#HRC55 square end mill

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What is an HRC55 Square End Mill and How Does it Work?

HRC55 Square End Mill

When it comes to milling operations, the choice of cutting tools can greatly influence the overall performance and efficiency of the process. One such cutting tool that has gained immense popularity in recent years is the HRC55 square end mill. Renowned for its exceptional durability, precision, and versatility, this innovative tool plays a pivotal role in achieving superior milling results. In this article, we delve into the intricacies of the HRC55 square end mill, exploring its functioning, advantages, and diverse application areas.

HRC55 Square End Mill

What is an HRC55 Square End Mill?

The HRC55 square end mill is a high-performance cutting tool specifically designed for milling applications. It derives its name from the hardness level (HRC55) it possesses, which indicates its ability to withstand high temperatures and effectively cut through tough materials. This end mill is crafted from solid carbide, a robust and wear-resistant material known for its exceptional strength and long-lasting performance. The square end design, often referred to as flat end, contributes to its versatility, enabling it to perform various milling tasks with accuracy and reliability.

How Does it Work?

The functionality of the HRC55 square end mill revolves around its optimized design and cutting geometry. Equipped with sharp cutting edges, the end mill efficiently removes material by shaving it away during the milling process. Its flat end aids in creating square-bottomed cavities or slots and provides a steady and stable cutting experience. The HRC55 hardness ensures minimal tool wear and exceptional heat resistance, enabling it to effectively handle challenging materials like stainless steel, inconel, and hardened steels. Moreover, the carbide composition enhances its rigidity and reduces deflection, resulting in higher machining precision and desired surface finishes.

Advantages of the HRC55 Square End Mill:

1. Exceptional Durability: The solid carbide construction of the HRC55 square end mill empowers it with remarkable durability. This ensures extended tool life, reducing the frequency of tool changes and increasing productivity. Additionally, its ability to resist wear and withstand high temperatures significantly contributes to its longevity.

2. Precise and Accurate Machining: Accuracy is a crucial element in milling processes, and the HRC55 square end mill excels in this aspect. The combination of its sharp cutting edges, stable square end design, and rigid composition enables it to achieve precise and accurate cuts, preventing any undesirable deviations or errors.

3. Versatile Application Range: The HRC55 square end mill finds widespread use across various industries due to its versatility. From roughing to finishing operations, it can handle a wide array of materials, including stainless steel, cast iron, and aluminum, while delivering consistent and reliable results.

4. Enhanced Chip Evacuation: The design of the HRC55 square end mill features flute geometry that facilitates efficient chip evacuation. This prevents chip clogging and ensures uninterrupted milling operations, especially during deep cutting or high-feed applications.

5. Improved Surface Finish: Thanks to its precise cutting performance and reduced tool deflection, the HRC55 square end mill produces excellent surface finishes. This eliminates the need for additional finishing processes, reducing both time and costs in machining operations.

Applications of the HRC55 Square End Mill:

1. Aerospace Industry: The HRC55 square end mill finds extensive use in the aerospace sector, where it is utilized for machining intricate components from high-strength materials like titanium and Inconel. Its durability, precision, and heat resistance enable operators to achieve critical tolerances and smooth finishes, meeting the stringent requirements of the industry.

2. Automotive Industry: In the automotive sector, the HRC55 square end mill is employed for tasks such as milling engine blocks, molds, and transmission components. Its ability to efficiently cut through tough materials while maintaining accuracy and surface finish makes it an ideal choice for automotive manufacturers.

3. Mold and Die Industry: The HRC55 square end mill is widely utilized in the mold and die industry for manufacturing complex molds with intricate features. Its precise cutting capability enables operators to achieve fine details and exceptional finishes, ensuring the production of high-quality mold components.

4. General Machining Applications: From general milling to slotting and profiling, the HRC55 square end mill proves to be an indispensable tool in numerous machining applications across different industries. Its adaptability to various materials and its versatility in different machining scenarios make it an essential asset for job shops and production machining facilities.

The HRC55 square end mill has revolutionized milling processes, delivering unparalleled precision, durability, and versatility. Its ability to withstand high temperatures, coupled with its solid carbide composition, ensures prolonged tool life and consistent performance. With its exceptional cutting accuracy and improved chip evacuation, this versatile cutting tool has become a go-to choice for various industries, including aerospace, automotive, and mold and die manufacturing. By incorporating the HRC55 square end mill into their operations, manufacturers can elevate the efficiency, accuracy, and overall quality of their milling processes.

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HRC55 Carbide 4 Flutes Square End Mill-china saimotools  The solid carbide four-flute end mill is a versatile cutting tool used in various metal machining applications, suitable for materials like carbon steel, cast iron, alloy steel, stainless steel, and titanium alloys. Its key features include four cutting edges for balanced chip removal, enhancing durability and efficiency. Made from hard tungsten carbide, these end mills offer high wear resistance and thermal stability, accommodating both roughing and finishing operations, as well as high-speed machining. The adjustable cutting parameters allow for optimal performance in diverse scenarios.For specific sizes, please enquire: https://www.saimotools.com/

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Solid Carbide 4 Flutes Corner Radius End Mill HRC50

Description of ball nose end mill 1.Well wear resistance and high quality CNC milling cutter 2.Size: dia 0.5mm-25mm,overal length:50mm to 150mm 3.No. of flute: 2/4/6 futes 4.Work piece:copper & aluminium alloy,general steel,stainless steel, titanium alloy,hest-resistant super alloy,hardened steel,wood,dfrp 5.Coating: AiTlN, TiSiN, Blue Naco, etc. 6.Type: solid carbide square/(taper) ball nose end mill/corner radius end mills  7.HRC: cut the workpiece up to HRC45/50/55/60/65... Specification： Material End mill series Material Coating type Hardness(HV) Thickness(UM) Flexural strength Friction Coeffient Oxidation Temp(°) CO Color HRC50 (NOR) YG10.2 &WF25(Taiwan) TiAlN 3500 2.5-3 4000 N/mm2 0.3 900 0.1 black HRC55 (GEN)  K44 & K40 (German) TiSiN 3600 3 4300 N/mm2 0.45 1000 0.12 copper HRC60 (GEK) H10F (Sweden) Blue Naco 4000 3 4300 N/mm2 0.4 1200 0.1 blue   Product Name Tungsten Solid Carbide HRC50 Corner Radius End Mill 4Flutes Series NOR(workpiece up to HRC50) Type Solid Carbide Corner Radius End Mill Helix angle 35° Type of flutes 4flutes Brand GEEFUN Raw Material Tungsten Alloy Carbide Coating AiTlN Advantage High quality and favourable price OEM&ODM Available MOQ 5pcs for stock or 10pcs customization Delivery time 7-8 work days Place of origin China Payment terms West Union, T/T, Paypal.  Applicable Machine: Milling Machine, Milling center, large scale milling machine, etc. Processing mode and Finished product samples: Shoulder milling, thread milling, inner hole boring, fine hole boring, external boring, face milling, T-groove end milling, etc. We carry out multi-dimensional design of products according to your different industry purposes, and provide customized solutions We can produce any milling cutters according to your drawings and samples if you need  

1: Milling cutter has been finished and sent to warehouse 2: One cutter put in a plastic pipe, 10 pieces per group bind with a rubber band 3: Use the air bubble paper to encase the plastic paper 4: Put the goods encased with air bubble paper in a small packing cartons 5: Put another air bubble paper on the goods and packaged 6: Sent by logistics company or express according to customer's need

1.Advanced equipments and testing instruments: Australian Anca, Germany Walter and Germany EOUER tool testing instruments 2.Low MOQ: 5pcs for stock and 10pcs for customization. 3.OEM & ODM Accepted : Any design accoding to your drawings or samples . 4.Good Service : We have established a long-term cooperative relationship with our customers 5.Stock : Big stock for standard end mill. 6.Good quality and reasonable price: Best quality along with reasonable prices. Different discount based on quantity 7.Rich experience: We are a manufacturer with more than 10 years in this field. 8.100% on time delivery: We have a big stock, so we can arrange shippment for you quickly. 9.High precision CNC production line: We have a mature and complete CNC production line. Exhibition or Customer photos

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[cheryl-dai]

Solid Carbide 2 Flutes Ball Nose End Mill

Description of ball nose end mill 1.Well wear resistance and high quality CNC milling cutter 2.Size: dia 0.5mm-25mm,overal length:50mm to 150mm 3.No. of flute: 2/4/6 futes 4.Work piece:copper & aluminium alloy,general steel,stainless steel, titanium alloy,hest-resistant super alloy,hardened steel,wood,dfrp 5.Coating: AiTlN, TiSiN, Blue Naco, etc. 6.Type: solid carbide square/(taper) ball nose end mill/corner radius end mills  7.HRC: cut the workpiece up to HRC45/50/55/60/65... Specification： Material End mill series Material Coating type Hardness(HV) Thickness(UM) Flexural strength Friction Coeffient Oxidation Temp(°) CO Color HRC50 (NOR) YG10.2 &WF25(Taiwan) TiAlN 3500 2.5-3 4000 N/mm2 0.3 900 0.1 black HRC55 (GEN)  K44 & K40 (German) TiSiN 3600 3 4300 N/mm2 0.45 1000 0.12 copper HRC60 (GEK) H10F (Sweden) Blue Naco 4000 3 4300 N/mm2 0.4 1200 0.1 blue Product Name Tungsten Solid Carbide HRC50 Ball Nose End Mill 4Flutes Series NOR(workpiece up to HRC50) Type Solid Carbide Ball Nose End Mill Helix angle 30° Type of flutes 2flutes Brand GEEFUN Raw Material Tungsten Alloy Carbide Coating AiTlN Advantage High quality and favourable price OEM&ODM Available MOQ 5pcs for stock or 10pcs customization Delivery time 7-8 work days Place of origin China Payment terms West Union, T/T, Paypal.  Applicable Machine: Milling Machine, Milling center, large scale milling machine, etc. Processing mode and Finished product samples: Shoulder milling, thread milling, inner hole boring, fine hole boring, external boring, face milling, T-groove end milling, etc. Summary of advantage 1.Unequal Flute design minimize Chattering 2.Sharp Corner design to prevent cutter edge cracking 3.Reinforced Core design to Increase the breakage-Resistance. Maximizing Anti-Abrasion,beeter rigid,longer toollife. 4.All milling cutters are made from high quality tungsten ateel material 5.Double cutting edge design 6.AiTlN passivation coating 7.Made by Anca and Walter.   Recommend cut material NOR:Common Steel,Pre Hardened steel-Upto55HRC Examples:Low carbon steels45#、Q235 、65MN、40Cr、42CrMo、T12 Alloy steel：P20、NAK80、S136、H13、Cr14Mo4V Die Casting steels：ZGD270-480、ZGD290-510、ZGD345-570、GD650-830、ZGD730-910 We carry out multi-dimensional design of products according to your different industry purposes, and provide customized solutions We can produce any milling cutters according to your drawings and samples if you need

1: Milling cutter has been finished and sent to warehouse 2: One cutter put in a plastic pipe, 10 pieces per group bind with a rubber band 3: Use the air bubble paper to encase the plastic paper 4: Put the goods encased with air bubble paper in a small packing cartons 5: Put another air bubble paper on the goods and packaged 6: Sent by logistics company or express according to customer's need

1.Advanced equipments and testing instruments: Australian Anca, Germany Walter and Germany EOUER tool testing instruments 2.Low MOQ: 5pcs for stock and 10pcs for customization. 3.OEM & ODM Accepted : Any design accoding to your drawings or samples . 4.Good Service : We have established a long-term cooperative relationship with our customers 5.Stock : Big stock for standard end mill. 6.Good quality and reasonable price: Best quality along with reasonable prices. Different discount based on quantity 7.Rich experience: We are a manufacturer with more than 10 years in this field. 8.100% on time delivery: We have a big stock, so we can arrange shippment for you quickly. 9.High precision CNC production line: We have a mature and complete CNC production line. Exihibitions Photos

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