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Crane Wireless Remote Control for better performance

Many new cranes and hoists come with radio remote controls and are becoming more and more popular when upgrading existing cranes. A radio remote control is often used to operate a crane. Using crane control equipment has many benefits, such as safety, increased productivity, flexibility, etc.

Radio Remote Control is a machine used to lifting or moving heavy material with help of a crane. The remote control can travel over a long distance. Many industries focused on safety first. Remote control device creates safer work environment. Crane remote control reduces the risk of an accident happened in the workplace or area.

Why increased use of wireless remote control for cranes?

As we know, the wireless remote control is safer for workplaces and personnel. Different types of cranes are used in many industries such as eot crane, overhead crane, mobile crane, etc. These cranes are used for lifting and moving heavy equipment or material from one place to another. But it is quite may be risky, but crane remote control reduces the risk of an accident.

EOT crane remote control provides safety. It has allowed the operator to identify obstacles and controls the operation of the crane. In an emergency condition, the operator can stop all operations of the crane by pressing the emergency stop button. Safety is the main reason for the increased use of wireless remote control for cranes.

Another reason is the ease of use. Radio remote is a portable and handheld device. It is a wireless device so; An operator does not require to stay near the load and operator the crane. By using remote radio an operator can control the crane away from the load. Anand Systems designs radio remotes for ease to use and better performance.

The technology used in crane wireless remote control

Crane remote control is based on radio frequency (RF) waves or Infrared waves. Infrared waves have a shorter frequency range as compared to radio waves. Radio Frequency (RF) based remote control is commonly used to operate the cranes. It provides a wider frequency band.  

Radio remote control has two operating units as the remote transmitter and the receiver. The transmitter transmits the encrypted signal to the receiver through an air medium. On the receiver side, it is connected to the crane control panel. The receiver receives the transmitter’s signal and decodes it. This data signal is forwarded to the assigned relay and the relay is activated the on/off the switches on the crane control panel as per the given signal.

Types of radio remote control

Crane remote control is available in wired and wireless control. A Crane pendant is a wired device used for controlling the crane. The crane pendant is wired to the crane therefore operator requires to stay near the crane. But radio remote control is a wireless device so, the operator does not require to stay near the load.

Wireless remote control for eot crane is available in different types such as 8 push buttons, 12 buttons, and joystick radio remote control. All wireless crane remote control has a wide operating range. It reduces the risk of an accident. A radio remote is a powerful device and provides a line of sight to the operator. Therefore, the operator operates the crane easily.

Anand Systems designs the 8 buttons wireless remote control, 12 button radio remote, Joystick radio remote control. These all devices are highly configurable and suitable for any type of crane. Anand Engineering designs the remote control using advanced technology and updated software.

Where is the usage of radio control remote?

Wireless radio remote control has a wider application area. Here are some of the industries which are used radio remote control for cranes. Crane wireless remote controls are widely used in manufacturing industries. Construction industries are the main industry that needs remote control devices to operate the crane.

Steelmaking industries, shipbuilding, power plants, heavy engineering, automobiles, and cement industries are using remote control devices for cranes. As industrialization increased the need for remote control is raised.

Conclusion

Radio remote control is based on advanced technology and different updated software. Therefore, different industries used crane remote control for controlling the cranes. It provides safety to the laborer and workplace also. Different crane control devices are available in the market because of increasing demand.

Anand Systems Engineering is a leading crane remote control manufacturer in India. Our team designs the customer needs and standard radio remote control for cranes. Due to advanced technology and updated software Anand remote control device gives reliability, durability, and better productivity.

For better performance and safety, you can buy a crane remote control from Anand Systems Engineering Pvt. Ltd. To know more about crane control equipment please contact our official website.

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Why crane remote control?

A radio remote control is widely used for operating a crane. A crane control equipment has many benefits like safety, enhance productivity, flexibility, etc. Here are few reasons why use a wireless radio remote control for cranes?

Operator and workplace safety

Radio remote creates a safer work environment. Because of wireless radio remote control reduces the risk of injury when moving loads. Radio remote controls also provide crane operators with a wider view of the work area to ensure that the load path is clear and that personnel is not in danger.

Remote control cranes easily allow the operator to avoid barriers on the floor or work area. A crane pendant push buttons are wired to the crane, therefore, the operator needed to operate the crane sitting inside the crane cabin or near the crane.

Easy to use

Radio remote controls are easy to use. Anand crane control devices are manufactured by advanced software and modern technology. Different indications like low battery indicator, emergency stop key made it a handier device.

Drivers who are used to working in a cab can easily switch to radio controls, as the operational functions of crane remote control device and pendants are very similar. The same applies to changing from a pendant control station to radio control.

Operators can move closer to adjust and position the load.

Radio crane controls allow the operator to easily handle harmful situations. While operating the crane, due to any reason crane accident can happen. Radio remote provides an emergency stop button in an emergency. If pressing this button crane will automatically stop its working and helps to avoid accidental damages.

In contrast to this, the cable from a manual push button station can hang the system or stop after a load on the machines and other objects in the system. Many push button stations controls need to be replaced when they encounter obstacles. This is not a problem with the eot crane remote control.

Improves safety and productivity

Advanced wireless remote control for crane has improved the safety of the operator and workplace. Safety is important while operating a crane. A crane wireless remote control does not need to operate the crane nearly. The operator can operate the crane away from the load. It can help to avoid hazardous conditions.

The crane operation can be shared by several trained operators.

Two or more people can operate the crane at the same time. To meet work requirements, crane operation can be shared between an operator in the cab and a radio-controlled operator on the ground.

Mobility

Crane operators can move cranes from one location to another while still connecting to the network. The wireless network offers operators perfect flexibility. Every workplace wants to increase productivity and safety; therefore, mobility is an important factor. Anand Systems designs the crane remote control user-friendly. It gives better mobility, safety, and productivity.

Conclusion

Considering all the above factors Anand Systems Engineering has introduced a customer-specific standard radio remote control for cranes with enhanced machine processing functions. The radio remote control of the Anand system for eot cranes is manufactured with industrial quality and ensures safety and productivity.

You can use Anand Systems Engineering remote controls with a high level of safety to work longer and more easily. If you are looking for the best radio remote control for cranes then contact Anand Systems Engineering Pvt. Ltd. Or you can buy crane remote control from our official website

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Radio Remote Control for easy material handling

Introduction

Cranes are used in several industries such as material handling, automotive, aerospace, pulp and paper, steelmaking, chemical, and minerals as well as in the logging, railway stations, warehousing, and shipbuilding industries. A radio remote control is used to control all the cranes.

Traditionally, industrial cranes were operated by human operators sitting in the crane cabs. In such cases, hand gestures from an individual outside the crane show the operator's actions. In other cases, if a person outside the crane operated the unit instead of having an operator seated in a cab, the pendant control stations hanging from the crane were operated.

In recent decades, technology has developed so much that cranes can be operated remotely. Although this technology has been around since the 1960s, it has continually improved over the years, with newer systems offering more safety, reliability, efficiency, versatility, and cost savings than in the past. The two standard technologies for operating the crane remote control are radio frequency (RF) and IR waves.

Although both are still available, RF wave technology is the more popular of the two, accounting for about 98 percent of the market due to its advantages over infrared technology, according to material handling. The infrared signals have shorter operating ranges compared to RF signals. Additionally, infrared light can be deflected by dust or other airborne particles and even blocked by larger objects in its path.

The technology used in wireless radio remote control

An industrial crane remote control system consists of two units. One is a handheld and portable transmitter that generates control signals. The other is a receiver that is mounted on the crane. And it is linked to the crane control panel. Each switch on the transmitter generates a specific combination of data that is sent to the receiver, which then decodes the signals and transmits them to the crane control panel.

Different types are available in crane control equipment, such as crane pendant push button, 8 button radio remote control, 12 buttons remote control, and joystick remote control. The receiver is the same for all transmitters. Crane pendant is a wired crane control device. It is wired to the crane. Radio remote control is based on wireless technology.

Wireless remote control for crane help to reduce accident happened while operating the crane. The reason for avoiding an accident is the emergency stop button and another operator operates the crane coverage area.

Benefits of crane wireless remote control

The wireless remote control has many advantages, but some are described below.

Many accidents happen because of improper machine handling, lack of knowledge about handling cranes, a lack of well-trained operators. A wireless remote control helps to reduce human mistakes and decreased the accident rates caused by human error.

Safety is a vital parameter in crane operation. All industries focused on safety parameters. Crane accidents occur due to inadequate safety planning, a lack of safety measures. Anand Systems Engineering is focused on safety parameters. The Anand crane remote control devices are manufactured with industrial quality and assurances of safety and productivity.

The emergency stop button performs an important role in an emergency. If the emergency stop button is pressed during a dangerous situation, a crane automatically stops all operations and stop harmful situation at the workplace.

Anand's wireless remote control for eot crane is more reliable and easier to use. The ergonomic design of the radio remote control prevents accidental operation. The radio remote control of the crane offers great mobility. With the crane control devices, a worker can move freely to operate a crane at a safe distance that avoids detrimental situations.

Anti-Sway control for cranes

When operating any crane, the crane operator must ensure that only very slight vibrations or swinging from the crane occur when moving the load. Swinging the crane can create a dangerous workplace situation. To avoid such situations, Antisway Control is used. Antisway handles the speed of the motor controlled by the PLC.

Anti-Sway control is effective while the load is moving and the length of the load suspension is irrelevant. Therefore, the hoist does not have to be at maximum lift height to minimize sway. This allows the crane and trolley travel movements to start more quickly, which in turn saves transport time.

By implementing sway control with closed control loop communication, load shifts are avoided due to human error (e.g., misalignment when lifting the load) and external influences (e.g., wind load). It offers safety in the workplace.

Conclusion

With the help of crane control equipment, material handling was made easy. Anand Systems Engineering manufactures crane control devices with advanced technology and software. While manufacturing radio remote control for cranes, the Anand team is focused on fulfilling the customers' needs.

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What is modern crane remote control?

In modern technology, increases the demand for crane remote control in industries. All industries want the safety of workers and workstations so, the use of wireless radio remote control is raised. A radio remote control is used to control any type of equipment and handling heavy material. A crane remote control is small, portable, and handheld device. Crane wireless remote control devices are available in various types.

The bridge crane is an overhead crane. It is a machine that is used to lift and move heavy equipment from one place to another. Bridge cranes are used to move heavy materials over long distances. Remote control systems for bridge cranes cover a longer distance compared to other cranes. These cranes are used in the automotive, manufacturing, steel, warehouse, and construction industries. Depending on the location and travel distance, single or double girder, JIB overhead cranes can be used.

How to control crane accidents using crane control equipment?

A crane accident is common while operating the crane but recently crane accidents is reduced due to crane wireless remote control devices. There are three main areas of risk in any crane operating process: contact of metal parts with the power supply, falling material, and overloading. The failure of one or more components can also cause an accident.

Other causes of crane accidents are unstable crane, heavy load, improper planning, lack of knowledge, and defective components in crane, etc. to avoid an accident crane control equipment is the best solution. Wireless remote control for cranes is helping to control crane operation and avoid a hazardous situation.

A radio remote has two units that are transmitter and receiver. The transmitter transmits the signal generated from the crane remote push button. This signal is in digital form, this encoded signal transmits towards the receiver through an air medium.

The receiver receives an encrypted signal and decodes it. And sends to an assigned relay. The relay activates or deactivates the switch on eot crane control panel. An emergency stop key plays an important role. When the emergency stop button is press then the crane will automatically stop working and avoid any accident.

The transmitter and receiver communication happen more than 10 times in a single second. The transmitter continuously checks the various parameters such as the number of lost data packets, number of successful transmissions, and transmitted and received signal strength.

Types of crane wireless remote control

As we know radio remote control for crane has a transmitter and receiver. Anand wireless radio remote transmitter available in 8 button radio remote control, 12 button radio remote, Joystick wireless remote control.

8 button and 12 button radio remote control working function are same but the difference in no, of push buttons. In 8 button remote control transmitter 8 push buttons that are up-down, forward – reverse, Left- Right, stop and start alarm. And in 12 button push buttons are the same but some extra push buttons are Aux up-down and spare, light on/off button. All transmitters and receivers are highly configurable and customizable and adaptive to any crane.

Modern wireless remote control for overhead crane offers:

Modern crane control equipment offers the following features

1.       Safety features

2.      Tandem remote control

3.      Advanced software and technology

4.      Emergency Stop

5.      Better reliability and productivity

6.      Worldwide 2.4 GHz frequency

Benefits of radio remote control

Modern crane control devices offer many advantages. Overall, the latest crane control technology gives the operator much more control over the movement, speed, and positioning of the hoist. Controls provide additional security measures to ensure the safety of employees and equipment from damage. Crane controls allow cranes to become part of control automation systems that improve and optimize production.

Conclusion

Crane control devices are used in the control of different types of cranes. Modern technology and advanced software help to improve the performance and safety of cranes. Anand Systems Engineering crane remote control manufacturers in Mumbai. Anand Systems manufactures radio remotes using advance and recent technology. Anand crane control remote is highly configurable and suitable for any type of crane.

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Radio Remote Control: Future of Industries

Wireless Remote Control for EOT Cranes and Overhead Cranes is the future of the industry. Wireless radio remote control is based on radio waves, when artificially generated radio waves control the crane or any type of machine wirelessly, this system is called wireless radio remote control.

A radio remote control that uses high-frequency radio waves to control heavy cranes is called an industrial crane remote control system. A remote control is used for different purposes such as lifting a heavy load, moving an object from one place to the desired place.

The remote control is used to control any type of machine or equipment with the help of radio waves. Crane remote is a small handheld and portable device. This device is used to control a crane, another device, or machine. Some wireless radio remote controls work on infrared (IR) waves and others use RF (radiofrequency) waves. When operating cranes and heavy machinery, the safety of equipment and personnel is always at risk. An industrial crane remote control system is the best solution to solve this problem.

Crane remote control transmitter and receiver:

Radio remote control for cranes are divides into two sections transmitter and receiver. The transmitter is a handheld and portable device which sends the data towards the receiver. This signal is generated from the remote control and this encoded signal transmit to the receiver through an air medium.

The receiver side receives an encrypted signal and processes it. The receiver decodes the signal got from the transmitter and sends it to the assigned relay. When the signal is received to relay then it will activate or deactivate the desired switch on the crane control panel. The communication between transmitter and receiver happens more than ten times in a second.

The main function of the transmitter is continuously monitored the different functions of communication links such as successful transmissions rate, transmitted and received signal strength, no. of lost data packets, and so on.

Anand wireless remote control for crane uses 2.4 GHz frequency with automatic frequency hopping method. This hopping method is used to reducing any external or internal interference in both side communication and also increased the safety of the crane. Anand transmitter and receiver can transmit signal over a long distance.

Anand transmitter and receiver specification

1.       Anand transmitter and receiver using 2.4 GHz frequency band.

2.     Direct sequence spread spectrum technology used in communication.

3.     200 meters line of sight communication.

4.     Single and double steps push buttons available.

5.     Inbuilt radio antenna.

6.     Low power indication sensor.

7.     Emergency stop button to avoid any accident.

8.     128-bit advanced encryption standard key.

9.     Misra C standard software used for security reasons.

10.   Configurable tandem operation.

Safety Requirements for Radio Remote Control of Bridge Cranes:

Crane accident happens because of improper safety planning, lack of safety measures, lack of knowledge about the operation of cranes, and lack of well-trained operators. Another reason for crane accidents is heavy and excess load. An accidental electrical contact like shock can cause a crane accident. The crane accident is damages both the plant and the worker's health. Its physically harmful to the person and other workers within the surrounding coverage area.

To avoid this kind of accident the three key design considerations for crane remote controls are: the crane must be able to handle overloading, the crane must not tip over when carrying loads, and a crane must not be damaged while in operation. Another important factor is an aspect of radio remote control, especially when the crane is in operation, which is that no one can be hurt.

To avoid this type of accident, you must control the safety parameters of the radio remote control.

What is the application of crane wireless remote control?

Wireless remote controls are used in different applications. Different types of cranes require remote control devices.

•        EOT crane

•        Goliath crane

•        Mobile crane

•        Tower crane

•        Hoist

•        Gantry crane and so on

Conclusion

Anand Systems Engineering has introduced a customer-specific standard radio remote control for cranes with enhanced machine processing functions. The Anand radio remote control for eot cranes is manufactured with industrial quality and guarantees safety and productivity.

The best radio remote control for eot cranes is manufactured by Anand Systems Engineering Pvt. Ltd. The remote controls are more reliable and can be adapted to any type of crane.

With Anand Systems Engineering, operators can use a high level of safety to work longer and operate the crane easily. That is why the remote control system for industrial cranes stands out.

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What is the Joystick radio remote control?

Recently, the use of joysticks radio remote control has become common in many industries such as manufacturing industries, assembly lines, forestry machinery, mining trucks, and steel industries. The use of such joysticks is so popular that they have practically replaced the traditional mechanical joystick in almost all modern hydraulic controls.

Joystick remote control for industrial application

The joystick radio remote control is used for industrial cranes such as EOT cranes, forklift crane remote controls, etc., and it is used for any kind of industrial machinery. The Anand Joystick radio remote control for cranes has custom joysticks for all types of cranes.

Additionally, most Unmanned Aerial Vehicles (UAVs) and Remotely Controlled Underwater Vehicles (ROVs) require at least one joystick to control the vehicle, onboard cameras, sensors, and/or manipulators. The joystick radio remote has more robust as compared to a typical video game controller.

Miniature force transducers are used as additional control elements on joysticks for menu selection functions. Some larger joystick manufacturers can customize joystick handles and grips to meet OEM needs.

How to work?

Cranes are operating with the help of buttons, and other machines. Instead of using buttons and machines, it can be operated with the help of a joystick remote control. The joystick can move from north to south, south to north, and from east to west or west to east. It can move in two directions.

A push-button can have a maximum of 2 steps, but the joystick crane remote control can perform up to 5 movements in each direction. This means that the machine can be operated at 5 different speed levels in each direction. The joystick wireless remote control for the crane can design in various designs such as lock type, spring return, analog and digital output, and lock. Potentiometers are used in analog joystick radio remote controls. It can control the speed of frequency converters (VFD) and proportional control of hydraulic pumps, etc.

For easy operation of the digital joystick control of the crane, it has a knob assembly on the top. Joystick control with switches is used to control the speed of the slip ring induction motors and a rubber boot is to prevent the ingress of water and dust during operation. Single joystick remote control can have up to 8 single axes or 1, 2, 3, 4 dual axes, depending on the machine being controlled. The joystick radio remote control is heavier than button remotes; Therefore, Anand Systems provides a shoulder belt.

Anand Joystick Features

The Anand joystick crane wireless remote control operates in the 2.4 GHz frequency band. It offers 200 meters of a line of sight. The Anand joystick uses an automatic frequency hopping process to reduce noise. The frequency hopping jumps to a different pseudo-random frequency after the signal has been transmitted. Direct Sequence Spread Spectrum helps improve immunity to interference on the transmitter and receiver side.

Joystick radio transmitter operates at 0 to 60*c temperature. It has a detachable configuration card so, no need for a copier device. The major characteristic of radio remote control for cranes is emergency prevent. The magnetic emergency stop button is a withinside the joystick. Power indication is another feature of the Anand joystick, when the battery stays 20 percent then it'll illustrate low power.

The crane wireless remote control can have 5 steps in each direction. It can have a one and two-stage pushbutton. This type of remote control has an internal radio antenna. LED displays power supply, battery status, emergency, and recipient confirmation.

Conclusion

Anand Joystick radio remote control is more reliable and suitable for any type of crane. It is easy to operate and increases productivity. Joystick wireless remote control for cranes is designed by using advanced technology and upgraded software. For more details about any crane control equipment please visit our official website.

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How wireless radio remote control is used for the industrial purpose?

Not everyone knows about hoists and cranes. Hoists and cranes are used for lifting or moving heaving material. And this is widely used in the construction, manufacturing industries. They help to lift heavy material and equipment safely also save time and energy. To control this kind of machinery or cranes radio remote control is used.

Wireless remote control for lifting crane allows heavy loads to be lifted. A hoist can control manually or electrically. But, a more efficient way to handle a hoist is wireless. With help of wireless remote control, it can easily perform its operation.

There are different types of cranes are available such as eot crane, overhead crane, mobile crane, tower crane, goliath crane, etc. Each crane performs a different operation. A crane remote control, controls any type of crane.

The radio remote control

A crane radio remote control system consists of a radio transmitter and receiver. The transmitter section generates control data signals, in addition to receiving devices that are permanently installed in the crane and electrically connected to the drivers of the CRANE motor.

Each remote control switch generates a unique combination of pulses that are transmitted via radio signal to the receiver mounted on the crane. The pulse chains are removed from the carrier signal at the crane to activate the desired motor controller. The response time of the electronics is instantaneous for all practical purposes.

The receiver cabinet contains circuitry to decode the radio signal generated by the controller and controllers that extract the pulse codes from the incoming signal and convert them into signals suitable for the crane motor controls.

Safety Requirements of Radio Remote Control for Cranes

Crane accident occurs due to inadequate safety planning, lack of safety measures, and lack of well-trained operators. Another cause of crane accidents is overloading. crane accident happened because of accidental electrical contact. The crane accident is detrimental to both the plant and the worker. Its physical harm to somebody within the working area while operating a crane. Therefore, safety is an important factor while operating a crane.

Three key design considerations for remote controls that have remained unchanged for centuries are: the crane must be able to lift heavy objects, the crane must not tip over when lifting loads, and a crane must not be damaged while in operation. Another important aspect of radio remote control cranes, especially when the crane is in operation, is that no one should be injured. To avoid accidents, you must control the safety parameters of the overhead crane radio remote control system.

Why a crane control equipment needed?

• Mobility

Operators can move cranes from one place to another while accessing the network. With crane wireless remote control operators can shift or move cranes easily at their desired place.

• Emergency stop button

To avoid dangerous situations in the workplace, turning off the switch takes a long time. There have been many cases of machine failure and therefore the emergency stop button acts as a safety device. The emergency stop button helps to stop all processes immediately in an emergency and the event of an accident.

• Cost

Compared to wireless networks, wired networks are quite expensive. The wired communication network consists of different types of cables, switches, and other components. Also, the components need to be updated from time to time.

Enhanced safety with Wireless radio remote control

In the industry, radio control is typically used to control cranes and loads. In these applications, the operator must be familiar with the environment to ensure that the crane is clear and can safely lift the load. Radio control allows the operator to control the crane from a nearby location instead of tying it to the crane with a lifting cable. This increased mobility allows operators to position themselves together with the lift in important places, thus avoiding pinch points and tripping hazards Space to avoid load transfers and congestion.

This not only helps keep the operator safe but also protects other workers in the area and helps prevent damage to surrounding equipment and the load itself. The radio transmitter is ergonomically designed. By reducing the fatigue of the operator's hands, the radio can control the equipment continuously and precisely even after several hours of use, ensuring safe operation during work shifts. In applications where an operator needs to control multiple functions, manual controls generally become bulky and less user-friendly. The radio transmitter is designed in such a way that it is easy to operate, even with multiple controls, while offering the right size and space for gloved hands.

Conclusion

Safety and easy performance are important during the operation of a crane. Each place of industry wants to increase productivity and safety. The radio remote control crane is the future of the industry that helps to maintain stability and increased productivity. Anand Systems is a crane remote control manufacturers that can give you all the benefits of crane control equipment. For more details about any crane control equipment contact our official website.

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Wireless Radio Remote Control for Your Crane

The industrial crane is also known as an overhead crane. These cranes are work overhead at height. EOT crane is another type of crane which are widely used in industrial application. It has different types such as single girder eot crane and double girder eot crane. To operate a crane using the traditional method is quite risky. To control different types of cranes wirelessly, Anand radio remote control is the best option in overall crane remote controls.

Anand radio remote control can move in different directions such as up, down, forward, reverse, left, right, and on, off. It also has the ability to long travel and cross travel. A radio remote control for an industrial crane has available in a transmitter and a receiver.

Why Crane Remote Control?

The radio remote control completely works on wireless technology, and therefore the operator can operate the crane from a long distance or in a coverage area. The device can send and receive the signal from a distance of up to 200 meters. The main advantage of the crane radio remote control is that it does not have cable, so the operator does not need to stay near the crane. Another feature of the device is that it automatically adjusts performance. This means that if the distance is less than the device it consumes little power and if the device is far from the crane, adjust the power as needed.

How does wireless crane remote control work?

Electromagnetic waves that oscillate in the frequency range of 10 kHz to 300 GHz are known as radio waves and microwaves. A hoist crane wireless remote control uses radio wave frequency. The radio remote control of the crane uses transmitters and receivers to send and receive the signals.

A push button on the radio remote control creates transmitting data for the receiver. The transmitter transmits the encoded data to the receiver.  This encoded signal is sent from the transmitter which is controlled by the operator. And this signal is received by the receiver that is connected to the crane control panel. When the signal reaches the receiver, the receiver decodes or decrypted the transmitted signal and assigns that data to relays. These relays activate the switches according to the assigned relay on eot crane control panel.

The communication between Anand transmitter and Anand receiver takes place more than 10 times per second. The transmitter side continuously monitors different factors of communication link like the number of successful transmission attempts, received signal strength, link quality indicator, lost packets, etc.

Anand Transmitter and Receiver

The transmitter is the portable remote control. Each button activates the remote control of the EOT crane and generates a collection of information for the crane receiver. This information is first encrypted and then transmitted to the recipient.

Anand transmitter and receiver are highly customizable and configurable. With insurmountable safety and reliability, you can configure your radio remote control according to your crane. It is not only customizable but also reliable.

Anand Systems uses software programmed to have a custom range of 10 to 200 meters, depending on user requirements, without the need to change hardware. Anand eot crane remote controls were designed from the ground up to be able to transmit signals over long distances with as little power as possible.

Why Anand Radio Remote Control for the crane?

Anand Systems Engineering is an Industrial Crane Remote Control Manufacturer. Anand systems use advanced technology and software for crane control devices for crane remote control. Anand radio remote uses the 2.4 GHz frequency band for worldwide use. Anand remote controls are designed as close to the ground as possible to transmit alarms over long distances on the ground.

Anand Remote Control Crane is quite optimized and specially developed for your eot crane. We offer a large selection of remote crane controls to achieve the goals: Reduce production downtime with an exceptionally high level of reliability and increase safety through assembly equipment and the best possible standard of protection.

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Cranes are an important part of industries like construction, manufacturing, shipbuilding, etc. A radio remote control for cranes is used for controlling industrial cranes and material handling equipment. Due to crane control equipment, the operation of the operating crane is very easy and safe. Crane control remote is the future of industries.

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What is wireless radio remote control for cranes?

Cranes are an important part of industries like construction, manufacturing, shipbuilding, etc. A radio remote control for cranes is used for controlling industrial cranes and material handling equipment. Due to crane control equipment, the operation of the operating crane is very easy and safe. Crane control remote is the future of industries.

The wireless radio remote is based on radio waves, when artificially generated radio waves control the crane or any kind of machinery wirelessly this system is called a wireless radio remote control. Crane wireless remote control gives more efficiency, better productivity and improves the performance of cranes. A major benefit of wireless radio remote for cranes is safety. Safety is a vital parameter and remote control provides a safety feature to the crane.

EOT crane remote control has available in wired and wireless. A wired radio remote needs to connect to the crane but in wireless radio remote control, the operator can operate the crane in a coverage area. An operator does not need to operate a crane near the crane. A wireless remote control system is widely adopted in industries like cement, manufacturing, heavy material handling rather than crane pendant, because of its advanced parameters.

Why wireless remote control for the crane?

Wireless communication offers simple and inexpensive installation and mobility as compared to wired communication such as pendants.  Compared to a wired connection, a wireless connection requires minimal maintenance. When a cable is damaged. Then we have to repair or replace the cable, which is expensive.

While wireless radio communication does not require much maintenance. To communicate over long distances via wireless communication, access points (APs) are installed to amplify the signals. Therefore, over a long distance, the signal does not weaken or distortion is created in this signal. It is reliable and stable.

Even in a harsh environment, a Wireless radio remote control crane communication offers more reliability, which is especially used in critical and industrial applications. It also offers greater security.

Functions of Anand Radio Remote Control

Some functions of the Anand wireless remote control for cranes are as follows:

·        Receiver feedback – Receiver feedback requires reliable communication between radio remote transmitter and receiver. Which provides wireless remote control.

·        Configuration card – Anand systems always provides removable memory card for security purpose.

·        Digital address – Industrial crane remote control systems used 8-byte digital addresses used for secure communication. This address is assigned to the both transmitter and receiver.

·        Tandem mode – In tandem remote control both cranes are synchronized with each other, when one crane gets a stop signal, another crane will stop its operation.

·        Radio range – A hoist crane wireless remote control can transmit and receives the signal at a range of over 200 meters.

·        Communication system used – Closed loop communication system used in radio remote control for the crane. The transmitter transmits the signal towards the and receives output fed back to the transmitter.

·        Automatic power control – Anand remote automatically adjusts the power because of the long battery life.

Benefits of wireless radio remote control

The wireless remote has many advantages but some are listed below.

·        Reduced human mistakes/errors – Wireless remote control equipped to reduces accidents caused by human mistakes.

·        Increased safety

·        Reduced hazardous condition - The emergency stop button is the key feature of the Anand crane remote control. When the emergency key is pressed during a hazardous situation, a crane will automatically stop all the operations.

·        Anand wireless remote control crane is more reliable and easier to use.

·        Ergonomic – Ergonomic design of radio remote avoids accidental operations.

·        Mobility – Anand crane radio remote provides great mobility.

Uses of crane remote control

Some of the uses are listed below, but are not limited to:

·        Used in the military for secure communications and missile guidance.

·        Used in warehousing

·        Steel making Industries

·        Construction Industries

·        Cement Industries

·        Used in Shipbuilding

·        Used in aerospace industries

·        Transportation Industries

Conclusion

Wireless radio remote control uses radio waves and performs wireless operations. It has many advantages and applications. Above we see why wireless remote control is suitable for cranes. Anand System is a manufacturer of wireless radio remote control in Mumbai. Anand Systems mainly focused on customers' productivity and safety. For more details about wireless remote control get in touch with Anand Systems Engineering Pvt. Ltd.

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World most advanced Radio Remote Control for Cranes

Lately, in the material handling industry, the utilization of radio remote control has become increasingly more typical as a substitute for wired lifting. It has been tracked down that radio remote control can further develop security and usefulness. On location administrators likewise thought that remote control is simpler to use than wire ropes. Besides, with the persistent improvement of innovation, radio control has become more productive than any other time.

Radio control remote is used to control machines or devices of any kind with the help of radio waves. It is a small handheld device that is used to control another device. Some wireless remote controls work on infrared waves and others use radio frequency. An industrial radio remote control that uses high frequency waves to control heavy cranes is called an industrial crane remote control system. Radio remote control is used in EOT cranes, lifting cranes, overhead cranes, etc.

While operating heavy cranes and machines, personnel safety is always at risk. The remote control represents the best solution to overcome this problem. The radio remote control is used in different industries such as manufacturing, construction, and so on. The crane wireless remote control is mainly used to control all types of cranes. Using this technology, the operator can easily control the crane and avoid an accident using a wireless remote control.

Why is crane remote control is important?

Radio remote control for overhead crane and eot cranes are adaptable tools that are critical to the safety and success of many industries. They can be adapted to any space, including demanding environments with limited space, and greatly improve manufacturing capabilities.

Many reasons why use a crane remote control but the most important is safety and mobility. Let’s see the reasons briefly.

Safety

A crane accident occurs due to inadequate safety planning, a lack of safety measures, and a lack of well trained operators. Another reason for crane accidents is overloading. Accidental electrical contact can cause a crane accident. The crane accident is detrimental to the plant and workers. Its physical harm to the person and harm to personnel within the current area. Therefore, safety is a vital parameter while operating a crane.

The radio transmitter is ergonomically designed. By reducing the fatigue of the operators, the radio can continuously and precisely control the device even after several hours of operation, ensuring safe operation during work shifts. Emergency Stop is an added feature in Anand radio remote control. With help of the emergency stop button, the operator can stop functions of the crane or hoist in an emergency and any accidental condition and avoid an accident in the workplace.

Mobility

Better mobility requires for moving cranes from any location to another location. Any industrial workplace wants flexibility, safety, and increased productivity. So, mobility is important in crane operation. With better mobility operator moves the crane from one location to another easily and without making more effort.

Types of crane control remote

Radio remote control for cranes has a transmitter and receiver. Anand radio remote is available in push button radio remote control divides into two types one is 8 button radio remote control and other is 12 button radio remote control, Joystick radio remote control and Tandem remote control. All are highly configurable and provides better performance.

Now see the features of different radio control remote

Push button radio remote control

Push button remote control is available in two different types: 8 button radio remote and 12 button radio remotes. Both are the same features but no. of push buttons are 8 and 12. Push buttons radio remote control has the ability to long, and cross travel. It's available in single and dual-speed.

An emergency stop key is providing for safer operation. Both are operated at 0-60℃. 2.4 GHz band used for worldwide use. It has a 2 AA size rechargeable battery option with a low battery indication sensor. For protecting button labels, the remote control has a silicon top layer. It has many features like up to 200 meters long range, internal antenna, RFID control, crystal free, LED indication and hall effect sensor, etc.

Joystick radio remote control

Joystick radio remote control has stick for operating cranes. It is in one stick, two sticks, etc. depending on the requirement. It has operated at 5 different speeds in each direction. Joystick available in spring return, latch type, interlocking and analog output, digital output configurations.

Joystick radio remote control used for industrial cranes, welding equipment, and hoists. Anand Joystick remote control has a 2AA rechargeable battery, and for convenient use, we provide a belt attachment option.

Tandem remote control

In tandem remote control, both cranes’ movements are in a synchronized manner. When stop signal received to one crane, another crane automatically gets stops signal and stop its working for safety reason. It is integrated with PLC (Programmable Logic Control) or control panel. It is synchronized with two or more receivers.

Radio remote Control – Receiver

The receiver is receiving the signal from the transmitter and operates the remote control. It is highly configurable. Anand receiver has 2 to 18 Relays with 270Vac at 10 Amps contact ratings. It has 30 milliwatts of Idle power consumption. Tandem operation is configurable in the radio remote receiver. It gives the signal and power indication.

Conclusion

Radio remote control for cranes is widely used in industrial purposes like lifting heavy materials and equipment. While using crane control equipment, safety and better crane performance are important for avoiding a hazardous situation.

All industries want to increase their productivity and reliability. Anand Systems Engineering focus on customers’ needs and satisfy customers requirement. Anand Systems is one of the best cranes remote control manufacturers in Mumbai. To know more about any crane control equipment please contact us on 983399219. Our professionals will try to help you. Don’t forget to visit our official website.

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How to improve crane safety with Radio Remote Control?

Cranes are widely used in different applications. Due to advanced technology, and robotization the use of cranes is raised. It is helping in many ways. Different types of radio remote control cranes are used for industrial purposes such as construction, steel industries, aerospace, shipbuilding for lifting and moving heavy materials and equipment.

A few years ago, the traditional method was used for operating cranes. In conventional cranes systems, the operator needed to operate the cranes near the crane area. Operator safety is vital in any type of lifting operation. Safety always comes first in the manufacturing and assembly processes. A broken load is harmful when driving speed suddenly increases dramatically. This can cause injury to the operator and the load. Since a load is suspended on some balancers, the load can sag or fall.

A falling load object can be dangerous to nearby operators or personnel. Therefore, while using cranes you need to maintain crane safety and cranes operations should be accurate and precise. To avoid this kind of hazardous situation Radio remote control is the best option for all cranes. By using radio remote control for cranes operator operates crane anywhere in the coverage area, therefore, decreasing accidents and safe for operators and personnel.

The major issue of the crane is alignment and skew. Placing an object in a tricky area is difficult to operate, and the operator cannot place an object in the desired place. A crane remote control is the best option to avoiding such kinds of problems. Wireless radio remote control gives a line-of-sight communication. Using a crane wireless remote control, you can move any material or equipment in the desired place safely.

Radio remote control system has more beneficial to any type of crane. It has many advantages. Radio remote is worked on radio waves. It is easy to operate a crane. And provides better reliability and safety to personnel.

What are the benefits of radio remote control?

Here are some advantages of wireless remote control for crane

1.     Mobility

By accessing the network, one can move from one place to another. A wireless network provides the user with uninterrupted mobility. With the help of the wireless remote control for the crane, an operator can move freely to operate a crane at a safe distance that avoids harmful conditions during the lifting of heavy loads.

2.     safety and ergonomics

In the industry, radio remote control is commonly used to control cranes and hoists. In these applications, the operator must be familiar with the area to ensure that the crane is clear and can safely lift the load.

Radio control allows the operator to control the crane from a nearby location instead of using a hoist cable to tie it to the crane. This increased mobility allows operators to position themselves alongside the lift in key locations, thus avoiding crushing and tripping hazards Space to avoid load transfers and congestion.

Radio remote control does not only helps keep the operator safe but also protects other workers in the area and helps prevent damage to surrounding equipment and the load itself. The radio transmitter is ergonomically designed.

3.     Improved productivity

As mentioned above, wireless control can improve operator mobility. This can not only improve safety but also shorten cycle time. Since the operator is not connected to a device with a handheld device, he can move the entire facility freely for efficient production. Operations that require many machines to get the job done can be challenging. The wireless remote control for the crane allows a single operator to easily control multiple cranes and hoists at the same time without the need for cables between devices.

Conclusion

Radio Remote control of overhead cranes and EOT cranes is the future of the industry, helping to update the entire workflow and maintain stability.  Anand Systems is a manufacturer of remote crane controls that can give you all the benefits of a single product line. Every workplace wants to increase productivity and safety. Anand Systems Engineering Pvt. Limited. is primarily dedicated to improving customer productivity and safety.

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What is the Pendant Push Button for cranes?

A crane pendant station or pendant control is a crane control device that is wired to the overhead crane or a hoist. It is a series of simple switches that can control heavy electrical loads in various ways. These loads are typically hoists or cranes, but they can also be anything from conveyor belt systems to specialized assembly line equipment. The crane pendant is the connection between the operator and the crane. They provide control devices that allow the crane to complete the job. Depending on the pendant you use and the configuration of your crane and lifting equipment, Anand data pendants will look very different. Regardless of appearance, the button symbols are standardized.

The crane pendant button station contains a low power pilot duty switch connected to a programmable logic controller (PLC), relay or another automation circuit to control heavy loads. To use them, the user operates the switches on the manual pendant in a specific order. This moves the machine in and out of the desired point. In most cases, the more buttons there are in a pendant push button station, the more directions the machine can move.

Most often, pendant stations are used to control large overhead cranes, EOT cranes and hoists. They are also able to be used as the remote control for industrial machines. EOT crane pendant control stations are specifically designed for lifting and handling heavy as well as lightweight material or equipment. Pendant switch enables direct line of sight control of motors.

Anand crane pendants are used for manual control of EOT cranes and hoists. The Anand data pendants available different push buttons such as 2 buttons, 4 buttons, 6 buttons ,8 buttons, 10 buttons and 12 buttons. Anand crane pendant push button specially designed for fatigue free operation and ergonomics. It requires only 4 core cables for any pendant push button. It is highly reliable and designed by using modern technology and advanced software.

A hoist pendant control is easy to handle and secure for the cranes. Anand pendants are compact in size and faster in operation. Installation and operation of the Anand pendants are very easy. The main advantage of the pendant switch is that it has a wired system. This means that there is no external power interruption in the crane control unit. The crane pendant switch is hanged from the crane, so the possibility of the control device falling is very small.

The crane pendant control switch works entirely on the wired system, so there is no need to replace the battery. The design of eot crane pendants allows them to lift and lower heavy objects because they allow direct line-of-sight control of the motor. In the EOT crane pendant control switch, we can use one button at a time. If we want to move the crane in a specific direction, then we have to press the button continuously until it reaches its direction.

Push buttons are the top solution for operating cranes while lifting and carrying heavy loads. It reduces labor because sometimes a driver is required to operate the crane. The pendant button is specially designed for EOT cranes and critical industrial applications. The wired connection pendant button will provide reliability and stability.

Anand Systems Engineering is a leading manufacturer of crane control equipment. We provide customized pendants according to the customer's purpose. Our pendants are appreciated for their performance and durability. You can buy a crane pendant station from Anand Systems Engineering Pvt. Ltd.

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Anand Systems Engineering is a crane pendant control manufactures in India. Anand pendant push button station is used for lifting the loads. It has wired to the cranes.  A pendant control switch is easy to installed and replaced. The above image shows how to install/replaced the Anand crane pendant. For more details, visit our official website.

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Anand Systems Engineering Pvt. Ltd is manufacturer of pendant push button for cranes. We manufacturers pendant crane control with high reliability and safety. To know more about us please contact our official website. https://www.anandcontrol.in/pendant/advanced-pendant.html

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What is a pendant on a crane?

A crane pendant control hangs down from the hoist or off of an eot crane and overhead crane. The Crane pendant push button station allows the operator to control the load and crane as it moves down the beam. The operator can control the lifting movement of the hoist using the pendant push button. Crane pendants are controlled laterally to position the hoist and up or down movement of the crane.

The crane pendant cable is one of the important handled parts of a crane used to control the hoist's functioning in an overhead crane. The pendant cables must be reliable and strong enough to withstand the heaviness of the attached control pendant, it helps to resist swinging during the operation. A crane pendant cable is specially designed to supply control signals to the crane pendant push button. Crane pendants are hanging from hoists and some other types of lifting as well as material handling equipment.

What components are found in a pendant control of a crane?

§  Switches, Pushbuttons

§  Microprocessor

§  Connector terminal

§  Plastic enclosure body

§  Emergency stop key

§  PCB

Crane pendant is a series of simple switches. All circuits are mounted on the PCB (Printed Circuit Board). PCB is a thin resistive ceramic surface plate. Anand data pendant uses the advanced 32-bit microprocessor. A plastic enclosure is used to avoid corrosion and make pendant push buttons shockproof. In an emergency, an emergency key is the best feature to handle a crane. You can stop the working of cranes in emergency conditions.

Principle of operation

The crane pendant use switches. These switches are connected to the relays and PLCs (programmable Logic Controller). By using relays and PLC, the operator activates the desired switches on the pendant. So, cranes are move at their desired point.

Whenever any breakdown occurs, the crane operator or inspector would check the crane pendant cable.

Anand Crane Pendant Details:

§  Anand crane pendant push button details as listed below

§  Communication

§  Ergonomic

§  Modern Electronics

§  Advanced Control

1. Communication- Anand crane pendant gives Sub millisecond response time for each button along with continuous feedback ensures unmatched safety and precision.

2. Ergonomic- Unmatched size difference as compared to old pendants. Crane pendants are easy to operate. It reduces fatigue and increases safety.

3. Modern Electronics- In crane pendant control we use advanced technology to increase the speed of operation and it gives you better performance.

4. Advanced Control- Crane pendant controls the 2 to 16 double step push buttons along with selector switch, potentiometer, and on/off switch.

What are the Standard Features of Anand Crane Pendant Control?

Crane pendant control has many features some of them are as listed below:

§  The Crane pendant has NEMA 4x (National Electrical Manufacturers Association) and IP65 enclosure ratings.

§  Easy to operate and highly configurable.

§  The pendant push button has available in different configurations such as 2, 4, 6, 8, and 10 button configurations.

§  It has an Emergency Stop button.

§  Pendants are compact in size.

§  It operates up to 40 relays.

§  Anand crane pendants are flameproof.

§  Durable and Flexible.

§  Anand crane pendant push button station developed using standard software

Common applications of crane pendant cable are

Applications of crane pendant cable is as follow

§  Different Types of Cranes

§  Hoists

§  Pendant stations

§  Power tracks

§  Crane pendant cables are used in portable control

§  It is used in Festooning systems

§  Crane pendant cables are used in high stress applications.

Why use the crane pendant push button?

A crane pendant push button control device or the simple crane pendant device is the crane control device connected to the crane mechanism. These devices are used to control crane operations from the ground, without guidance from the ground crew. Today, many cranes use radio operated control equipment that can be controlled remotely. Both types of control have their advantages and risks, so choosing the correct type of crane pendant push button is an important part of your decision to purchase an overhead crane.

Anand crane pendant cables manufactured using high quality materials and advanced technologies, the hoist pendant control cables are ideal for heavy load and high-stress applications. Pendant push buttons are more flexible and maintain consistency of work. It can be worked in both indoor and outdoor applications.

At Anand Systems Engineering’s main goal is to serve our customers with the optimum solution. Anand Systems provides crane pendants that will ease their work and increase their productivity, improve safety, and be durable to last long.

Our crane pendant stations can perfectly perform well with smooth handling.  Crane data pendants are suitable for different types of cranes and hoists. You can buy a crane pendant at Anand Systems Engineering Pvt. Ltd. For more details about Anand data pendant please visit our website.

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Crane Pendant Station for controlling the crane

What is Crane Pendant?

Crane pendant is a crane-controlling device. Pendant push buttons are used for controlling the hoist in eot cranes and overhead cranes. Cranes Pendants have been used to control the lifting of the load. It is a simple series of switches. Crane pendants are the most important part of the crane. Crane pendant is also known as crane pendant station and crane control unit.

Now, we see how it works?

Until about ten years ago, all bridge and eot cranes were operated by wired pendant push-button controls. But recently cranes can be controlled by remote control. Cranes are operated by the crane operator and ground personnel. Crane operators have seating in the crane cabin. The ground personnel is guided to the operator or the crane can be controlled using lever control.

The crane control unit can be connected to the crane itself or like many cranes, it can be a radio remote unit. The operators can control the crane using wired push buttons connected to the crane and suspended from the bridge crane. When the crane crosses the runway, the operator walks beside the crane.

Pendant stations contain low-power pilot duty switches which are connected to the relays and PLCs. By using them, the user actuates the switches on pendants in a specific order. So, cranes are move to their desired point. Pendant control stations are designed for handling material and lifting applications. These devices look fairly simple, they actually contain many components. Pendant workstations usually have switches, dials, and buttons through which commands can be transmitted to controlled equipment and other monitoring systems (if required). The pendant and its controlled equipment are usually connected through a wiring system.

Why the use of a crane pendant is beneficial?

In wireless connectivity, maybe an interruption of an electric signal due to its broadcasting. But crane pendants are wired to the cranes. there is no chance of mixing another signal into the original electric signal.so, there is less possibility of crane accidents. The operator can safely operate the crane with a crane pendant push button. But the main weakness of crane pendants is, operators, require to stay in the crane area while performing the crane operations.

What are the features of a crane pendant?

Crane pendants are many features some of them are listed below:

Crane pendants are compact in size.

Crane pendant push button has a protection rating of IP65.

It provides easy operation.

Resistance to electric shock and it has a corrosion-free body.

It has an enclosure rating of the National Electrical Manufacturing Association (NEMA).

Crane pendant controls can operate on both AC and DC power supplies.

Some applications of Anand Data Pendant

Anand Data Pendant is built for the safety wire operation of cranes. Crane pendants are used to control any type of cranes such as eot crane, overhead crane, gantry crane, goliath crane, mobile crane, and tower cranes.

Anand Systems Engineering Pvt. Ltd. is a leading crane pendant control manufacturer in India. Contact Anand Systems Engineering for more details.