#COTTON HIGH TWIST SPIN YARN

[filantrofirst]

Innovative Yarn Manufacturing Techniques at Filantro First

In the ever-evolving textile industry, innovation is the key to staying ahead. Filantro First has positioned itself as one of the best manufacturers of yarn by embracing cutting-edge techniques and technologies. This dedication to innovation ensures our yarn products meet the highest standards of quality, sustainability, and performance. In this article, we’ll explore some of the groundbreaking manufacturing techniques employed at Filantro First that set us apart in the yarn industry.

Advanced Spinning Techniques

One of the core processes in yarn manufacturing is spinning, where fibers are twisted together to form a continuous thread. Filantro First utilizes state-of-the-art spinning technologies that enhance the quality and consistency of our yarns. Our advanced spinning techniques include:

Ring Spinning: This traditional method is renowned for producing high-quality yarns with excellent strength and uniformity. At Filantro First, we use modern ring-spinning machinery to achieve optimal results in terms of yarn quality and production efficiency.

Open-End Spinning: To cater to the diverse needs of our clients, we also employ open-end spinning, a faster and more cost-effective method that produces bulkier yarns ideal for certain applications. This technique allows us to offer a wide range of yarns tailored to specific requirements.

Blending and Customization

At Filantro First, we understand that every client has unique needs. To meet these demands, we offer a variety of yarn blends, combining different fibers to achieve specific characteristics. Our blending techniques enable us to create yarns with enhanced properties, such as increased softness, strength, or moisture-wicking capabilities.

Fiber Blending: By blending natural and synthetic fibers, we can produce yarns that combine the best of both worlds. For example, a blend of cotton and polyester can offer the softness of natural fibers with the durability of synthetics.

Custom Dyeing: We offer custom dyeing services to provide yarns in a wide range of colors and finishes. Our dyeing processes are designed to ensure colorfastness and vibrancy while minimizing environmental impact through the use of eco-friendly dyes and water-saving technologies.

Sustainable Practices

As one of the best manufacturers of yarn, Filantro First is committed to sustainability. We recognize the importance of reducing our environmental footprint and have implemented various practices to achieve this goal:

Eco-Friendly Materials: We source sustainable fibers, including organic cotton and recycled polyester, to produce yarns that align with our environmental values. These materials help reduce the use of virgin resources and lower carbon emissions.

Energy Efficiency: Our manufacturing facilities are equipped with energy-efficient machinery and systems, reducing our overall energy consumption. By optimizing our processes, we minimize waste and enhance productivity.

Waste Reduction: We strive to reduce waste at every stage of production. Our closed-loop recycling systems ensure that any waste fibers or materials are repurposed, contributing to a circular economy within the textile industry.

Quality Control and Innovation

Quality is at the heart of everything we do at Filantro First. We employ rigorous quality control measures throughout the manufacturing process to ensure that every yarn product meets our exacting standards. Our commitment to quality is matched by our dedication to innovation:

Research and Development: Our R&D team is constantly exploring new materials, technologies, and techniques to push the boundaries of yarn manufacturing. By staying at the forefront of industry trends, we can offer our clients the latest innovations in yarn products.

Customer Collaboration: We work closely with our clients to understand their needs and develop customized solutions that meet their specific requirements. This collaborative approach ensures that our products deliver exceptional performance and value.

Conclusion

Filantro First is proud to be recognized as one of the best manufacturers of yarn, thanks to our innovative techniques, sustainable practices, and unwavering commitment to quality. Whether you’re looking for high-performance yarns, eco-friendly options, or custom blends, we have the expertise and technology to deliver products that exceed expectations. Partner with Filantro First for all your yarn manufacturing needs and experience the difference that innovation and quality can make.

This Blog Was Originally Published At: https://filantrofirst.com/blog/innovative-yarn-manufacturing-techniques-at-filantro-first

[aldiraweavetech]

Types of Textile Machinery Used in Textile Industries

The textile industry, a cornerstone of contemporary production, is predicated heavily on advanced equipment to produce fabrics and different textile products. As the era evolves, so does the range and class of textile equipment. Understanding these machines is crucial for all and sundry worries inside the industry. In this weblog, we will discover the varieties of fabric machinery utilised in fabric industries, that specialise in their roles and features, and how they contribute to the production method.

Introduction to Textile Machinery

Textile machinery encompasses a wide range of devices used to method raw fibres into completed merchandise. These machines perform numerous functions, from spinning and weaving to dyeing and finishing. Each system performs a vital role in ensuring the high-quality and performance of textile production.

Spinning Machines

1. Spinning Frames:

Spinning frames draw yarn out of uncooked fibres by twisting them, the fibres being cotton or wool. There are several grades in this technique: carding, drawing and roving. Spinning frames come in various forms; namely the ring spinning and rotor spinning, each having its advantages.

2. Open-End Spinning Machines:

These machines are recognised for his or her potential to course of yarn’s production at high pace and in giant portions successfully. These vary from the conventional spinning frames in a way that eliminate the use of roving; thus, making the process more efficient.

Weaving Machines

1. Power Looms:

Power loom is a mechanical weaving machine used for shedding and beats the warp and weft yarns to form material. They have in large part substituted handlooms mainly on the basis of velocity as they supply constant first-rate materials.

2. Rapier Looms:

Rapier looms are modern weaving units that are acknowledged for their flexibility. They are versatile for an extensive variety of yarn sorts and material patterns that make them suitable for complicated fabrics.

3. Air-Jet Looms:

These looms use air to propel the weft yarn through the warp shed, allowing for quicker and more green weaving. Air-jet looms are particularly appropriate for lightweight fabrics and excessive-velocity production.

Knitting Machines

1. Circular Knitting Machines:

Circular knitting machines create tubular fabric with the aid of knitting yarn in a non-stop round movement. They are commonly used for generating seamless garments, socks, and other hosiery products.

2. Flat Knitting Machines:

These machines knit fabrics in a flat form and are used for growing items like sweaters, scarves, and different flat-knit clothes. Flat knitting machines provide more flexibility in design and sample variations.

Dyeing and Printing Machines

1. Jet Dyeing Machines:

Jet dyeing machines are used to dye fabric in a closed system, wherein the dye liquor is circulated at excessive pressure. This method ensures uniform dyeing and is appropriate for diverse material types.

2. Rotary Screen Printing Machines:

Rotary display printing machines follow styles to material by forcing dye via a cylindrical display screen. They are recognised for his or her performance and ability to provide elaborate designs on a large scale.

Finishing Machines

1. Stenter Machines:

Stenter machines stretch and dry fabrics, ensuring they meet the desired dimensions and satisfactory requirements. This system improves the fabric’s texture, appearance, and stability.

2. Calendering Machines:

Calendering machines consist of heated rollers that press and easy fabric, enhancing their end and lustre. They are often used for fabric like cotton, polyester, and blends.

Embroidery Machines

Computerized Embroidery Machines:

These machines are used to create intricate embroidery designs on fabrics. With the aid of computer software, they can produce detailed and consistent patterns, making them essential for high-quality embroidery work.

Textile Testing and Quality Control Machines

1. Tensile Testing Machines:

Tensile testing machines measure the strength and elasticity of fabrics, ensuring they meet industry standards. They play a crucial role in quality control and product development.

2. Color Fastness Testing Machines:

These machines assess the colour fastness of dyed fabrics by subjecting them to various conditions, such as washing, light exposure, and rubbing. This ensures the durability and longevity of the fabric’s colour.

Generally, textile industry uses a broad category of equipment in the conversion process from textile material to the final product. All machines ranging from spinning and weaving to dyeing and finishing are very important in the process. It is worthwhile to study the functions as well as the capacities of these machines for anyone that is involved in the textile business.

It has been a well-known fact at Weavetech organisation that accurate textile machinery guarantees good fabric production. The awareness of the most recent innovations and the wide spectrum of machinery guarantees that clients get the most appropriate items and services.

It is critical for any textile factory to ensure that they acquire the right textile factory machine that will make their production to be more efficient and of high quality as well as be versatile in use. Whether you operate within spinning, weaving, knitting, and finishing categories, it is very important that you are able to get the right equipment so as to also be able to compete in the complex textile market.

Read More:- Types of Textile Machinery Used in Textile Industries

[luckytreeapricotzine]

Explore Efficient and Effective Textile Spinning Machines from A.T.E India

A.T.E India is a global leader in offering innovative and sustainable solutions of world-class standards. Its core technologies and strategic partnerships have revolutionized various textile processes.

Spinning in textile manufacturing is indispensable in textile engineering. They are used to convert raw fibre into yarn and are well-equipped to twist and wind. High-end textile spinning machines can produce yarn of various qualities and specifications.

Here is an overview of the significance of A.T.E Group's textile spinning machines that offer world-class textile engineering solutions.

Efficiency and Significance of Textile Spinning Machines by A.T.E Group

Textile spinning machines are used for converting raw materials into yarn and the right quality impacts the quality and consistency of the yarn produced.

A.T.E India, a leader in providing world-class textile engineering solutions, recognizes the critical role of spinning in textile manufacturing and offers cutting-edge technologies, innovative solutions, and expert engineering.

A.T.E India's textile spinning machines ensure superior yarn production with maximized effectiveness and sustainability. Textile manufacturers can collaborate with A.T.E Group, and make the most of such advanced spinning machine solutions.

Let us now understand the key specifications and features of A.T.E Group's textile spinning machines.

Features, Specifications, and Benefits of A.T.E Group's Textile Spinning Machines

A.T.E India offers the latest technology systems for blowrooms, cards, drawframes, combers, twisting machines, and humidification systems, as well as a range of accessories and spinning machinery components.

Effective Blowrooms

The blow room serves to prepare raw fibres for further processing and extracts the best qualities from each fibre. Key inclusions in the blow room lineup include:

T-BLEND modular tuft blending system. TRUETZSCHLER CL-X for removing coarse contaminants from cotton. BO-P | PORTAL BALE OPENER, which offers larger working widths, requires less space and delivers superior blending performance. BLENDOMAT series comprises the BO-A for flexible automatic bale plucking. BO-E, a robust bale opener with a penetration inversion mechanism for effective cotton opening. The PRE-CLEANER CL-P provides unique beating pre-cleaning for all types of cotton. MULTIMIXER MPM and UNIVERSAL MIXER MX-U 6/10 ensure maximum homogeneity and blending. For efficient cleaning, our CLEANOMAT CL-C1 and CL-C3 offer energy-efficient solutions with minimal fibre loss. HEAVY PART SEPARATOR SP-H is used for effective heavy part separation. The T-SCAN TS-T5 represents the latest generation foreign parts separator. DUSTEX DX stands as a unique de-dusting machine for efficient micro-dust removal.

Carding Process and Drawframe of A.T.E Group's Textile Spinning Machines

The carding process further prepares fibres for spinning in textiles by aligning them into a continuous web. A

TE offers a range of high-productivity carding machines designed to provide precision control for enhanced cleaning efficiency and superior fibre preparation. 

CARD TC 15, d for its flexibility, high production output, and low operating costs. The TC 12 offers reduced operator interference and maximized availability. TC 19I stands as the first intelligent card, integrating advanced technology for optimized performance. TD 10 incorporates the latest digital levelling technology, resulting in improved silver quality. TD 9T boasts a unique feature where one side of the draw-frame stops if a fault occurs.

Combing Process

This process refines fibres to achieve superior yarn quality. A.T.E India offers exceptional combers that prevent quality variations and enhance overall performance.

The TRUETZSCHLER COMBER TCO 21 stands out as a pinnacle of excellence, delivering top-notch combing performance backed by reliable Truetzschler technology. You can trust A.T.E India's high-tech combers to elevate your textile manufacturing processes to new heights.

Humidification and Air Control

It is imperative to maintain optimal humidity and air quality to ensure maximum efficiency and quality of textile production processes. A.T.E India offers a comprehensive range of solutions under the Total Air Control (TAC) system tailored for traditional textiles.

The inclusion of innovative technologies such as the Luwa Precision Air Conditioning system ensures precise control over temperature and humidity levels. With features like the DIGI5 CONTROL system for intelligent monitoring and Luwa Cleaner Circulaire for microdust removal, A.T.E India's solutions offer the perfect air control technology.

Assembly Winders

A.T.E India offers a range of assembly winders built on the innovative modular winding machine platform from SSM Schärer Schweiter Mettler AG.

The SSM XENO series, comprising the YD, FD, and BD models, represents a versatile solution. The SSM DURO-TD stands out as a modular assembly winding platform specifically designed for processing coarse technical yarns with efficiency and precision. The SSM NEO-FD precision assembly winder delivers unparalleled performance and reliability in winding operations.

Spinning Accessories

A.T.E India offers a comprehensive range of spinning accessories that enhance the performance and efficiency of spinning in textile manufacturing. These accessories include:

High-precision spinning machinery components sourced from trusted brands like TeraSpin and Truetzschler card clothing. A.T.E India provides upgrades and conversions for blow room and carding components. High-tech card clothing from Trützschler and award-winning compact systems from Dechang.

Testing Equipment

A.T.E India offers top-of-the-line fibre and yarn testing equipment manufactured by MAG Solvics Private Limited, India. Our range of fibre testing instruments includes:

Tools for assessing length, strength, maturity, fineness, moisture content, colour, and gravimetric trash. Measure yarn strength, elongation, evenness, imperfections (IPI), and hairiness. With MAG Solvics' cutting-edge technology, textile manufacturers can ensure the quality and consistency of their fibres and yarns Conclusion

A.T.E India's textile spinning machines stand as the cornerstone of textile engineering and facilitate the conversion of raw fibres into yarn with precision and efficiency.

Conclusion:

A.T.E India offers world-class textile engineering solutions and plays a crucial role in advancing the capabilities of spinning machines. A.T.E India works on innovation and excellence and empowers the textile industry with superior spinning machine solutions.

[dtfbooks]

A Masterful Process of Crafting Full Voile Fabric.

Crafting full voile fabric involves intricate processes that result in a textile renowned for its delicacy and versatility. From the initial selection of high-quality yarns to the meticulous weaving techniques, every step contributes to its unique characteristics.

Yarn Selection and Preparation: The journey begins with the careful selection of fine yarns, typically cotton, chosen for their softness and breathability. These yarns undergo rigorous preparation, including spinning and twisting, to ensure uniformity and strength.

Weaving Process: The weaving process is where the magic of full voile fabric truly comes to life. Using specialized looms, skilled artisans meticulously interlace the yarns to create a sheer, gossamer-like texture. The weave structure, often a balanced plain weave, allows for maximum lightness and drapability, hallmark traits of full voile.

Specialty Finishes: To enhance its aesthetic appeal and durability, full voile fabric may undergo various specialty finishes. These can include treatments such as mercerization to improve luster and dye absorption, as well as additional processes to increase wrinkle resistance and ease of care.

Distinctive Qualities: Full voile fabric is esteemed for its exceptional qualities. Its sheer and lightweight nature lends itself beautifully to a variety of applications, from flowing curtains to elegant apparel. The fabric's subtle translucency adds an ethereal quality to garments, making it a popular choice for summer wear and formal attire alike. Its breathability ensures comfort even in warm climates, while its soft hand-feel invites touch and drapes gracefully over the body.

Optimization through Purchase: To experience the epitome of full voile's elegance and functionality, it's essential to invest in high-quality material. Buy full voile material from reputable sources ensures optimal performance and longevity, allowing its beauty to be enjoyed for years to come.

In conclusion, the creation of full voile fabric is a meticulous art form, blending craftsmanship and innovation to produce a textile of unparalleled elegance and versatility. From the selection of premium yarns to the weaving process and specialty finishes, each step contributes to its distinctive qualities. By purchasing full voile material, one not only optimizes the fabric's performance but also supports the artisans and traditions behind its creation. Embrace the lightness and sophistication of full voile fabric, adding a touch of timeless beauty to any setting or ensemble.

[precot]

What are the different varieties of yarn?

Types of yarn

Different types of yarn are used for different activities or processes in making the final fabric. The properties of the finished yarn are based upon the desired method of application. Yarns used for weaving have a tight twist, smooth surface, and lengthwise strength. They are engineered to be durable, strong, and not so stretchable. Yarns used for weaving are sold in a cone.

On the other hand textile yarns designed for knitting have a looser twist, more elasticity, and a softer feel. Knitting yarn is commonly sold in a ball or skein. The structure of the fiber used gives the different types of yarn unique and beneficial properties.

Significance of yarn

High-performance yarns used in woven and knitted fabrics are increasingly chosen for their design and distinctiveness. Yarn manufacturers embark on a quest for product range and quality. The yarn has significant relevance to the final fabric.

Let us discuss the important parameters to choose the best yarn.

How to choose the right yarn ?

Few measures that are considered for yarn quality requirements are :

Evenness or Yarn Count

Yarn count refers to the thickness of yarn and is determined by its mass per unit length. Yarn variation refers to the variation in yarn count along its length. It is the evenness of staple spun yarn a major concern. Continuous filament yarns have no variation in linear density. A yarn with poor evenness will have thick and thin places along yarn length and the possibility of twist occurrence in the thin places of yarn is high. This contributes to variations in strength, yarn diameter, or thickness, which often adversely affect the appearance of the resultant fabrics.

Breaking strength

The tensile property of textile yarns is a crucial parameter in determining the suitability for any particular application. It is therefore of utmost importance to determine the breaking strength characteristic accurately.

Winding

The process of winding provides an opportunity to monitor for knots, thin places and weak spots. An agreed limit of knots per cone is usually set and cones exceeding this prescribed limit is usually ejected.

Yarn lubricationThe type and level of yarn lubrication determine the coefficient of friction of the yarn and have a direct influence on the number of yarn breakages.

Yarn hairiness

Fibers that are seen out of the main body of the yarn are called hairiness. Yarn hairiness is linearly related to the count of the yarn, i.e. there are more hairs in a fine yarn compared to a coarse yarn of the same type.

In Conclusion

The properties of cotton yarn are influenced by important factors such as

Fiber properties,

Yarn construction parameters and

Spinning methods and production technology.

It can be stated that fiber properties present the main influencing factors. Precot manufactures yarns and threads made from organic, BCI and normal cotton as well as polyester cotton blend. Also, we know the importance of understanding the fiber properties in detail to carry out the yarn engineering and production processes properly and effectively.

[perfectcyclefox]

That is the very high-end, luxury cotton

Sea Island Yarn

Sea Island Yarn is usually a high-end, luxury yarn manufactured from the extra-long staple fibers belonging to the Gossypium barbadense cotton plant that is grown exclusively for the West Indies islands. The long, silky fibers on this special cotton are prized therefore to their strength, luster, along with softness. They are sometimes blended with other fibers for instance silk or cashmere to generate even more high quality textiles.

In the hands of any skilled spinner, that silky fiber can easily yield exquisitely good, cool-to-the-touch fabrics along with yarns. Fine lawns as well as handkerchief cottons are among the most used and recognizable products of the special variety with cotton. 36-576F Heating Polyester Yarn Manufacturers This type of cotton is used to make heirloom quality cargo area linens and clothing along with other fine fabric goods for instance handbags and gloves.

The heirloom quality of this sort of cotton is on account of several factors, most of all the exceptionally much time staple lengths belonging to the plant. The regular staple length connected with Sea Island cotton is 4. 26 inches, which is over twice providing the average staple time-span of other commercial cotton varieties. The particular longer fibers generate the cotton a lot easier to spin, plus the resulting yarn will be smoother and stronger than some others of cotton.

Longer staple plans also reduce how much twist in that resulting yarn, and also this produces a smoother plus much more silky finish. Which allows the yarn to be easily dyed in addition to gives it a nice sheen that some others of cotton are not able to match.

Sea Island cotton is a very rare commodity, which is only available in small quantities by several growers around the globe. The quality on this specialty cotton is so outstanding that it is a sought after diet material for high-end manner and apparel brands, manufacturers of high class linens, and other producers of extravagance textiles.

In truth, this type regarding cotton is coveted a whole lot that it is actually protected under this trademark laws connected with some countries. Additionally it is highly regulated to ensure the proper raising practices are adopted, and that only the best possible examples of this special different cotton are used in the production of Sea Island Yarn.

That is the very high-end, luxury cotton that is certainly often sold throughout blends with other fibers to form higher-end products, and it really is quite expensive. But to the dedicated knitter who will be willing to spend the amount of money on this pretty special and rare kind of cotton, it is often worth the expense.

If you choose to try this exquisite yarn by yourself, we are pleased to make available it at Inventive Ewe. Enter the value VeryPink at checkout to be handed a 25% discount on your own order of just about any of our Sea Island yarns in the end of February.

[wrote-a-article]

From Sheep to Skein: The Yarn Manufacturing Journey Disclosed

Introduction 

Yarn, the humble thread that sparks creativity, warmth, and comfort in countless projects, has a fascinating journey from its origin to the final, colorful skein. Whether you're an avid crafter or simply intrigued by the magic of yarn, understanding the intricate yarn manufacturing process adds a layer of appreciation for this versatile material.

Sourcing Quality Fiber

At the heart of yarn manufacturing lies the choice of fiber. High-quality yarn begins with the careful selection of sources. Sheep's wool, alpaca, cotton, and even silk serve as common starting points. Each fiber brings its unique characteristics to the final product, such as softness, warmth, or breathability. For eco-conscious crafters, sustainable and ethical sourcing practices are paramount.

Cutting and Harvesting

The journey starts with cutting or harvesting the raw fiber. Skilled professionals perform these tasks to ensure the animals' welfare and the fiber's integrity. Precision and expertise are the watchwords in this phase, as the manner in which fiber is obtained significantly impacts its quality.

Cleaning and Sorting

Raw fiber, as it comes from the source, isn't ready to be spun into yarn. Cleaning is the next crucial step. This process removes impurities like dirt and grease, resulting in a clean and workable material. Sorting, which follows cleaning, categorizes fibers based on quality, length, and color, setting the stage for the subsequent stages of production.

Carding and Blending

Carding is an art that aligns and separates individual fibers, preparing them for the spinning process. It plays a pivotal role in creating consistency within the yarn. Blending, on the other hand, allows for the mixing of different fiber types or colors, giving birth to unique yarns. The carding and blending phases introduce a variety of textures and appearances that will delight crafters.

Spinning: The Art of Twisting Fiber

Spinning is the heartbeat of yarn manufacturing. Here, the prepared fibers are twisted together to form the yarn we adore. The choice between hand spinning and machine spinning, as well as the degree of tension and twist, determines the weight, strength, and texture of the yarn. It's where the magic truly happens as fiber is transformed into the thread that inspires creativity.

Plying: Strength and Texture Enhancement

Plying involves twisting multiple yarn strands together. This process serves two primary purposes: enhancing strength and altering texture. Plied yarns are known for their durability, making them suitable for a wide range of projects. The number of plies and their arrangement provide infinite possibilities for achieving the desired yarn characteristics.

Dyeing and Coloring: Adding Vibrancy

Dyeing breathes life and color into the yarn. It's the stage where creativity knows no bounds. Dyeing methods vary from traditional to eco-friendly, with natural dyes gaining popularity. Achieving color consistency is vital, as even slight variations can affect the final appearance of a project. Dyeing is where yarn truly becomes a canvas for crafters.

Skeining and Packaging: Crafters' Convenience

Skeining is the process of winding yarn into neat skeins, measured and ready for sale. This step not only ensures ease of handling for crafters but also aids in quality control. Labeling and packaging play an essential role in presenting the yarn to customers, providing valuable information about its characteristics and care.

Quality Assurance: Craftsmanship Excellence

The journey from sourcing fiber to packaging skeins involves rigorous quality assurance. This step is the guardian of consistency and durability. Manufacturers adhere to industry standards, meticulously checking every aspect of the yarn to ensure it meets the highest quality benchmarks. The commitment to quality is a hallmark of reputable yarn producers.

How much yarn can one pound of wool produce?

Depending on factors like the yarn's thickness and kind, one pound of wool can yield different quantities of yarn. A pound of wool will typically produce between 1600 and 2000 yards of medium-weight (worsted) yarn. While finer yarns can offer you more, thicker yarns will produce less length.

You might receive a different amount of yarn; keep in mind that this is merely a preliminary estimate. It's always a good idea to check the label on your yarn or contact the yarn producer for more specific information.

Conclusion: A Tapestry of Craftsmanship

The yarn manufacturing process, from the fields to the skeins, is a journey of craftsmanship and dedication. It's a story of raw materials transformed into vibrant, versatile threads. For crafters and enthusiasts alike, understanding this journey adds a layer of appreciation to every stitch and project, transforming them into a canvas of creativity and warmth.

In the end, the next time you pick up a skein of yarn for your crafting adventure, remember the intricate journey it has undertaken – from sheep to skein, a journey filled with skill, creativity, and a deep appreciation for the art of yarn manufacturing.

Experience the Excellence of Jindal Textile - Your Trusted Yarn Manufacturer in India. Elevate Your Creations with Our Premium Yarns - Explore Our Range Today!

[guptafibres]

Revolutionizing Textiles: Recycled Weaving Yarn for a Sustainable Future

In an era where environmental consciousness is paramount, the textile industry is witnessing a transformation towards sustainable practices. One such innovation is the creation of recycled weaving yarn, a remarkable feat that combines eco-friendliness with creativity.

Recycled Clothing Yarn and Its Journey:

1. Collection: The process begins by collecting discarded clothing, fabrics, and textile remnants. These items, once destined for landfills, become the raw materials for sustainable textile production.

2. Sorting and Cleaning: Collected textiles undergo meticulous sorting and cleaning. This step ensures that the yarn produced maintains high quality and desired characteristics.

3. Shredding and Carding: The sorted textiles are shredded into smaller, manageable fibers. These fibers are then carded and aligned, resulting in a consistent and usable material.

4. Spinning: The prepared fibers are spun into yarn using traditional methods or modern machinery. This step is where the transformation into recycled weaving yarn truly takes shape.

5. Plying (Optional): To enhance strength and durability, the yarn can be plied or twisted together, depending on the intended application.

6. Dyeing (Optional): If desired, the yarn can be dyed to create a wide array of colors and patterns, adding a creative dimension to sustainability.

7. Packaging: The final product, recycled weaving yarn, is carefully packaged, ready to embark on its journey into the hands of creators, artisans, and textile enthusiasts.

The Advantages of Recycled Weaving Yarn:

Sustainability: Recycling textiles reduces the need for new raw materials, conserving resources and energy.

Waste Reduction: By repurposing discarded textiles, this process significantly reduces textile waste and lessens the burden on landfills.

Creative Freedom: Recycled weaving yarn offers endless possibilities for textile artists, designers, and craftsmen, fostering creativity while being eco-conscious.

Economic Impact: Embracing sustainability in the textile industry can lead to the creation of jobs in recycling and sustainable production.

Gupta Textiles: Pioneers in Sustainable Yarn:

Gupta Textiles takes pride in being at the forefront of sustainable textile practices. Our commitment to ethical and environmentally responsible production is reflected in our range of Recycled Weaving Yarn and other eco-friendly offerings. From cotton fiber yarn to recycled cotton yarn industry in India, we're dedicated to shaping a greener, more sustainable future for textiles.

Conclusion:

Recycled weaving yarn is not just a product; it's a testament to the possibilities of a sustainable textile industry. Join us in embracing the future of textiles, where creativity, environmental responsibility, and innovation intersect harmoniously.

[futureyarn]

ATY Yarn

ATY Yarn

ATY 1200D high light color fastness UV resistance Polyester Nylon Air Textured Yarn for knitting decoration fabric

Filament Polyester Twisted PP ATY yarn Hot Sale High Quality Dyed 150D Yarn Aty For Carpet thread

Polyester/Viscose Filament ATY 250D/60F Silk Feeling Air Textured Yarn for sewing thread

600D Polyester ATY Yarn Air Textured Yarn Dope Dyed color

Polyester dyed Colored ATY Air Texture Yarn

POLYESTER ATY YARN

ATY Yarn：

ATY yarn (AIR-TEXTURED YARN) the principle is to use the air jet method to make the air jet technology to interweave the tow to form an irregular twisted loop, so that the tow has a fluffy terry like yarn.

Material: Polyester, Polypropylene, Nylon etc.

Features: The processed textured yarn has the properties of both filament yarn and staple yarn, with strong wool feeling, good handle and better coverage than staple yarn.

Use: It is suitable for weaving and knitting. It can be made into medium and fine monofilament or multifilament, or wool, linen, cotton, etc. With core by using air texturing technology. It is called yarn like textured yarn.

ATY Knowledge:

(1) Deformation ATY YARN process route: Creel 1, drafting zone 1 ~ relaxation zone 1 ~ deformation zone 1, stabilization zone 1, heat setting zone 1 ~ winding zone.

(2) The processing technology of air textured yarn ATY mainly has the following three types: single-strand parallel yarn; double-strand parallel yarn; double-strand sheath-core yarn.

ATY Air textured yarn is also referred to as air textured yarn. Since the application of air-textured technology, air-textured yarn produced in various countries around the world have been produced with coarse denier yarns (referring to 90DTX air-textured yarns). Due to the large fineness of textured yarn, the radial loops on the surface are easy to spin, and the woven fabric has more than carded imitation style but not enough worsted worsted style. Such fabrics are mainly suitable for decoration, and generally not suitable for clothing. The fine-denier air-deformed fabric produced by the improved air-deformation process and its nozzles is then processed through special finishing. Its style is novel, the fabric is crisp, and the wool feels strong. Well received by consumers. In recent years, in addition to continuing to apply and develop medium and coarse denier air textured yarns for decorative fabrics, various ATY air textured yarn manufacturers have turned their attention to fine denier air-textured imitation fine,

Product development of wool-like fabrics and thin underwear fabrics.

(3) The advantages of ATY are: easy processing; no torque on the silk body, light weight and full silk surface, soft luster of the fabric; good fluffiness of the silk body, anti-wrinkle fabric, stable and consistent deformation; good crepe durability, Fabric strength and elongation are excellent.

[tsasocial]

Saurer presents machinery innovations for textiles at CIIE 2022 in Shanghai

Founded in Switzerland in 1853, Saurer is a leading globally operating technology group focusing on machinery and components for yarn processing. From the finest woollen yarns for suits or sportswear to cotton or blends for our daily clothes or home textiles. And from carpet yarns to technical yarns for tires or protective clothing and glass fibre components for the 5G technology, Saurer machinery spins and twists yarns that accompany you 24 hours a day. 

At this year's China International Import Expo, CIIE 2022, Saurer is presenting the innovative CableCorder CC5 with state-of-the-art energy-saving technology. New machine components and an optimised yarn path ensure a high level of operating comfort and process reliability. The package automation further improves the ergonomics at the working place. The efficiency of package transport can be further increased by using modern automated guided vehicle (AGV) technology.

Twisting machinery has a long tradition at Saurer

The CompactTwister has been established in the market for over 25 years, producing the finest twisted yarns for woollen jackets or cotton shirts. The CarpetCablers and CarpetTwisters have been producing high-quality yarns for premium carpets and other textiles for over 35 years. The portfolio also includes twisting and cabling machines for glass fibres and other kinds of technical yarns.

Demand for intelligent production processes in the textile industry is increasing

Connectivity and data management have become an essential part of any mill today. The Saurer Mill Management System, called Senses, consolidates production data and also allows our customers to integrate third-party machines.

Digitisation has also revolutionised traditional services such as on-site visits, in-person training and machine troubleshooting. Remote service is becoming a standard tool alongside regular visits. Our service team can access a fully digitised fault log and identify any problems so that specialists can give immediate advice, saving the customer valuable time.

With Saurer, spinning mills are prepared for the challenges of the circular economy

We enable spinning mills to process a wide range of recycled and regenerated fibres in their production. Our rotor spinning machines are leaders in the processing of recycled fibres. We specialise in the preparation of recycled fibres and our textile technology laboratory continuously assists our customers in optimising their yarn production and yarn quality.

Sustainability is part of Saurer's vision

Saving resources has always played an important role in Saurer's vision. With the E³ product development philosophy, Saurer ensures that each new generation of machines consumes less energy and helps customers to save resources or space. We also contribute to the industry's ability to use forward-looking technologies, e.g., by preparing yarns for use in the wind energy industry or 5G technology with our twisting machines. As an environmentally conscious company, we also aim to optimise our own global production facilities to continuously reduce our environmental footprint.

With more than 160 years of experience, Saurer has always been committed to advancing the textile industry, integrating high-end equipment manufacturing with modern information technology to provide complete solutions for the smart spinning mill.

Our team is looking forward to presenting these innovations to all guests at CIIE in Hall 4.1, Stand C6-07 from 5 to 10 November 2022 in Shanghai.

[sugunfibres]

Coir Suplliers in Salem

There are many 2 ply coir yarn coir traders and coir suplliers in Salem .  2 ply coir yarn is made from two strands of coir fiber that have been twisted together. The result is a pliable yarn with a soft feel.

This is a very soft and thick yarn made from the fibers of coconut husks. It is used for making fabric such as pillows, blankets, and stuffed animals. This yarn is dyed using the dyes of indigo, orangish-yellow dye. This type of yarn is hard to sew with because it breaks if over-stitched. 2 ply coir yarn is commonly used for crochet projects because the yarn is very soft and drapes nicely. Fingering cotton yarn is much thicker and requires less ply twisting to make a soft drapey fabric.

It is always advisable to buy this product from the best 2 ply coir yarn coir traders  . There are so many coir suplliers in Salem  ,who provide high quality coirs in India and worldwide .

2 ply coir can also be used in crocheting foundation garments because the 2nd strand of fiber gives back more bulk than 1st strand so it results in a garment that will sit higher on the body with some shaping compared to 1ply scrapie (which uses only one layer of fiber). Wool roving- A deep, dense, long staple wool that is ideal for crocheting due to loose crimp and high felting properties.

1 ply coir - This term refers to a strand of coir yarn whose length is 1/2 the full length of the outer strands in multi-ply spinning or roving (multiple bundles wrapped together). Therefore there are 2 strands while 3 plies size (2x6) has 6 strands with each one shorter than one of the strands in 1 ply. There are no twistes on these yarns but they still have properties that make them ideal for crocheting - soft feel with good stitch definition comparable to fingering or dk weight cotton yarn, as well as a cuddle factor 

The finer wool fibers can be spun into roving (coir) which you later crochet with. Coirs also lend themselves to felting much more than your averageyarn due to their crimp, making them ideal for ultra soft crochet. They also hold loops inside of your finished piece which may help you know where crocheting left off or carries forward from machine stitching 2 ply wools – These refer to 2 strands of wool that are twisted together with a yarn over (knitting stitch). For felted projects the twist in these fibers has more effect than second strand and provides softer drape? In most yarns, longer fiber has more crimp and does creates a softer feel.

A true 2 ply is made of two single strands (not twisted) that are passed through each other three times before being wrapped or plied into yarn. More deception fibers*** can be spun from this wool? Reason to use this style is as small core yarn for novelty items. It may also have the advantage of having less wicking properties than thicker deluded knitting fiber.

Polwarth or 100% wool? – Many companies sell yarn that claims to be 100% pure Ravella (and other such proprietary blends) but is actually a "polwarth" blend which contains alpaca for softness, silk for elasticity and/or bamboo rayon for preferred knitting performance and reduced machine washing care.... This can make it more laborious in the hand of experienced crocheters as you must understand your yarns fiber content in order to gauge as to which fibers are stronger or weaker than others since you may need a specific amount if the opposite cannot be manipulated.

Cotton, Alpaca and Bamboo Wens – While they do not share any natural similarities with wool, modern industrial cotton farm crops can be made into yarn nearly identical enough (with some similar bright shiny appearance) that it? thought people commonly confuse them when purchasing yarn from industrial marketers.

Cow, Goat or Other Swine Wool? –Industrial wool production methods are based on the natural growth of small herds of sheep tended by human farmers since at least 4000BC; this is in contrast to fish and other naturally thin animal fibers (such as reed) whose fibers must be harvested manually thus giving them their soft texture.? Modern qualities for yarn base materials include merino chickens that have become quite popular due

For More Info: best coir yarn traders in India

[aldiraweavetech]

What is Two for one twister (TFO) - Weavetech

The term T.F.O stands for Two-for-One, indicating that two turns are inserted for each turn of the twisting element. In earlier times, the process involved transferring two yarns onto a doubler winder, which served as the feed package for T.F.O. However, in modern systems, two smaller packages are stacked vertically and extracted concurrently, replacing the older method. T.F.O, at the yarn stage, provides enhanced evenness, strength, and elongation to the material. It also improves the yarn's luster and abrasion resistance. When it comes to the fabric stage, T.F.O contributes to achieving greater stability, improved fabric roll, enhanced visual characteristics, and a better overall fabric handle. Upgrade your twisting machineries to the next level with our advanced solutions in Gujarat. Experience enhanced productivity, superior yarn quality, and efficient operations with Weavetech cutting-edge twisting machines.

Principle of TFO

The yarn unwinds from the feed package and passes through the tensor, reaching the snail wire by traversing inside the spindle and outside the rotary disc. Between the capsule and the bending part, the yarn receives its initial twist, followed by the second twist between the bending part and the snail wire. As a result, two twists are achieved with each rotation of the spindle. Elevate your textile manufacturing with Weavetech, the leading provider of top-quality textile machinery in India. From weaving to spinning and beyond, we deliver innovative and reliable solutions that optimize your production processes.

Main Features of TFO

Spindle: The T.F.O. twister offers double the productivity of a ring twister, as it provides two twisting with a single rotation of the spindle. To ensure smooth operation, the rotary disc is meticulously balanced and designed to eliminate vibrations, even at high speeds of up to 375 kmph in machines handling cotton yarns. The guides, crafted from Alumina porcelain, are carefully chosen to maintain the anti-abrasion properties of the specially processed rotary disc, facilitating a smooth sliding motion for the yarn. Revolutionize your textile manufacturing with Weavetech's cutting-edge machinery in India.

Cheese Cover (Balloon Limiter): The purpose of the cheese cover is to prevent any interference between the unwinding yarn and the ballooning yarn. It remains stationary due to the magnetic force, even while the spindle is rotating. It's crucial to note that even a small scar or scratch can potentially damage the yarn and result in ends down, as the yarn initially comes into contact with the upper edge of the cheese cover. Therefore, the cheese cover plays a vital role in ensuring the smooth and uninterrupted operation of the T.F.O. twister.

Cradle: Even a slight slip of the take-up bobbin can result in uneven twisting. To ensure smooth and effortless rotation of the bobbin, ball bearings are installed on both sides of the cradle. At the start of the winding process, a contact pressure of approximately 1.5 kg is applied to the package, allowing for seamless package drive. As the diameter of the package increases, the pressure is intentionally reduced proportionally, maintaining optimal winding conditions. This meticulous design and adjustment of pressure contribute to the reliable and consistent operation of the T.F.O. twister. Experience excellence in textile machinery manufacturing in India with Weavetech, your trusted partner in India.

Feed Roller: By operating the feed roller at a circumference speed ranging from 157% to 181% higher than the yarn speed, the T.F.O. twister effectively converts the high ballooning tension into a lower take-up tension. This is made possible through the skilful utilization of slip between the yarn and the feed roller, which can be adjusted as desired by altering the yarn contact angle around the feed roller. This dynamic control of tension enables precise tension management during the twisting process, ensuring optimal yarn handling and superior quality output.

Ant patterning Device: The mechanism, incorporated within the gearbox, is designed to prevent ribbon winding and maintain a consistent yarn path. It achieves this by slightly adjusting the cam speed at regular intervals, ensuring the smooth and uninterrupted flow of yarn without any disruptions. Unlock the potential of your textile manufacturing with Weavetech's unrivalled machinery solutions in India.

Functioning of the rotating disc: The unwound yarn from the feed package automatically wraps around the circumference of the storage disc, passing through the inside of the spindle and the yarn guide of the storage disc. It then reaches the snail wire, where it undergoes diagonal twisting due to the air resistance. The extent to which the yarn winds around the storage disc is commonly referred to as the "storage angle" or "winding-off angle." It is important to maintain a storage angle of less than 90 degrees to prevent the centrifugal force from causing unwinding variances, collapsing the balloon shape, and leading to yarn breakage. This type of breakage, known as "breakage caused by extended winding angle," can be used to assess the twisting condition of the machine. The storage disc can be adjusted using the tensor mechanism.

Elevate your textile manufacturing with Weavetech, the leading provider of top-quality textile machinery in India. From weaving to spinning and beyond, we deliver innovative and reliable solutions that optimize your production processes. Our state-of-the-art machinery is designed to enhance efficiency, precision, and productivity, enabling you to meet the demands of a rapidly evolving industry. Experience the best in textile machinery manufacturing with Weavetech. Contact us today to discuss your requirements and take your textile manufacturing to new heights.

Original Post: https://www.weavetech.com/blog-detail/38/what-is-two-for-one-twister-tfo---weavetech/

[maraloverseasyarn]

Siro Yarns | The principle of Siro spinning

What is the Siro Yarn?

Siro Yarn is made through a method called Siro Spinning or Eli Twist Spinning. The yarn is spun twice on the ring spinning machine. Siro-spun can be thought of as a pseudo-double yarn in which both components are untwisted strands and not single wound yarns. CSIRO (Commonwealth Scientific and Industrial Research Organization) in Australia invented SIRO yarn, hence it is called "Siro" yarn.

Siro spinning system

Siro Yarn Technology applied a series of CSIRO automatic twist discoveries to conventional worsted ring spinning technology. The SIRO drainage system integrates drainage and lining in a single operation. In this process, two rovings are simultaneously driven through the drawing machine, separated by two specially designed condensers and fired independently.

The twist is applied by means of a ring and carriage, as with a typical single thread. The drawn roving strands exiting the drawing mechanism, with some twist developed in the individual strands to the point of pinching, are combined into a double strand. Many experts have found that the hairiness of Siro yarn fabrics has been significantly reduced.

SIRO yarn properties

SIRO yarns have more strength and elongation and less hairiness, but also somewhat lower defect count and uniformity values. However, the properties of the SIRO threads have been provided as follows:

●       Elongation at break: Higher values of elongation at break.

●       Uniformity: U% and other defects such as thick and thin spots and neps are small.

●       Sheet strength: extremely high CSP.

●       Single Yarn Strength: Siro Yarn has better single yarn strength.

●       Voluminosity: It has a larger diameter than traditional double-ply yarns.

●       Twist: Low twist in Siro yarn compared to traditional two-ply yarn.

●       Abrasion: Slightly less resistant to abrasion.

●       Knot strength: Less knot strength.

●       Band Strength: Increased band strength.

●       Tear resistance: Greater tear resistance.

●       Flexural stiffness: Less flexural stiffness.

●       Crease Recovery: Greater crease recovery angle.

●       Break rate: SIRO yarn has a higher break rate compared to conventional twisted yarns.

Maral manufactures a diverse line of innovative blended digital print fabrics for various textile end uses ranging from knits, knits, towels, sweaters, socks, upholstery, denim, protective workwear and more. The supply of high-quality products to our customers is guaranteed by purchasing safe and standardized raw materials through a perfect quality management system.

Quality assurance is also maintained through HVI testing equipment to ensure cotton fiber properties including length, uniformity, fineness, strength, color, and more. Our raw material has to pass this inspection thoroughly before being purchased.

Quality assurance through our "on-site inspection" guarantees the delivery of high-quality long fibers (greater than 29mm) with the lowest possible contamination values. "Pollution Free Cotton" is also purchased directly from select groups of cotton growers/ginners with strategic relationships. with them on the ground.

In order to meet the quality standards of our conscious customers, we have also reached countries such as Turkey, Greece, Brazil, USA, West Africa, Egypt, etc., including organic cotton, fair trade, the long staple food and pollution.

[milkweedman]

hi! do you have any advice on moving from park and draft spinning to suspended spinning?

yeah for sure ! though bear in mind that i don’t do much drop spindle spinning anymore, so you should probably ask some other people as well for a more well-rounded answer.

1. figure this out over a rug or some soft grass. i snapped the spindle stick when i was learning because i dropped it onto concrete repeatedly.

2. start with your roving predrafted pretty well, so that you only need to attenuate it a little bit to spin it.

3. if you feel the twist is getting ahead of you as you spin, don’t be tempted to draft faster, as this will only lead to inconsistencies in your yarn. instead, just park the spindle and draft some more before you go back to spinning. you can also adjust your spindle (a heavier spindle will spin slower and longer, so you’ll have more time to draft) or just try to put less energy into making it spin so that it’ll go a little slower.

in that vein, faster isn’t better with suspended spinning the way that it is with park & draft (unless you’re working with a fiber that you can draft very consistently at high speeds, or a fiber that needs a lot of twist, like cotton). the goal here is to have your fiber more or less at the ideal amount of twist by the time you’ve finished drafting so that you can immediately wind on, thus cutting out the “holding your arm out doing nothing while it builds up twist” that you do in park & draft.

4. don't try to spin more than an arm's length at a time. you might see people with the spindle at their feet as they stand and spin, but that requires a bit of experience (and is not necessarily faster anyway). keep the spindle at all times within easy reach of your drafting hand so that you can stop drafting and flick the spindle again, should it slow too early. but once you’ve got the hang of suspended spinning, it is a good idea to experiment with how long you’re comfortable letting your yarn go before winding it back on ! personally if i’m walking around or standing, i tend to only wind on when it’s about 2 meters long. for me it’s faster that way, but it may not be for you.

5. be consistent. the best way to control the amount of twist entering each length of yarn is to be consistent in your motions. try to set the spindle going the same speed every time. try to draft at a constant slow speed. with suspended spinning, if you draft too quickly your yarn won't have enough twist to keep the spindle in the air. it’s better to realize you overtwisted it and have to spin it the other way for a second, than to have it snap because you undertwisted it, and have to reattach the fiber.

6. inspect your yarn before winding on. is it over/undertwisted? are there any unintentionally thin or thick spots? fix any issues as you see them, and your yarn will be the better for it. you shouldn’t need to spend more than a second or two inspecting it, and those few seconds are well spent. this isn’t something you should just do with suspended spinning--it’s good practice to check your yarn at least occasionally in all spinning. but it’s especially crucial whenever you’re learning a new aspect of spinning, so that you don’t ingrain any bad habits.

7. remember that even experienced spinners will stop the spindle sometimes--if i run into vm or a tangle or anything like that, i’ll trap the spindle between my knees very quickly to sort it out. there’s absolutely no need to let the spindle keep spinning while you do that kind of thing--you’ll likely end up either overtwisting it or having it run out of momentum and start spinning the wrong way while you’re caught up in fixing things.

all of this said, you may also find that the type of suspended spinning that works best for you is a combination of park & draft and suspended, where you spin for a while as you draft until you’ve built up a lot of extra twist, and then park it while you draft some more. you may also find that just park & draft works best for you, and suspended spinning isn’t your thing. as long as you’re getting the yarn that you want and you’re enjoying the process, then there’s nothing wrong with your spinning style.

[precot]

Choosing The Right Yarn

Precot’s yarn has been widely appreciated in the textiles industry by prominent fabric manufacturers and knitted garment manufacturers, domestically and worldwide. We are one of the leading cotton yarn manufacturers in India and our cotton products are well known for their contamination free 100% cotton ring spun & compact yarn.

Yarn and the history of yarns

Yarn is a collective term for linear assemblies of fibers that are twisted together to impart strength. Fibers that are laid together to form a continuous strand are also referred to as yarn.

Yarns shaped history :

There should be a need for yarns in the first place, and the necessary source materials should be available in reasonable quantities, to make yarns. The domestication of cotton should have catalyzed the use of cotton as clothing material. Cotton is being cultivated and used to make fabrics for at least 7,000 years.

Making of yarn

Spindle and whorl :

In the initial years, yarn was spun on a spindle and whorl. With the help of a spindle which is a rounded stick, fibers are attached and twisted. A whorl acts as a weight attached to the spindle that helps in rotating. The fibers were pulled manually from a bundle of carded fibers. By rotating the spindle downward, the fibers are twisted, and the yarn is spun as the spindle pulls away from the bundle of fibers. The spinner winds the yarn around the spindle to secure it and then starts the process again when the spindle reaches the floor. The process is repeated until all of the fiber has been spun or the spindle has been filled.

Spinning wheel :

A major improvement in yarn manufacturing happened with the invention of the spinning wheel. A hand-driven wheel is connected to a horizontally mounted spindle with the help of a circular band. The thread can be twisted and wound simultaneously.

A series of spindles :

A series of spindles set in a row was invented later that enables one operator to produce large quantities of yarn.

Ring Frame :

The ring frame is widely used today and involves hundreds of spindles mounted vertically inside a metal ring. Currently, natural fibers are spun with the open-end system, which draws the fiber into a rapidly rotating cup and pulls it out on the other side.

Types of yarn

Different types of yarn are used for different activities or processes in making the final fabric. The properties of the finished yarn are based upon the desired method of application. Yarns used for weaving have a tight twist, smooth surface, and lengthwise strength. They are engineered to be durable, strong, and not so stretchable. Yarns used for weaving are sold in a cone.

On the other hand textile yarns designed for knitting have a looser twist, more elasticity, and a softer feel. Knitting yarn is commonly sold in a ball or skein. The structure of the fiber used gives the different types of yarn unique and beneficial properties.

Significance of yarn

High-performance yarns used in woven and knitted fabrics are increasingly chosen for their design and distinctiveness. Yarn manufacturers embark on a quest for product range and quality. The yarn has significant relevance to the final fabric.

Let us discuss the important parameters to choose the best yarn.

How to choose the right yarn ?

Few measures that are considered for yarn quality requirements are :

Evenness or Yarn Count

Yarn count refers to the thickness of yarn and is determined by its mass per unit length. Yarn variation refers to the variation in yarn count along its length. It is the evenness of staple spun yarn a major concern. Continuous filament yarns have no variation in linear density. A yarn with poor evenness will have thick and thin places along yarn length and the possibility of twist occurrence in the thin places of yarn is high. This contributes to variations in strength, yarn diameter, or thickness, which often adversely affect the appearance of the resultant fabrics.

Breaking strength

The tensile property of textile yarns is a crucial parameter in determining the suitability for any particular application. It is therefore of utmost importance to determine the breaking strength characteristic accurately.

Winding

The process of winding provides an opportunity to monitor for knots, thin places and weak spots. An agreed limit of knots per cone is usually set and cones exceeding this prescribed limit is usually ejected.

Yarn lubricationThe type and level of yarn lubrication determine the coefficient of friction of the yarn and have a direct influence on the number of yarn breakages.

Yarn hairiness

Fibers that are seen out of the main body of the yarn are called hairiness. Yarn hairiness is linearly related to the count of the yarn, i.e. there are more hairs in a fine yarn compared to a coarse yarn of the same type.

In Conclusion

The properties of cotton yarn are influenced by important factors such as

Fiber properties,

Yarn construction parameters and

Spinning methods and production technology.

It can be stated that fiber properties present the main influencing factors. Precot manufactures yarns and threads made from organic, BCI and normal cotton as well as polyester cotton blend. Also, we know the importance of understanding the fiber properties in detail to carry out the yarn engineering and production processes properly and effectively.

[unitedwin]

Polypropylene Pp Thread Silk Yarn Twisting Machine Manufacturer Thread Twine Twister High Speed Compound Yarn

Polypropylene Pp Thread Silk Yarn Twisting Machine can twist different size of PP, PE, PET, PA,Multifilament,Cotton yarn, single strand or multi-strands primary twisting and secondary twisting, which is widely used in various fields,such as rope ,net, twine,webbing, construction line, cable filling yarn,carpet thread.

1. 2 stands of yarn twisted in one step.

2. Higher yarn twisting efficiency, less waste yarn, bigger diameter of yarn roll.

3. With start-up system, more convenient operation.

4. Online information display.

5. Less noise in high production speed.

6. Using Siemens service motor in control cabinet, using high speed high frequency motor in spindle, so that higher reliability and practicability.

7. Interactive interface, adopt PLC industrial digitized control system.

8. Yarn bobbin from the yarn spinning factory directly used on the yarn shelf.

9. Compared with traditional technical process, saving at least 50% investment because of saving the labor cost, decreasing the energy consumption and raising the utilization ratio of ground and space.

10. The length of yarn of each strand all in control throughout the process, accurate measurement to the size of yarn roll.

Warmly welcome your presence!