dekui-intelligent-equipment

[dekui-intelligent-equipment]

Automated pocket spring machine: the core equipment of modern mattress manufacturing

Automated pocket spring machine is an indispensable key equipment in the modern mattress manufacturing industry. It forms high-quality pocket spring bed cores by wrapping independent springs in non-woven bags, which are widely used in the production of soft furniture such as mattresses and sofas.

The main function of the automated pocket spring machine is to wind the steel wire into springs and encapsulate them in non-woven bags. Its workflow usually includes the following steps:

1. Spring forming: The steel wire is processed into springs of the required size and shape by the winding machine.

2. Bag making: The non-woven fabric is cut and sewn into bags to prepare to accommodate the springs.

3. Spring bagging: The formed springs are automatically inserted into the non-woven bags and sealed to ensure that the springs are fixed in the bags.

4. Spring assembly: Multiple pocket springs are assembled into a bed core structure according to a predetermined arrangement, and a bed core with an in-line, honeycomb or partitioned structure can be formed as needed.

This series of processes is usually controlled by a CNC system to achieve high-precision and high-efficiency production.

Main features

Modern automated pocket spring machines have the following notable features:

– High efficiency: hundreds of pocket springs can be produced per minute, significantly increasing production speed.

– High precision: The CNC system ensures that the size and tension of each spring are consistent, ensuring product quality.

– Versatility: Springs of different sizes, shapes and hardness can be produced to meet diverse market needs.

– High degree of automation: From spring forming to assembly, the entire process is fully automated, reducing manual intervention and labor costs.

With the advancement of science and technology, automated pocket spring machines are developing in the direction of intelligence, high speed and diversification. For example, modern equipment can produce high-density pocket spring bed nets, each mattress contains thousands of independent springs, providing more precise elastic feedback and better comfort.

In addition, the intelligence of equipment continues to improve, and the introduction of automated production lines has significantly improved production efficiency and product quality.

[dekui-intelligent-equipment]

Pocket Spring Machine Price Guide: From Budget to High-End Options

Pocket spring machines are an important piece of equipment used to produce high-quality pocket spring mattresses, and their prices vary depending on the model, features, and capacity. Here is an analysis of the price range and influencing factors:

1. Price Range – Small and medium-sized pocket spring machines: Prices are usually around $58,000, such as some standard models. – High-end pocket spring machines: Such as high-speed models with 180 springs per minute, the price range is between $190,000 and $210,000.

2. Price Influencing Factors – Capacity and speed: Higher-volume and more automated machines are usually more expensive. – Brand and manufacturer: International brands and custom-made machines are usually more expensive than regular machines. – Condition: Second-hand pocket spring machines are cheaper and are an economical choice for small manufacturers.

3. How to Choose Choose equipment based on production needs, such as capacity requirements, mattress types, and budget constraints. If it is a large-scale production, it is recommended to invest in high-performance equipment to improve production efficiency and save costs in the long run.

Understanding the different models and prices can help businesses find the device that best suits their needs.

https://www.mattress-spring-machines.com/pocket-spring-machine-price-guide-from-budget-to-high-end-options/

[dekui-intelligent-equipment]

Spring Mattress Making Machines: Revolutionizing Mattress Production

Spring mattress making machines are at the forefront of modern mattress manufacturing, offering efficiency, precision, and high output for the global bedding industry. These machines are indispensable in the production of spring mattresses, which are renowned for their durability, comfort, and support.

Key Features of Mattress Spring Making Machines 1. Automation and Efficiency: Modern spring mattress machines streamline the entire production process. They can automatically coil, knot, and arrange springs, significantly reducing manual labor and time consumption.

2. Customization Capabilities: These machines allow manufacturers to produce springs in various sizes, shapes, and tensions, meeting the diverse preferences of customers.

3. High Precision: Advanced machines are equipped with CNC (Computer Numerical Control) technology, ensuring accurate placement and consistent quality of the springs.

4. Cost-Effectiveness: Although the initial investment in these machines can be high, their efficiency and low maintenance costs make them economically viable in the long term.

Applications in the Mattress Industry Spring mattress machines are used to create: – Bonnell Springs: Classic hourglass-shaped springs. – Pocket Springs: Individually wrapped springs that provide motion isolation. – Continuous Coils: A single wire forming multiple springs for uniform support.

Mattress spring making machines have revolutionized the bedding industry, enabling manufacturers to meet growing demands with enhanced precision and customization. Their role is vital in producing high-quality spring mattresses that cater to comfort and durability.

[dekui-intelligent-equipment]

High-efficiency weapon-Pocket Spring Coiling Machine

Bag spring  is widely used in the furniture and mattress manufacturing industry, known for its excellent support and independence. As the core device of the production of bags for spring, the Pocket Spring Coiling Machine has provided manufacturers with reliable solutions for its efficient, accurate and automated characteristics.

The working principle of the Pocket Spring Coiling Machine The main function of the Pocket Spring Coiling Machine is to process the wire into a spiral spring and pack them in a non -woven bag to form an independent bag spring unit. The work process mainly includes the following steps: 1. Film forming: The machine is processed by the steel wire through high -speed rotation and accurate control to the shape of the required spiral spring. 2. Package packaging: Use automatic feeding and packaging system to wrap the spring in non -woven bags, and complete the heat seal or ultrasonic seal. 3. Cutting and discharge: According to the preset specifications, a single spring is cut and arranged neatly It is convenient for subsequent assembly.

As an important tool for the modern manufacturing industry, the bag spring routing machine provides indispensable technical support for the efficient production of spring products. With the continuous progress of technology, its position in the future market will be more important, and it will also inject new vitality into the development of the furniture and mattress industry.

[dekui-intelligent-equipment]

Automated mattress packaging machine: an efficient assistant for modern production

The automated mattress packaging machine is an efficient packaging equipment specially designed for mattresses and similar upholstered products. These machines compress, pack or roll mattresses to store and transport them in a smaller size while ensuring their protective and cosmetic integrity.

Main functions and advantages

1. Efficient packaging The automated mattress packaging machine can complete the packaging tasks of multiple units in a short time. For example, some models can process up to 180 products per hour.

2. Compression and rolling packaging The versatile machine compresses and rolls the mattress to save space for transportation and storage.

3. Compatible with a variety of materials Most machines support the use of environmentally friendly packaging materials such as PE film to ensure that the product is both durable and environmentally friendly.

4. Suitable for e-commerce logistics To adapt to e-commerce transportation needs, many machines can pack mattresses into compact cartons for easy handling and express delivery.

5. Save labor costs Automated operations not only improve packaging efficiency, but also significantly reduce manual intervention and labor costs.

With the development of automation and intelligent technology, future mattress packaging machines may integrate more intelligent functions, such as machine learning to optimize packaging parameters and enable remote monitoring and maintenance.

The application of automated mattress packaging machines has become an indispensable part of the mattress manufacturing industry. Its high efficiency, environmental protection and intelligent characteristics make it highly favored in the industry.

[dekui-intelligent-equipment]

Mattress Production Line Overview: Key Processes and Technologies

Mattress production lines combine various manufacturing processes to deliver high-quality mattresses efficiently. Here’s a breakdown of key stages and the machinery involved.

1. Material Preparation – Foam Cutting:High-density foam and other materials are precisely cut using computerized cutting machines. These machines ensure consistency across batches, optimizing material usage. – Spring Coil Production:Mattresses with innersprings go through coil manufacturing, where automated machines create coils and then assemble them into a spring unit.

2. Layer Assembly – Bonding and Layering:Various layers, like foam, latex, and spring units, are stacked and bonded using adhesives. Automated bonding machines apply adhesive evenly, speeding up the assembly. – Quilting and Padding:Quilting machines add texture and reinforcement to the mattress surface, stitching fabrics with additional padding for comfort.

3. Mattress Assembly and Final Stitching – Edge Reinforcement:Some mattresses have reinforced edges, which require specific machinery to add foam or metal borders to improve structural integrity. – Encasing and Stitching:The final stitching process uses encasing machines to wrap the entire mattress in fabric and secure the edges with durable stitching.

4. Quality Control and Packaging – Each mattress undergoes rigorous testing for firmness, structural stability, and comfort. Defective units are either reworked or discarded. – Finally, packaging machines compress and seal the mattresses in vacuum-sealed bags, ready for storage or shipping.

The production line relies on advanced machinery and quality control to meet diverse demands for durability, comfort, and design.

[dekui-intelligent-equipment]

Unveiling the technological charm of Mattress Manufacturing Machine

Modern Mattress Manufacturing Machine adopts a highly automated production line, from cutting and splicing of raw materials to final molding and packaging, the entire process requires almost no human intervention. This not only greatly improves production efficiency, but also ensures the quality and consistency of each mattress.

The comfort and durability of a mattress depends on every detail in the manufacturing process. Mattress Manufacturing Machine is equipped with high-precision sensors and control systems, which can monitor and adjust various parameters in real time to ensure that each process is in the best state. Whether it is the density of the sponge, the tension of the spring, or the stitching of the fabric, it can be precisely controlled to ensure the quality of the mattress.

With the growing demand of consumers for personalized products, modern mattress manufacturing machines also have strong customization capabilities. Through preset programs and modular design, the machine can adjust the size, material and hardness of the mattress according to customer needs, and even add special functional layers such as memory foam and gel layer to meet the sleep needs of different people.

[dekui-intelligent-equipment]

Technological innovation and market prospects of automated mattress production lines

With the rapid development of the global manufacturing industry and the advancement of automation technology, the traditional mattress production method is undergoing a revolution. The automated mattress production line  has greatly improved production efficiency and product quality by applying advanced robotics, automated control systems and intelligent manufacturing technology.

The introduction of automated mattress production lines has had a profound impact on the market and industry:

1. Improve production efficiency: Automated production lines can greatly improve production efficiency, shorten production cycles, and meet the market’s demand for high-efficiency, mass production.

2. Improve product quality: Automated control and quality monitoring systems can reduce the impact of human factors on product quality and improve product consistency and reliability.

3. Reduce production costs: By reducing labor costs and optimizing production processes, automated production lines can effectively reduce production costs and improve the competitiveness of enterprises.

4. Adapt to market demand: Automated production lines can quickly adapt to market changes, flexibly adjust production strategies, and meet consumers’ demand for personalized and customized products.

As an important part of modern manufacturing, automated mattress production lines are promoting changes in the mattress production industry through technological innovation and intelligent upgrades.

[dekui-intelligent-equipment]

Dekui LD-WB25 Automatic Mattress Spring Frame Machine

Dekui Intelligent Equipment (Suzhou) Co., Ltd. was founded in 2008, after more than ten years of development, the company has a standard workshop of 10,000 square meters. Our technical team is proficient in the design, manufacturing of Automatic Mattress Spring Frame Machine, mattress spring machine, automatic mattress packing machineand so on.

For more information , you are welcomed to contact us at :

Email: sales@mattress-spring-machines.com

Web: https://www.mattress-spring-machines.com

https://www.mattress-spring-machines.com/dekui-ld-wb25-automatic-mattress-spring-frame-machine/

[dekui-intelligent-equipment]

Innovation and Prospects of Automatic Mattress Making Machine

The automatic mattress making machine realizes the fully automated process of mattress manufacturing by integrating advanced mechanical engineering, sensor technology and artificial intelligence. Its main workflow includes the following steps:

1. Material preparation: The automatic mattress making machine can automatically identify and prepare the required raw materials, such as springs, sponges, latex, etc.

2. Assembly and stacking: The machine automatically cuts and stacks the materials accurately according to the preset mattress design to ensure that the thickness and flatness of each layer of material meet the standard.

3. Stitching and packaging: Using high-precision sewing technology, the machine can automatically sew the layers of materials and package them around the mattress to ensure the durability and appearance quality of the mattress.

4. Quality inspection and packaging: With integrated intelligent sensors and cameras, the machine can automatically inspect the quality of the finished mattress and automatically package it after ensuring that it is flawless.

As an outstanding representative of modern industrial technology, the automatic mattress making machine is completely changing the mattress manufacturing industry. Its high efficiency, precision and flexibility not only improve production efficiency and product quality, but also provide the possibility for personalized and customized production.

[dekui-intelligent-equipment]

Innovation and Prospects of Automatic Mattress Making Machine

The automatic mattress making machine realizes the fully automated process of mattress manufacturing by integrating advanced mechanical engineering, sensor technology and artificial intelligence. Its main workflow includes the following steps:

1. Material preparation: The automatic mattress making machine can automatically identify and prepare the required raw materials, such as springs, sponges, latex, etc.

2. Assembly and stacking: The machine automatically cuts and stacks the materials accurately according to the preset mattress design to ensure that the thickness and flatness of each layer of material meet the standard.

3. Stitching and packaging: Using high-precision sewing technology, the machine can automatically sew the layers of materials and package them around the mattress to ensure the durability and appearance quality of the mattress.

4. Quality inspection and packaging: With integrated intelligent sensors and cameras, the machine can automatically inspect the quality of the finished mattress and automatically package it after ensuring that it is flawless.

As an outstanding representative of modern industrial technology, the automatic mattress making machine is completely changing the mattress manufacturing industry. Its high efficiency, precision and flexibility not only improve production efficiency and product quality, but also provide the possibility for personalized and customized production.

[dekui-intelligent-equipment]

Basic principles of mattress stitching machine

Mattress stitching machine, as key equipment in the modern home manufacturing industry, not only improve production efficiency, but also significantly improve product quality and durability. With the continuous advancement of science and technology, the technology of mattress stitching machine is also constantly innovating. From the initial manual operation to today’s automated and intelligent equipment, its evolution process is full of technological innovation and application innovation.

Basic principles of mattress stitching machine

Mattress sewing machines precisely sew together multiple layers of mattress materials such as springs, foam, fabric, etc. through a mechanical or electronic control system. Its working principle mainly involves the following key steps:

1. Material conveying and positioning: The machine accurately conveys each layer of mattress material to the designated position through an automated system to ensure accurate positioning before stitching. 2. Sewing process: High-precision needles are used to sew according to preset patterns and lines to ensure the firmness and beauty of the suture. 3. Pressure and tension control: During the sewing process, the machine can automatically adjust the pressure and tension to ensure the uniformity and tightness of the sewing. 4. Quality inspection: Some high-end mattress sewing machines are also equipped with an online quality inspection system, which can monitor the stitching quality in real time and ensure the qualification rate of each product.

[dekui-intelligent-equipment]

Automated mattress manufacturing machines: a future trend to improve mattress production efficiency and quality

The automated mattress manufacturing machine automates the mattress production process through highly integrated mechanical systems and intelligent control technology. From raw material processing to finished product manufacturing, everything is completed by the machine. Its main work processes include:

1. Material processing: The machine automatically feeds the main materials of the mattress (such as foam, springs, fabrics, etc.) into the production line for preprocessing and preparation. 2. Cutting and shaping: Through a precise cutting system, the material is cut into a shape that meets the specifications and then shaped to ensure the structure and comfort of the mattress. 3. Assembly: Automatically assemble various parts (such as springs, foam layers, fabric fabrics) into a complete mattress. 4. Packaging: The completed mattress is packaged by an automated packaging system to ensure its safety during transportation and storage.

As an important technological innovation in the field of mattress production, automated mattress manufacturing machines not only significantly improve production efficiency and product quality, but also bring cost advantages and a better working environment to enterprises. With the continuous advancement of technology and changes in market demand, automated mattress manufacturing machines will play an increasingly important role in future development, pushing mattress production to a higher level.

[dekui-intelligent-equipment]

The future of spring mattress production machines

In the modern furniture manufacturing industry, spring mattresses have always been favored by consumers as a classic and comfortable choice. The production of spring mattresses involves multiple complex processes, among which spring mattress production machines (mattress spring machines) play a vital role.

The basic working principle of spring mattress production machines

Spring mattress production machines are mainly used to manufacture spring components in spring mattresses. Its core functions include weaving, shaping and assembly of springs. The typical production process includes the following steps:

1. Spring winding: The machine winds the steel wire into the basic shape of the spring through a precise mechanical device. This process requires precise control of the tension and density of the winding to ensure the elasticity and durability of the spring.

2. Spring heat treatment: After winding, the spring will undergo a heat treatment process to improve its strength and stability. This process usually includes heating and cooling stages to ensure the performance of the spring in long-term use.

3. Spring assembly: The treated springs will be neatly arranged and fixed on the frame of the mattress. This link requires high-precision operation to ensure the uniform distribution of the springs, thereby providing consistent comfort.

4. Mattress packaging: Finally, the spring mattresses are inspected and packaged before being shipped to the market.

As an important part of modern furniture manufacturing, the continuous innovation and progress of spring mattress production machines are changing the way and quality of mattress production. With the continuous development of automation, intelligence and environmental protection technologies, the future spring mattress production will be more efficient, precise and environmentally friendly, providing consumers with a better sleeping experience. At the same time, these advances will also drive the entire industry to a higher standard and more sustainable direction.

[dekui-intelligent-equipment]

Working Principle and Application of Pocket Spring Coiling Machine

Pocket spring coiling machine is a mechanical equipment specially used for producing pocket springs. Pocket springs are widely used in high-end mattresses, seats and other furniture because of their excellent comfort and support. This winding machine ensures the quality and consistency of the springs through efficient production processes.

①. Working Principle of Pocket Spring Coiling Machine

The core function of the pocket spring Coiling machine is to wind the metal wire into the shape of a spring. Its workflow includes the following steps:

1. Material preparation: The winding machine first feeds the metal wire into the equipment. These metal wires are usually made of high carbon steel or stainless steel to ensure the elasticity and durability of the spring.

2. Winding process: The winding part of the machine winds the metal wire according to the set parameters (such as spring diameter, number of turns, etc.). Modern pocket spring winding machines use precision control systems to ensure the consistency of each spring.

3. Spring forming: After winding, the spring needs to be formed. The forming process includes heating and cooling to ensure the stability and comfort of the spring in actual use.

4. Packaging and inspection: The formed springs will be packaged and quality inspected to ensure that they meet production standards and customer requirements.

②. Application areas

1. Mattress manufacturing: Pocket spring mattresses are one of the popular products on the market because they can provide good support and comfort. Winding machines are indispensable equipment in the mattress production process.

2. Seat manufacturing: Many high-end seats and sofas also use pocket springs to enhance the comfort and durability of the seats.

3. Car seats: Pocket springs are also often used in car seats to provide a better riding experience and support effect.

4. Other furniture: In addition to mattresses and seats, pocket springs are also used in some high-end furniture to enhance overall comfort and performance.

Pocket spring Coiling machines play an important role in modern manufacturing. It not only improves production efficiency and product quality, but also promotes the widespread use of pocket springs in various types of furniture. With the development of technology, the functions and performance of winding machines are also constantly improving, providing consumers with more high-quality product choices.

[dekui-intelligent-equipment]

Spring Coiling Machine: Key Equipment to Improve Spring Production Efficiency

In the spring production industry, the Pocket Spring Coiling Machine is a vital piece of equipment. Its appearance not only greatly improves the production efficiency of springs, but also ensures the consistency and quality of the products. The spring coiling machine is mainly used to produce pocket springs, which are widely used in mattresses and seats. Its working principle is as follows:

1. Material preparation: The machine first receives metal wire of predetermined specifications, usually high carbon steel or stainless steel.

2. Wire heating: Some models of coiling machines preheat the wire to improve its plasticity and processing properties.

3. Automatic winding: The machine winds the wire into springs through an automated system. The specific process includes setting the diameter, number of turns and length of the spring.

4. Spring cutting: After winding, the machine automatically cuts the spring of the required length.

5. Forming and compression: Some advanced coiling machines are also equipped with forming and compression functions to ensure that the size and elasticity of the spring meet the standards.

As the core equipment of spring production, spring winding machine has greatly promoted the development of spring manufacturing industry through its high precision and high efficiency. From mattresses to industrial equipment, the application of this machine in various fields has significantly improved product quality and production efficiency. With the continuous advancement of technology, the future of spring winding machine will be more intelligent and environmentally friendly, and continue to provide reliable solutions for all walks of life.

[dekui-intelligent-equipment]

Decoding “Mattress Machine”: A wonderful fusion of music and industry

“Mattress Machine” originated from the innovative thinking of artists and musicians. On the basis of traditional music creation, they explored the possibility of combining industrial equipment with music production. The name itself carries a novel and experimental atmosphere, suggesting the idea of ​​transforming everyday objects into musical tools.

The main experiment of “Mattress Machine” is to transform old mattresses or similar household items into musical instruments. This transformation usually involves mechanically transforming the mattress so that it can make different sounds. For example, the springs of the mattress can be used as percussion instruments, and the surface of the mattress can be used to produce different vibration sounds. This method not only challenges the boundaries of traditional musical instruments, but also brings a new sound experience to music creation.

This experimental way of making music has been adopted by some avant-garde musicians and artists. They create unique musical works through “Mattress Machine”, often with a strong personal style and innovation. These works are not only unique in music, but also provide a new sensory experience in vision and hearing.

For example, some performers combine mattresses with electronic synthesizers to create unprecedented sound effects. Through careful adjustment and programming, they enable the sound of the mattress to blend perfectly with electronic sound effects to produce amazing musical works.