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The Ultimate Guide to Alnico Cast Magnets
Introduction: Understanding Alnico Cast Magnets
Alnico cast magnets are a type of permanent magnet renowned for their exceptional strength and temperature stability. Composed primarily of aluminum, nickel, and cobalt, these magnets boast remarkable magnetic properties, making them indispensable in various industrial applications.
In this comprehensive guide, we delve into the intricacies of alnico cast magnets, exploring their composition, manufacturing process, applications, advantages, and much more.
Composition and Manufacturing Process
Composition
Alnico cast magnets are typically composed of aluminum, nickel, cobalt, and iron, along with trace amounts of other elements such as copper and titanium. This unique blend of metals contributes to the magnets' exceptional magnetic properties, including high coercivity and excellent temperature stability.
Manufacturing Process
The manufacturing process of alnico cast magnets involves several intricate steps to ensure the desired magnetic properties and structural integrity. It typically begins with melting the constituent metals in a furnace at temperatures exceeding 1,300°C.
Once molten, the alloy is poured into molds of various shapes and sizes, where it undergoes rapid solidification to form the desired magnet geometry. After cooling, the magnets undergo precision machining and heat treatment to enhance their magnetic performance further.
Properties and Characteristics
Magnetic Properties
Alnico cast magnets exhibit superior magnetic properties, including high coercivity and excellent temperature stability. They possess strong magnetic fields, making them ideal for applications requiring powerful magnetization.
Mechanical Properties
In addition to their magnetic prowess, alnico cast magnets boast impressive mechanical properties, such as high hardness and strength. This combination of magnetic and mechanical characteristics makes them suitable for demanding industrial environments.
Temperature Stability
One of the standout features of alnico cast magnets is their exceptional temperature stability. Unlike some other types of magnets, alnico magnets maintain their magnetic performance even at elevated temperatures, making them ideal for high-temperature applications.
Applications
Alnico cast magnets find widespread use across various industries due to their unique combination of magnetic and mechanical properties. Some common applications include:
Electric Motors and Generators: Alnico magnets are extensively used in electric motors and generators due to their high coercivity and excellent magnetic strength.
Sensors and Instrumentation: Their stable magnetic properties make alnico magnets well-suited for use in sensors and instrumentation devices where consistent performance is critical.
Audio Equipment: Alnico magnets are popular in high-end audio equipment such as speakers and microphones, where they contribute to superior sound quality.
Magnetic Separators: The strong magnetic fields generated by alnico magnets make them effective in magnetic separation processes, such as separating ferrous materials from non-ferrous materials in recycling facilities.
Advantages of Alnico Cast Magnets
High Magnetic Strength
One of the primary advantages of alnico cast magnets is their exceptional magnetic strength, which surpasses that of many other types of magnets. This high magnetic strength makes them suitable for applications requiring robust magnetization.
Excellent Temperature Stability
Another key benefit of alnico cast magnets is their outstanding temperature stability. They retain their magnetic properties even at elevated temperatures, making them suitable for use in environments with high operating temperatures.
Long-Term Reliability
Alnico cast magnets are known for their long-term reliability and durability, making them a preferred choice for critical applications where consistent performance is essential.
Conclusion
In conclusion, alnico cast magnets are a versatile and indispensable component in various industrial applications, thanks to their exceptional magnetic properties, mechanical strength, and temperature stability. From electric motors to audio equipment, these magnets play a crucial role in enhancing performance and efficiency across diverse sectors.
#Alnico Cast Magnet#Bar Magnet Exporter#Disc Magnet Manufacturer#Drawer Magnet Manufacturer#Ferrite Bar Magnet Manufacturer
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SS Flats Supplier – Meghmani Metal
SS Flats Supplier – Meghmani Metal: Meghmani Metal Industries Meghmani Metal Industries is a manufacturer, stockist, and supplier of industrial materials of all types. Stainless steel flats, also known as stainless steel bars or flat bars, are rectangular or square-shaped bars made from various grades of stainless steel. They are widely used in various industries due to their excellent corrosion resistance, strength, and durability. Types of Stainless Steel Flats: Austenitic Stainless Steel Flats: These are the most common type of stainless steel flats, offering excellent corrosion resistance and formability. They are used in a wide range of applications, including food processing, chemical processing, and construction. Ferritic Stainless Steel Flats: These flats are magnetic and have lower corrosion resistance than austenitic grades. They are known for their good strength and are used in applications where corrosion resistance is not as critical. Martensitic Stainless Steel Flats: These flats are heat-treatable and have higher strength and hardness than austenitic and ferritic grades. They are used in applications requiring high strength and wear resistance. Duplex Stainless Steel Flats: These flats combine the corrosion resistance of austenitic grades with the strength of ferritic grades. They are used in applications requiring both high corrosion resistance and high strength. We Provide SS Flats Supplier in Maharashtra serving locations including Ahmednagar, Akola, Amravati, Aurangabad, Bhandara, Bhusawal, Buldhana, Chandrapur, Daulatabad, Dhule, Jalgaon, Kalyan, Karli, Kolhapur, Mahabaleshwar, Malegaon, Matheran, Mumbai, Nagpur, Nanded, Nashik, Osmanabad, Pandharpur, Parbhani, Pune, Ratnagiri, Sangli, Satara, Sevagram, Solapur, Thane, Ulhasnagar, Vasai-Virar, Wardha, Yavatmal. Read the full article
#Ahmednagar#Akola#Amravati#Aurangabad#Bhandara#Bhusawal#Buldhana#Chandrapur#Daulatabad#Dhule#India#Jalgaon#Kalyan#Karli#Kolhapur#Mahabaleshwar#Maharashtra#Malegaon#Matheran#Mumbai#Nagpur#Nanded#Nashik#Osmanabad#Pandharpur#Parbhani#Pune#Ratnagiri#Sangli#Satara
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What Makes Stainless Steel Highly Popular and Its Associated Benefits?
Let's delve into the concept of stainless steel and explore its advantages. Stainless steel is, at its core, an iron alloy that contains a minimum of 10.5% chromium. This chromium content creates a thin oxide layer on the steel's surface, commonly referred to as the "passive layer." Chromium endows the steel with durability, strength, and resistance to corrosion. Stainless steel encompasses five main categories:
Austenitic: This is a commonly used steel type known for its weldability and malleability. Its additional nitrogen, manganese, and nickel content contribute to its overall strength. Nickel alloy suppliers are the best.
Ferritic: With lower carbon content and a chromium base, ferritic steel is suitable for applications where welding is not essential. It's resistant to corrosion, making it ideal for maritime designs, and it also exhibits magnetic properties. It's highly regarded by inconel tube suppliers.
Martensitic: Used in situations where extreme strength and corrosion resistance are not the primary requirements. While it resists corrosion to a lesser extent, it is often employed in creating dental and surgical tools, as well as cutting devices. Inconel plate suppliers provide solutions using this type.
Duplex: This steel combines strength with remarkable corrosion resistance and is highly versatile due to its malleability. It's a favored choice for welding applications. Hastelloy plate suppliers are indeed fantastic.
Today's designers and engineers favor stainless steel for its efficiency and effectiveness across a wide range of applications, relying on inconel fasteners manufacturers for their project needs.
It's crucial to acknowledge that stainless steel, like any other material, isn't flawless. Monel 400 round bar has a great quality. Working with stainless steel might require an initial investment in high-quality equipment, but the benefits outweigh the drawbacks. Shifting to stainless steel for your fabrication projects can yield several advantages:
Ease of Fabrication: Stainless steel is an excellent choice for fabrication, especially when working with a modern fabricator using cutting-edge equipment. Inconel 625 plate has been pretty good. The metal can be easily cut, shaped, and welded into various forms. Advances in modern machinery enable intricate welding, making it suitable for both novice and experienced welders. Hastelloy tube suppliers are always ready to assist.
Corrosion Resistance: One of stainless steel's primary selling points is its exceptional resistance to corrosion and heat. Inconel 625 round bar is used widely. If rust prevention and product longevity are priorities, stainless steel is the ideal choice. It not only prevents rust but also enhances the long-term durability of various applications. Hastelloy c276 round bar is the most chosen option.
Consistent Durability: Stainless steel, in particular, is a worthy investment due to its long-term benefits. Despite the initial cost, consider the extended lifespan of the metal before starting a manufacturing project. The use of stainless steel or other low-maintenance materials allows engineers to focus on the process and final product, ensuring consistent, reliable results. Hastelloy round bar suppliers are preferred by many for their manufacturing needs. Hastelloy fasteners manufacturers in india have been doing an excellent job.
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Listing the many benefits of working with stainless steel.
Let's take a quick look at the definition of stainless steel. A true iron alloy, this. At least 10.5% chromium may be found in it. The latter chemical deposits a very little oxide coating on the steel's surface. The term "passive layer" describes this setup. There's chromium in the steel, and that's what gives it its corrosion resistance, durability, and quality. Stainless steel comes in five different varieties:
Austenitic steel is one of the most common types of steel. This type of steel is easy to work with whether welding or bending. The majority of the durability comes from the supplementary nitrogen, manganese, and nickel. Hastelloy fasteners are the best.
The carbon content of ferritic steel, which is based on chromium, is lower. In contexts where welding isn't strictly necessary, it might be a useful tool. Due to its high resistance to the corrosive effects of seawater, it finds particularly useful application in nautical design. It has magnetic properties as well. Hastelloy plate suppliers have been first-rated.
Martensitic steel is utilized when high strength and high corrosion resistance are not necessary. Its resistance to corrosion is around average. It finds use in the production of dental tools, surgical implements, and surgical blades. You can't go wrong with Hastelloy pipe suppliers.
Products from Hastelloy tube suppliers appears to be a corrosion-resistant, high-strength steel. Because of its malleability, it makes an excellent welding component.
Modern metalworkers are using it because it combines efficiency and effectiveness so nicely. Perforated metal sheet has several applications.
Before we get started, it's worth noting that stainless steel isn't perfect. Like any other metal, it is not without its flaws. However, the benefits of this metal far outweigh the downsides. Stainless steel has several positive applications in the fabrication industry. Hastelloy pipe fittings are a reliable resource for many.
The Hastelloy round bar has several uses and advantages, including:
Easy to Operate
Stainless steel appears to be a great option for a fabricator who dislikes working with outdated tools. However, you must make sure that state-of-the-art equipment is used by the engineers. Steel can easily worked into a variety of beautiful forms by cutting, shaping, and welding. The settings on today's machines are so much better that they can do even the most complex welds. Hastelloy forged fittings are preferred widely.
Ability to Resist Corrosion
One of the metal's main selling qualities is its remarkable resistance to corrosion and heat. Do you seek to manufacture rust-free, superior goods? It prevents rusting and boosts the worth of long-term investments of any kind. Monel fasteners are also the best.
Consistent work schedules
Working specifically with stainless steel has a number of advantages that should not be disregarded due to their potential longevity. Before you get started on any manufacturing endeavor, you should give some thought to how long the metal will endure. Because it requires very little upkeep, stainless steel frees up both the time and the energy that engineers need to concentrate not just on the process but also on the product itself.
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Stainless Steel Uses and Applications in Aviation and Aerospace Industry - SPP Metals & Alloys
Stainless steel is a highly versatile metal that is widely used in various industries due to its exceptional properties. Among these industries, aviation and aerospace are among the most prominent users of stainless steel. This metal is used extensively in the manufacturing of aircraft components and parts due to its high strength, durability, and resistance to corrosion.
In this article, we will discuss stainless steel and the applications stainless steel uses in the aviation & aerospace Industries
Definition of Stainless Steel:
Stainless steel is a type of steel alloy that contains a minimum of 10.5% chromium by mass. The addition of chromium to the steel creates a passive layer of chromium oxide on the surface of the metal, which gives it excellent corrosion resistance properties. This layer also helps to prevent staining, rusting, and other types of surface degradation.
Properties of Stainless Steel:
Stainless steel has a unique set of properties that make it an ideal material for use in the aviation and aerospace industry.
Here are some of the most notable properties:
High strength and durability
Excellent corrosion resistance
Resistance to high and low temperatures
Non-magnetic
Easy to fabricate and weld
Hygienic and easy to clean
Types of Stainless Steel grades that are available:
At SPP Metal & Alloys we provide stainless steel in various types such as
Flanges
Fittings
Fasteners
Plates
Coils
Sheets,
Pipes,
Tubes & Round Bars.
Welded Tubes
Seamless Pipes
Sheets, Plates and Coils
Advantages of Stainless Steel in the Aviation and Aerospace Industry
Stainless steel offers many benefits in the aviation and aerospace industry, including:
Reduced maintenance costs
Longer service life
Improved safety and reliability
Enhanced resistance to corrosion, erosion, and fatigue
Lower weight compared to other metals
Easy to sterilize and maintain hygiene
Types of Stainless Steel
There are several types of stainless steel that are used in the aviation and aerospace industry. The most commonly used types are:
Austenitic stainless steel
Martensitic stainless steel
Ferritic stainless steel
Duplex stainless steel
Precipitation hardening stainless steel
Applications of Stainless Steel in the Aviation and Aerospace Industry:
Stainless steel is used in various applications in the aviation and aerospace industry, including:
Stainless Steel Uses in Aerospace:
Stainless steel is used in the aerospace industry in a variety of applications, including spacecraft components, satellites, and missiles.
Spacecraft components, such as fuel tanks and rocket engines, require high strength, durability, and resistance to corrosion, which stainless steel provides.
Stainless steel is also used in the manufacture of satellite components, including antennas, reflectors, and structural supports. These components must be able to withstand extreme temperatures and harsh space environments, and stainless steel provides excellent resistance to both.
In addition, stainless steel is used in the manufacture of missile components, including guidance systems and rocket motor casings. These components require high strength and durability, which stainless steel provides.
· Aircraft Structures
Stainless steel is used in the manufacture of aircraft structures, including wings, fuselage, landing gear, and engine components. It is highly resistant to corrosion and fatigue, which makes it an ideal material for use in these critical parts.
· Aircraft Interiors
Stainless steel is also used extensively in the manufacture of aircraft interiors, including cabin fittings, lavatories, and galleys. Its easy-to-clean and hygienic properties make it a popular choice for these applications.
· Aerospace Fasteners
Stainless steel is used in the manufacture of aerospace fasteners, including bolts, screws, and rivets. These fasteners require high strength and resistance to corrosion, and stainless steel provides both.
· Aerospace Exhaust Systems
Stainless steel is used in the manufacture of aerospace exhaust systems, which must withstand high temperatures and corrosive gases. Its high-temperature resistance and corrosion resistance make it an ideal material for these applications.
· Aircraft Engine Components
Stainless steel is used in the manufacture of aircraft engine components, such as combustion chambers, exhaust nozzles, and turbine blades. These components require high strength, heat resistance, and resistance to corrosion, which stainless steel provides.
· Aircraft Hydraulic Systems
Stainless steel is used in the manufacture of aircraft hydraulic systems, including pipes, fittings, and valves. These components must be able to withstand high pressures and corrosive fluids, and stainless steel provides excellent resistance to both.
· Aircraft Fuel Systems
Stainless steel is also used in the manufacture of aircraft fuel systems, including tanks, pipes, and fittings. These components must be able to withstand the corrosive effects of fuel, and stainless steel provides excellent resistance to fuel corrosion.
Stainless Steel Uses in Aviation:
Stainless steel is used in the aviation industry in a variety of applications, including aircraft engine components, hydraulic systems, and fuel systems.
Aircraft engine components, such as combustion chambers, exhaust nozzles, and turbine blades, require high strength, heat resistance, and resistance to corrosion, which stainless steel provides.
Stainless steel is also used in the manufacture of aircraft hydraulic systems, including pipes, fittings, and valves. These components must be able to withstand high pressures and corrosive fluids, and stainless steel provides excellent resistance to both.
Conclusion
Stainless steel is an essential material in the aviation and aerospace industry due to its exceptional properties, including high strength, durability, and resistance to corrosion. SPP Metals & Alloys is a leading stainless steel products manufacturer and supplier in India, providing high-quality stainless steel products for use in the aviation and aerospace industry.
With its wide range of applications, stainless steel will continue to play a crucial role in the growth and advancement of the aviation and aerospace industry for many years to come.
If you are looking for high-quality stainless steel products for use in the aviation and aerospace industry, look no further than SPP Metals & Alloys. Contact us today to learn more about our products and services.
#flange types#steel pipe manufacturing company#metal sheet manufacturer#aerostructures market#aerospace#airplain
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This is a relentless austenitic sprinkle supported non-attracting work-setting steel which offers to an exceptional degree particular state of wear obstacle when shown to work. We get this dimension of steel plates from clearly the most solid steel creators of the business.
Chhajed Steel and Alloy Pvt.Ltd is an expert supplier and exporter of High-quality High Manganese Steel Plates are known as one the hardest kind of steel open in the market. The plates are scratched spot safe and have an exceptional metal work setting limit. Ideal for wearing plates for a fortifying procedure, these manganese steel levels are referenced in various affiliations. Inferable from its most over-the-top wear-safe life, these plates are normally used in transport parts, grizzly bars, and truck bed bodies and that is just a hint of something greater.
High Manganese Plates are an amalgamation of both, ferritic and austenitic compound properties, which make them one of a kind than other steel plates. These ferritic-austenitic steel plates structure an unrivaled microstructure when warmed at the supported temperature, which helps in checking unprecedented effect durability. A Chromium-Molybdenum blend helps its breaking down impediment qualities, giving certification against different usage types.
The basic property of manganese steel sheets is that it contains 12%-14% of manganese steel. In light of this quality, these steel plates can alter paralyze leads safely. The best part about these non-engaging plates is that amid the work building up procedure simply the outside surface bonds. While the inside layer remains exceedingly malleable.
Features Provided
Highly ductile
Non-magnetic properties
High tensile strength
Great welding ability
High abrasion resistance
Advantages
Resistance to high abrasion and severe impact.
Will work hardened rapidly to 550BHN.
Remains ductile throughout.
Hadfield Grade Can be welded.
Has non-magnetic properties.
Can be cut with an oxy-acetylene torch, plasma, water jet, or laser.
Made to the toughest standards in the industry for extended service life
Product Range
Thickness: 5mm to 150mm
Width: from 1,500mm to 2,500mm
Length: from 6,000mm to 12,000mm
Chemical Composition
C max - 1.05 – 1.2
Mn max - 11.5 – 14
S max - 0
P max - <0.070
Si - < 1.0
Mechanical Composition
Hardness (as delivered) - 250 BHN
Tensile Strength - 132,000 P.S.I. Min.
Yield Strength - 90,000 P.S.I. Min.
After Work Hardening - 550 BHN
Applications
Wheelabrators, Shake-Out Decks
Shot Blast Cabinets, Sintering Seal Bars
Scrappers, Screens, Grizzly Bars
Crusher Liners, Grader Blades
Elevator Buckets, Baffle Plates
Bucket Liners, Crusher Jaws
Hammers, Chain Wear Bars
Quarries and Constructions: Earth moving crusher jaw, grizzly, screen.
For more information
Visit our website: https://highmanganeseplate.com/manganese-steel-plates-manufacturers-suppliers-importers-exporters-stockists.html
Contact Us: 022 - 2386 1894 / 2389 3666 / 2386 4049
Email: [email protected]
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15-5ph Stainless Steel Bar Benefits
Forgings made from 15-5 PH steel are available with the fastest lead times in the industry. We can manufacture custom forgings up to 4,000 pounds, from 2.5″ to 24″ in diameter or thickness, and up to 12′ in length, based on your specifications. A forging is ideal for long-run or short-run production, as well as prototyping purposes.
Stainless Steel 15-5 PH Properties
The 15-5 PH stainless steel is a martensitic precipitation hardening steel which offers both high strength as well as high hardness. The corrosion resistance of this steel is greater than that of straight chromium grades, such as 410, and it is comparable to that of chromium-nickel steels.
The 15-5 PH stainless steel is capable of excellent transverse notch toughness and ductility as well as very good uniformity of properties. At high temperatures (up to 1,100°F/593°C), it exhibits exceptional resistance to oxidation. Chemically balanced, this material has an almost completely ferrite-free microstructure, which makes it suitable for forming into crucibles and forgings due to its high degree of workability.
Characterization
Precipitation-hardening steels are classified into one of three groups based on their final microstructures after heat treatment, which are determined by the precipitation-hardening process. There are three kinds of stainless steel, or martensitic (for example, 17-4 PH), semi-austenitic (for example, 17-7 PH), and austenitic (for example, A-286).
Martensitic Alloys
Martensitic precipitation hardening stainless steels have a predominantly austenitic structure after annealing at temperatures that range from around 1040 to 1065 °C, which corresponds to a high annealing temperature. As soon as they are cooled to room temperature, they undergo a transformation that causes austenite to be transformed into martensite upon cooling.
Semi-austenitic Alloys
A semi-austenitic precipitation hardening steel with an annealed surface is not as hard as a martensitic precipitation hardening steel, and it can be cold worked. At room temperature, semi-austenitic steels retain their austenitic structure, but when extremely low temperatures are reached, they will form martensite, which is a very hard material.
Austenitic Alloys
The austenitic precipitation hardening steels retain their austenitic structure even after they have been annealed and hardened through ageing. A precipitation hardening phase will become soluble at the annealing temperature of 1095 to 1200°C, but not below 1095°C. The solution remains in solution even when it is rapidly cooled. When reheated to 650°C to 760°C, precipitation occurs as a result of the heating. The material becomes harder and stronger as a result of this process. The hardness of these steels remains lower than that of martensitic or semi-austenitic precipitation hardening steels. There is no magnetic property to austenitic alloys.
Strength
A precipitation-hardening stainless steel has yield strengths that range from 515 MPa to 1415 MPa. The tensile strength of this material ranges from 860 MPa to 1520 MPa. The elongation ranges from 1 to 25%. A cold working process can be used before ageing in order to facilitate even greater strengths.
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Neodymium Arc Section Magnet
Neodymium arc magnets, also called as segment magnets or even magnetic rotor assemblies, are widely used in the rotor plus stator of PM servo engines. This type involving permanent magnets are commonly made via wire cutting and mincing machining process.
This type of neodymium magnets is usually used for motors or generators because they are much stronger than other types of magnets. This could make it easier to construct a more powerful motor or power generator assembly.
Besides, these magnets will resist high temperatures also. This makes these perfect for used electric machines that operate at the high speed and generate a variety of heat.
These magnets presented in different shapes along with sizes. They could be made in various coatings as well. They are popular in electronics, utility devices and professional medical products.
They may also be used for several industrial applications. One example is, they are found in metal separators, ionizers, on-off switches, safety sector plus security systems. They are also beneficial in overlaying machines, cars with awning and within the production of permanent magnet tool belts.
The neodymium arc magnets are produced with high good quality and excellent effectiveness, it can withstand high temperature and long-term operation without dropping their strength. Also , they are widely used from the medical industry, which makes them the most appropriate choice for handy in MRI scanners and other similar equipment.
There are numerous types of neodymium arc magnets. These include Neodymium Arc Portion Magnets, NdFeB arc magnets plus SmCo arc magnets.
Neodymium arc magnets are a kind of permanent magnet which might be often used pertaining to motors or mills because their of our properties are a lot stronger than other forms of magnets. They can be found in different shapes in addition to sizes, including neodymium arc section magnets, NdFeB arc message magnets and SmCo arc segment magnets.
NdFeB arc magnets are a kind of rare earth neodymium permanent magnet that is definitely typically used in electronic equipment. You should be manufactured from high-quality neodymium ferrite, which can be known for the superior durability and also anticorrosion properties.
Contrary to other permanent magnets, neodymium arc magnets have got two unlike rods, which means they might be polarized in any kind of direction. This may make it easy to design and manufacture energy motors.
They may also be popularly used in the medical industry for the reason that are safe for use with patients allowing it to reduce the danger of injuries. Ffortunately they are very effective with removing iron through the body and are available for many other medical purposes.
These magnets are used for many other industrial applications. They are commonly made within various coatings too. They can be manufactured in various shapes and forms.
Another type with neodymium magnets tend to be neodymium bar magnets, which have been made with good quality and excellent performance. They are very popular in electronics, power devices and healthcare products.
There are several types of krypton neodymium magnets. These are a kind of rare earth neodymium magnets which can be typically used in electronics, electric equipment and medical solutions.
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Basic Mechanical Properties of Duplex Stainless Steel Bars
Alloys made of duplex stainless steel are extremely corrosion resistant and work hardenable. There is a mixture of austenite and ferrite phases in their microstructures. The result is that stainless steels made from duplex alloys have properties characteristic of both austenitic and ferritic materials.
A combination of properties like these can lead to some compromises when compared with grades that are pure austenitic or pure ferritic. Stainless steels made from duplex types tend to be tougher than those made from ferritic types. It is possible for duplex stainless steels to possess a strength twice that of austenitic stainless steels in some cases.
In spite of the fact that duplex stainless steel is considered to be resistant to stress corrosion cracking, it is not as resistant as ferritic stainless steel. While Duplex stainless steel is the least corrosion resistant of stainless steels, its corrosion resistance is greater than the most commonly used grades of stainless steel, 304 and 316.
Stainless steel grades that contain duplex elements are magnetic as well, which can be used to distinguish them from austenitic grades.
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Corrosion Resistance of Duplex stainless steel
Duplex stainless steel are extremely corrosion resistant. They have high resistance to intergranular corrosion. Even in chloride and sulphide environments, Duplex stainless steel 2205 exhibit very high resistance to stress corrosion cracking. The super duplex grades are even more resistant to corrosion.
Heat Resistance of Duplex stainless steel
A high chromium content in Super Duplex stainless steel protects it against corrosion, but embrittles at temperatures above 300°C.
The duplex stainless steels have improved ductility at low temperatures compared to the ferritic and martensitic varieties. In most cases, duplex 2205 grades are suitable for use at temperatures down to -50 °C.
Heat Treatment of Duplex stainless steel
The duplex stainless steel cannot be hardened by heat treatment. Although they cannot be hardened, they can be worked hardened. After heating to around 1100°C, rapid cooling can be used to do solution treatment or annealing.
Machinability
Despite its machinability, Duplex 2205 stainless steel has high strengths, making machining difficult. The machining of 2205, for example, takes around 20% longer than that of 304.
The following rules can be used to improve machining:
It is important to keep cutting edges sharp. A dull edge causes excess work hardening.
To prevent work hardening by riding on the surface of the material, cuts should be light but deep enough.
In order to prevent swarf from entering the work area, chip breakers should be used
The low thermal conductivity of austenitic alloys causes heat to concentrate at the cutting edges. It is therefore necessary to use large quantities of coolants and lubricants.
Welding of Duplex stainless steel
The weldability of duplex stainless steel is good. It is possible to use all standard welding processes. In duplex grades, residual stresses and distortion are reduced after welding due to low thermal expansion. They are not as easy to weld as austenitic grades, but they are not as easy to weld as austenitic grades either.
Applications of Duplex stainless steel
Duplex stainless steel are typically used in:
Chemical processing, transport and storage
Oil and gas exploration and offshore rigs
Oil and gas refining
Marine environments
Pollution control equipment
Pulp & paper manufacturing
Chemical process plant
Supplied Forms
Aalco typically supplies 2205 duplex stainless steel in the following forms:
Fittings & Flanges
Pipe
Plate
Sheet
Tube
Bar
Follow us for more information
https://triroundbars.com/basic-mechanical-properties-of.../
#steel#metal#welding#steelindustry#steelconstruction#steelfabrication#steelwork
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How Much Does It Value To Set up Automotive Speakers?
Purchased a new automobile that fits your life-style and your driving expertise, nicely now is the suitable time to know what kind of automotive subwoofers will suit your automobile and never your tastes. Adding subwoofers takes care of this drawback. Relating to voice coils, there's loads of variation between totally different subwoofers.
Cash - There are some subs which are price range-pleasant and priced at beneath $200 and fewer, whereas others can go a bit larger but present some extra quality and energy.
In practice, many entrance-loaded subwoofer cupboards have a vent or port within the speaker cabinet, thus creating a bass reflex enclosure. Alpine is the trade-leading audio manufacturer of excessive-efficiency speakers, subwoofers, amplifier, and many others its a company that teaches about all musical equipment. Infinity has a nice choice of all kinds of audio system especially subwoofers and you can't go fallacious with this manufacturer.
JL Audio's effectively reputable W6v3 subwoofers embody a number of generations of subwoofer, each enhancing on the precision, power and design of the final. Particular cinema subwoofer fashions appeared from JBL , Electro-Voice , Jap Acoustic Works , Kintek, Meyer Sound Laboratories and BGW Systems within the early Nineteen Nineties.
The voice coil is 2.5 inches in diameter, and is what is behind the power this subwoofer has to offer, as well as a 160 ounce Y35 graded triple stacked ferrite magnet, composite foam, double stitched handled paper cone, and tough arm styled basket frame.
The Polk Audio subwoofer not solely presents effortless SPL that works high-quality with any energy you'll have obtainable. Right this moment's subwoofers maximize sound efficiency, they're devoted to audio precision, they usually seek to immerse the driving force and his passengers with unfiltered resonance that transcends many conventional vehicular speaker programs.
The actual fact it, you're going to get audio system which are made by some unknown firm or somebody that is not superb in making car audio system. The thin size of this subwoofer allows you to get pleasure from massive bass sounds from a system that takes up little house.
This end in top quality and crisp bass added to your car audio system. Earlier we've got some small and mid-size of one of the best subwoofer for vehicles which is adjustable for optimum autos. However you must watch out not to turn the acquire on an amplifier too high since you may blow the subwoofer.
Some models have a metal-bolstered gap by which a speaker pole might be mounted for elevating full-frequency range cabinets. Voice Coil Dimension: A bigger voice coil presents higher audio, has higher management over the audio cone, and can deal with greater power than a smaller one.
Now the perfect subwoofers are the key element in any automotive audio system for a lot of causes. SPL subwoofers are for those of you who want as much influence and feel to your bass as attainable. You'll be able to browse the checklist of subwoofers that range from 10 inch single voice coil subwoofer and spherical subwoofer to 12 inch lively subwoofer and bass tube.
Ought to we start by stating the truth that these subs come packing a dependable RMS of 500 watts, or the truth that they've a peak energy of 1500 watts? These subwoofers are loud for what you spend and provide first rate sound high quality. A traditional car stereo comes with small parts, and therefore, they'll deliver dismal audio quality.
In case you only want a slight increase to your current sound system, or enjoy nice, tight bass, smaller subs of about 8-10 inches will get the job completed. A bass reflex subwoofer, also called a ported or vented box subwoofer, has a port hole or vent minimize into the cabinet section of the enclosure.
That mentioned, the Kicker subs additionally pack a low-frequency response of 25Hz (which is excellent considering the mounting depth), and excessive-frequency attain of 500 Hz meaning they need to go a great distance in boosting your mid frequencies ranges considerably.
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The upper sensitivity of a so speaker requires less power and makes louder sound. Which is why subwoofers improve the sound of any form of music, be it club, digital, pop, rock, jazz or even classical. Nevertheless, the largest subwoofer is 15 inch and it is really an enormous speaker with enormous potential in playing low and powerful tones.
Whereas all subwoofers have voice coils, you will need to observe that they come with the ideal number of voice coils. Planet Audio AC12D is one of the first rate subwoofers available in the market within the low cost value which is able to present you laborious bass.
Touring subwoofer cabinets are typically designed with options that facilitate shifting the enclosure (e.g., wheels, a "towel bar" deal with and recessed handles), a protective grill for the speaker (in direct radiating-style cupboards), metal or plastic protection for the cupboards to guard the end as the cabinets are being slid one on prime of one other, and hardware to facilitate stacking the cabinets (e.g., interlocking corners) and for "flying" the cupboards from stage rigging.
An enclosure or box permits for air stress to build, creating stronger sound output. Because of this subwoofers are so essential in your automotive sound system. Often time folks could have two 10 subwoofers or two 12 subwoofers when wanting for a lot of bass that will probably be observed a block or two away.
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Tips for choosing types of steel in industrial works
Stainless steel is not literally "stainless." What gives it its name is that, compared to normal steel, it can withstand much more time and use before showing signs of wear. Although they are all an alloy of iron and carbon (which is what characterizes normal steel), a good dose of chromium is added, which makes them so resistant to corrosion, depending on their atomic structure. The composition of the alloy (including the addition of more materials) will be more resistant to corrosion or have other properties that make them more suitable for some applications or others.
Austenitic stainless steels, unlike ferritic, martensitic, and duplex stainless steels, are particularly resistant to corrosion. They are the most common and are achieved by good additions of the austenite stabilizing elements nickel, manganese, and nitrogen. This makes them non-hardenable by heat treatment and non-magnetic. The two most common austenitic stainless steel references are stainless steel 304 and stainless steel 316. You can take products from Stainless Steel Round Bar manufacturers In India.
300 series austenitic stainless sheets of steel
Austenitic stainless steels are divided into two large subgroups, those of the 200 series and those of the 300 series. The 200 obtain their austenitic structure mainly based on manganese and nitrogen, although they contain a small proportion of nickel, and the 300 achieve this by adding nickel.
The 300 series stainless sheets of steel are the largest subgroup within the austenitic steels, and within this series, the most common is type 304, also known as 18/8 or A2 steel.
304 stainless steel and another widely used reference from the same series, 316 stainless steel, contain high chrome and nickel content. Stainless Steel Square Pipe manufacturer will see the proportions of each one based on their weight according to the type of steel in the next section, making them particularly resistant to corrosion. They also contain important alloying elements: carbon, manganese, phosphorous, sulphur, and silicon, all in the same proportion by weight in both one and the other. The rest of the chemical composition is iron.
304 stainless steel VS 316 stainless steel: differences between both qualities
For the layman, the differences between one grade of stainless steel and another are imperceptible, as Stainless Steel 304 Round Bar manufacturers In India have previously mentioned. However, the difference between stainless steel alloys, such as grade 304 and grade 316 stainless steel, can be vast to a fabricator.
The key difference between the two grades of steel is that 316 stainless steel contains molybdenum, in addition to all the alloying components of iron, carbon, chromium, and nickel and all the elements described in the previous section. Molybdenum dramatically improves corrosion resistance, especially in the most saline or chloride-exposed environments. ASTM A105 Flange manufacturer provides industrial pipes at a wide range.
That is why 316 stainless steel is often called "acid-proof steel," a quality that makes it more suitable for applications near the sea and underwater structures, among others. However, 304 stainless steel, with its slightly higher proportion of chrome, has considerable corrosion resistance. In summary, although both 304 and 316 stainless steel is suitable for extreme environments, only the latter will withstand long-term exposure to chloride
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Types of Stainless Steel Products
The Indian Stainless Steel industry has a lot to offer in terms of steel products. Steel is found and needed in almost every Industry. Steel as we know carries a great corrosion resistance, melting point, tensile strength and many more qualities. It usually consists of iron, a smaller amount of chromium, or other Exotic metals such as nickel and molybdenum. As a result, stainless steel manufactured products can gain unique advantages from these alloyed metals, such as having a burnished surface or the ability to resist corrosion and stress.
Steel has many quality types and picking the correct one may get difficult for a layman to preserve one product for their Industries. To help you better understand your choices. Have a look at some of the types of stainless steel: Steel is classified into many different products but majorly divided into three such as;
Austenitic Stainless Steels: These are more popular and frequently used types of stainless steel. Austenitic stainless steels consist of a high chromium content compared to other steel alloys, giving them a higher resistance to corrosion.
Ferritic Stainless Steels: As the name implies, ferritic stainless steel is magnetic. These alloys can be hardened through cold working.
Martensitic Stainless Steels: Their corrosion resistance tends to be lower than either ferritic or austenitic alloys, but they have a high hardness.
Why Should You Choose Stainless Steel?
Choosing the right kind of Stainless steel is essential to maintain the product quality that you are probably looking for. Have a look at some of the qualities of stainless steel.
Durability
Stainless is long lasting and durable with its high quality which goes on for years. Stainless steel is known for its strength as it doesn't get affected in any weather.
Easy-to-Clean
If you are doing business for a restaurant, Pharma or another place that wants to appear hygienic, the easy-to-clean nature of cleaning stainless steel makes it a highly favorable material.
Aesthetics
Stainless steel is one of the most widely recognizable metals. It has a clean, shiny appearance that makes it common in appliances and architectural design.
Long-Term Value
With its long term value, quality stainless steel is one of the main reasons that it is widely used all over the world. Stainless steel doesn't rust easily as it is highly resistant to rust due to its high level of chromium.
Conclusion:
Bullion pipe company is one of the leading and most prominent manufacturer, trader and supplier of stainless steel, high nickel steel, alloy steel, carbon steel in form of pipe, fittings, flanges ,fasteners, Nut Bolts, Forging, plate, round bar etc. and so forth we are dedicated to give top quality and usefulness to every one of its clients. Our products are consistent in being durable, providing dimensional accuracy and high end finishing. We desire to provide maximum consumer satisfaction right from the service delivered to the quality of products and the pricing of the products as Pneumatic Fittings. We have an excellent Sourcing with the manufacturers of various items, as per the specifications of the customers. Each and every individual item is independently examined and tested so there is no opportunity of any Defect and problems from our end. We use the latest tools and frequently upgraded Material Standards accordingly to the latest trends and innovations in the market. Thus we are able to improve the aspects of dedication and ensure top quality services and products.
#stainless steel products#pipe fittings#tubes#ss pipe#pipe exporter#crbon pipe#titanium steel products#nut#bolt#flanges#fasteners#wires#sheets#trending#metal products#types of steel products
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Supplier of SS Flats in India
Supplier of SS Flats in India: Meghmani Metal is a leading supplier of high-grade stainless steel flat products. We established ourselves in 2011 and earned renown for our commitment to quality, reliability, and service. Our product range includes ferritic, austenitic, and martensitic stainless steel in various forms including sheets, bars, flats, and plates. Industries such as construction, engineering, fabrication, and industrial applications use our products in a wide variety of applications. At Meghmani Metal, we strive to provide our customers with the highest quality products and services. Our experienced team of professionals dedicates itself to delivering the best solutions to meet our customers' needs. The highest levels of quality and customer service are something we firmly commit to upholding. Prior to delivery, we thoroughly test, inspect, and manufacture each of our products in compliance with global standards. We are proud to be one of the leading stainless steel flat products suppliers in India. We have worked hard to create a strong reputation for quality, reliability, and service. With our expansive product range, experienced team, and commitment to excellence, we are confident that we will continue to be the top choice for customers seeking stainless steel flat products. Features of stainless steel Flats 1. Flats made of stainless steel are excellent for many applications because they are incredibly strong and resistant to corrosion. 2. They can be employed in a range of fabrication tasks due to their exceptional formability and weldability. 3. They come in a variety of thicknesses and lengths, are simple to maintain, and clean. 4. Stainless steel flats are good structural components because of their superior mechanical qualities. 5. They are suitable for high-temperature applications because of their exceptional temperature tolerance. 6. Stainless steel flats are appropriate for medical and food-grade applications since they are non-magnetic and non-toxic. If you're looking for SS Flats Supplier in India and we supplier to our products to various locations like Kathwada, Kalol, Kadi, Vatva, Naroda, Singarva, Odhav, Rakhial, Sanand, Vani, Daskroi, Chhatral, Narol, Dhandhuka, Dholka, Kadi, Kalol, Kerala, Asarva, Bakrol, Bodakdev, Ankleshwar, Gandhinagar, Bhavnagar, Patan, Porbandar, Kutch, Dahod, Baruch, Amreli, Navsari, Kheda, Panchmahal, Sabarkantha, Surendranagar, Mehsana, Morbi, Gir Somnath, Palanpur, Cheenai, Amritsar, Pune, Mumbai, Delhi, Faridabad, Udaipur, Nagpur, Agra, Haridwar, Dehradun, Rishikesh, Kanpur, Lucknow, Banglore, Jaipur, Peenya Etc.Please get in touch with us. Read the full article
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Magnetic Grid
https://www.leyuangroup.com/products/magnetic-grid.html
Food and pharmaceutical processing
Magnetic grid is also called magnetic grate separator. Strong permanent magnetic grids separate fine ferromagnetic impurity particles. We can use a targeted design so that the product can be easily installed in cone, square, round, or irregularly-shaped hoppers.
The magnetic grate separator is designed with a super NdFeB magnet. It is 3-6 times stronger than ferrite magnets and provides more than 13000Gs of strong magnetic force which can separate nano-sized ferromagnetic particles. It is widely used in plastics, ceramics, powder, paste, and other iron removal equipment.
Types of Magnetic Grid for Sale
Leyuan Square shape magnetic grate
Leyuan Easy cleaning magnetic grate
Leyuan Half circle ezy cleaning magnetic grid
Leyuan Multi-layer magnetic hopper grate
Leyuan Round magnetic grate separator
Leyuan Round shape grid magnet
Leyuan Round shape magnetic grate filter
Leyuan Single-layer magnetic grid
Leyuan Square shape grid magnets
Magnetic Grid Features
In order to cater to different user requirements, we have designed two kinds of magnetic grids. One is to achieve the adsorption of small particles over a close distance, with a magnetic field higher than 13000Gs to purify fine powder. The other is to provide a greater holding force that can attract screws, nuts, and so on from a distance, thus better protecting the equipment.
As one of the leading magnetic filters manufacturers, we promise that all of LEYUAN's magnetic grills are hygienically qualified. All of them are made from stainless steel and are finely constructed with no pits, cracks, or crevices and meet recognized hygiene standards for food processing.
The easy-to-clean rare-earth magnetic rack can quickly remove accumulated impurities. Simply pull out the magnetic unit and the dirt from the casing will fall off under the force of gravity. The cleaning cycle takes only a few seconds.
Easy to clean magnetic grates: stainless steel casing is used outside of the magnetic bar. During operation, the material passes through the casing and ferromagnetic particles are adsorbed by magnetic force. When cleaning, the magnetic bar is pulled out and the particles on the housing fall automatically due to the absence of magnetic attraction, saving time for wiping.
Single-layer magnetic grid
Single-layer magnetic grids are widely used in plastics, ceramics, powders, pastes, and other iron removal equipment. Magnetic field gradient design is reasonable and all parts undergo a strictly polished process.
Multi-layer magnetic grids: a single-layer magnetic grid cannot completely remove impurities from raw materials with more iron impurities, whereas the multi-layer magnetic grid can separate much more at one time and so will adsorb more impurities.
How to Make Sure the Size of a Magnetic Grid is Correct?
Please measure the hopper’s size if you do not have the magnetic grate’s drawing. For example, 3 pieces of data are needed: top diameter, bottom diameter and the height. We will help you to finish the next steps and place a real magnetic grid into your hand.
Standard Square Grate Magnets
Model
A
B
C
D=qty.
E=qty.
No.
(mm)
(mm)
(mm)
bars
bars
SN 150
150
31
-
3
2
SN 200
200
56
-
4
2
SN 250
250
81
-
5
2
SN 300
300
106
-
6
2
SN 350
350
131
-
7
2
SN 400
400
156
-
8
2
SN 450
450
66
181
9
2
SN 500
500
71
206
10
2
SN 550
550
81
231
11
2
SN 600
600
86
256
12
2
Standard Round Grate Magnets
Model
A
B
C
D=qty.
E=qty.
No.
(mm)
(mm)
(mm)
bars
bars
RN 150
147
23
-
3
2
RN 200
184
30
4
2
RN 250
247
36
5
2
RN 300
289
41
6
2
RN 350
347
46
7
2
RN 400
391
51
8
2
RN 450
447
55
178
9
2
RN 500
494
58
192
10
2
RN 550
547
62
205
11
2
RN 600
594
65
217
12
2
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The fundamentals of working with Steel alloys are covered in detail.
Steel and steel alloys come in a wide variety and are widely used in the metalworking industry. The versatility of this manufacturing byproduct makes it a hot commodity in the fabrication and feedstock sectors. These products are manufactured using machining, forging, casting, assembly, and spinning techniques.
This manufactured item is available in a wide variety of sizes, shapes, and configurations, including bars, plates, shims, foil, wires, and strips. It is possible to create a wide variety of materials, including powders, ingots, and fillers. Steel alloys may be fashioned into a wide range of stock forms, including round, hollow, and coil. A more nuanced knowledge of these valuable industrial materials may be attained via familiarity with the many forms of alloys. SS valves suppliers in UAE have been doing an outstanding job for some time now.
Structured metals that are austenitic
Austenite is the result of the reaction between an iron solution and an alloy. As it cools, many other phases might appear, including ferrite and cementite. It’s also plausible that pearlite might be manufactured in a lab. Due to its corrosion resistance and strength increases from cold working, this steel alloy sees extensive application. Stainless Steel Check Valve suppliers in UAE are the best.
There are two branches within the family of austenitic alloys. The 200 series is the first to have all three of these elements: manganese, nickel, and chromium. Nickel and chromium are the two other elements in the 300 class. The mechanical characteristics of austenite may be altered by quenching, annealing, and other forms of tempering. You can get assistance from some of the best Stainless Steel Gate Valve suppliers in UAE.
Ferritic Alloys as a Family
These stainless steels from the 400 series are some of the most popular out there. Magnetic characteristics of cast iron and steel are a result of ferrite, more commonly known as iron. A182 F22 Flanges are used widely. A reliable source for pipe bends will always be there to provide a helping hand. No amount of heat or chemical solution will cause them to become much tougher. It’s possible, however, that cold labor would significantly strengthen them. Stainless Steel Control Valve suppliers have excelled over some time.
The martensitic structure of the materials
It’s true that the hard steel structure of martensite may form due to displacive transition of the crystalline structure. This steel is made by rapidly cooling an austenitic alloy, often known as quenching. Unfortunately, it is easily corroded under severe conditions, despite being magnetic and ductile. ASTM A105 Valve suppliers provide products of a very high standard.
Steel alloys come in many forms.
In addition to the three types of steel alloys we’ve just covered, there are two more. The first category includes the chromium-nickel alloys known as precipitation hardened stainless steels. There are a variety of sources for Valves suppliers in UAE.
The alloys of this metal consist of aluminum or nickel compounds. There are techniques that may be used to fortify and toughen them. United Arab Emirates heat exchanger tube manufacturers provide the highest quality products. The second kind, duplex stainless steels, mix austenitic and ferritic metal alloys, thus the name. ASTM A182 F11 Flange is preferred by many people.
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Tube and Grid Magnets
https://www.rishengmagnets.com/products/tube-and-grid-magnets.html
Tube magnets (also called Magnetic tube, Magnetic rod) are consist of several pieces of neodymium magnets assembled into a steel tube, while Grid magnets (also called Magnetic grid, Grate Magnets, Magnetic grate) are constructed by several tube magnets mounted in a sealed housing to be easily installed into a production line, the shape can be circular, square or other special shapes.
The tube and grid magnets are a simple and economical solution of magnetic separation, the magnetic strength is very strong from 2000Gs to maximum 12000Gs, they are used to pick out ferrous objects passing over their surface, the steel part is with good corrosion resistance and fine polished, and the standard working temperature is 80℃, while the maximum working temperature can reach 350℃ if required.
As a reputable magnetic rod manufacturer, RiSheng supplies high quality rare earth rod magnets with competitive price. The strong flexible neodymium rod magnets provided by our factory are widely used for roman blinds and shades, french curtains and steel doors, window sashes and drapery mainstay. Customized magnetic rods suc as cafe rod, filter rod, destoner rod, and rod for wheat cleaning are also available. Besides various round bar magnets, our geomagnetic rare earth steel grid and magnetic hopper grate win popularity with our customers as well.
Types Of Tube And Grid Magnets
Round Tube Magnets
Block Tube Magnets
Custom Tube Magnets
Grid Magnets
Manufacturing Method Of Tube And Grid Magnets
The strong magnets will be put into a steel tube, every 2 magnets are interleaved a certain distance and seal-welded on two ends, upon different industries where the tube and grid magnets are used, different magnets will be used, Neodymium magnets are standard version, while SmCo, AlNiCo, and ferrite magnets are also available. The steel tube is stainless steel, mainly SS304 while food quality SS316 steel is also offered, both are corrosion resistant and easy to clean.
The standard diameter of the tube is 25mm, with standard lengths from 100mm to 600mm, other common diameters like 16mm, 20mm, 32mm, 40mm, 50mm, 76mm, 100mm are available too, while for the square bars, the common sizes are 19 x 19mm, 25 x 25mm. The two ends can be with various plug ends like a plain tight sealed, threaded hole, threaded rod, nailhead, and eye nuts.
Applications Of Tube And Grid Magnets
Tube and Grid magnets are extremely versatile and widely used in various industries like food processing, plastics, textile, medicines, sanitation, smelting, machinery, chemical, and powder, they are installed at a certain place or several places of the production flow to remove unwanted ferrous objects, like nuts, screws, clips, nails, and other scraps, it can help protect the whole machine and facilities and ensure the quality of the goods.
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