. Design according to the customers’ special requires. Achieve the perfect combination of rational investment and lower cost. 2.  According to related national standard strictly, we guarantee stable and reliable product quality with superb technique and technology. 3.  Control the production and examination of the parts and the whole machine strictly. 4.  The period of quality guarantee of the equipment is one year, but the whole machine is maintained for whole life. If we receive complaint from customers, we will respond immediately. And if necessary, we will send someone to the field at once. 5.  When technical breakthrough and improvement happen, we will do the correction and upgrade for customers with cost price only if customers will. 6.  Supply the blueprint of the product line and equipment details for free.

http://flcrusher.com/product/277741127