hanking-mould-blog

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Prototype Mould

As a tool supplier whose goal is becoming an expert in the industry, HanKing Mould has experience in handling many different types of mould, including but not limited to prototype molds.

 Prototype Mould is a kind of test mould before mass production mould, customer makes test mould for design verification, product structure, part function analysis or produces small lot parts for other process verification. Prototype moulds are usually different from production moulds as they are not usually intended to be used for long periods of time.

 Prototype molds are also called soft moulds or fast moulds, thus the cost of prototype molds are less than serious plastic moulds, when our designer is constructing a prototype mould, the first point he should learn is the purpose of customer to make this prototype mold.

 Some customers' goal is to manufacture low-cost pre-production molds that are tested and troubleshooting prior to final serious production to obtain more engineering data.

 Some customers have reduced the overall product development cost of manufacturing low-cost prototype molds simply because of the low production of parts in demand.

 Some clients are purposed to get fast samples or small batch quantities, for another process testing, such as electrical engineering testing, painting test, etc..

 If you are not sure if the final parts are functional ok and how to build a production mould, we can make a prototype mold and we will give you professional suggestion that which mold design is high efficiency and low cost, and also HanKing provide very short lead time to save your time of product develop process.

https://www.hanking-mould.com/products/prototype-mould/

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Plastic Parts Gallery

It is a complex task to design plastic parts involving many factors according to varoius requirements for different industires.  "How is the part to be used?" "How does it fit to other parts in the assembly?" "What loads will it experience in use?"  The plastic injection molds if classified from product function, various different plastic parts can be produced by injection molding:

 Plastic automotive parts include door panel, door handle, base door, dashboard panel, instruments panel, front and rear step pedal, centre panel, chair panel, front and rear bumper, wheel cap, wheel cover, wheel brow, cup holder, belt cover, front grille, grille radiator, rain tray, main panel housing, mirror cap, fan, filter, air vent, license plate frame, side fender, seat fittings, seat travel tray, mirror housing, auto headlamp holder, rear light shell, brake light, steering system, lever column, alternator cover, worm wheel, ball retainer, reservoir and cap, brake fluid reservoir, water pump impellers or pulleys, water tank, signal switch hsg, air conditioner parts, glove box, speaker cover, engine parts, console parts, mudguard, trim strip, gear shift cover, bump stopper.

 Medical devices' plastic parts include disposable medical parts, lab equipment, dental equipment, atomizing switch, blood glucose measuring instrument, ultrasonic instrument, blood pressure measuring instrument, beauty equipment.

 Home appliances plastic parts include small kitchen appliances, coffee machines plastic parts, fryer cooker, kettle plastic parts, food processor, toaster, vacuum cleaner, blenders plastic components, clocks plastic housing, steamer accessories, cleaner plastics, heating, cooling & air purifier, remote controller, large appliances, wash machine parts, home projectors, refrigerator plastic components.

 Industrial plastic parts include industrial wheels, industrial gears, plastic storage bins, plastic industrial tanks, plastic valves, plastic connectors, industrial fan, etc..

 Electrical Molding Parts include all the electronic plastic parts and electrical plastic accessories.

 In addition to functional and structural issues, processing issues play a large role in the design of an injection molded plastic part. How the molten plastic enters, fills, and cools within the cavity to form the part largely drives what form the features in that part must take. Adhering to some basic rules of injection molded part design will result in a part that, in addition to being easier to manufacture and assemble, will typically be much stronger in service. Dividing a part into basic groups will help you to build your part in a logical manner while minimizing molding problems. As a part is developed, always keep in mind how the part is molded and what you can do to minimize stress.

 https://www.hanking-mould.com/products/plastic-parts-gallery/

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Industrial Molding Parts

Industrial molding parts are referred to the plastic parts of industrial products, we preferred to think of it as non-consumer products.

 Nowadays, the demand for consumer products is oversupplied, and the demand for industrial products is increasing. This is because many parts of the equipment in the past were made of metal. With the development of the plastics industry, more and more industrial product parts are trying plasticization. Metal parts have higher density, greater strength, and thermal and electrical conductivity. However, plastic industrial parts have advantages in mechanical shock absorption, thermal expansion, elongation at break, and toughness. And the properties of plastics can be greatly transformed by the addition of fillers, reinforcing materials and modified materials, engineering plastics perform better in this respect. Use plastic to produce parts that are not necessary for high strength can reduce the weight of equipment, simplify the structure and save costs, this is why industrial molding parts are becoming more and more common.

 Industrial molding parts range from small plastic gears to large industrial equipment plastic enclosures. The design of the mold is very complicated work, the plastic part structure, the different plastic resin, required life cycle, etc. many factors determine the mold construction.

 Our designers must master the properties of different plastics and mould steel, and consider the temperature change, pressure change, steel abrasion during the production process, designed qualified mould.

 If the mould structure is unreasonable, even the most excellent operator can not get good plastic parts. The design defects cannot be solved by the defects in the production process. Only when all the factors are considered in the design of the mould, the mould quality and stability of the mass production can be guaranteed.

 https://www.hanking-mould.com/products/industrial-molding-parts/

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Insert Molding

https://www.hanking-mould.com/products/insert-molding/What is insert molding?

Insert molding refers to a molding process in which an integrated product is made by inserting a pre-prepared metal material insert into a mould and then injecting the plastic resin, and the molten material is bonded to the insert, cooled and solidified.

 Insert molding features are as follows:

 The moldability and flexibility of plastic resins, as well as the rigidity, strength and heat resistance of metal parts, create complex and sophisticated metal-plastic integrated products.

 In particular, the electrical product made by insert molding, together with the insulation of the resin and the electrical conductivity of the metal, can meet the basic functions of electrical products.

 The pre-formed combination of multiple inserts makes the subsequent product unit combination engineering more rational.

 Inserts are not limited to metal, but also cloth, paper, wire, plastic, glass, wood, wire, electrical parts and so on.

 For the rigid molded product and the curved elastic molded product on the rubber gasket plate, the parts by insert molding can eliminate the complicated operation of installing the sealing ring, and help the subsequent process automation.

 Compare to the press-in molding, the metal insert gap can be designed to be narrower, and the reliability of the composite product molding is higher as the plastic resin is molten to wrapped with the metal insert.

 Selecting the appropriate plastic resin and injection molding conditions, even for products that are easily deformed or broken (such as glass, coils, electrical parts, etc.), can be sealed and fixed by insert molding with plastic resin.

 Designed the appropriate mould construction, the insert can also be completely enclosed in the plastic resin.

 By the combination of a vertical injection molding machine and a robot, insert arranging mechanism, most of the insert molding projects can be automated.

 The product with a hollow groove also can be made by insert molding after the core hold treatment.

 https://www.hanking-mould.com/products/insert-molding/

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Industrial Mould

Industrial mould is not a mold technology process, but a type of mold that is distinguished from the purpose of use.

 Generally speaking, products produced with industrial molds are used for processing or business operations, such as industrial instruments, valves, fittings, pipes, tools, etc..

 What types are moulds classified by structure?

 Side plate mould

 Pinpoint plate mould

 Three plate mould

 Reverse gating mould

 Stack Mould

 When we classified by mold steel, they are soft mould, prehardening mould, hardened mould, stainless mould, aluminum mould, beryllium copper mold. We determine the type of mold to be made according to the needs of our customers.

 What's the industrial mould hardening method?

Normally there are heat treatment, nitriding treatment, chrome plating, nickel plating.

 There are cold runners and hot runners from the type of runner.

 Which runner is used depends on the cost of the raw material and total output of the product, under the premise of ensuring quality, the mold development cost is reduced as much as possible, thereby reducing the research and development cost of the entire project and improve the competitiveness of the product.

 HANKING has extensive experience and expertise in the design and manufacture of custom industrial molds, enabling HANKING to develop practical, production-based solutions for many years of practice.

 We can make small batches of production for customers as well as validation production at all stages and provide FAI, CTF, CPK report.

 Mould trial report, mold temperature monitoring records is able to help customers quickly start the production after receiving the molds.

https://www.hanking-mould.com/products/industrial-mould/

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Automotive Mold

HanKing Mould serves for globally Automotive & Vehicle products customers, more than 10 years of experience enabling the HanKing team to provide customers the fast development time and stable quality to ensure the new project running well. HanKing engineer will analysis the filling to obtain the best gate position the best flowing regime, and design the best cooling channel to ensure the minimum wrapping deformation and we have a very good injection operator to help set the best injection parameter to avoid any development time waste and improving the molding parameter reliability.

 HanKing Mould is very experienced in small and medium-sized automotive precision molds, in the past years, the types of products we involved were included fuse and fuse box, connector, switch, relay, sensors, actuators, terminal, valve, handle and other body accessories.

 In the development of the automotive industry, the proportion of plastic parts in automotive parts is very large, and the demand for plastic parts is increasing day by day because plastics have the advantages of beautiful appearance, lightweight and easy processing. Most plastics have a specific gravity of 0.9 to 1.6, and the proportion of glass fiber reinforced composites will not exceed 2.0, while A3 steel is 7.6, brass is 8.4, and aluminum is 2.7. The use of plastic can reduce the weight of parts by about 40%, and the cost can be greatly reduced, which makes plastic the preferred material for automotive light-weighting. Plastic is easy to molding parts with complex shapes. According to the plastic composition of the plastic, by adding different fillers, plasticizers and hardeners to produce the desired properties of the plastic, changing the mechanical strength and processing properties of the material to meet the requirements of different parts of the car. The plastic consumption of each auto part accounts for 20% of the total vehicle materials and may reach 35% in the future. When the auto company develops a new car, it needs to use hundreds of sets of plastic injection molds, which requires the quality assurance of plastic parts in production, and the quality of plastic parts is determined by the mold.

 Which parts of the car are commonly used in plastic?

 Bumper, the instrument panel accessories, inlet grille, fender, radiator grille, trim panel, engine parts, Water tank accessories, air conditioning accessories, air filter accessories, various kettles, seat accessories, floor panel accessories, roof panel accessories, bar accessories, steering wheel accessories, door trims, rearview mirrors and various fastener, front and rear lamp, etc.

 https://www.hanking-mould.com/products/automotive-mould/