#Copper tape for rectifier equipment
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These welding pressures are of medium size
These welding pressures are of medium size. Just grind. Production is unrealistic. It is also used for light electric upsetting, electric forging die, and seam welding backing insert. The combination of Copper tape for rectifier equipment these basic elements produces a high-density, high-hardness metal alloy with high corrosion resistance and high strength at high temperatures. 5W3 and TC5 are generally used for non-light projection welding, and the welding pressure is not large. TC20 is very hard and not easy to corrode (electrically corroded) TC20 is difficult to make.
Typical performance and grade composition (%wt) Class # Hardness conductivity (%IACS) Elkonite10055 1W3 55W, 45Cu 10 70HRB 49 Elkonite10068 3W3 68W, 32Cu 83HRB 42 Elkonite10070 5W3 70W, 30Cu 11 88HRB 42 Elkonite10075 10W3 75W, 25Cu 92HRB 38Cu Elkonite10080 30W3 80W, 20Cu 12 98HRB 34 Elkonite10250 TC5 50WC, 50Cu 94HRB 45 Elkonite10256 TC10 56WC, 44Cu 100HRB 42 Elkonite10270 TC20 70WC, 30Cu 37HRC 30 1W3, 3W3 Generally used as inlay blocks for bright welding and butt welding. TC10. This material is very special use in electric upsetting and electric forging.
It is recommended to use the impression for mass production of projection welding, the welding pressure setting is relatively high. Non-ferrous metal production and low-carbon steel electric casting rough use this material as the impression surface, cross-welded large diameter wires and bars also use this material. 10W3 is suitable for most bright light welding, butt welding electrode inserts, and projection welding tongs..ELKONITE Tungsten Copper Introduction Elkonite is a tungsten copper alloy, silver tungsten alloy, tungsten carbide copper, silver tungsten carbide alloy. It can be considered that the top is carbon.
These applications require high electrical conductivity and metal malleability. Tungsten copper is suitable as a mosaic block, electrode tip, electro-erosion electrode, etc. These materials can also be used for spot welding (as spherical electrodes) for welding low-conductivity ferrous metals such as stainless steel
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How to extend the service life of the inverter
The frequency converter still has some unsatisfactory places under different operating conditions, resulting in a shortened service life and a corresponding increase in the workload of installation, commissioning, daily maintenance and repair of ancillary equipment, which has caused significant direct and Indirect economic loss. Now the application environment of the inverter, electromagnetic interference and anti-interference, power grid quality and other aspects are analyzed, and the problems that should be paid attention to when using the inverter and the corresponding improvement suggestions are proposed.
I believe this will have a significant impact on increasing the service life of the inverter effect. 1. The influence of electromagnetic interference on the inverter In modern industrial control systems, computer or PLC control technology is mostly used. In the process of system design or transformation, attention must be paid to the interference of the inverter on the computer control board. The inverter is subject to external interference sources. Due to the poor general technology level of the microcomputer control board designed by the user, it does not comply with EMC international standards. After the inverter is used, the conducted and radiated interference often causes the control system to work abnormally.
Describe the necessary measures.
1) Good grounding. The ground wire of the strong electric control system such as the motor must be reliably grounded through the ground bus, and the shielding ground of the microcomputer control board should be grounded separately. For some occasions with severe interference, it is recommended to connect the sensor and I / 0 interface shield to the control ground of the control board.
2) Adding EMI filter, common mode inductance, high frequency magnetic ring, etc. to the input power of the microcomputer control board can effectively suppress conducted interference. In addition, when the radiation interference is serious, such as when there is a GSM or PHS base station around, you can add a metal mesh shield to the microcomputer control board to shield it.
3) Installing an EMI filter on the input end of the inverter can effectively suppress the conduction interference of the inverter to the power grid, and installing input AC and DC reactors can improve the power factor, reduce harmonic pollution, and have a good overall effect. In some occasions where the distance between the motor and the inverter exceeds 100 m, it is necessary to add an AC output reactor on the inverter side to solve the leakage current protection caused by the distribution parameters of the output wire to the ground and reduce the external radiation interference. An effective method is to use steel pipe threading or shielded cable, and connect the steel pipe shell or cable shield to the ground reliably. It is worth noting that when the AC output reactor is not added, if the method of steel pipe threading or shielded cable is used, the distributed capacitance of the output to ground is increased, and overcurrent is prone to occur. Of course, in practice, one or more of these methods are generally adopted.
4) Electrically shield and isolate the analog sensor detection input and analog control signals. In the design process of the control system composed of frequency converters, it is recommended not to use analog control as much as possible, especially when the control distance is greater than 1m and it is installed across the control cabinet. Because the inverter generally has multi-stage speed setting and switching frequency input and output, it can meet the requirements. If it is necessary to use analog control, it is recommended to use shielded cable and achieve a remote grounding on the sensor side or the inverter side. If the interference is still serious, DC / DC isolation measures need to be implemented. You can use standard DC / DC modules, or use optical isolation for v / f conversion, and then use the frequency setting input method.
2. The impact of the working environment In the actual application of frequency converters, most of the domestic customers, except for a few dedicated machine rooms, install the frequency converter directly on the industrial site in order to reduce costs. The work site generally has problems with large dust, high temperature, and high humidity, as well as metal dust and corrosive gases in the aluminum industry. Therefore, it is necessary to make corresponding countermeasures according to the site conditions.
1) The inverter should be installed inside the control cabinet.
2) The inverter is best installed in the middle of the control cabinet; the inverter should be installed vertically, and the large components that may block the exhaust and intake air should be avoided directly above and below the inverter.
3) The minimum distance between the upper and lower edges of the inverter and the top, bottom, or partitions of the control cabinet, or large components that must be installed, should be greater than 300 mm.
4) If a special user needs to remove the keyboard during use, the keyboard hole of the inverter panel must be strictly sealed with tape or replaced with a dummy panel to prevent a large amount of dust from entering the inverter.
5) When using the inverter in a place with many dusts, especially a place with multiple metal dusts and flocs, the overall requirement of the control cabinet is to be sealed, and the air inlet and air outlet are specially designed for ventilation; the top of the control cabinet should have a protective net and protective roof Cover the air outlet; the bottom of the control cabinet should have a bottom plate, air inlets, and wire holes, and install a dust filter.
6) Most of the printed boards and metal structural parts inside the inverter manufacturers have not been specially treated to prevent moisture and mildew. If the inverter is in a harsh working environment for a long time, the metal structural parts are prone to rust. The conductive copper bar will be more corroded during high temperature operation. Corrosion will cause damage to the small copper wires on the computer control board and drive power board. Therefore, for applications that are wet and contain corrosive gases, the internal design of the inverter used must have basic requirements, for example, the printed circuit board must be sprayed with three anti-paints, and the structural parts must be treated with nickel-chromium plating. Craftsmanship. In addition, other positive, effective, and reasonable measures against moisture and corrosion gases are required.
3. The influence of grid quality on the inverter In the case of impact loads such as welding machines, electric arc furnaces, rolling mills, etc., the voltage often flickers; in a workshop, when there are multiple frequency converters and other capacitive rectifying loads working, the harmonics generated by them are very important for the quality of the grid Severe pollution can also cause considerable damage to the equipment itself, ranging from the inability to operate continuously and the damage to the input circuit of the equipment. The following measures can be taken.
1) In the impact load such as electric welding machine, electric arc furnace, rolling mill and other occasions, it is recommended that users add reactive static compensation devices to improve the power factor and quality of the power grid.
2) In workshops where inverters are concentrated, it is recommended to use centralized rectification and DC common bus power supply. It is recommended that users use the 12-pulse rectification mode. The advantage is that the harmonics are small and energy-saving, especially suitable for frequent starting and braking, and the motor is in the occasion of both electric operation and power generation operation.
3) Passive LC filter is installed on the input side of the inverter to reduce input harmonics, improve power factor, high reliability and good effect.
4) The source PFC device is added on the input side of the inverter, which has the best effect but the cost is higher.
4. Conclusion: Starting from the problems that occur in the actual application system of the inverter, from the aspects of external factors such as interference, use environment, power grid quality, etc., the impact of the adverse factors on the inverter in the actual application is proposed, and then the problem is summarized Some methods of solving problems and suggestions for improvement can play a very good role in extending the service life of the inverter, and have certain reference value in the application of actual projects.
0 notes
Text
How to extend the service life of the inverter
The frequency converter still has some unsatisfactory places under different operating conditions, resulting in a shortened service life and a corresponding increase in the workload of installation, commissioning, daily maintenance and repair of ancillary equipment, which has caused significant direct and Indirect economic loss. Now the application environment of the inverter, electromagnetic interference and anti-interference, power grid quality and other aspects are analyzed, and the problems that should be paid attention to when using the inverter and the corresponding improvement suggestions are proposed.
I believe this will have a significant impact on increasing the service life of the inverter effect. 1. The influence of electromagnetic interference on the inverter In modern industrial control systems, computer or PLC control technology is mostly used. In the process of system design or transformation, attention must be paid to the interference of the inverter on the computer control board. The inverter is subject to external interference sources. Due to the poor general technology level of the microcomputer control board designed by the user, it does not comply with EMC international standards. After the inverter is used, the conducted and radiated interference often causes the control system to work abnormally.
Describe the necessary measures.
1) Good grounding. The ground wire of the strong electric control system such as the motor must be reliably grounded through the ground bus, and the shielding ground of the microcomputer control board should be grounded separately. For some occasions with severe interference, it is recommended to connect the sensor and I / 0 interface shield to the control ground of the control board.
2) Adding EMI filter, common mode inductance, high frequency magnetic ring, etc. to the input power of the microcomputer control board can effectively suppress conducted interference. In addition, when the radiation interference is serious, such as when there is a GSM or PHS base station around, you can add a metal mesh shield to the microcomputer control board to shield it.
3) Installing an EMI filter on the input end of the inverter can effectively suppress the conduction interference of the inverter to the power grid, and installing input AC and DC reactors can improve the power factor, reduce harmonic pollution, and have a good overall effect. In some occasions where the distance between the motor and the inverter exceeds 100 m, it is necessary to add an AC output reactor on the inverter side to solve the leakage current protection caused by the distribution parameters of the output wire to the ground and reduce the external radiation interference. An effective method is to use steel pipe threading or shielded cable, and connect the steel pipe shell or cable shield to the ground reliably. It is worth noting that when the AC output reactor is not added, if the method of steel pipe threading or shielded cable is used, the distributed capacitance of the output to ground is increased, and overcurrent is prone to occur. Of course, in practice, one or more of these methods are generally adopted.
4) Electrically shield and isolate the analog sensor detection input and analog control signals. In the design process of the control system composed of frequency converters, it is recommended not to use analog control as much as possible, especially when the control distance is greater than 1m and it is installed across the control cabinet. Because the inverter generally has multi-stage speed setting and switching frequency input and output, it can meet the requirements. If it is necessary to use analog control, it is recommended to use shielded cable and achieve a remote grounding on the sensor side or the inverter side. If the interference is still serious, DC / DC isolation measures need to be implemented. You can use standard DC / DC modules, or use optical isolation for v / f conversion, and then use the frequency setting input method.
2. The impact of the working environment In the actual application of frequency converters, most of the domestic customers, except for a few dedicated machine rooms, install the frequency converter directly on the industrial site in order to reduce costs. The work site generally has problems with large dust, high temperature, and high humidity, as well as metal dust and corrosive gases in the aluminum industry. Therefore, it is necessary to make corresponding countermeasures according to the site conditions.
1) The inverter should be installed inside the control cabinet.
2) The inverter is best installed in the middle of the control cabinet; the inverter should be installed vertically, and the large components that may block the exhaust and intake air should be avoided directly above and below the inverter.
3) The minimum distance between the upper and lower edges of the inverter and the top, bottom, or partitions of the control cabinet, or large components that must be installed, should be greater than 300 mm.
4) If a special user needs to remove the keyboard during use, the keyboard hole of the inverter panel must be strictly sealed with tape or replaced with a dummy panel to prevent a large amount of dust from entering the inverter.
5) When using the inverter in a place with many dusts, especially a place with multiple metal dusts and flocs, the overall requirement of the control cabinet is to be sealed, and the air inlet and air outlet are specially designed for ventilation; the top of the control cabinet should have a protective net and protective roof Cover the air outlet; the bottom of the control cabinet should have a bottom plate, air inlets, and wire holes, and install a dust filter.
6) Most of the printed boards and metal structural parts inside the inverter manufacturers have not been specially treated to prevent moisture and mildew. If the inverter is in a harsh working environment for a long time, the metal structural parts are prone to rust. The conductive copper bar will be more corroded during high temperature operation. Corrosion will cause damage to the small copper wires on the computer control board and drive power board. Therefore, for applications that are wet and contain corrosive gases, the internal design of the inverter used must have basic requirements, for example, the printed circuit board must be sprayed with three anti-paints, and the structural parts must be treated with nickel-chromium plating. Craftsmanship. In addition, other positive, effective, and reasonable measures against moisture and corrosion gases are required.
3. The influence of grid quality on the inverter In the case of impact loads such as welding machines, electric arc furnaces, rolling mills, etc., the voltage often flickers; in a workshop, when there are multiple frequency converters and other capacitive rectifying loads working, the harmonics generated by them are very important for the quality of the grid Severe pollution can also cause considerable damage to the equipment itself, ranging from the inability to operate continuously and the damage to the input circuit of the equipment. The following measures can be taken.
1) In the impact load such as electric welding machine, electric arc furnace, rolling mill and other occasions, it is recommended that users add reactive static compensation devices to improve the power factor and quality of the power grid.
2) In workshops where inverters are concentrated, it is recommended to use centralized rectification and DC common bus power supply. It is recommended that users use the 12-pulse rectification mode. The advantage is that the harmonics are small and energy-saving, especially suitable for frequent starting and braking, and the motor is in the occasion of both electric operation and power generation operation.
3) Passive LC filter is installed on the input side of the inverter to reduce input harmonics, improve power factor, high reliability and good effect.
4) The source PFC device is added on the input side of the inverter, which has the best effect but the cost is higher.
4. Conclusion: Starting from the problems that occur in the actual application system of the inverter, from the aspects of external factors such as interference, use environment, power grid quality, etc., the impact of the adverse factors on the inverter in the actual application is proposed, and then the problem is summarized Some methods of solving problems and suggestions for improvement can play a very good role in extending the service life of the inverter, and have certain reference value in the application of actual projects.
0 notes
Text
How to extend the service life of the inverter
The frequency converter still has some unsatisfactory places under different operating conditions, resulting in a shortened service life and a corresponding increase in the workload of installation, commissioning, daily maintenance and repair of ancillary equipment, which has caused significant direct and Indirect economic loss. Now the application environment of the inverter, electromagnetic interference and anti-interference, power grid quality and other aspects are analyzed, and the problems that should be paid attention to when using the inverter and the corresponding improvement suggestions are proposed.
I believe this will have a significant impact on increasing the service life of the inverter effect. 1. The influence of electromagnetic interference on the inverter In modern industrial control systems, computer or PLC control technology is mostly used. In the process of system design or transformation, attention must be paid to the interference of the inverter on the computer control board. The inverter is subject to external interference sources. Due to the poor general technology level of the microcomputer control board designed by the user, it does not comply with EMC international standards. After the inverter is used, the conducted and radiated interference often causes the control system to work abnormally.
Describe the necessary measures.
1) Good grounding. The ground wire of the strong electric control system such as the motor must be reliably grounded through the ground bus, and the shielding ground of the microcomputer control board should be grounded separately. For some occasions with severe interference, it is recommended to connect the sensor and I / 0 interface shield to the control ground of the control board.
2) Adding EMI filter, common mode inductance, high frequency magnetic ring, etc. to the input power of the microcomputer control board can effectively suppress conducted interference. In addition, when the radiation interference is serious, such as when there is a GSM or PHS base station around, you can add a metal mesh shield to the microcomputer control board to shield it.
3) Installing an EMI filter on the input end of the inverter can effectively suppress the conduction interference of the inverter to the power grid, and installing input AC and DC reactors can improve the power factor, reduce harmonic pollution, and have a good overall effect. In some occasions where the distance between the motor and the inverter exceeds 100 m, it is necessary to add an AC output reactor on the inverter side to solve the leakage current protection caused by the distribution parameters of the output wire to the ground and reduce the external radiation interference. An effective method is to use steel pipe threading or shielded cable, and connect the steel pipe shell or cable shield to the ground reliably. It is worth noting that when the AC output reactor is not added, if the method of steel pipe threading or shielded cable is used, the distributed capacitance of the output to ground is increased, and overcurrent is prone to occur. Of course, in practice, one or more of these methods are generally adopted.
4) Electrically shield and isolate the analog sensor detection input and analog control signals. In the design process of the control system composed of frequency converters, it is recommended not to use analog control as much as possible, especially when the control distance is greater than 1m and it is installed across the control cabinet. Because the inverter generally has multi-stage speed setting and switching frequency input and output, it can meet the requirements. If it is necessary to use analog control, it is recommended to use shielded cable and achieve a remote grounding on the sensor side or the inverter side. If the interference is still serious, DC / DC isolation measures need to be implemented. You can use standard DC / DC modules, or use optical isolation for v / f conversion, and then use the frequency setting input method.
2. The impact of the working environment In the actual application of frequency converters, most of the domestic customers, except for a few dedicated machine rooms, install the frequency converter directly on the industrial site in order to reduce costs. The work site generally has problems with large dust, high temperature, and high humidity, as well as metal dust and corrosive gases in the aluminum industry. Therefore, it is necessary to make corresponding countermeasures according to the site conditions.
1) The inverter should be installed inside the control cabinet.
2) The inverter is best installed in the middle of the control cabinet; the inverter should be installed vertically, and the large components that may block the exhaust and intake air should be avoided directly above and below the inverter.
3) The minimum distance between the upper and lower edges of the inverter and the top, bottom, or partitions of the control cabinet, or large components that must be installed, should be greater than 300 mm.
4) If a special user needs to remove the keyboard during use, the keyboard hole of the inverter panel must be strictly sealed with tape or replaced with a dummy panel to prevent a large amount of dust from entering the inverter.
5) When using the inverter in a place with many dusts, especially a place with multiple metal dusts and flocs, the overall requirement of the control cabinet is to be sealed, and the air inlet and air outlet are specially designed for ventilation; the top of the control cabinet should have a protective net and protective roof Cover the air outlet; the bottom of the control cabinet should have a bottom plate, air inlets, and wire holes, and install a dust filter.
6) Most of the printed boards and metal structural parts inside the inverter manufacturers have not been specially treated to prevent moisture and mildew. If the inverter is in a harsh working environment for a long time, the metal structural parts are prone to rust. The conductive copper bar will be more corroded during high temperature operation. Corrosion will cause damage to the small copper wires on the computer control board and drive power board. Therefore, for applications that are wet and contain corrosive gases, the internal design of the inverter used must have basic requirements, for example, the printed circuit board must be sprayed with three anti-paints, and the structural parts must be treated with nickel-chromium plating. Craftsmanship. In addition, other positive, effective, and reasonable measures against moisture and corrosion gases are required.
3. The influence of grid quality on the inverter In the case of impact loads such as welding machines, electric arc furnaces, rolling mills, etc., the voltage often flickers; in a workshop, when there are multiple frequency converters and other capacitive rectifying loads working, the harmonics generated by them are very important for the quality of the grid Severe pollution can also cause considerable damage to the equipment itself, ranging from the inability to operate continuously and the damage to the input circuit of the equipment. The following measures can be taken.
1) In the impact load such as electric welding machine, electric arc furnace, rolling mill and other occasions, it is recommended that users add reactive static compensation devices to improve the power factor and quality of the power grid.
2) In workshops where inverters are concentrated, it is recommended to use centralized rectification and DC common bus power supply. It is recommended that users use the 12-pulse rectification mode. The advantage is that the harmonics are small and energy-saving, especially suitable for frequent starting and braking, and the motor is in the occasion of both electric operation and power generation operation.
3) Passive LC filter is installed on the input side of the inverter to reduce input harmonics, improve power factor, high reliability and good effect.
4) The source PFC device is added on the input side of the inverter, which has the best effect but the cost is higher.
4. Conclusion: Starting from the problems that occur in the actual application system of the inverter, from the aspects of external factors such as interference, use environment, power grid quality, etc., the impact of the adverse factors on the inverter in the actual application is proposed, and then the problem is summarized Some methods of solving problems and suggestions for improvement can play a very good role in extending the service life of the inverter, and have certain reference value in the application of actual projects.
0 notes
Text
How to extend the service life of the inverter
The frequency converter still has some unsatisfactory places under different operating conditions, resulting in a shortened service life and a corresponding increase in the workload of installation, commissioning, daily maintenance and repair of ancillary equipment, which has caused significant direct and Indirect economic loss. Now the application environment of the inverter, electromagnetic interference and anti-interference, power grid quality and other aspects are analyzed, and the problems that should be paid attention to when using the inverter and the corresponding improvement suggestions are proposed.
I believe this will have a significant impact on increasing the service life of the inverter effect. 1. The influence of electromagnetic interference on the inverter In modern industrial control systems, computer or PLC control technology is mostly used. In the process of system design or transformation, attention must be paid to the interference of the inverter on the computer control board. The inverter is subject to external interference sources. Due to the poor general technology level of the microcomputer control board designed by the user, it does not comply with EMC international standards. After the inverter is used, the conducted and radiated interference often causes the control system to work abnormally.
Describe the necessary measures.
1) Good grounding. The ground wire of the strong electric control system such as the motor must be reliably grounded through the ground bus, and the shielding ground of the microcomputer control board should be grounded separately. For some occasions with severe interference, it is recommended to connect the sensor and I / 0 interface shield to the control ground of the control board.
2) Adding EMI filter, common mode inductance, high frequency magnetic ring, etc. to the input power of the microcomputer control board can effectively suppress conducted interference. In addition, when the radiation interference is serious, such as when there is a GSM or PHS base station around, you can add a metal mesh shield to the microcomputer control board to shield it.
3) Installing an EMI filter on the input end of the inverter can effectively suppress the conduction interference of the inverter to the power grid, and installing input AC and DC reactors can improve the power factor, reduce harmonic pollution, and have a good overall effect. In some occasions where the distance between the motor and the inverter exceeds 100 m, it is necessary to add an AC output reactor on the inverter side to solve the leakage current protection caused by the distribution parameters of the output wire to the ground and reduce the external radiation interference. An effective method is to use steel pipe threading or shielded cable, and connect the steel pipe shell or cable shield to the ground reliably. It is worth noting that when the AC output reactor is not added, if the method of steel pipe threading or shielded cable is used, the distributed capacitance of the output to ground is increased, and overcurrent is prone to occur. Of course, in practice, one or more of these methods are generally adopted.
4) Electrically shield and isolate the analog sensor detection input and analog control signals. In the design process of the control system composed of frequency converters, it is recommended not to use analog control as much as possible, especially when the control distance is greater than 1m and it is installed across the control cabinet. Because the inverter generally has multi-stage speed setting and switching frequency input and output, it can meet the requirements. If it is necessary to use analog control, it is recommended to use shielded cable and achieve a remote grounding on the sensor side or the inverter side. If the interference is still serious, DC / DC isolation measures need to be implemented. You can use standard DC / DC modules, or use optical isolation for v / f conversion, and then use the frequency setting input method.
2. The impact of the working environment In the actual application of frequency converters, most of the domestic customers, except for a few dedicated machine rooms, install the frequency converter directly on the industrial site in order to reduce costs. The work site generally has problems with large dust, high temperature, and high humidity, as well as metal dust and corrosive gases in the aluminum industry. Therefore, it is necessary to make corresponding countermeasures according to the site conditions.
1) The inverter should be installed inside the control cabinet.
2) The inverter is best installed in the middle of the control cabinet; the inverter should be installed vertically, and the large components that may block the exhaust and intake air should be avoided directly above and below the inverter.
3) The minimum distance between the upper and lower edges of the inverter and the top, bottom, or partitions of the control cabinet, or large components that must be installed, should be greater than 300 mm.
4) If a special user needs to remove the keyboard during use, the keyboard hole of the inverter panel must be strictly sealed with tape or replaced with a dummy panel to prevent a large amount of dust from entering the inverter.
5) When using the inverter in a place with many dusts, especially a place with multiple metal dusts and flocs, the overall requirement of the control cabinet is to be sealed, and the air inlet and air outlet are specially designed for ventilation; the top of the control cabinet should have a protective net and protective roof Cover the air outlet; the bottom of the control cabinet should have a bottom plate, air inlets, and wire holes, and install a dust filter.
6) Most of the printed boards and metal structural parts inside the inverter manufacturers have not been specially treated to prevent moisture and mildew. If the inverter is in a harsh working environment for a long time, the metal structural parts are prone to rust. The conductive copper bar will be more corroded during high temperature operation. Corrosion will cause damage to the small copper wires on the computer control board and drive power board. Therefore, for applications that are wet and contain corrosive gases, the internal design of the inverter used must have basic requirements, for example, the printed circuit board must be sprayed with three anti-paints, and the structural parts must be treated with nickel-chromium plating. Craftsmanship. In addition, other positive, effective, and reasonable measures against moisture and corrosion gases are required.
3. The influence of grid quality on the inverter In the case of impact loads such as welding machines, electric arc furnaces, rolling mills, etc., the voltage often flickers; in a workshop, when there are multiple frequency converters and other capacitive rectifying loads working, the harmonics generated by them are very important for the quality of the grid Severe pollution can also cause considerable damage to the equipment itself, ranging from the inability to operate continuously and the damage to the input circuit of the equipment. The following measures can be taken.
1) In the impact load such as electric welding machine, electric arc furnace, rolling mill and other occasions, it is recommended that users add reactive static compensation devices to improve the power factor and quality of the power grid.
2) In workshops where inverters are concentrated, it is recommended to use centralized rectification and DC common bus power supply. It is recommended that users use the 12-pulse rectification mode. The advantage is that the harmonics are small and energy-saving, especially suitable for frequent starting and braking, and the motor is in the occasion of both electric operation and power generation operation.
3) Passive LC filter is installed on the input side of the inverter to reduce input harmonics, improve power factor, high reliability and good effect.
4) The source PFC device is added on the input side of the inverter, which has the best effect but the cost is higher.
4. Conclusion: Starting from the problems that occur in the actual application system of the inverter, from the aspects of external factors such as interference, use environment, power grid quality, etc., the impact of the adverse factors on the inverter in the actual application is proposed, and then the problem is summarized Some methods of solving problems and suggestions for improvement can play a very good role in extending the service life of the inverter, and have certain reference value in the application of actual projects.
0 notes
Text
How to extend the service life of the inverter
The frequency converter still has some unsatisfactory places under different operating conditions, resulting in a shortened service life and a corresponding increase in the workload of installation, commissioning, daily maintenance and repair of ancillary equipment, which has caused significant direct and Indirect economic loss. Now the application environment of the inverter, electromagnetic interference and anti-interference, power grid quality and other aspects are analyzed, and the problems that should be paid attention to when using the inverter and the corresponding improvement suggestions are proposed.
I believe this will have a significant impact on increasing the service life of the inverter effect. 1. The influence of electromagnetic interference on the inverter In modern industrial control systems, computer or PLC control technology is mostly used. In the process of system design or transformation, attention must be paid to the interference of the inverter on the computer control board. The inverter is subject to external interference sources. Due to the poor general technology level of the microcomputer control board designed by the user, it does not comply with EMC international standards. After the inverter is used, the conducted and radiated interference often causes the control system to work abnormally.
Describe the necessary measures.
1) Good grounding. The ground wire of the strong electric control system such as the motor must be reliably grounded through the ground bus, and the shielding ground of the microcomputer control board should be grounded separately. For some occasions with severe interference, it is recommended to connect the sensor and I / 0 interface shield to the control ground of the control board.
2) Adding EMI filter, common mode inductance, high frequency magnetic ring, etc. to the input power of the microcomputer control board can effectively suppress conducted interference. In addition, when the radiation interference is serious, such as when there is a GSM or PHS base station around, you can add a metal mesh shield to the microcomputer control board to shield it.
3) Installing an EMI filter on the input end of the inverter can effectively suppress the conduction interference of the inverter to the power grid, and installing input AC and DC reactors can improve the power factor, reduce harmonic pollution, and have a good overall effect. In some occasions where the distance between the motor and the inverter exceeds 100 m, it is necessary to add an AC output reactor on the inverter side to solve the leakage current protection caused by the distribution parameters of the output wire to the ground and reduce the external radiation interference. An effective method is to use steel pipe threading or shielded cable, and connect the steel pipe shell or cable shield to the ground reliably. It is worth noting that when the AC output reactor is not added, if the method of steel pipe threading or shielded cable is used, the distributed capacitance of the output to ground is increased, and overcurrent is prone to occur. Of course, in practice, one or more of these methods are generally adopted.
4) Electrically shield and isolate the analog sensor detection input and analog control signals. In the design process of the control system composed of frequency converters, it is recommended not to use analog control as much as possible, especially when the control distance is greater than 1m and it is installed across the control cabinet. Because the inverter generally has multi-stage speed setting and switching frequency input and output, it can meet the requirements. If it is necessary to use analog control, it is recommended to use shielded cable and achieve a remote grounding on the sensor side or the inverter side. If the interference is still serious, DC / DC isolation measures need to be implemented. You can use standard DC / DC modules, or use optical isolation for v / f conversion, and then use the frequency setting input method.
2. The impact of the working environment In the actual application of frequency converters, most of the domestic customers, except for a few dedicated machine rooms, install the frequency converter directly on the industrial site in order to reduce costs. The work site generally has problems with large dust, high temperature, and high humidity, as well as metal dust and corrosive gases in the aluminum industry. Therefore, it is necessary to make corresponding countermeasures according to the site conditions.
1) The inverter should be installed inside the control cabinet.
2) The inverter is best installed in the middle of the control cabinet; the inverter should be installed vertically, and the large components that may block the exhaust and intake air should be avoided directly above and below the inverter.
3) The minimum distance between the upper and lower edges of the inverter and the top, bottom, or partitions of the control cabinet, or large components that must be installed, should be greater than 300 mm.
4) If a special user needs to remove the keyboard during use, the keyboard hole of the inverter panel must be strictly sealed with tape or replaced with a dummy panel to prevent a large amount of dust from entering the inverter.
5) When using the inverter in a place with many dusts, especially a place with multiple metal dusts and flocs, the overall requirement of the control cabinet is to be sealed, and the air inlet and air outlet are specially designed for ventilation; the top of the control cabinet should have a protective net and protective roof Cover the air outlet; the bottom of the control cabinet should have a bottom plate, air inlets, and wire holes, and install a dust filter.
6) Most of the printed boards and metal structural parts inside the inverter manufacturers have not been specially treated to prevent moisture and mildew. If the inverter is in a harsh working environment for a long time, the metal structural parts are prone to rust. The conductive copper bar will be more corroded during high temperature operation. Corrosion will cause damage to the small copper wires on the computer control board and drive power board. Therefore, for applications that are wet and contain corrosive gases, the internal design of the inverter used must have basic requirements, for example, the printed circuit board must be sprayed with three anti-paints, and the structural parts must be treated with nickel-chromium plating. Craftsmanship. In addition, other positive, effective, and reasonable measures against moisture and corrosion gases are required.
3. The influence of grid quality on the inverter In the case of impact loads such as welding machines, electric arc furnaces, rolling mills, etc., the voltage often flickers; in a workshop, when there are multiple frequency converters and other capacitive rectifying loads working, the harmonics generated by them are very important for the quality of the grid Severe pollution can also cause considerable damage to the equipment itself, ranging from the inability to operate continuously and the damage to the input circuit of the equipment. The following measures can be taken.
1) In the impact load such as electric welding machine, electric arc furnace, rolling mill and other occasions, it is recommended that users add reactive static compensation devices to improve the power factor and quality of the power grid.
2) In workshops where inverters are concentrated, it is recommended to use centralized rectification and DC common bus power supply. It is recommended that users use the 12-pulse rectification mode. The advantage is that the harmonics are small and energy-saving, especially suitable for frequent starting and braking, and the motor is in the occasion of both electric operation and power generation operation.
3) Passive LC filter is installed on the input side of the inverter to reduce input harmonics, improve power factor, high reliability and good effect.
4) The source PFC device is added on the input side of the inverter, which has the best effect but the cost is higher.
4. Conclusion: Starting from the problems that occur in the actual application system of the inverter, from the aspects of external factors such as interference, use environment, power grid quality, etc., the impact of the adverse factors on the inverter in the actual application is proposed, and then the problem is summarized Some methods of solving problems and suggestions for improvement can play a very good role in extending the service life of the inverter, and have certain reference value in the application of actual projects.
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cathodic protection monitoring
Products & Materials
Corrosion Control Engineering stocks and supplies a full range of corrosion control and cathodic protection monitoring products and materials.Download our Products & Materials Brochure here.
Anodes & Backfill: CCE offers a large range of anode types and sizes for use in all industries that require protection of equipment and infrastructure from corrosion. Materials include aluminium, magnesium, zinc, silicon iron, mixed metal oxide, platinised titanium, lead silver and graphite, either standard or specially designed to suit your needs. We also supply low resistivity anode backfill materials for anodes and earthing systems.
Transformer Rectifiers: Standard or customised, oil cooled, solar and remote monitoring for impressed current CP systems.
CP Test Points, stands, cabling & Thermit weld materials: Test points can be configured to suit the individual and/or project requirements and can be supplied to suit the environment - available in aluminium, plastic and stainless steel.
Flange Insulation Kits (FIKs): Flange insulation kits are available for all flange sizes, types, pressure ratings and materials. They are manufactured by GF Central Plastics and are used throughout the world in CP applications. FIKs have proven to be one of the most effective and reliable products for controlling and maintaining the integrity of piping and tank systems under demanding conditions.
Monolithic Insulating Joints (MIJs): Monolithic insulating joints are used for the sectioning of main pipelines in the oil, gas and water industries to ensure full efficiency of cathodic protection systems against corrosion. CCE supplies MIJs that are manufactured by Zunt Italiana who have been designing and manufacturing MIJs for over two decades. MIJs are designed, manufactured and tested in full compliance with the most stringent international standards and client specifications. Fittings are available in flanged, weld/weld and screwed ends.
Barrel Unions: Insulating unions are generally installed above ground to provide electrical isolation for well heads, regulator stations, processing plants, gauge lines, fuel supply lines, water lines and other pipeline applications. Unions are available for use in pressure applications of up to 3000 psi.
Reference Electrodes and Half Cells: CCE supplies reference electrodes to suit all applications, manufactured by MC Miller and Borin. There are many portable and permanent types available including: Copper/copper sulphate, silver/ silver chloride, zinc and special purpose—suitable for immersion, burial, or concrete applications.
The M.C. Miller Company is a recognised leader in the corrosion control industry, offering data collection & management, electrodes/half-cells, survey meters, current interrupters, survey equipment, accessories and varied miscellaneous products. CCE are the Australian Distributor for MC Miller.
Borin Manufacturing supplies CCE with their Stelth 1 reference electrodes (freshwater or high chloride water), Stelth 2 (underground & concrete), Stelth 3 (portable), Stelth 4 (portable large diameter), Stelth 7 (stationary reference probe IR free).
Contact your local CCE office for assistance with product selection and availability.
Surge Diverters: A range of solid state surge diverters / decouplers are available to provide continuous and transient AC high voltage / current conduction to earth whilst maintaining DC isolation of cathodic protection systems to client specified levels.
Pigging Equipment: We offer a full range of pipeline pigging products and accessories for cleaning, gauging and pipeline inspection services.
Corrosion Monitoring Equipment: CCE works closely with Rohrback Cosasco Systems (RCS) to provide corrosion monitoring solutions to the industry. Corrosion probes, corrosion coupons, wireless corrosion monitoring, erosion monitoring, retrieval tools and many more solutions are available.
Other Associated Products: Corrosion Control Engineering stock a wide range of associated equipment and materials. Our worldwide manufacturing and supply capabilities also include:
Speciality cables and heat shrink materials
Pipeline casing spacers by Advance Products & Systems Inc.
Radolid Caps. Manufactured to suit most nut and bolt combinations, these caps are used in a vast number of industries to protect bolted connections against corrosion
Hullmatic - ship impressed current CP systems
Blastomatic - electronic descaling systems for ships ballast tanks. Sacrificial zinc and aluminium hull and tank anodes
Intakematic - Electrolytic anti-fouling systems and spare anodes and parts. Marine Growth Prevention system (MGPS)
Corrosion inhibition for all applications, including vapour phase (VCI)
In addition to the above products the following are also available: linkseals, warning tape, flowstop bags, polarisation cells, thermit welding moulds and weld metal.
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Zhisheng automated welding equipment Welder Safety Operation Procedure kitchen sink shapes machine
Welder Safety Operation Procedure 1 Preparation before welding: 1.1 The robotic welding machinemachine should be placed in a ventilated, dry place and placed steadily. 1.2 Check the robotic welding machinemask should be no light leakage, damage. Welding personnel and auxiliary personnel shall wear well-defined labor protection articles, and set the radiation heat emitted by the screen to isolate the weldment. 1.3 Welders, robotic welding machineclamps, power cords, and joints must be connected reliably and well insulated. No overheating at the connection is allowed. The terminals of the power terminals must not be exposed. Use an insulating tape to wrap them. 1.4 The length of wire between welder and robotic welding machineclamp shall not exceed 30M, and if it is required, it shall not exceed 50M. Wires with moisture and broken stock should be replaced immediately. 1.5 AC welder: 1.5.1 Primary and secondary circuit wiring should be accurate. The input voltage should meet the equipment regulations and it is forbidden to contact the live parts of the initial line. 1.5.2 The secondary tap jointed copper plate must be pressed tightly, and the terminal post should have a washer. 1.6 Before the DC robotic welding machinemachine is used, the dirt on the commutator should be wiped to keep the commutator and the brush in good contact. 2 Precautions in welding: 2.1 According to the technical conditions of the workpiece, a reasonable robotic welding machineprocess (electrode, robotic welding machinecurrent, and duty ratio) should be used. It is not allowed to use it with overload, and no-load power interruption device should be used as far as possible. High-current robotic welding machineis not allowed, and electric robotic welding machinemachines are not allowed to perform metal cutting operations. 2.2 In load welding, the temperature rise of the robotic welding machinemachine should not exceed Class A 60C, Class B 80C, otherwise it should be down after cooling, and then welding. 2.3 The robotic welding machinemachine should be kept dry and well ventilated. When moving the robotic welding machinemachine, the power should be cut off, and the robotic welding machinemachine must not be moved by pulling the cable. If the robotic welding machinemachine suddenly loses power, the power should be cut off. 2.4 In the welding, the current is not allowed to be adjusted. The handle must be used to adjust the welder current when the robotic welding machineis stopped. It must not be too fast or too fast to avoid damaging the regulator. 2.5 When the DC robotic welding machinemachine is started, it should be checked that the direction of rotation of the rotor is in conformity with the arrow of the welder's mark. 2.6 The gap between the brush holder edge and the commutator surface of the DC robotic welding machinemachine shall not be less than 2-3 MM, and attention shall be paid to the frequent adjustment and wiping of dirt. 2.7 When the silicon rectifying robotic welding machinemachine is used, the fan motor must be turned on first, the indication value of the voltmeter should be normal, and there should be no abnormal noise when listening carefully. After shutdown, the silicon rectifier and other components should be cleaned. 2.8 It is forbidden to test the secondary coil of the main transformer of the silicon rectifying welder and the secondary coil of the control transformer with a rocker. 2.9 When robotic welding machinein a wet place, the welder should stand on the insulating board, do not touch the wire of the robotic welding machinemachine by hand, and do not use the arm to clamp the robotic welding machineclamp so as to avoid electric shock. 3 Attentions after welding: 3.1 After the robotic welding machineoperation is completed, the power supply should be cut off immediately, and the welder switch should be turned off to clean the robotic welding machineclamp power supply and ground wire separately to avoid short circuit caused by the closing. 3.2 In the welding, if the automatic power failure device is found to be ineffective, it shall be shut down and repaired after power failure. 3.4 When removing the weld spatter, wear glasses and note that the head should avoid tapping the robotic welding machinespatter in order to avoid stabbing the eyes and not tapping the spatter on the spot. 3.5 After the open-air operation, the welder should be covered to avoid rain. 3.6 When robotic welding machineis not performed (moving, repair, adjustment, work break), power should be cut off to avoid accidents. Jiangmen Zhisheng Automation Welding Equipment Co., Ltd. helps high-profile clients build strategic relationships that drive company growth, investments, funding and more. There are many make-or-break details involved in the day-to-day manufacturing within our company. Zhisheng automated welding equipment provides supreme quality and ultimate using experience.To know in detail about the prices please visit Zhisheng automated welding equipment. kitchen sink shapes machine sink welding press machine quality is more important because some how it affects to our kitchen sink shapes machine. So grab good quality . As the manufacturing procedure of sink welding press machine becomes more regulated, the costs to businesses will increase and the workforce will suffer as a result. Jiangmen Zhisheng Automation Welding Equipment Co., Ltd. provides the ideal conditions for business creation – access to cash, human capital and affordable office space, for instance – can help new ventures not only take off but also thrive. Media contact Company Name: Jiangmen zhisheng automatic welding equipment co., LTD. Address: Hulu foot on the 2nd, Dazei Town, Xinhui District, Jiangmen City,China E-mail: [email protected] Website: http://www.jgdzs-welding.com/
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SUB/LIMINAL INSTALLATION
POSSIBLE TOOLS AND MATERIALS NEEDED
Pencil, notebook, the floor plan of exhibition space and its dimensions step ladder or ladder a working plug and a plug point A screwdriver, craft knife, pliers and wire stripper (to make a plug) Make sure electricity is in working order (always have a backup plan i.e. a generator) No nails glue, double-sided tape An extension cable A Hammer and nails Electric Drill and drill bits (with the right drill bits for the job Measuring tape and metal ruler Spirit meter or level Clamps Anchors and hooks Fine-tooth saw ( for possible edge removals) Square clear rubber bumpers Safety glasses are recommended for eye protection
Before you start, you want to take a good look at the space around you. It is imperative that you take careful consideration of the layout and other factors that will make the installing process smoother and 10 X easier.
Things to consider in the space are
Dimensions and shape of the space – specifically the wall space the position of the entrances and exits Details of the floor and ceiling – their width, strength etc Details of the skirting board Cable specifications– are there plug points etc? Brackets Ceiling support for any suspended elements Equipment cupboard with access and shelving – to keep the space in order Equipment failure – what spares do you have available if/when this happens? How to rectify this problem
Now that we understand the exhibition space a bit better it is time to identify the shipping crate in front of us:
WHAT THE SHIPPING CRATE IS MADE OF
Each type of wood has its own unique characteristics and only a certain few will fit the criteria – the shipping crate has to be strong enough to hold the large artwork whilst also being durable to wear and tear during the journey to and from the installation space. Here are few ideas of what the crate could be made of:
· Beech is a hard, strong and heavy wood. It has high shock resistance
·Oak is very hard wearing and heavy.
Maple wood is much more durable and heavier. As maple wood is so strong and moisture resistant it is the ideal wood to withstand years of wear and tear.
Pine is very affordable and lightweight - It is less durable compared to hardwoods such as maple or oak but can be combined with one of the two kinds of wood to create a stronger shipping crate.
Walnut wood is a hardwood and is known for its strength however hardwoods can be expensive.
Plywood is a very strong manufactured wood - it is a build-up of layers of wood veneers which are bonded together to create a flat smooth surface. This might be the best option.
Medium Density Fibreboard is very strong as it has a strong/ dense structure
Now that we have an idea of what the crate is made of we need to open it up. Wooden crates are built to resist punishment so the right tools are needed. A hammer or a crowbar can be used.
WIRING A PLUG
Since the artwork runs on electricity and we are already made aware that the power cable does not have a plug attached we will have to wire and connect our own. All we need is a screwdriver, pliers and wire strippers to cut the wires to length and to strip away unwanted insulation
1. Using the craft knife cut 2cm of the insulation cord in order to expose 3 coloured wires inside (be careful to not cut into them) and then with wire strippers cut 2 cm again to reveal the copper wires within the coloured ones
2. Make sure to tighten or twist the copper wires to make them straight
3. Now taking the screwdriver, unscrew the plug cover ( there are 3 screws on each of the plugs pins)
4. Now that the plug cover is off and you can see inside of the plug you will need to take your 3 coloured wires (with copper exposed) and place them into the correct locations ( mark them E, N, L to make it easier for yourself)
Green/yellow wire to earth terminal (marked E)
Blue wire to neutral terminal (marked N)
Brown wire to live terminal (marked L)
5. Insert your pre-twisted copper wires into these holes: the green/ yellow wire into the top (E), the blue wire into the left ( N), and the brown wire into the right ( L).
6. Tighten the screws on each pin.
7. Ensure the electrical cord is firmly gripped by the arrestor clips.
8. Now re-screw the plug cover
Once you have wired the plug it is important to double check to see if your connections are in the correct order. Once you are confident of your wiring skills you can now connect your plug to the power cable
INSTALLING THE ARTWORK
Important to note:
Size: is 3m by 2,2m
Landscape format
Where: dividing wall in main space
Must be centred and have 50cm gap between piece and the floor
Attached to servo-motors which change angle
Before we begin the room must be prepared for the task at hand - so safety precautions must be made and space must be created for the tools and materials required. Now that we have taken the necessary precautions, we need to start by using a tape measure and pencil to measure the dimensions of the wall and to mark the spots where the piece will be installed. Then decide where the nails/screws go in relation to where the piece hangs on the wall.
For the piece to be centred we need to accurately measure the length of the floor to the ceiling, leaving a 50 cm gap between the two.
There needs to be enough space between the wall and the artwork/piece in order to avoid clashing – the servo motors have a rotary actuator that can move from a 90-degree angle to a 180 degree one. The rotation of the servo motors needs to be taken into consideration. Once we have decided on a safe enough distance from the wall and all the preliminary measurements are in place, we can start to install.
For extra support, with the use of brackets, we can drill the piece into the wall. First, we need to obtain the ladder and some assistance. The use of D-Rings can be used and are screwed to the back of the work – the work can be hung directly from these or a wire can be stretched from one D-Ring to the other. However, the piece will probably be heavy so we will need to add more support. A cleat can be used as this is a large scale heavy work. Suspension wire from the ceiling could be used as an extra support and to ensure the piece will stay in place and not fall.
When the piece is hung we can use a level to see whether the piece is centred and straight. Make sure to remove any pencil markings from the wall. Plug the piece into the power cable and check whether everything in working order.
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Solutions to Common Issues About Fiber Optic Cable
It is a common sense that the light of optic transmission can travel much longer distances than normal transmission medium. And that is why fiber optic cable is of popularity than copper cable those years. Apart from the higher bandwidth, its very high performance data working and telecommunications has won the good reputation for itself. As it has been used by more and more Ethernet users, some common problems about fibre cable occur. Then how to solve them? This passage would provide a satisfied answer for you.
Fiber Damage
It is reckless to judge whether the fibers within the cable are broken or damaged just by looking at it through the naked eye. In most cases, the optical fiber damage would not so evident that could be observed by its outer appearance. Under this occasion, a fiber optic tracer can be utilized to trace any faults within the cable. Its operation principle just like a miniature flashlight that uses an LED and can be fitted to the the cable connector for the purpose of checking continuity. If the fibers are all complete and not damaged, you can see the light from the two ends the cable is shone.
Connectors
LC, SC, ST, FC, MPO, MTP...are common connectors of optic cords, and it is paramount to fit correct connectors to the fiber cable. Before you use the fibre cable, you should check each of the connectors to see if they well fitted or not. If not, it is necessary for you to rectify it by inserting them properly. If the issue still happens, you can replace the cable by a cable of spring loaded connectors. In that way, the connectors would fit the cable securely and would not slip out.
Length Problem
Once the a fiber optic cable has redundant length after it has been used for a connection, there are potential risks with the left cable and it would result in permanent damage to the fibers and components within the cable. The potential risks are bending, twisting or winding around the cable itself. Almost every store provides different cable length for meeting the requirement of various length demand, especially the online store, they still offer the service of customizing, and you can get the exact cable length according to your actual demand. Before you look through the online cable store, it is essential for you to get your optimal needing length by using a measuring tape. You can position all the equipment that you intend to connect with the cable, and then measure the distance of them and get the approximate length.
Stretching Problem
If an optical fiber cable being stretched over a range itself, and then the fiber and other components within the cable would be damaged. You can move the cables closer or buy an additional cable with proper length. There is another case would cause stretching. Sometimes, it just occurs when you pulling at the jacket of the cable. You should use the grips at the connectors designed to be used to fit and remove them.
External Damage
It is quite necessary to have a thorough visual inspection of the optical fiber cable from time to time. Because any defects would affect the ability of the cable to work properly and even bring unimaginably consequences. During the inspection, if you find any prominent defect occurs, such as splits or scratches, and then please replace the cable.
Conclusion
It seems that it is an irresistible trend to use optical fiber cables now and future. According to this article, we are cleared that some basic solutions for the some common issues about fibre cables.
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Zhisheng automated welding equipment Welder Safety Operation Procedure kitchen sink shapes machine
Welder Safety Operation Procedure 1 Preparation before welding: 1.1 The robotic welding machinemachine should be placed in a ventilated, dry place and placed steadily. 1.2 Check the robotic welding machinemask should be no light leakage, damage. Welding personnel and auxiliary personnel shall wear well-defined labor protection articles, and set the radiation heat emitted by the screen to isolate the weldment. 1.3 Welders, robotic welding machineclamps, power cords, and joints must be connected reliably and well insulated. No overheating at the connection is allowed. The terminals of the power terminals must not be exposed. Use an insulating tape to wrap them. 1.4 The length of wire between welder and robotic welding machineclamp shall not exceed 30M, and if it is required, it shall not exceed 50M. Wires with moisture and broken stock should be replaced immediately. 1.5 AC welder: 1.5.1 Primary and secondary circuit wiring should be accurate. The input voltage should meet the equipment regulations and it is forbidden to contact the live parts of the initial line. 1.5.2 The secondary tap jointed copper plate must be pressed tightly, and the terminal post should have a washer. 1.6 Before the DC robotic welding machinemachine is used, the dirt on the commutator should be wiped to keep the commutator and the brush in good contact. 2 Precautions in welding: 2.1 According to the technical conditions of the workpiece, a reasonable robotic welding machineprocess (electrode, robotic welding machinecurrent, and duty ratio) should be used. It is not allowed to use it with overload, and no-load power interruption device should be used as far as possible. High-current robotic welding machineis not allowed, and electric robotic welding machinemachines are not allowed to perform metal cutting operations. 2.2 In load welding, the temperature rise of the robotic welding machinemachine should not exceed Class A 60C, Class B 80C, otherwise it should be down after cooling, and then welding. 2.3 The robotic welding machinemachine should be kept dry and well ventilated. When moving the robotic welding machinemachine, the power should be cut off, and the robotic welding machinemachine must not be moved by pulling the cable. If the robotic welding machinemachine suddenly loses power, the power should be cut off. 2.4 In the welding, the current is not allowed to be adjusted. The handle must be used to adjust the welder current when the robotic welding machineis stopped. It must not be too fast or too fast to avoid damaging the regulator. 2.5 When the DC robotic welding machinemachine is started, it should be checked that the direction of rotation of the rotor is in conformity with the arrow of the welder's mark. 2.6 The gap between the brush holder edge and the commutator surface of the DC robotic welding machinemachine shall not be less than 2-3 MM, and attention shall be paid to the frequent adjustment and wiping of dirt. 2.7 When the silicon rectifying robotic welding machinemachine is used, the fan motor must be turned on first, the indication value of the voltmeter should be normal, and there should be no abnormal noise when listening carefully. After shutdown, the silicon rectifier and other components should be cleaned. 2.8 It is forbidden to test the secondary coil of the main transformer of the silicon rectifying welder and the secondary coil of the control transformer with a rocker. 2.9 When robotic welding machinein a wet place, the welder should stand on the insulating board, do not touch the wire of the robotic welding machinemachine by hand, and do not use the arm to clamp the robotic welding machineclamp so as to avoid electric shock. 3 Attentions after welding: 3.1 After the robotic welding machineoperation is completed, the power supply should be cut off immediately, and the welder switch should be turned off to clean the robotic welding machineclamp power supply and ground wire separately to avoid short circuit caused by the closing. 3.2 In the welding, if the automatic power failure device is found to be ineffective, it shall be shut down and repaired after power failure. 3.4 When removing the weld spatter, wear glasses and note that the head should avoid tapping the robotic welding machinespatter in order to avoid stabbing the eyes and not tapping the spatter on the spot. 3.5 After the open-air operation, the welder should be covered to avoid rain. 3.6 When robotic welding machineis not performed (moving, repair, adjustment, work break), power should be cut off to avoid accidents. Jiangmen Zhisheng Automation Welding Equipment Co., Ltd. helps high-profile clients build strategic relationships that drive company growth, investments, funding and more. There are many make-or-break details involved in the day-to-day manufacturing within our company. Zhisheng automated welding equipment provides supreme quality and ultimate using experience.To know in detail about the prices please visit Zhisheng automated welding equipment. kitchen sink shapes machine sink welding press machine quality is more important because some how it affects to our kitchen sink shapes machine. So grab good quality . As the manufacturing procedure of sink welding press machine becomes more regulated, the costs to businesses will increase and the workforce will suffer as a result. Jiangmen Zhisheng Automation Welding Equipment Co., Ltd. provides the ideal conditions for business creation – access to cash, human capital and affordable office space, for instance – can help new ventures not only take off but also thrive. Media contact Company Name: Jiangmen zhisheng automatic welding equipment co., LTD. Address: Hulu foot on the 2nd, Dazei Town, Xinhui District, Jiangmen City,China E-mail: [email protected] Website: http://www.jgdzs-welding.com/
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Zhisheng automated welding equipment Welder Safety Operation Procedure kitchen sink shapes machine
Welder Safety Operation Procedure 1 Preparation before welding: 1.1 The robotic welding machinemachine should be placed in a ventilated, dry place and placed steadily. 1.2 Check the robotic welding machinemask should be no light leakage, damage. Welding personnel and auxiliary personnel shall wear well-defined labor protection articles, and set the radiation heat emitted by the screen to isolate the weldment. 1.3 Welders, robotic welding machineclamps, power cords, and joints must be connected reliably and well insulated. No overheating at the connection is allowed. The terminals of the power terminals must not be exposed. Use an insulating tape to wrap them. 1.4 The length of wire between welder and robotic welding machineclamp shall not exceed 30M, and if it is required, it shall not exceed 50M. Wires with moisture and broken stock should be replaced immediately. 1.5 AC welder: 1.5.1 Primary and secondary circuit wiring should be accurate. The input voltage should meet the equipment regulations and it is forbidden to contact the live parts of the initial line. 1.5.2 The secondary tap jointed copper plate must be pressed tightly, and the terminal post should have a washer. 1.6 Before the DC robotic welding machinemachine is used, the dirt on the commutator should be wiped to keep the commutator and the brush in good contact. 2 Precautions in welding: 2.1 According to the technical conditions of the workpiece, a reasonable robotic welding machineprocess (electrode, robotic welding machinecurrent, and duty ratio) should be used. It is not allowed to use it with overload, and no-load power interruption device should be used as far as possible. High-current robotic welding machineis not allowed, and electric robotic welding machinemachines are not allowed to perform metal cutting operations. 2.2 In load welding, the temperature rise of the robotic welding machinemachine should not exceed Class A 60C, Class B 80C, otherwise it should be down after cooling, and then welding. 2.3 The robotic welding machinemachine should be kept dry and well ventilated. When moving the robotic welding machinemachine, the power should be cut off, and the robotic welding machinemachine must not be moved by pulling the cable. If the robotic welding machinemachine suddenly loses power, the power should be cut off. 2.4 In the welding, the current is not allowed to be adjusted. The handle must be used to adjust the welder current when the robotic welding machineis stopped. It must not be too fast or too fast to avoid damaging the regulator. 2.5 When the DC robotic welding machinemachine is started, it should be checked that the direction of rotation of the rotor is in conformity with the arrow of the welder's mark. 2.6 The gap between the brush holder edge and the commutator surface of the DC robotic welding machinemachine shall not be less than 2-3 MM, and attention shall be paid to the frequent adjustment and wiping of dirt. 2.7 When the silicon rectifying robotic welding machinemachine is used, the fan motor must be turned on first, the indication value of the voltmeter should be normal, and there should be no abnormal noise when listening carefully. After shutdown, the silicon rectifier and other components should be cleaned. 2.8 It is forbidden to test the secondary coil of the main transformer of the silicon rectifying welder and the secondary coil of the control transformer with a rocker. 2.9 When robotic welding machinein a wet place, the welder should stand on the insulating board, do not touch the wire of the robotic welding machinemachine by hand, and do not use the arm to clamp the robotic welding machineclamp so as to avoid electric shock. 3 Attentions after welding: 3.1 After the robotic welding machineoperation is completed, the power supply should be cut off immediately, and the welder switch should be turned off to clean the robotic welding machineclamp power supply and ground wire separately to avoid short circuit caused by the closing. 3.2 In the welding, if the automatic power failure device is found to be ineffective, it shall be shut down and repaired after power failure. 3.4 When removing the weld spatter, wear glasses and note that the head should avoid tapping the robotic welding machinespatter in order to avoid stabbing the eyes and not tapping the spatter on the spot. 3.5 After the open-air operation, the welder should be covered to avoid rain. 3.6 When robotic welding machineis not performed (moving, repair, adjustment, work break), power should be cut off to avoid accidents. 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