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Direct to Film - The New Paradigm

DTF, direct to film printing has developed from a wildcat arrangement in light of changed over Epson desktop printers and manual shake and heat grip application to reason fabricated printers, glue applicators, and cement relieving dryers.

Computerized pictures are printed face down and topped with white ink which stays crude until a glue powder is flowed on the prints with the abundance being vibrated off then relieved. The completed pictures are managed and pressed (approx. 10 seconds) with results that are equivalent in solidness and feel to direct print screen printing.

Screen printing framework expects that the shirt and the gifted specialist meet the machine simultaneously. The laborer is attached to the machine. Furthermore, during that time, little else should be possible.

Envision all things being equal if the machine would print the picture onto film totally free of the operator?

The operator invests their energy stacking pictures and changing settings for a whole day of work, then the machine prints, dries, applies cement, fixes, and moves up the completed item fit to be cut into move sheets. All with genuinely little change required from the operator.

When the rolls of DTF prints are done, all that remains is to cut and press them onto the shirts (or different pieces of clothing) as the need should arise. A screen-print framework could require three operators to set up and deal with a huge automatic screen print framework, and two additional operators to find pieces of clothing emerging from the dryer. Can be opened up to cut and press the exchange pictures onto any hued shirt in practically any arrangement in around 10-15 seconds.

Every operator centers around the gathering of the singular orders and the arrangement of the exchanges for that particular request. As opposed to hanging tight for one request to complete to continue on toward the following one.

The direct to film printing work process is more adaptable and expandable. In a hurry work circumstance, you might reassign untalented laborers to extra spill over heat press machines to expand the basic way to the end of the gig.

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Brand new dual printing platform design. The double-plate design allows us to print textiles or T-shirts one after another continuously; when it is printing shirts on one station, we can replace them with new shirts on another station, so it has higher printing efficiency compared with single-station DTG printers.

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Fast. Easy. Built for Business.

Automatic Circulation & Maintence

More Energy Efficient

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Direct to Garment printing better known as DTG is a most popular method of apparel printing where a printer directly applies ink onto any type of fabric, clothing or apparel. DTG as a printing technology method, is utterly efficient on cotton & all cotton blended fibers and most commonly applied on tees. Direct-to-Garment printing uses special pigment ink, which are absorbed by the fibers of the garment. DTG printing is ideal for full-color print jobs that incorporate colors throughout your entire garment. To put things in simpler terms DTG works like a printer for clothes and it can support the most detailed designs with as many colors as you want.

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Classification of Digital Printing Process

Digital printing is a general term for ink-jet printing technology. In order to explain various printing methods and characteristics more clearly, this section only introduces all-around, various types and process decomposition of digital inkjet printing of textile fabrics.

 By printing method:

Digital inkjet printing: it is a direct jet printing method for the sizing of semi-finished textiles. This method is suitable for coating, reactive, dispersive and acid dye inks. The process is as follows: select the appropriate semi-finished fabrics (without softener) according to the ink category, carry out the sizing, drying, and rolling process, and then go to the digital equipment for direct printing (the fabrics are treated as paper), and then carry out drying, steaming, washing, drying Processes such as softening and setting (in which the paint can be fixed as long as it is baked)

Cold transfer printing: it is a printing method in which textile dyes are first printed on specially coated paper, and then the patterns are transferred to textiles by a cold transfer machine. This method is suitable for all kinds of fabrics except blending. The inks used include reactive, disperse, acid, and other dye inks; The method also requires semi-finished fabrics to be embossed with printed paper. There are two ways to treat the embossed fabric. One is to conduct a cold pile chemical reaction to fix the color (the fabric needs to be chemically treated in advance); Second, traditional steaming, washing, shaping, and other traditional processes shall be carried out.

Heat transfer printing method: it is a printing method that prints textile dyes on specially coated paper, and then transfers patterns to textiles through heat sublimation. This method is similar to traditional paper printing. It can only be used for polyester or high polyester-containing textiles. The transfer fabrics are all semi-finished products without softener (the softener may affect the coloring rate).

Classification by dye and process

Distributed digital printing

At present, more than 50% of the printing inks in China are dispersing dye inks, which are used for the printing of polyester fiber and other chemical fiber fabrics; Disperse dyes are a kind of non-ionic dyes with low water solubility, which exist mainly in a highly dispersed state in water with the help of dispersants

Active digital printing

Reactive dye inks account for about 29%, mainly used for printing silk and cotton fabrics; Reactive dyes, are also known as reactive dyes. It is a kind of dyestuff that reacts with fiber during dyeing. This kind of dye separation contains genes that can react with fibers. When dyeing, the dye reacts with fibers, forming a covalent bond between them as a whole, which improves the fastness of washing and rubbing. Reactive fuel molecules include two main components, a parent dye, and a reactive group. The group that can react with fiber is called the reactive group. At present, it is mainly used in woven and knitted fabrics such as cotton, general hemp, and silk, or fabrics with high content of the above ingredients.

Acid digital printing

The proportion of acid dye ink is small, accounting for about 7%. It is used for printing on wool, nylon, and other fabrics. Acid dyes are a kind of water-soluble dyes with acid groups in the structure. They are dyed in an acid medium. Most acid dyes contain sodium sulfonate, which can be dissolved in water, with bright color and complete chromatography. It is mainly used for dyeing wool, silk, and nylon, as well as leather, paper, ink, etc. It generally has no coloring power over cellulose fibers.

Pigment ink digital printing

Most inks are foreign products, and the manufacturers include Huntsman, BASF, DuPont, Klein, and other companies.

 Classification by fabric composition:

Digital inkjet printing is based on cotton, but reactive dye ink can also be used for hemp, silk, etc;

Digital printing is mainly based on chemical fiber, and digital printing is produced with dispersed thermal sublimation dye ink and chemical fiber disperse direct injection;

Some blended fabrics such as t/c, which cannot be operated with reactive, dispersed, and acid dye ink, shall be printed with paint ink;

Digital printing based on nylon and wool is produced with acid dye ink, and silk can also be used.

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What You Need to Know About DTG Ink

In any case, DTG printing requires a unique sort of ink for it to work. This ink, called DTG ink, permits printers to rejuvenate their clients' striking plans while putting them onto garments.

With regards to garment printing, an ever increasing number of printers are changing to DTG printing as it offers better prints significantly quicker. With this strategy, printing dazzling plans onto garments like T-shirts has never been simpler.

All things considered, learn all that you want to be aware of ink here, for example, what it and its advantages are.

What DTG Ink Is

With regards to DTG printing, you really want to utilize an exceptional sort of ink called DTG printing ink. This is a water-based ink that is uniquely planned to work for DTG printers and garments like shirts.

With this kind of ink, DTG printers, whether it's an inkjet-type or a computerized toner printer, can deliver excellent pictures on garments.

DTG Ink Benefits

Printing with DTG inks produces unrivaled variety quality, making the printed pictures bolder and seriously striking.

In addition, since they're uncommonly formed for garments, printing inks are impervious to blurring and weakening. Along these lines, the pictures on your printed garments will remain dynamic even after successive washing.

Moreover, printing pictures on garments utilizing ink is simpler and faster than different techniques for garment printing as the course of DTG printing is like printing on paper.

Pretreatments for Ink

Notwithstanding, pretreatment is vital while printing with ink since it helps keep the texture from just retaining the ink. With pretreatment, your pictures will remain energetic and last longer.

Pretreatment is especially fundamental while printing on dim garments since you want to utilize white ink on the texture first prior to printing tone.

Without pretreatment, the dim texture will simply assimilate the white ink on which different tones will be printed. For light-hued shirts, pretreatment can be discretionary.

DTG Ink Tips

To make the most out of your inks and printer, look at the accompanying tips. Since they are water-based, it's smarter to utilize garments made of normal filaments like cotton, hemp, bamboo, and others. It's ideal to pick top notch inks as they are more solid, and you can be guaranteed of their quality. To try not to stop up your printheads, print tests from time to time. Doing so will keep the ink streaming. Ensure that your picked pretreatment is viable with your ink. Last Thoughts DTG printing has made garment printing simpler and more helpful. Nonetheless, you want to utilize uncommonly figured out printing ink assuming you need lively and enduring pictures on your texture. This kind of ink offers many advantages, especially with regards to picture quality and sturdiness.

To make the most out of your ink, you want to consider a few factors, for example, the pretreatment and texture on which you'll utilize it. You likewise need to consider the ink's quality, which can influence your DTG printing result.

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DTG printing is a relatively new technology that is ideal for accurately replicating illustrations and intricate full-color designs. The advantages of DTG printing compared to screen printing are faster turnaround times and lower setup costs, making it a more cost-effective solution when printing small batches