#Batch Steam Tray Dryer

[keroneeng]

[giagrotechmachinery]

Automatic Cashew Borma Dryer Machine, Cashew Nut Drying System, Nut Tray Drying Oven Supplier, Cashew Kernels Dryers Electricals

Dryers in the cashew processing business are called BORMA. They are mostly used to dry the cashew kernel's skin in order to lower the moisture content and release the skin before peeling. Moreover, cashew kernels are dried in dryers prior to final packing in order to preserve the necessary final moisture level. The dryer's internal air circulation is facilitated by one or more fans.

Heating methods include steam, electricity, LPG/diesel, and agriculture.

Digital temperature and timer control regulates the dryers' heat and timing. A BORMA cart is loaded with the cashew kernels after they have been placed into perforated trays. About 5 kg should fit in each tray, and a cart can accommodate 25 trays. We offer trays made of food-grade stainless steel and mild steel (MS).

Batch-specific nominal capacities are 250 kg, 500 kg, 1000 kg, and 2000 kg.

[plaidbooks]

Feeling Cold

A/N: I just can’t stop writing Sonny Carisi, especially fluff. Because this man deserves fluff and happiness (okay, everyone on svu deserves that). Anyways, here’s some fluffy Sonny fluff.

To my non-American crowd, 5⁰F = -15⁰C

Tags: none (it’s implied they have sex at the end), alcohol mention (Bailey’s is an Irish cream liqueur)

Words: 2577

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It was one of those days where Sonny had arraignments all morning, then no court the rest of the day. Normally, he loved that; it’s not that he hated trials or courts, but he felt like it was, well, a time sinkhole. He had so much paperwork and stuff to do, and sitting at a table, listening to the defense drone on and on, made him more anxious as he thought about the stacks of files in his office. When he was up in front of the judge and jury, it was fine; he was getting things done. Any moment not actively working felt like a waste, though.

But today, he was leaving the warmth of the courthouse to half-jog through snow and 5⁰ weather. He checked his watch as he entered One Hogan Place, seeing that it was his “normal” lunch time; he was planning to take a quick lunch break, then dive into work. Plus, his lunch break meant he got to call you.

You had the day off, so he called you while in the elevator, heading up to the eighth floor. “Hey, doll. I’m done with court and just heading up to take my lunch. How’s your day?” His voice was a little unsteady, his teeth chattering. He had his normal peacoat over his suit, but he had forgotten both his scarf and gloves, and he was freezing.

“Fine…. You sound cold, Sonny. Are you outside?” you asked.

He huffed. “Not anymore—I’m just getting to the eighth floor,” he explained. The elevator doors dinged open, and Sonny let out a hiss as a blast of cold air hit him.

“What happened?” you asked, hearing his exhale.

He let out a shiver. “It’s fucking cold in the office.” Hurrying to his door, he unlocked it with numb fingers, and it was even colder inside. “The heater must be broken.”

He noticed everyone on his floor bundled in various coats and blankets, some even with personal heaters. Sonny moved behind his desk, sitting in the chair and feeling another shiver move up his spine from the cold leather.

“Would coffee help?” you tried. You had just made a huge batch of soup—for lunch and dinner tonight—and you wished Sonny could have some.

“Y-yeah…good idea.” He stood and went to his coffee maker. “Aaaand, it’s broken. Holy shit.” He clenched his jaw, feeling tears in his eyes from frustration.

“Oh god; I’m sorry Sonny. Can you leave early? Bring paperwork home to work on?”

“No—I have a meeting in two hours, and I need to be here. I-it’s fine. I can deal with this.” He grimaced, running a hand through his hair. “Look, I’m gonna go—eat my lunch. I’ll talk to you tonight, doll. I love you.”

“I love you, too, Sonny. It’ll work out; I promise.” You hung up, thinking. Sonny sounded so upset, and you knew him—he got cold easily. The downfall of his lankiness. It was only a 10-minute drive to his office; you could easily make it before his meeting. Hell, he’d probably still be on lunch.

You ladled some soup into an insulated thermos, then pulled on Sonny’s coat—which was much too big on you. And then you pulled on a second of his coats. You stopped by the store on your way, buying literally the last space heater on the shelf, and ordering an extra-large coffee—with a tray.

You put the thermos on the tray, opposite the coffee. Tray in one hand and space heater in the other, you made your way to the eighth floor of One Hogan Place. It was freezing in the building, and you felt bad for the various workers you passed by, all bundled up.

You made it to Sonny’s office, putting the heater down to knock on his door. He called out to you, and you opened the door, stooping to grab the heater as you entered.

“D-doll?” Sonny asked, shivering. He took you in—the two coats, the tray and box. “Wh-what—?”

“I figured you needed this,” you said, smiling. He shook himself, standing and hurrying around his desk. You handed him the tray with coffee and soup, then placed the heater on the desk.

Sonny put the tray on his desk, still looking confused. “What i-i-is all this-s-s?”

“Drink some coffee—warm up. The thermos has minestrone soup,” you instructed. He didn’t need to be told twice, taking a deep gulp from the coffee cup. You shrugged off the top coat, laying it on the desk. Then, you shrugged off the second coat—the one that was insulated between your body heat and the top coat. Sonny stood stock still as you slipped his arm through one sleeve, then pulled the other one on.

“Better?” you asked, grinning at him. You pulled the other coat back on—it was cold in his office. Sonny nodded, just barely, and you turned to the desk, ripping the space heater box open.

Sonny was so stunned by your act of love; you were here to make him warm, to make him feel better. His mind was spinning—he was the one that did this for others. No one had taken care of him like this…except for his Ma when he was little. He didn’t quite know how to process it.

You finished “building” the space heater—you simply shoved the base on—then stood it by his chair and plugged it in.

“Is this a good spot?” you asked, turning to look at him. But Sonny hadn’t moved, his brow furrowed as he looked at you—no, he looked through you. “Sonny?”

He visibly shook himself. “I-I’m sorry, what?”

You gestured to the heater. “Sit in your chair as if you’re working and tell me if this is placed right.”

Sonny moved back behind his desk, pulling his coat closer around him, then sitting. “A little to the left?”

You moved the heater this way and that until Sonny announced it was perfect. Then he stood once more, coming over to you, and wrapping you in his arms. He kissed your cheek, his lips cold still.

“I love you so much. Thank you,” he muttered in your ear.

You smiled against his shoulder. “Of course, Son. I love you, too.” He held you for a long time, both of you warming from the contact. You kissed his cheek, your lips warm against his cold skin.

Eventually, you pulled back. “Text me when you’re coming home—I’ll have the heater on and a bath ready for you, okay?”

“Y-yeah, okay. Thank you again. I don’t know what I’d do without you.”

“Freeze to death, apparently,” you teased, and he chuckled. “Now drink that coffee and that soup before they get cold. And don’t be too late tonight—it’s supposed to get colder and snow more.”

You moved to the door, and he croaked out another, “I love you.”

You paused and turned, giving him a soft smile. “I love you, too. See you tonight.”

 *********************

Sonny texted you that he was heading home. The soup was simmering, the heater was on, and you made hot chocolate. The bath, you’d wait until he was home, so that it’d be steaming hot. Still, you got a towel ready for him, and you grabbed his favorite sweats and his Fordham hoodie, throwing them in the dryer.

You heard Sonny’s footsteps in the hallway outside your shared apartment, and you went to grab a mug. The front door opened and shut as you poured some Baileys into the mug, then the hot chocolate.

“I’m home, doll,” Sonny announced, shrugging out of his two coats and suit jacket.

“In the kitchen,” you called back. You met him as he came in, handing him the hot chocolate. Sonny was shivering again, his nose and cheeks bright red.

He cupped the mug with both hands, groaning as the warmth seeped into his skin. “Th-thank you-u-u,” he breathed.

“Mhm—there’s Baileys in it, too,” you warned, and he took a grateful sip. You smiled as he made a happy sound, then took another sip. “I’ll get that bath ready, and then you can have some soup.”

You headed for the bathroom, then turned the water on. As soon as it was hot, you plugged the tub, letting it fill. Sonny joined you in the bathroom, and you swore you saw tears in his eyes.

“Are you okay, Sonny?” you asked, worried.

He nodded, blinking rapidly. “Fine; just something in my eye.”

You gave him a look before brushing it off. “Okay, well, bath’s almost full if you wanna strip.”

He placed the empty mug on the counter, then started pulling his clothes off. He was still trembling slightly, goosebumps on his skin even in the warm apartment, and you were worried he may get sick. Once undressed, you helped him into the bath. He groaned as he sunk down, letting himself slide until he was almost fully underwater. You smiled at him, leaning down to kiss the top of his head. Then, you took the empty mug, and went to refill it.

You brought a full mug back, and Sonny’s eyes were closed as he soaked. “This water feels amazing,” he moaned.

“I’m glad,” you replied, passing him the mug. “How was the rest of your day?”

“Soooo much better with that space heater. Thank you so much for that—I can’t believe you found one.”

“It was the last one on the shelf. But if they were out, then I would’ve just dropped off the coffee, soup, and coat, then gone out to find one for you.”

Sonny blinked, staring at you. “You’d do that for me?”

“Of course, I would—you’d do it for me,” you replied, chuckling in disbelief that he asked.

“Y-yeah…I would…” he trailed off, sipping his hot chocolate.

You smiled at him. “Then why is it so shocking?”

He shook his head. “Don’t worry about it. I just…never mind.” You gave him a stern look and he sighed. “I’m just…I should be used to this by now.”

“Used to what?”

“Someone taking care of me…someone who cares….”

You softened at his words. You had been dating for a few years now, having just moved in 7 months ago. And while it’s true that Sonny went above and beyond in the relationship, you tried your best to do the same for him. The only issue was that Sonny usually brushed off your attempts, not maliciously—he just wasn’t used to it, like he said. You’d try and cook dinner after a long day, and he’d take over once home. You’d plan to have his suits dry cleaned, and he’d snag them on his way to work, picking them up on his way home. Sonny didn’t like people waiting on him; he felt like it was a bother to have someone do something he could easily do himself. Your only time to “take care of him” was while he was at work, or holding him after a long day.

“Listen to me, Sonny; a relationship shouldn’t be one person doing everything for the other. There has to be a balance. So, let me take care of you. Let me do things for you, even though you can do it yourself. I want to do things for you, okay?”

Sonny turned to look deeply into your eyes. He scanned your face for a long time before he eventually nodded, a small smile on his face. “Yeah…okay. I can do—I can try and do that.”

“That’s all I ask,” you replied. You stood, turning to leave the bathroom.

“I’ll be out in a moment—the waters getting cold,” Sonny said.

You turned back, smiling. “Okay. I’ll get your clothes ready.

He raised an eyebrow at you as you left, heading for the dryer. You pulled out his hoodie and sweats—both steaming hot. By the time you came back to the bathroom, Sonny was out of the tub, drying off. You passed him the clothes, and he smiled softly as he felt the warmth in the fabric.

As he got dressed, you went back to the kitchen, stirring the soup. Long arms wrapped around you from behind, and Sonny’s chin went to your shoulder.

You chuckled. “Feeling warmer?”

“I always feel warmer around you.”

“Awww, that’s cute. But I’m serious,” you said, turning in his arms.

He grinned at you. “Yes, I’m warm now. Thank you, doll.” He leaned down and kissed you tenderly, putting all his love and affection into it.

“Good,” you whispered against his lips. “Ready for dinner?”

Sonny gave you another kiss before pulling away, heading for the cabinet with bowls. “Starving.”

 *******************

Sonny caught you up with his day during dinner, then asked you for yours. Your day was a lot more boring, so there wasn’t much to comment on. Even so, Sonny hung on every word, as if you had traveled the world in 80 days rather than make and simmer a soup, and do some small jobs around the apartment.

Once done eating, you cleared the bowls, rinsing them out and putting them in the dish washer. Then, you went back to Sonny on the couch, throwing a blanket over him, and cuddling next to him. He chuckled, moving the blanket so that it was covering you both, wrapping his arms around you and pulling you against his chest.

“I love you so damn much,” he murmured against your head, pressing a kiss to your temple.

You chuckled. “I love you, too.”

You both sat there a moment longer, watching whatever Sonny put on TV. You could hear him humming—something he did when he was thinking hard. You were just about to ask him what he was thinking about when he whispered, barely audible, “marry me.”

You let out a surprised huff of laughter. “I think you’ve had too much Baileys.”

“I’m serious. Marry me.”

You turned to look at him, finding his eyes on you. “You’re serious?”

Sonny rolled his eyes, the corners of his mouth twitching upwards. You sat up as he got off the couch and disappeared down the hallway to your room. There was some shuffling, and your heart started beating faster. He came back soon enough, a small ring box in his hand.

“Yeah, I’m serious,” he announced, dropping to one knee in front of you.

Tears sprung to your eyes as you gasped, your hand coming to your mouth. “Oh my god! Of course, I’ll marry you!” you tearfully said, hands shaking.

Seeing you cry made Sonny start crying. He sniffled loudly, blinking his eyes rapidly as he took the ring and slid it on your finger. He got up, and you pulled him right back down into your lap, holding him close and kissing him.

“Well, I guess now I have to get used to you taking care of me,” he muttered, and you laughed.

“Yeah, you do. I want to take care of you, love. You spend so much of yourself, taking care of everyone. Let me return it.”

Sonny nodded. “I will. I promise. But right now, I want to return the favor. You warmed me up, and I have an idea of how to warm you up.” He leaned in to kiss you deeply, and you gripped his hair, tugging gently. He groaned into your mouth before urging you to stand, dragging you to bed.

[vjinstruments]

Rapid Dryer: How Is It Useful? To what end is it put?

Using a quick dryer would be a waste of time.

 Among the many goods that quick dryers are used to dry out are foodstuffs, pharmaceuticals, and chemical powders and granules, to name a few. They are also known as fbd fluid bed dryer.

This technology may significantly shorten drying times for components larger than 50 microns, which are commonly used in tablets and capsules.

Trays and vacuum dryers have traditionally been used to dry active pharmaceutical ingredients (APIs).

The insulated tray chambers are layered on top of each other in both the Tray Dryer and the Vacuum Dryer. Sturdy trays hold the item to be dried in place. Using electric heaters and blowers, tray dryers ensure effective heat transfer.

Vacuum dryers use low-pressure steam to move through an annular area between a jacket and the vessel walls.

Manual and semi-mechanical drying processes, notwithstanding their effectiveness, theoretically add time to the production process. In the long run, the factory's output capacity has been diminished as a result of this. Traditional dryers have a longer downtime for maintenance and administration because they use older technology.

Fluidization, on the other hand, is used in a quick dryer to change the material from a solid condition to a fluid state.

A continuous stream of air is utilized to lift and suspend the sludge in a stainless-steel chamber known as the bowl, which can be removed and cleaned. Moisture is evaporated and the solid particles are ready for further processing after the subsequent heat transfer. VJ’s Instrument is the best Fluid Bed Dryer manufacturer you will find.

 Use a fast dryer to reap the benefits.

 Due to the high rate of moisture removal from the processed material caused by fluidization, rapid dryer are essential for producing uniform dried material output.

As a result of its lower operating costs and human resources, FBDs are more cost-effective to operate and maintain. As a result, the requirement for human supervision may be eliminated.

The batch sizes and controls of rapid dryers used in flexible production must be able to be adapted to the process. Temperature and relative humidity levels vary among chemical compounds, and the rate at which they dry varies based on the chemical component in the issue as well.

The operator must have complete control over variables like airflow and feed rate to ensure this. Fluid Bed Dryer, which are used to dry temperature-sensitive items, provide airflow and humidity control.

Rapid dryers, on the other hand, are not appropriate for drying sticky semi-solids because they require unrestricted particle movement. In this case, conventional dryers are the best option because sticky materials can be dried fast.

 The Uses for Rapid Dryers Are Numerous.

 In the pharmaceutical industry, where rapid dryers are widely utilized, are their most important use. In the past, this automated drying mechanism was utilized in the industrial sector to replace traditional drying trays.

It is possible to employ fluid bed dryer granulators for spray granulation, in which water-containing solutions, pastes, suspensions, or melts are transformed into finely dispersed granules without damaging the product or contaminating the environment.

Agglomeration, the collecting of fine materials into cohesive units like pellets or granules, is a very useful procedure for transporting dried materials due to its loose packing. This approach simplifies the logistics of shipment and distribution.

By using quick dryers, powder layer coating can be achieved by making small tablets and capsules using roto granulators. Polymer-coated pills and capsules are easy for patients to swallow because they are not coated with a polymer. Drying the pellets that will be used in the OSD stacking process is taking place while is taking place. As a result, precise control of the power density is required for larger applied layers, which are sometimes significantly thicker than their surrounding layers

Other industries that use quick dryers include: Chemical, Pharmaceutical, and Dyes; Foodstuffs, Dairy, and Metalworking;

 Drying materials with rapid dryers is a cost-effective approach that ensures uniform drying.

Rapid dryer manufacturers have used cutting-edge technology and applied research to improve the precision of velocity and temperature control.

[kerone-engineering]

Batch Steam Tray Dryer System http://www.kerone.com/tray-dryers.php #Kerone #Tray_Dryer #Industrial_dryer

[danakboen]

Drying process of mushroom drying

Hangzhou, April 23 (xinhua) --From burning wood to electricity, this seemingly simple technology has greatly reduced production costs for Ye Shaoming's eco-food company and is also more environmentally friendly to the village. Qingyuan county, lishui, zhejiang, where ye shaoming is located, is the largest mushroom producing area and distribution center in China, with an annual output of dry mushrooms of more than 6,000 tons. Nearly 70 percent of shiitake mushrooms in qingyuan county need to be dried for their long-term preservation. "In the past, wood drying was used mainly, with a small amount of electric heat pipe and fuel drying." This approach pollutes the atmosphere and has potential fire safety risks, Mr. Ye said. In 2016, the local power supply company and Ye Shaoming's company cooperated to develop a heat pump drying mushroom technology, which utilized the inverse Carnot principle in thermodynamics to form a high temperature steam heat cycle, which makes drying mushrooms more efficient and safe. Ye Shaoming calculated an account. "Using heat pump to dry fresh mushrooms, the processing cost per kilogram is only 0.112 yuan, which is much more cost-effective than traditional methods such as fuel and wood.The maximum cost savings is more than 5,000 yuan if by the mushroom each batch 10 tons of calculation."According to Ye, the popularization and application of this technology provides important technical support for electric power replacement for mushroom. Nowadays, more and more mushroom factories of the village are giving up burning wood.According to the trial data, if lishui edible fungus production fully applies the technology, it is estimated that it can save 62,160 tons of firewood, alternative energy consume 565,527,000 KWH,  avoid air pollution and realize zero discharge of sewage. In Zhejiang, many rural areas use electricity to replace the traditional burning of wood and oil. According to introducing, besides mushroom drying, this technology still will be applied to those enterprises which have drying demand such as pencil, bamboo, wood and so on. Nowadays, in Zhejiang, more and more villages are beginning to use clean energy to avoid pollution to the rural environment, protecting their homes, making the water and air cleaner. Drying process of mushroom The mushrooms picked on the same day were processed and dried on the same day. The drying process plays a key role in the shape, color and fragrance of the mushrooms. There are usually several forms of fuel, wood burning and coal-fired drying ovens, and special heat pump mushroom dryers. The fuel cost is high, and the sulfur dioxide in the coal-fired drying exceeds the standard so it is eliminated. The cost of burning wood is low, but the fire is difficult to control. The mushrooms are easy to return to acid and have a smell of smoke. The special new mushroom dryer is driven by only a small amount of electric energy. The compressed air is heated, it’s energy-saving and high-efficiency, stable performance, uniform heating and good drainage effect. The drying process is intelligent, and the dried mushrooms are full, the mushrooms are round and evenly shrunk, and the mushroom cover is dark brown and pleasing to the eye. The mushroom pleats are milky white, the stripes are clear, and there is no smoke and burnt flavor. They are deeply loved by market consumers and can meet export standards. Here we introduce the drying process technology of this new mushroom professional dryer.

1) Put the dried mushrooms into the drying tray, and then put them into the material cart layer by layer after leveling by hand. The overall height of the material cart is controlled to about 1.7 meters, about 10-13 layers. We generally recommend the use of the material cart as appropriate, and the loading should be controlled in an adult man's experience can be easily pushed as the principle, so that the heat flow during the drying process is smooth, evenly heated, and the drying effect is good. 2) Preparation period of dried mushrooms: The freshly harvested mushrooms are pre-dried. It is dried in hot air at a temperature of 35 ° C for 1-4 hours to reduce the water content by 15-20%. The drying temperature should not be too high or too low. It should be mastered at 35 °C. At this time, the air inlet and exhaust holes should all be opened, the temperature return hole should be closed, and the drying time is 3-4 hours. Generally, the temperature rises by 1-2 ° C per hour, and the temperature is gradually increased to about 40 ° C.

3) Constant drying period of mushroom: During this drying period, the water diffusion rate and surface evaporation rate of the fresh mushroom body are basically equal. Generally speaking, after drying for 4-5 hours, the temperature should gradually rise to about 50°C, about 2°C per hour, and the inlet and exhaust holes are closed 1/3. This stage is usually dried for 3-4 hours. . At this stage, the temperature should be controlled between 40-50°C. During this period, the fresh mushrooms are softened, and as time goes on, the evaporation and hardening of the water in the body begins with the umbrella edge and moves toward the center flesh. In this period, the mushroom cover is shaped. Since the heart of the mushroom has moisture, the temperature is up to 50 °C, so the pleats will not show a pale yellow color. 4) Late stage of dried mushrooms: In this period, the moisture in the mushroom begins to decrease, the free water is basically drained, and some of the combined water is gradually drained during the drying process in this period. In this period, the moisture movement speed of the fresh mushroom body obviously cannot keep up with the surface evaporation speed, and the ventilation amount can be appropriately saved to save energy. In this period, the drying temperature should be maintained at 50-55 °C, and the temperature inside and outside the mushroom tends to be the same. The inlet and exhaust holes should be closed 1/2, the returning temperature hole should be opened 1/2, and the drying time should be 2-3 hours. This period of bacteria is pale yellow and begins to produce aroma. 5）Total dried period of mushrooms: The main purpose of this period is to remove residual moisture and partially bound water from the heart of the mushroom body (inside the junction of the mushroom stem and the umbrella portion). The temperature in this period is 58-60 ° C, the drying time is 1-2 hours, the intake and exhaust holes are all closed, the returning temperature holes are all open, the hot air is circulated internally, without any fresh air get in, and the circulating air volume can be reduced to medium and small levels. The acid and enzymes in the mushroom body produce an aroma. At the end of this period, the water content of dried shiitake mushrooms is 11-13%, which meets storage standards or export standards. Check the dry condition of the mushrooms, press the lid of the cap and the fungus with your fingers, and gently rub the mushroom, it can be easily broken and emit a light and crisp sound. You can see that the pleats are upright and intact, and the mushrooms keep their original shape. The cover is flat, the surface is smooth, the color is golden, and the fragrance of the mushroom is unique.

Pleasure to let you know that Dryfree is a trustable manufacturer of solar dryer,heat pump dryer and solar+heat pump dryer. And if you have any need, feel free to contact us. Read the full article

[nishaengg-blog]

Important Machinery for Pharmaceutical & Chemical Industries

Machines Vital to Pharmaceutical & Chemical Industries

Vibro Sifter:

A vibro sifter machine helps with a process of separation, scalping and grading. It is often referred to as a vibratory sifting device as well. The aim of this machine is to separate solid materials from solid, solid materials from liquid and particle graduation; thus, allowing to separate & grade different materials in bulk.

Rapid Mixer Granulator:

Rapid Mixer Granulator is mainly useful to make granules from all ingredients prior to compression. It consists of impellers at the bottom where the small blades have a special design to lift the material and full-length blades push the material thus mixing it. There are also choppers, special small blades at the bottom of a bowl. This is an effective machine for purpose of dry and wet mixing as well as granulation.

Fluid Bed Dryer:

Fluid Bed Dryer is essential in the pharmaceutical industry to reduce moisture content in pharmaceutical powder and granules. The main working principle of this machine is fluidization of feed material. The way it works is that hot air is introduced at high pressure via a perforated bed of moist solid particulate. This causes the wet solids to be lifted from the bottom. They become suspended in a stream of air. Thus, process of heat transfer occurs by direct contact between wet solids and hot gasses.

Ribbon Blender:

Ribbon Blender is an industrial strength machine useful to mix a large amount of material. The shape of this blender is a thin ribbon shape metal mixer and hence the name ribbon blender. It consists of a ribboned agitator for mixing operations.

Double Cone Blender:

Double Cone Blender is a versatile machine that helps with mixing of dry powder and granules homogeneously. This is a stainless-steel machine where two third volume of a cone blender is filled to ensure the mixing process goes smoothly.

Octagonal Blender:

Octagonal Blender helps with the process of mixing of many types of granular products. It is highly efficient and versatile and useful for process of mixing and lubrication. It is octagonal in shape with central section being rectangular that is fast and effective.

Tray Dryer:

The main purpose of a tray dryer for the processes like heating, ageing, drying, etc. They have a special design that allows parallel placement of the material thus making it possible to increase production and reduce individual batch timing.

Planetary Mixer:

Planetary Mixer is a versatile machine that is essential for several industries. It has interchangeable utensils that have several applications. These are essential for the mixing of ointments and useful in in both pharmaceutical and chemical industries.

Heat Exchanger:

A heat exchanger is a boiler that is set at steam temperature. It also has another smaller boiler inside. A heat exchanger rod passes through it. During the process of extraction, cold air is pumped, and fresh water passes through the heat exchanger.

Distillation Column:

Distillation is a process for separating components or substances from the liquid mixture. This is done with Distillation Column via a process of selective boiling and condensation. The process of distillation is useful in several industries including chemical industry. It is important for oil stabilization. Large amount of crude liquid products can be distilled to separate them from other products or impurities.

Thus, these are several machines useful for the purpose of research, development and production in pharmaceutical and chemical industries.

[coatingmachine]

Falcon Machineries Guarantee Efficient Production and Return on Investment

Falcon Machineries is a leading manufacturer of plants and machines used in various industries such as the pharmaceuticals, food, bulk medical drugs, salt making, fertilizers and many more. The company has successfully introduced highly efficient equipment for the pharmaceutical industry that includes Dust Extractor Machine, Dies & Punches, Colloid Mill, Tablet Machine, Vacuum Tray Dryer Machine, Coating Machine, Tablet Inspection Machine, Deburring Machine, Dedusting Machine, Spares Machine, Punch Tableting Machine, Tablet Section Machine.

The company is located in the state of Gujarat, in the industrial capital of Ahmedabad. The company has grown in leaps and bounds to become among the leading industrial equipment manufacturers. We make unique technology equipments that accurately address the needs of the consumer, which is why our client list has been growing steadily. The success of the company has been achieved through hard work and dedication from our team of design engineers.

The vision of the company is to provide innovative manufacturing solutions to these industries that will ultimately lead to efficient and effective processes those lower production costs, which translate to better livelihoods. Our mission is to become a global leader in innovation and equipment development for various target industries.

Our strength lies in a strong team of staff, state of the art manufacturing facility and extensive knowledge on various industrial processes, which have helped us to develop great products. We also strive to ensure great relationship with our customers and high ethical business practices.

Our Some of our equipments include;

Vibro Sifter Machine

Vibro Sifter Machine is a state of art sieving machine primarily designed for the pharmaceutical industry. It is compact in structure and operates smoothly with minimal dust generation, as well as noiseless operation. It is easy to maintain with easily detachable parts for cleaning and comes with double or triple decks for faster operation.

Cone Blender Machine

Cone blender machine is used for mixing various types of powders and granular formulations. It is developed in a unique design to allow thorough mixing of the elements and manufactured with high quality stainless steel for protection against corrosion. The design allows easy loading and unloading of components and a good batch mixing machine with provision for adding water, chemicals or even steam as the process may require.

Single Rotary Tablet Press

Single Rotary Tablet Press is compliant with all the good manufacturing practices guidelines as well as pharmaceutical product machinery standards. It has been equipped with digital tablet counter and efficient dust extraction system. The equipment is of sturdy construction to eliminate unnecessary vibrations in operation and is also safe, simple and easy to operate. The maintenance process is also simple to conduct; an automatic lubrication pump has also been incorporated. The safety of the equipment has been ensured through turret guards and stainless steel material.

Mass Mixer Machine

Mass Mixer Machine has a capacity of up to 50 kgs and an overflow capacity ranging from 110 lts to 330 lts from the different models. Contact parts are made of SS 304 material and an acrylic dust cover incorporated to enable easy monitoring of the mixing process. A tilting mechanism has been fitted for easier unloading of processed material. The equipment has also been made easy to clean and maintain.

Roll Compactor

Roll Compactor Machine is compact equipment that has been enhanced with nickel plating or hard chrome material for enhanced strength of the compacting rolls. Adequate synchronization of the rollers has been ensured through a shaft gear box which also ensures a steady torque.

[ilaboratoryapparatus]

Is vacuum oven suitable for dry medicine?

Different drying equipment applicable scope is different, and different role in different fields, with the continuous development of the pharmaceutical industry, however, no matter what type of drying equipment automation, intelligent trend is the same and must meet the requirements of GMP, medicine machine industry should play the advantages of various models, to promote the healthy development of the pharmaceutical industry.

Principle is an earlier origin of vacuum drying oven, drying oven with heating plate layer, the heating plate zhongtong into or low pressure steam, hot water as a medium, then the drug tray with our need to dry on the dry plate, the door is closed again, will be air box by using a vacuum pump, vacuum environment. The heating plate heats the drug to the specified temperature in the circulating flow of the heating medium, and the water begins to evaporate and gradually draws away with the vacuum. This kind of drying equipment is easy to control, the medicine is not easy to be polluted during the drying process, and it is suitable for drying and sterilizing drugs.

Triad equipment, triad refers to the filtering, washing, drying, three working procedure, triad equipment and perfect the three important process together, mainly is the filter with the advance of different ways, work process is exactly the same material by the feeder evenly in the filter, filters by the transmission device with drag mobile in the dryer. In the washing and extraction section, the solvent washing is carried out. The hot air enters the drying section, and the vacuum excludes and condenses the solvent. It is used for large production batch production, which is suitable for the drying of granular materials with good air permeability. The finished products are dry and even, and they are widely used in the industry of vitamin C and penicillin in China. Because the equipment is relatively closed, the online cleaning and online sterilization cannot be arranged well, so it is only suitable for the drying of non-sterile raw materials and pharmaceutical intermediates.

[giagrotechmachinery]

Automatic Cashew Borma Dryer Machine, Cashew Nut Drying System, Nut Tray Drying Oven Supplier, Cashew Kernels Dryers Electricals

Being the top manufacturer of cashew borma drying machines, we widely offer high capacity Cashew kernels dryer system with mode of heating - Agro-based, Steam, LPG/Diesel, and Electricity. Cashew LPG heated dryer, Cashew Tray dryer machines and Cashew Wood fired dryer system.

System for Borma Drying Cashew Kernels

The term "dryers" in the cashew processing sector is "BORMA." They are primarily used to dry the cashew kernel's skin, which lowers the moisture content and helps the skin come off more easily before peeling. In order to keep the acceptable final moisture level, cashew kernels are also dried in dryers before being packaged. A fan or fans support the dryer's internal air circulation system.

Agro-based, steam, LPG/diesel, and electricity are the four types of heating.

The dryers' heat and time settings are controlled by computerized temperature and timing controls. The cashew kernels are put into a BORMA trolley in perforated trays. Each tray can store up to 5 kg, while a cart can handle 25 trays. Both food-grade stainless steel (SS) and mild steel (MS) are available for trays.

Batch sizes with nominal capacities of 250 kg, 500 kg, 1000 kg, and 2000 kg

[vjinstruments]

Dryer with a Fluid Bed

A fluid bed dryer (also known as a rapid dryer or fluidized bed dryer) is a type of drying equipment that is commonly used to reduce the moisture content of foods, pharmaceuticals, chemical powders, and granules.

 In addition, fluid bed dryers are faster and gentler than traditional drying cabinets. Food products, polymers, soils, chemicals, pharmaceuticals, minerals, and waste materials all benefit from their use.

Fluid bed dryers from FBD are also faster and gentler than traditional drying cabinets.

Food products, polymers, soils, chemicals, pharmaceuticals, minerals, and waste materials all benefit from their use.

Fluid bed dryers produce consistent, repeatable results with the right settings. Dry materials with moisture contents ranging from 0% to more than 80%.

 The machine is known for drastically reducing the drying time of drug compounds larger than 50 microns, which are typically used in tablets and capsules. Traditionally, moisture was removed from Active Pharmaceutical Ingredients using trays and vacuum dryers.

Both Tray and Vacuum Dryers are trolleys with insulated tray chambers stacked on top of one another. In the trays, the material to be dried is placed. By circulating hot air in tray dryers, electric heaters and blow fans ensure heat transfer. Steam is passed through the annular space between a jacket and the vessel walls in a vacuum dryer, which operates below atmospheric pressure.

While these manual and semi-mechanical processes are effective in practise, they significantly increase drying time, which increases production batch time. As a result, the plant's production capacity is reduced. Furthermore, traditional dryers necessitate a long period of downtime for maintenance and management. Fluidization, on the other hand, is used in a fluid bed dryer to convert the material from a static solid-like state to a dynamic fluid-like state.

The bowl of a Fluid Bed Dryer granulator is a detachable perforated bottom chamber made of stainless steel. The wet solids are lifted and suspended by the steady air stream. The moisture is vaporised as a result of the heat transfer, preparing solid particles for further processing. Using computational fluid dynamics, we have conducted innovative and practical research (CFD). CFD validation improves velocity and temperature accuracy by precisely controlling process parameters.

Desiccant dehumidifiers can also help speed up the drying process. Separate centrifugal fans for process air intake and exhaust are used in a desiccant dehumidifier. Approximately 75% of the rotor face area is exposed to humid air. Because the moisture has been extracted to the silica gel by the absorption process, the resulting air is dry after crossing the rotor.

Fluidization results in a high moisture removal rate, so rapid dryers are critical in producing a uniform dried material output. To operate and clean the machine, FBDs require low operating and maintenance costs as well as fewer human resources. As a result, smooth automation can eliminate the need for human oversight.

Rapid dryers used in flexible production must have programmable batch capacities and controls. Chemical compounds release moisture at varying temperatures and relative humidity until they reach their maximum allowable temperature, with varying drying times.

To ensure this, the operator should have complete control over parameters such as airflow and feed rate in order to achieve the desired result. In the drying of heat-sensitive materials, fluid bed dryers provide control over airflow and humidity.

Fluid bed dryers, on the other hand, are not suitable for sticky semisolid drying materials because they require particle movement. Conventional dryers are ideal for drying sticky substances in this case.

[vjinstruments]

What Is a Rapid Dryer, And How Does It Work? What Is Its Purpose?

Why would you use a rapid dryer?

A rapid dryer (also known as a fbd fluid bed dryer) is a piece of process equipment that is widely used to decrease the moisture content of a variety of products such as food, pharmaceuticals, and chemical powders and granules, among others.

Drying periods for medicinal components larger than 50 microns, which are frequently utilized in tablets and capsules, may be greatly reduced with this equipment.

Active Pharmaceutical Ingredients (APIs) have traditionally been dried using trays and vacuum dryers.

In both the Tray Dryer and the Vacuum Dryer, the insulated tray chambers are stacked on top of each other. Trays are used to hold the material that is to be dried. Tray dryers use hot air circulated by electric heaters and blowers to guarantee efficient heat transmission.

In a vacuum dryer, steam is transported through the annular space between a jacket and the vessel walls at a pressure lower than that of atmospheric pressure.

Despite their efficiency, in theory, manual and semi-mechanical drying methods increase the time it takes to produce a batch. Because of this, the factory's capability for output has been reduced in the long run. Dryers that use traditional technology have a longer downtime for maintenance and administration.

A rapid dryer, on the other hand, employs fluidization in which the material is transformed from a solid-state to a fluid state.

A rapid dryer consists of a stainless-steel chamber with a removable perforated bottom, known as the bowl, that can be removed and cleaned. A continuous stream of air is used to lift and suspend the sludge. During the subsequent heat transfer, the moisture is vaporized and solid particles are now ready for further processing.

 The Benefits of Using a rapid dryer

Rapid dryers are critical in the production of homogeneous dried material output because fluidization results in a high rate of moisture removal from the material being processed.

Because FBDs have reduced operating and maintenance expenses, as well as less human resources, they are more cost-effective to run and clean. As a result, smooth automation may eliminate the need for human monitoring.

Rapid dryers used in flexible manufacturing need batch sizes and controls that may be tailored to meet the needs of the process. Varying chemical compounds release moisture at varied temperatures and relative humidity levels until they reach their maximum permissible temperature, and they dry at different rates depending on the chemical component in question.

To guarantee that, characteristics like airflow and feed rate must be totally adjustable by the operator in order to get the desired result. Airflow and humidity control are provided by rapid dryers, which are used in the drying of temperature-sensitive products.

Nevertheless, rapid dryers aren't suited for sticky semisolid drying mediums since they need unrestricted mobility of particles. The use of conventional dryers is suitable in this situation since sticky things may be dried quickly.

Rapid dryers Have a Wide Range of Applications

Rapid dryers are used extensively in the pharmaceutical business, which is unquestionably their most important use. A long time ago, this automated mechanism was used to replace traditional drying trays in the powder processing area of the industrial sector.

Fluid bed dryer granulator are used for spray granulation, which converts water-containing solutions, pastes, suspensions, or melts into granules without contaminating the product or contaminating the environment.

Dried materials are difficult to carry owing to their loose packing, which makes the process of agglomeration, which is the collection of fine materials into cohesive units such as pellets or granules, very beneficial. The logistics of shipping and distribution are made simpler as a result of this procedure.

Powder layer coating utilizing a tangential roto granulator to produce mini-tablets and capsules is accomplished with the help of rapid dryers. Patients may readily take polymer-coated pills and capsules since they are not coated with a polymer. While this is going on, a fluid bed drier is drying the pellets that will be utilized in the OSDs stacking process. Frequently, the applied layers are substantially thicker than the surrounding layers, necessitating careful control over the density of the powder utilized.

The drying methods of rapid dryers are also widely used in sectors such as:

1. Chemical

2. Pharmaceutical

3. Dyes

4. Food

5. Dairy

6. Metallurgical

 Rapid dryers are a cost-effective alternative for drying materials gently and consistently.

In order to improve the precision of velocity and temperature via precise control of process parameters, rapid dryer manufacturers have integrated cutting-edge technology and applied research.

[kerone-engineering]

Advantages and Common Applications of Vacuum Drying

Vacuum drying is that the mass transfer operation during which the moisture present in a substance, typically a wet solid, is removed by means of making a vacuum. In chemical process industries like food process, pharmacology, agriculture, and textiles, drying is an important unit operation to get rid of moisture. Vacuum drying is usually used for the drying of substances that are hygroscopic and heat sensitive, and relies on the principle of making a vacuum to decrease the chamber pressure below the pressure level of the water, causing it to boil. With the assistance of vacuum pumps, the pressure is reduced around the substance to be dried. This decreases the boiling point of water within that product and thereby will increase the speed of evaporation considerably. The vacuum drying method may be a batch operation performed at reduced pressures and lower relative humidity compared to close pressure, enabling quicker drying. The drying kinetics and drying efficiency of vacuum drying for fruits and vegetables is improved by combining microwave power to vacuum drying.

Vacuum Dryer:

Vacuum dryer is that the equipment with the assistance of which vacuum drying is carried out. in the pharmaceutical industry vacuum dryer is known by a standard name known as vacuum oven. Vacuum dryers are generally created from cast iron, however most currently are made from stainless steel, so they will bear the high vacuum pressure without any kind of deformation .The oven is split into hollow trays that will increase the extent for heat conductivity .The oven door is locked air tight and is connected to air pump to reduce the pressure.

The materials to be dried are kept on the trays within the vacuum dryer and pressure is reduced by means that of pump. The dryer door is tightly shut and steam is passed through the area between trays and jacket so the heat transfer happens by conductivity. Water vapours from the feed is distributed into the condenser and once drying pump is disconnected and therefore the dried product is collected from the trays.

Applications:

Vacuum dryer may be wont to dry heat sensitive hygroscopic and toxic materials. If the feed for drying is a solution, it may be dried utilizing vacuum dryer because the solvent are often recovered by condensation. to enhance quality of products, like for fruit preservation, hybrid drying combining osmotic dehydration followed by heat pump drying and microwave-vacuum drying proven effective.

drying is one amongst the foremost industrial drying techniques for heat-sensitive, hygroscopic, and/or toxic powders and granules. Avoiding excessive heat whereas drying powder is also necessary for a variety of reasons, starting from product quality to safety:

Pharmaceutical powders – active ingredients may lose their medicinal effect when warmed.

drying – certain nutrients may break down if exposed to high temperatures. Taste, consistency, and appearance can also degrade under too much heat.

Plastics and chemical processing – synthetic materials can leach toxins with prolonged exposure to heat. This can even make convection drying methods hazardous, as the hot air stream must eventually be emitted.

Vacuum drying may be a safe and extremely methodical technique for drying giant volumes of heat-sensitive powders or granules at a far lower temperature than would be needed in a traditional industrial dryer. In a vacuum, wherever ambient pressure is reduced, the flashpoint of liquids lowers significantly.

Drying is among the foremost energy-intensive unit operations, because of the high latent heat of vaporization of water and therefore the inherent inefficiency of using hot air because the (most common) drying medium. Depending on the precise product attributes needed, completely different business sectors need different types of drying technology. Drying high-value products that are seemingly to be heat-sensitive, like food, pharmaceuticals and biological products, demands special attention. Once dried by convection at higher temperatures, these heat-sensitive products.

We at KERONE have a team of experts to help you with your need for vacuum drying in various products range from our wide experience.

[kerone-engineering]

Batch Steam Tray Dryer http://www.kerone.com/tray-dryers.php #Kerone #Tray_Dryer #Industrial_dryer

[danakboen]

Drying Process of Mushroom

Hangzhou, April 23 (xinhua) --From burning wood to electricity, this seemingly simple technology has greatly reduced production costs for Ye Shaoming's eco-food company and is also more environmentally friendly to the village.

Qingyuan county, lishui, zhejiang, where ye shaoming is located, is the largest mushroom producing area and distribution center in China, with an annual output of dry mushrooms of more than 6,000 tons. Nearly 70 percent of shiitake mushrooms in qingyuan county need to be dried for their long-term preservation. "In the past, wood drying was used mainly, with a small amount of electric heat pipe and fuel drying." This approach pollutes the atmosphere and has potential fire safety risks, Mr. Ye said.

In 2016, the local power supply company and Ye Shaoming's company cooperated to develop a heat pump drying mushroom technology, which utilized the inverse Carnot principle in thermodynamics to form a high temperature steam heat cycle, which makes drying mushrooms more efficient and safe.

Ye Shaoming calculated an account. "Using heat pump to dry fresh mushrooms, the processing cost per kilogram is only 0.112 yuan, which is much more cost-effective than traditional methods such as fuel and wood.The maximum cost savings is more than 5,000 yuan if by the mushroom each batch 10 tons of calculation."According to Ye, the popularization and application of this technology provides important technical support for electric power replacement for mushroom. Nowadays, more and more mushroom factories of the village are giving up burning wood.According to the trial data, if lishui edible fungus production fully applies the technology, it is estimated that it can save 62,160 tons of firewood, alternative energy consume 565,527,000 KWH,  avoid air pollution and realize zero discharge of sewage.

In Zhejiang, many rural areas use electricity to replace the traditional burning of wood and oil. According to introducing, besides mushroom drying, this technology still will be applied to those enterprises which have drying demand such as pencil, bamboo, wood and so on. Nowadays, in Zhejiang, more and more villages are beginning to use clean energy to avoid pollution to the rural environment, protecting their homes, making the water and air cleaner.

Drying process of mushroom

The mushrooms picked on the same day were processed and dried on the same day. The drying process plays a key role in the shape, color and fragrance of the mushrooms. There are usually several forms of fuel, wood burning and coal-fired drying ovens, and special heat pump mushroom dryers. The fuel cost is high, and the sulfur dioxide in the coal-fired drying exceeds the standard so it is eliminated.

The mushrooms picked on the same day were processed and dried on the same day. The drying process plays a key role in the shape, color and fragrance of the mushrooms. There are usually several forms of fuel, wood burning and coal-fired drying ovens, and special heat pump mushroom dryers. The fuel cost is high, and the sulfur dioxide in the coal-fired drying exceeds the standard so it is eliminated.

1. Put the dried mushrooms into the drying tray, and then put them into the material cart layer by layer after leveling by hand. The overall height of the material cart is controlled to about 1.7 meters, about 10-13 layers. We generally recommend the use of the material cart as appropriate, and the loading should be controlled in an adult man's experience can be easily pushed as the principle, so that the heat flow during the drying process is smooth, evenly heated, and the drying effect is good.

2. Preparation period of dried mushrooms: The freshly harvested mushrooms are pre-dried. It is dried in hot air at a temperature of 35 ° C for 1-4 hours to reduce the water content by 15-20%. The drying temperature should not be too high or too low. It should be mastered at 35 °C. At this time, the air inlet and exhaust holes should all be opened, the temperature return hole should be closed, and the drying time is 3-4 hours. Generally, the temperature rises by 1-2 ° C per hour, and the temperature is gradually increased to about 40 ° C.

3. Constant drying period of mushroom: During this drying period, the water diffusion rate and surface evaporation rate of the fresh mushroom body are basically equal. Generally speaking, after drying for 4-5 hours, the temperature should gradually rise to about 50°C, about 2°C per hour, and the inlet and exhaust holes are closed 1/3. This stage is usually dried for 3-4 hours. . At this stage, the temperature should be controlled between 40-50°C. During this period, the fresh mushrooms are softened, and as time goes on, the evaporation and hardening of the water in the body begins with the umbrella edge and moves toward the center flesh. In this period, the mushroom cover is shaped. Since the heart of the mushroom has moisture, the temperature is up to 50 °C, so the pleats will not show a pale yellow color.

4. Late stage of dried mushrooms: In this period, the moisture in the mushroom begins to decrease, the free water is basically drained, and some of the combined water is gradually drained during the drying process in this period. In this period, the moisture movement speed of the fresh mushroom body obviously cannot keep up with the surface evaporation speed, and the ventilation amount can be appropriately saved to save energy. In this period, the drying temperature should be maintained at 50-55 °C, and the temperature inside and outside the mushroom tends to be the same. The inlet and exhaust holes should be closed 1/2, the returning temperature hole should be opened 1/2, and the drying time should be 2-3 hours. This period of bacteria is pale yellow and begins to produce aroma.

5. Total dried period of mushrooms: The main purpose of this period is to remove residual moisture and partially bound water from the heart of the mushroom body (inside the junction of the mushroom stem and the umbrella portion). The temperature in this period is 58-60 ° C, the drying time is 1-2 hours, the intake and exhaust holes are all closed, the returning temperature holes are all open, the hot air is circulated internally, without any fresh air get in, and the circulating air volume can be reduced to medium and small levels. The acid and enzymes in the mushroom body produce an aroma. At the end of this period, the water content of dried shiitake mushrooms is 11-13%, which meets storage standards or export standards. Check the dry condition of the mushrooms, press the lid of the cap and the fungus with your fingers, and gently rub the mushroom, it can be easily broken and emit a light and crisp sound. You can see that the pleats are upright and intact, and the mushrooms keep their original shape. The cover is flat, the surface is smooth, the color is golden, and the fragrance of the mushroom is unique.