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3 Tips for Choosing the Best Air-Cooled Industrial Chiller

The industrial chiller is a cooling system that helps to remove heat from one element and transfers it to the other. The popularity and use of industrial chillers are increasing in many factories and industries. A chiller is a compressor-based cooling system similar to an air conditioner. The only difference between them is that a chiller cools and controls the temperature of liquid instead of the air. It has different components such as a recirculating pump, a temperature controller, and a reservoir.

The operation and setup of an industrial chiller are very simple and straightforward. Furthermore, it has many types, and an air-cooled industrial chiller is one of them.

 How does Air-Cooled Industrial Chiller Work?

This type of chiller absorbs heat from processed water and can be transferred to the surrounding air. They are generally used where the additional heat is discharged, thereby cooling them. An air-cooled industrial chiller is more popular and commonly used because it requires less maintenance than other cooling systems. The only drawback of using them is that they consumed 10 percent more power than the other cooling systems.

Despite their high power consumption, they are preferred over the other types because of the following benefits:

·         Air-cooled industrial chillers provide portable solutions for all the facilities restricted by space.

·         They are best suited for small-scale and commercial-scale cooling.

·         They are cheaper to install and maintain.

 If you are planning to buy an air-cooled industrial chiller, read the following tips before choosing the best available model:

·         The first important thing is to know about the performance data of the chiller. The cooling capacity of the industrial chiller is affected by its set-point temperature. It means that there is a direct relationship between the chiller and its cooling capacity. Therefore, decipher the cooling fluid temperature capacity of the chiller to use it in the long run.

 ·         Always buy your air-cooled industrial chiller according to its operating environment. It would help if you specifically considered the factors such as spatial constraints and ambient temperature before buying it.

 ·         Last but not least, make sure that you are buying an industrial chiller in the right size. Selecting the right size of the chiller is crucial. An oversized or undersized chiller will be a big problem. Hence, pay attention to the right size.

 We hope the above-listed buying guide helps you choose the right air-cooled industrial chiller for a long-term power-packed performance!

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3 Things to Consider When Selecting an Industrial Chiller

Businesses or industrial units that rely mainly on the chillers should get the right equipment for the purpose. It includes pharmaceutical units, food and beverage manufacturers, chemical industry units, and many more. Each industry has varied requirements. That is why the industrial chiller manufacturers keep introducing multiple products in the market.

You will find a setup and equipment that best suit your requirements and use it to perform all the operations perfectly. However, the enormous options available can confuse you and lead you to the wrong choice. This decision will impact your entire operation cycle, which is why you shouldn’t choose anything in haste.

Three things to consider while selecting the chiller

Here are the things you should keep in mind while selecting the industrial chiller for yourself.

Your Requirements and Budget

It is vital to list your requirements before you begin your quest for a fitting chiller system. Jot down the following things:

·         the purpose of the chilling system

·         space you have to fit the chiller

·         do you have an adequate water supply

·         how much you are willing to spend on this setup

·         the kind of efficiency you expect

Once you have this information, it gets easier to figure out which machine by which industrial chiller manufacturers would be the best fit.

Type of Chiller

There are mainly two types of chillers: water and air-cooled. Though both work with equal efficiency, their roles are a bit different. Read about them and see which one would stand tall on your expectations.

Product Quality

Lastly, choose the industrial chiller manufacturers that offer quality products. Check various brands and pick the one having plenty of options available in your budget with the specifications you require.

With these considerations, finding the best chiller from a sea of available options gets convenient. Make sure you never skimp on the research part. Explore as many options as you can to rest assured that you haven’t missed out on the best one. Moreover, you can also seek suggestions from industry experts, read product reviews, and check ratings before buying a setup that works best for your industry. Get the best equipment, and experience the efficiency it brings in your operations.

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What is Screw Chiller and How Does it Work?

A screw chiller is used in several industrial operations and applications. It is different from other chiller compressors and uses a screw compressor to function. The state of this chiller unit from the evaporator is the gas refrigerant. And after the compressor is compressed, it becomes a high-pressure state and high temperature. Now, the compressed gas refrigerant is made to cool and condense in the condenser under constant pressure.

After condensation, it alters into a liquid refrigerant that is later expanded to turn it into a gas-liquid mixture. The liquid refrigerant at low temperature and pressure absorbs the material's heat and turns into gaseous refrigerant again. It then re-enters the compressor via a pipeline and begins a new cycle.

 Application of a screw chiller

The power of the spiral screw chiller is higher than that of a scroll screw chiller. The latter is mainly used in large-scale industrial refrigeration and central air conditioning systems.

The factories and industries use two different kinds of screw chillers, namely twin-screw chiller and single screw chiller.

Twin screen chiller is a jet compressor that comes with adjustable energy. It uses three consecutive processes of suction, compression, and discharge to operate. These processes are realised by a pair of meshing male and female rotors that rotate to produce periodic volume changes. The main components of this chiller include a double rotor, main body, shaft seal, main bearing, balance piston, and energy regulating device.

A single screw chiller, on the other hand, involves an active rotor and two-star wheels that enable compression. This chiller also uses continuous suction, compression, and exhaust processes but with a periodic volume change of the rotor. The rotor comprises of six teeth. The main components of this chiller are two-star wheels, rotor, main bearing, and energy regulating device. The capacity of this screw chiller ranges from 10 to 100 percent step-less adjustment and three or four-stage adjustment.

Screw chillers have become extremely popular in industrial applications all over the world. However, before you choose one for use, it is essential to learn about its mechanism to make the right choice while bringing them to use!

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Bath and Body for Men - Shaving Cream and Other Gift Ideas

Watbath and body products for men make amazing gifts for birthdays, anniversaries, Father's Day, andChristmas? There’s a long list ofwonderful products out there, but if you want to make sure that your giftsare going to be well-received, it’s best to stick to the basic essentials. Below are some of the best bath and body products for men that will never go out of style:

 Shaving set - Shaving is something that most men do every day to keep their facial hair in check. Just imagine how much money they spend on replenishing their supply regularly. This is why gifting them a complete shaving set with a razor, shaving cream, an after-shave cream, a scuttle, and a brush, is always a great idea. These practical gifts will surely be appreciated.

 Soap on a rope – This genius gift makes bathing and washing easier as it securely holds the soap using a rope. The rope is designed to be worn over the wrist to prevent wet soap from slipping out of the hand.

 Face cream - While it's okay to let your man borrow your skincare, it's better for him to use products that are specifically formulated for males. Why? Because male skin is usually more oily and have more visible pores than femaleskin. To help him fight dryness and the signs of ageing, give him face cream and other skincare regimen that are designed for his skin type.

 Bath salts - Rich in minerals, bath salts provide plenty of health benefits. Scrubbing bath salts not only cleanses body but also helpsrelax the mind.

 Go ahead and treat the best men in your life withluxurious bath and body products for men, so they can indulge in a spa-like experience at home. Order it online and get it delivered and have them delivered to your recipient!.

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How to Find Best Screw Chillers?

Industrial chillers have a multitude of applications in many industries. Their primary role is to provide proper cooling to the substance and enable efficient industrial operations. They come in many types. They can also be classified as vapor-compression or vapor absorption types. A screw chiller is one of the most common types of the industrial chiller.

A screw chiller is a vapor compressor chiller that uses a screw compressor to transport the coolant via the system. There are many benefits of using a screw chiller as it offers a compact installation, lower maintenance cost, quiet operation, and high energy efficiency. A screw chiller also remains ideal to use in high-rise buildings!

You can use a screw chiller if you want to run your unit throughout the day. A screw chiller offers better capacity control options. It is fully serviceable and also entertains a wider operating range. Screw compressors are referred to as the right tool for the job.

Here is how you can find a screw chiller compressor for effortless industrial oppression.

1.      The first thing that you need to consider is what size of a screw chiller you want to use. The smallest size of a screw compressor in a chiller is 30HP. It is also available in alarger size. The size depends upon the application that you want to use the chiller in.

2.      Do not compromise with the quality of the screw chiller when you buy it for any industrial application. It is not every time that you go and shop around for this device. Thus, when you are hunting for it, make sure to make the best choice. Buy from a reputed manufacturer to ensure long-term use.

 3.      We suggest you buy your screw chiller that comes with a warranty. When you get a warranty on the product, it becomes easier for you to replace the same if the product gets damaged. Unfortunately, only the reputed manufacturers extend a warranty on their products.

 You can also buy a screw chiller after deciding on your budget. However, it is good to research the product a little bit before you shop for the same!

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How to Select an Industrial Chiller Manufacturers

Commercial buildings and industries make use of HVAC systems to dehumidify and cool the building. All the modern commercial buildings usually seek an efficient HVAC system to maintain good performance and sustainability in the environment. This creates a comfortable interior for one and all, hence increasing all the employees' work performance.

Industrial chillers constitute an essential component of the HVAC system in various commercial facilities such as restaurants, hotels, hospitals, sports arenas, industries, manufacturing plants, shopping malls, and many other places. All these industries have recognized the need for a good industrial chiller to ensure that the HVAC systems of these places work well.

You can get in touch with a leading industrial chiller manufacturerto install an industrial chiller in your building. In case if you are not able to find the best industrial chiller manufacturers, here are the tips to spot the best one in the business:

 1.      The industrial chiller manufacturers that you will choose for the installation of the chiller in your building must have a manufacturing experience of the device. At least ten years of experience is expected out of any manufacturer.

 2.      Always buy your industrial chiller from the manufacturer who extends a warranty on the device. As you are buying a very high-end component for your HVAC system, a warranty is an important consideration to observe.

 3.      Compare the compressors of the industrial chiller and always choose an energy efficiency compressor to install. An energy-efficient compressor will help you save more energy and money on your electric bills.

 4.      The industrial chiller manufacturerthat you choose to buy the chiller must extend technical support to you when required. The manufacturer must also provide you industrial chiller installation and commission guide to understand the technicalities of the component.

 5.      Lifetime service from the manufacturer is expected after the installation of the industrial chiller. Over time, the industrial chiller is prone to damages and defects. A lifetime service from the manufacturer will help you fix everything on time.

Before you buy the industrial chiller for your building from any industrial chiller manufacturers, make sure to tick all these boxes to make the right choice.

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How do Central Chillers Work? Know About the Process!

Industries that use heavy machinery producing heat, or the ones that use process fluids, always have a central chiller. Chiller helps them maintain the optimum temperature required to run the operations. It is vital to understand the working of the chiller, to decide which chiller works best for which industry. In this article, we will thoroughly explain what a chiller is? And how does it work?

What is Central Chiller?

A centralized cooling system under which the chiller provides cooling to the entire plant or building is called a central chiller. It is a better and a practical approach than installing chillers at each particular location.

How does Central Chiller work?

It works on the principle of vapor compression. The chiller maintains a continuous flow of coolant to and from the machinery. As it enters the processor, it cools the equipment up to the desired temperature level and comes out of the other area of the machinery. As it moves back, it extracts the heat along with it.

It then uses the vapor compression principle and circulates the refrigerant through a device known as an evaporator. The evaporator works as a heat exchanger by transferring the heat captured by the coolant during the flow into the refrigerant. After this transfer, the heat gets evaporated in the form of vapors, and the temperature of the coolant reduces. The refrigerant then flows into a compressor, where it isolates from the vapors and converts into the liquid form.

There are various types of chillers available in the market, and depending upon which type you get, the working may differ a little, but the basic idea remains the same. Different types of chillers are:

Water-cooled Chillers

These chillers circulate the water from the condenser again and again from a cooling tower to condense the refrigerator.

Air cooler Chillers

Air-cooled chillers depend on the air to cool the condenser down. It works fine in medium or small-scale enterprises.

Depending upon the requirement and size of the industry, one can choose the type of central chiller. However, it is significant to pay attention to the product quality and seller details to get efficient results!

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Know About the Working Principle of Scroll Chillers

Scroll chillers are the water cooling equipment which is used by the industries for various operations. Whether it’s about cooling the water or the machinery, a scroll chillerdoes it all! Water or glycol solution is used to move the heat back and forth the chiller. No matter which industry the chillers get installed in, it’s vital to get adequate cooling to increase productivity!

Since, a scroll chiller is a vital part of the industry; one must thoroughly understand the use of chiller and its working principle:

Use of a Scroll Chiller

Irrespective of the type of industry, the machines and equipment can never work 100% efficiently if heat builds up frequently. This heat accumulation can affect the process and can even result in equipment shutdown. It will not only cause an unnecessary halt in production but will also cost a lot.

So, to save you from all this trouble, scroll chillers play a significant role. This equipment helps keep the optimum temperature and support the proper functioning of each part. Industrieslike pharmaceuticals, food and beverage, chemical, and a lot of others, make use of scroll chillers. All they need is an efficient, cost-effective machine that serves the purpose and promotes productivity.

Working Principle of a Scroll Chiller

In most cooling applications, water or water solutions goes back and forth from the chiller. As the water/water solution circulates into the system, it cools the equipment, and the heat will get absorbed by the water. This hot water will then move into the chiller to drop all the heat, and start the process again.

The compound used for the cooling is called a refrigerant, and it uses the principle of compression to cool the heat that builds up. Another principle used in this scenario is the phase change as the liquid transforms to gas as it heats up and moves back to being a liquid as it moves inside the scroll chiller.

 There are plenty of chiller manufacturers in the market, delivering a plethora of products. These products have different specifications, and one must choose carefully. Do thorough research and buy only from the trusted vendor to ensure better productivity and cost-effectiveness!

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Easiest way to choose the best water chiller brands

Water chillers have a wide range of applications ranging across various industries. They are widely used across the food industries in various small and large set-ups. Owing to their importance and applications, several manufacturers make the best water chillers and provide them to various industries!

With so many water chiller brands, it may get difficult for anyone to buy the best brand. If you are also confused regarding which water chiller brand to choose, let us help you.

Here are a few things that you must take into account while selecting a water chiller brand. Take a look:

1.      Select a reputed name

While looking for a water chiller, you may come across end number of water chiller brands. Instead of selecting any random one, make sure you select a brand with a good reputation in the market.

Before buying a water chiller, do a little research about the brand. Select a few potential choices and read about them in detail.

2.      Check the reviews

The best way of selecting the best brand is by checking the online reviews. Once you have the list of your potential water chillers, check the users' reviews on their products.

Customer reviews on their products will give you the right account of the services, quality, and reputation of the market's brand.

3.      Consider their age

A new brand may offer you advanced features, but nothing can beat experience. It is more important when buying a tangible item like a water chiller.

As you will spend a fortune on the water chiller, trusting any new name wouldn't be the right thing to do. Hence, trust the water chiller brandsthat are old and reliable!

4.      Check the after service

Once you buy a product from any brand, you need their after-service too. You will certainly not want a brand that becomes inaccessible once they deliver the product at your doorstep.

Hence, consider the after-services as well.

The bottom line

Now that you know how to select the best water chiller brands,make your decision wisely!

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Screw Chillers- Types, Working, and Applications

Screw chillers are used in air, as well as water chillers. They are great for small to medium cooling loads and are available in 70 to 600 tons, 250 to 2100 kW.

These compressors use two interlocking rotating rotors that compress the refrigerant. Their capacity is controlled through the speed control or slider.

Types of screw chiller:

It is important to know the types of screw chillers to select the right one as per the application. Screw compressors can be single-screw or twin-screw.

·         The single-screw compressor type screw chiller

It consists of gate rotors and one main rotor, which is the driving rotor. It meshes with gate rotors and performs the compression process.

·         The twin-screw compressor type screw chiller

In this kind of compressor, there are two helical grooved rotors. When the two rotors mesh, the fluid flows. This type of compressor is used in industrial and commercial applications.

Working of a screw chiller

Normally, the male rotor is the one that is connected to the motor. It is the driving rotor. The female rotor is driven by it. When these two rotors rotate, the grooves' volume comes down, and as a result of this, refrigerant compresses.

The process starts when the inlet port sucks the refrigerant. In the next step, the tooth space is reduced when the seal line moves in the direction of discharge. It is the stage when compression happens. Compression continues till both the rotors reach the discharge port. The tooth space then discharges the refrigerant with a seal line at discharge.

Applications of screw chiller

A screw compressor is used across many industries. A screw chiller is counted as the most essential product for food cooling, and pressurized transport, and agitation in the food processing industry.

Some other applications of screw compressors include pharmaceutical facilities, machinery, electronics, civil engineering, construction, pulp and paper, automobiles, electronics, theme parks, and more!

 The bottom line

The screw compressor is one of the most important parts of the machinery, and hence, it has an array of applications ranging across various industries.

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SENHO Chiller

Senho Machinery (Shenzhen) Co., Ltd is a leading industrial chiller and process equipment manufacturer, based in China. Starting its operation in 2008, Senho has since excelled in the design and manufacturing of premium industrial cooling solutions that have led to smooth and effective factory-wide cooling. It is run by dedicated, earnest, and experienced people who are in the field of industrial cooling for decades.

Senho manufactures and sells many variants of air-cooled and water-cooled variants of industrial chillers such as screw and scroll chillers, glycol chillers, brine chillers, central chillers, process chillers, and much more. Other cooling solutions such as cooling towers, water tanks, and water pumps are also available.