Chamunda Pharma Machinery is one of the world’s largest manufacturers of tablet presses and specially designed process equipment. We provide Total and Comprehensive Tableting Solutions through in-house designed and manufactured machineries for pharmaceutical and associated industries.
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CONTAINMENT TECHNOLOGY BY THE USE OF BARRIER ISOLATORS.
The Concept of Isolators was originally derived by the “Nuclear Industry” in order to keep the operators safe from radioactive Isotopes. Eventually this technology was adopted into the pharmaceutical industry to address operator safety from highly potent API’s. After years of evolution & upgrades the Barrier Isolators are looked upon as safer, easier & cheaper alternatives for handling High Potent API’s (Hormones, Cytotoxic, etc.).
Isolators provide a contained & controlled environment on a smaller scale compared to a clean room. The result is achieving ergonomic operation in an almost germ / contaminants free working atmosphere. All of this is achieved at a much smaller scale with minimized cost of cleaning, air cycles, validation & maintenance in comparison to a clean room.
At Chamunda Containment Solution’s we understand the need of the ever evolving API market to handle API drugs with maximum safety with comparative minimum cost of handling. We are deriving systems which are capable of handling wet, dry mass & Liquid from a range of OEL 3 to OEL 5. We are backed up by consultants from Europe who guides us in achieving the desired goal.
Chamunda has a complete setup for design & manufacturing of both Process equipment’s & Isolators in house. This provides us with absolute control over customization & equipment integration with Rigid Isolators*.
Our Product Range consists of the following.
- Sampling & Dispensing Isolator.
- Isolator for Granulation.
- Isolator for Roll compactor & dry process line.
- Isolator for Auto coater.
- Close loop Granulation lines.
- Colloid mill with containment.
Special Features
- Integrated process equipment’s with Rigid –ve pressure Barrier Isolators
- Options for material ingress i.e. Pass Box, RTP’s & SBV’s
- Options for material discharge i.e. Out Pass Box, RTP’s, SBV’s, and Continuous Liners or BIBO Sleeves.
- In Process Containers with SBV’s.
- Pressure controlled cycles with Temperature, Humidity & O2 monitoring & control if required.
- Integrated WIP systems with Skid.
- Drum loading systems.
- Safe Change filters.
- Glove integrity testing.
- Optimum ergonomics via ergo trials.
- Complete automation using PLC + HMI (10”- Mitsubishi / optional Siemens make), compliant to 21 CFR if required.
- Support for pressure test OEL test provided.
- In compliance with cGMP norms.
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High Speed Tablet Press Machine
The robust elan press is the most cost effective high speed tablet compression machine which meets the contemporary parameters of large batch production with optimum operation and maintenance cost, thereby giving highest returns.
This square model of high speed double rotary tablet press strictly adheres to latest cGMP norms with respect to design, safety, convenience and cross contamination free operation. This is capable of producing around 1,000,000 tablets/hr with a turret speed of 100 RPM max.
Features
High Turret Speed upto 100 RPM
Direct drive with ACVFD
Zero Clearance force feeder with ACVFD
Swing type pressure roll (Main & Pre)
Pre Compression force upto 10 ton
Main compression force upto 10 ton
Contact Parts in SS 316
Three Piece Turret with SS 316 die plate
Lower punch wiper seal (Wiper seal only in D & B tooling)
Front controls for machine & tablet parameters
PLC with 10″ color HMI
Upper punch penetration
Powder level sensor
Pressure loading and overload release through advanced hydro-pneumatic device
Auto lubrication arrangement for centralized lubrication
Lower punch lubrication for punch stem (Punch Body)
3 types of filling cams
Initial rejection
Seven lower punches can be replaced in one setting
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Lab High Shear Mixer
CHAMUNDA is a Pharmaceutical Machinery Manufacturer in India Lab High Shear Mixer, High Shear Laboratory Mixer, R&D High Shear Mixer, High Shear Lab Mixer.
FEATURES
• In compliance with cGMP guidelines • Modular Design • Mixing of substances uniformly and homogeneously with special design Mixer & Chopper blades. • Electro-Pneumatic Operated Discharge • Quick Interchangeable Pots (2 Ltr, 5 Ltr, 10 Ltr, 15 Ltr.) • Easy to clean machine • Fully Automatic Operation through Programmable Logic Controller – PLC (Optional) • Binder addition system (Optional) • Flameproof Construction (Optional)
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Tablet Press Machine
We Offers Rotary Press Machine, Tablet Press With Front Control, Tablet Press Machine, Tablet Compression Machine, Compression Machine For Tablets.
http://www.chamunda.in/tablet-compression-machine/
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Fluid Bed Dryer
The process air is passed to the bed via a unique perforated distributor plate and then it is made to pass through the bed of solids at a velocity that's sufficient enough to hold up the weight of particles in a fluidized state. Bubbles form and crumble inside the fluidized bed of material encouraging strong particle movement. In this situation, the solids act as a free flowing boiling liquid.
In short, fluid bed drying heat is passed by the fluidization gas, but the gas flow need not be the only basis. Heat may be set up by heating surfaces (panels or tubes) absorbed in the fluidized layer.
* Superior method of drying wet/semi wet solids
* Every solid particle floats in the HOT STREAM of Air which is reportedly blown from down to up making material layer in fluidized state
* Every wet particle gets heat energy from hot air which helps in uniform and quick drying
Features of Fluid Bed Dryers:
In compliance with cGMP guidelines
Modular Design
Uniform Drying with reducing Drying time
Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
Online Sampling Device (optional)
Fully Automatic Operation through Programmable
Logic Controller (optional)
Product Container with Stirrer (optional)
Flameproof Construction (optional)
# The blower motor of higher capacity will be required in machine if supplied with HEPA, Scrubber & ducting length above 5 meters.
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CLIT PRESS || Innovative Leader in High Speed Tonnage Tablet Press
An engineering feat, executed with perfection by chamunda in Tablet Press realize at CLIT PRESS ||. Novel heavy duty, Extremely Sturdy, Square Tablet Press is carefully crafted to meet the cGMP compliance compression zone. This Double Rotary Tableting machine offers unprecedented versatility for high-speed production even for Odd shapes. The unique modular design of this machine makes it possible to configure with Vacuum Conveying System.
The Principle advantages at Glance:
29 Station Press is specially designed to compress DS, Capsules & Oval shaped tablets 23 & 19 respectively
Heavy Tonnage Main Compression Capability up to 100 KN
The standalone control cabinet contains all electrical and electronic components
A variety of filling features can be chose from 8 MM, 14 MM, 20 MM for “D” Tooling and 8 MM, 12MM, 17MM for “B” and “BB” Tooling
The turret has a wider pitch circle diameter
Geometry of the compression rolls for extended Dwell time even at a High Speed
Ease of access-large window flaps on all four sides
Enclosed compaction zone with Upper Guard Interlocking
GMP execution for Pharmaceutical application with smooth, paint free surface surrounding the compression zone.
Stainless Steel Shrouding
Optimal Dust Sealing for Efficient Service and Cleaning
Two Sided (Tunnel Type) Lifting Upper Track
Tablet press equipped with Three Piece Turret with SS 316 Die Plate with Lower Punch wiper Seal (Wiper seal only in D & B Tooling)
Insure contact parts made of SS 316
Main Motor with ACVFD to provide ease in speed regulation and Electro Magnetic Clutch to prevent motor from abnormal load at Startup and stop
Force Feeders are with variable speed to feed granules at the desired speed.
The facility to setting the compression position in Die in the range of 3 to 6 mm is with the help of Upper Punch Penetration System
Manually Overload Pressure Release Arrangement
Dust Nozzle with Clamp
Lower Punch Lubrication for Punch Stem (Punch Body)
Auto Lubrication Arrangement for centralized lubrication
Dyna mount for to absorb vibration and for leveling
Inching
Anti-Reverse Protection
Provision for extra plug and socket – 2 nos. of single phase and 3 nos. of three phase
For De-Duster and Dust Extractor machine connection
Conversion kit includes change parts for cam track and insertion depth adjustment to permit both single and bi-layer tablet press production on the same machine for maximum flexibility
Our promise: To meet our customers high demands on quality, economic efficiency, production safety and environment protection.
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Tablet Press Machine with Innovative Front Control
We have designed the following details after getting the inputs from IIT Expert in consultation of production pharmacist to become bridge between expectation in the machine and actual.
Front Control double rotary tablet press capable of churning out maximum 2,16,000 tablets/hour (BB). The CPEB4-FC Tablet Press is designed in an effort to exceed the highest GMP requirement with use of advance technology and to ensure the most Economical and efficient Tablet production.
The robust construction of the machine ensures smooth running even at high speed. CPEB4-FC is available in ‘D’, ‘B’ and ‘BB’ tooling. It is equipped with all mandatory safety features, built ergonomically to make it an operator friendly machine. Three piece designed turret, with die plate of SS 316, place the machine at high quality level. As a special feature, the machine is equipped with auto lubrication with timer and metering cartridges.
Key Features At Glance
The Machine Concept
The basic construction of the machine consists of:
Rigid base frame fitted on rigid square body
Tablet Compression Zone
Electric Control Panel
The Ergonomics Design
The CPEB4-FC has been completely new designed according to the most modern ergonomics aspects.
GMP Model
Easy cleaning and Changeover
Stainless steel and acrylic surrounding
Easy to operate and maintenance
Innovation Front Control
Innovative “Front Controls” concept for the First time in the country, setting new standards
Increased Productivity & reduced Wastage/downtime due to Innovative Front Controls
Knobs are provided with Anti-turning Locks to reduce chances of weight variation
* The tablet output depends upon the following factors.
The physical and chemical properties of material to be compressed.
The tablet shape, weight and its thickness
Ambient Condition
Note:-
M/C will be suitable for one specific power supply. Customer is requested to specify the same while ordering.
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Pneumatic Powder Loading System for Tablet Press
The resounding success of our tablet press and Granulation machine inspired us to produce state-of-the-art customized pharma machinery of international standard with closed /with Pneumatic Powder Loading System. With a vision to become world leader at many front, we at Chamunda have initiated process to edify Vacuum Loading System with Tablet Press/RMG/VIBRO SIFTER/BLENDER/SIFTER/COATER/BLISTER PACKING as it’s demand of the day.
Our gramut of Vacuum Loading System has gained appreciation for the following attributes:
Transfers all the material into the process without spills, waste.
Leak Proof
Keep housekeeping to a minimum.
Transfer can be completely automatic, eliminating the manual handling of the material.
Avoids product waste, loss and contamination. Material is drawn from floor level through clean hose or tubing.
Operating personnel are not exposed to dusty or harmful material.
Systems are packaged with timing controls and automatic pulse filter cleaning. Controls and vacuum pump can be remotely located.
Receiver hopper is easily removed from frame for washdown, leaving controls and power components in place.
Less tool required for opening & cleaning.
Available standard in ASTM SS304 stainless steel and ASTM SS 316/316l stainless steel.
Reliable filter systems in cGMP quality
Simple to install and to operate
Low energy consumption
Favorable investment- and operating costs
Reduce manpower
Design is cGMP - Current Good Manufacturing Practices compliance
Capacity available as per user requirement
Can be used for transfer of products having bulk densities up to 1.0 gm/cc.
Total Discharge no Retention
No segregation or degradation of Product
Flexible food grade hose pipe with static conductivity
Geometrically designed wand assembly
Option for Inline Milling, Sifting with Blender and Loading material to RMG, Tablet press etc.. Refer attached for to know arrangement drawing to get an idea.
With the ever-tightening health & safety regulations there are ample evidence stating the need for a dust-free powder transfer solution has become a major decision point. To meet such market requirements, Vacuum Conveyors have established themselves as the most suitable, utilizing their inherent “closed system” function and thereby providing easy & safe transfer to process plant, machinery and containers.
To benefit both parties, we are the best choice be the partner to support you.
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