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dynemechantivibration · 9 days ago

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Dynemech DLK Series Screw Support Mounts: Advanced Vibration Control Solutions

Visit Dynemech Systems at IMTEX 2025, India's leading metalworking show to see the future of Vibration Control.

Discover how accuracy and stability in Manufacturing are becoming a Reality through our Groundbreaking technologies. Event Information Date: 23 - 29 January 2025 Venue: Booth A128, Hall 3A Venue: International Exhibition Centre Bangalore Seven Days of Innovation Introducing the Screw Support Mounts from the DLK Series Dynemech is pleased to introduce its flagship product, DLK Series Screw Support Mounts at IMTEX 2025. These advanced vibration isolation solutions provide unmatched performance for high-precision production machinery and mark a breakthrough in industrial stability management. DLK Series combines useful functionality with creative engineering: Our Vibration Isolation Technology offers Quantifiable gains in a vast number of key performance parameters: Much lower amplitude of vibration, Better quality finish of components and accuracy of Machines Longer life of equipment, More favourable conditions for job safety Less maintenance requirement ,Versatile Industrial Applications

The DLK Series excels in various production applications: Die casting operations, CNC machinery, industrial presses, injection moulding apparatus, and precision grinding systems Printing, packaging, and industrial compressors systems Advantages of Installing Heavy Industrial Equipment and Textile Manufacturing Machinery Feel the smooth integration of your current equipment: Fast and effective mounting procedure ,Integrated levelling elements for accurate modification, Low maintenance needs ,Long-term dependability of performance ,Increased stability of the structure Why Choose Screw Support Mounts from the DLK Series? Dynemech's Passion for a Culture of Excellence in Antivibration Engineering is well Epitomized in the DLK Series. Our Screw Support Mounts give your high-speed Manufacturing processes the stability and the performance they need, if you are operating large gear in heavy industry or precise machining equipment. Assurance of Quality The industrial Vibration Isolation Technology Breakthrough, Dynemech DLK Series Screw Support Mounts, balances the best of efficiency and simplicity of use for equipment that needs dependable vibration dampening solutions. The premium Anti-Vibration Mount for Machines with integral base holes, the Dynemech DLK Series Screw Support Mounts deliver excellent low-frequency vibration attenuation and very precise machine leveling capabilities.

The DLK Series Super Vibration Isolator ensures optimal performance for a wide range of industrial applications. Because of its unique construction that makes for easy installation and modification, the screw support mount is a superb option for several industrial purposes. The Levelling Mechanism raises the cover plate and machine foot with a simple bolt tightening procedure, making it a highly accurate process for realignment and stabilization. Design is such that it delivers excellent vibration isolation along with good stiffness assessment. Cutting Edge Technology for Vibration Isolation Optimal vibration mitigation for most types of machine, component finish and tolerance. DLK Series vibration isolators are highly resistant to: Fuels and lubricating lubricants are commonly encountered in modern machining. It gives reliable performance even in hostile industrial environments due to excellent chemical resistance. The plates give durable vibration insulation as they do not undergo plastic deformation but remain structurally intact if the machine weight is kept within the specified maximum load capacity. CNC machinery, textile equipment, power presses, and plastic injection machines Press Die Casting Equipment, Printing and Packaging Systems Industrial compressors, precision grinding tools, and industrial machinery with large-scale machinery In each of these applications, the DLK Series contributes to vibration-free operation, minimizing vibration disturbances and increasing overall productivity. Installation Advantages DLK Series mounts have a number of significant installation advantages: a quick and easy mounting process to get equipment up and running quickly integrated leveling components and accurate leveling characteristics requires minimal maintenance consistent vibration isolation for a long time Improved structural stability All these features make the DLK Series ideal for several industrial applications requiring proper isolation of vibrations. Advanced Features ---------------- Industrial vibration isolation can never be any better than with Dynemech DLK Series screw support mounts. They are an indispensable component of mounting modern industrial equipment, mainly because of the robust structure, leading edge vibration dampening technology, and vast range of applications. These anti-vibration pads provide reliable performance and protection against harmful vibrations, whether they are applied in heavy industrial or precision manufacturing environments. The DLK Series vibration isolator is the industry leader that ensures businesses can operate without vibration, which is necessary to ensure peak performance and product quality.

To learn more: https://www.vibrationmountsindia.com/

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Email: [email protected]

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marketingreportz · 22 days ago

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Powder Metallurgy Market - Forecast(2024 - 2030)

Powder Metallurgy Market Overview

Request Sample Report :

COVID-19 Impact

The onset of Covid-19 in the entire nation had a negative impact on the automotive industry. There was an overall revenue impact across the automotive industry. The pandemic also impacted all the stakeholders present in the value chain for the short as well as medium term. Shortage of raw material, shifting of production to other countries, liquidity crunch to delays in availability of models, deferred launches, and shrinkage in consumer demand were some of the main issues faced by the automotive stakeholders, owing to which the production and demand of automobiles had significantly fallen. For instance, according to the China Passenger Car Association (CPCA), China’s passenger car sales in June fell 6.5% year on year to 1.68 million units. The unstable automotive production and demand have significantly impacted the market of powder metallurgy as the demand for powder metal was also uncertain during the period. A prolonged truncation of consumer demand due to the lockdown has significantly affected auto manufacturers’ revenues and cash flows. Even after the restriction is eased in 2021, with discretionary spending taking a backseat, further declines in the market for passenger vehicles are expected.

Powder Metallurgy Market Report Coverage

The report: “Powder Metallurgy Market — Forecast (2021–2026)”, by IndustryARC, covers an in-depth analysis of the following segments of the powder metallurgy Industry.

By Material: Ferrous (Iron, Steel, and Stainless Steel), Non-Ferrous (Copper, Aluminium, Cobalt, Tin, Nickel, Magnesium, Zinc, Titanium, Molybdenum, and Others By Process: Conventional Process, Metal Injection Moulding, Hot Isostatic Pressing, and Metal Additive Manufacturing By Application: Porous Products, Bearing and Bushes, Filters (Ceramic Filter, Fiber Metal Filter, and Others), Refractory Metal Composites, Electric Motors, Cemented Carbides, Machinery Parts (Gears, Sprockets, Rotors, and Others), Tungsten Wires, Medical Implants, Magnetic Materials, Cutting Tools and Dies, and Others By End-Use Industry: Medical & Healthcare, Automobile (Transmission, Engine Parts, and others), Oil & Gas, Electrical and Electronics (Refrigerators, Vacuum Cleaners, Circuit Breakers, Electric Motors, Sewing Machines, and Others), Industrial (Hydraulics, Motors/Controls, and Others), Aerospace (Aero-engine, Land-based Gas Turbine, Airframes, and Others), Household Appliances, Recreation and Leisure, and Others By Geography: North America (USA, Canada, and Mexico), Europe (UK, Germany, France, Italy, Netherlands, Spain, Russia, Belgium, and Rest of Europe), Asia-Pacific (China, Japan, India, South Korea, Australia and New Zealand, Indonesia, Taiwan, Malaysia, and Rest of APAC), South America (Brazil, Argentina, Colombia, Chile, and Rest of South America), Rest of the World (Middle East, and Africa)

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Key Takeaways

Asia-Pacific dominates the powder metallurgy market, owing to the increasing demand and production of lightweight vehicles in the region. For instance, according to OICA, the production of passenger cars has increased by 2.6 % in Malaysia in 2019.

There are many cases in which powder metallurgy over casting has a strong benefit. The benefits of the powder metallurgy process are particularly apparent when dealing with high-value and high-melting-point materials, owing to which there is increasing adoption of powder metallurgy over die casting, which will propel the market growth.

There are growing interests in producing customized medical implants using additive manufacturing and in producing porous implant structures (to match bone stiffness and to aid osteointegration) by powder metallurgy processing, which may boost the market growth.

For More Details on This Report — Request for Sample

Powder Metallurgy Market Segment Analysis — By Material

The ferrous segment held the largest share in the powder metallurgy market in 2020. Ferrous powdered metals such as iron, steel, and more offer the highest level of mechanical properties. Ferrous metal powders are also known for their extensive characteristics such as durability, hardness, tensile strength, lower costs, broad flexibility, and more. The ferrous powdered metal is largely employed in the automotive industry for designing bearings, gears, or other auto parts, owing to its good strength and flexibility. Furthermore, ferrous metals are also widely utilized in various other end-use industries such as construction, piping, aerospace, electronics, and more. Thus, it is anticipated that these extensive characteristics and wide applications of ferrous powder metallurgy are the major factors driving its demand during the forecast period.

Powder Metallurgy Market Segment Analysis — By Application

The bearings segment held the largest share in the powder metallurgy market in 2020 and is growing at a CAGR of 7.4% during 2021–2026, owing to its self-lubricating property. Bearings that are made from powder metallurgy are known as self bearings of sintered metal. They are economical, suitable for high production rates, and precision tolerances can be produced. The majorities of porous-metal bearings consist of either bronze or iron with pores that are interconnected. These voids take up 10 percent of the total volume to 35 percent. In operation, lubricating oil is deposited in these voids and feeds to the bearing surface through the interconnected pores. Sintered-metal self-lubricating bearings are widely used in home appliances, small motors, machine tools, aircraft, and automotive accessories, business machines, instruments, and farm and construction equipment, owing to which it holds a prominent share in the powder metallurgy application segment.

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Powder Metallurgy Market Segment Analysis — By End-Use Industry

The automotive segment held the largest share in the powder metallurgy market in 2020 and is growing at a CAGR of 8.6% during 2021–2026. Powder metal parts display excellent controlled porosity and self-lubricating properties that allow gases and liquids to be filtered. Powder metallurgy is also a strongly recommended method in the manufacture of components involving complex bends, depressions, and projections. Flexibility in the development of mechanical parts of different compositions, such as metal-non-metal and metal-metal hybrids, allows high dimensional precision in the production of automobile parts and ensures consistent properties and measurements with very little scrap and waste of material. The most popular vehicle parts that are manufactured through the method of powder metallurgy are the bearings and gears. A variety of metals, including ferrous, and non-ferrous are used in automotive components including chassis, steering, exhaust, transmission, shock absorber parts, engine, battery, seats, air cleaners, brake disc, and more. The powder metallurgy is often used in these components as it improves the net shape, utilizes heat treatment, enhances surface treatment, and improves the precision of these components. Thus, the demand for powder metallurgy in the automotive sector is growing due to such factors.

Powder Metallurgy Market Segment Analysis — By Geography

Asia-Pacific region held the largest share in the powder metallurgy market in 2020 up to 45%, owing to the increasing automotive manufacturing coupled with population growth in the region. China is the world’s largest vehicle market, according to the International Trade Administration (ITA), and the Chinese government expects automobile production to reach 35 million by 2025. In 2019, according to OICA, the automotive production in Malaysia and Vietnam has increased up to 571632, and 250000, i.e., 1.2%, and 5.5%. India’s annual production in 2019 was 30.91 million vehicles, according to Invest India, compared to 29.08 million in 2018, recording a healthy 6.26 percent growth. Also, by 2026, the US$118 billion Indian car industry is projected to cross US$300 billion. The increasing automation production in the Asia Pacific will eventually boost the demand for powder metallurgy to manufacture various automobile components, which will likely influence the growth of the powder metallurgy market in the APAC region.

Powder Metallurgy Market Drivers

Flourishing Aerospace Industry

Powder metallurgy is used extensively in aerospace, because of its advantages of high strength/weight ratio, high heat capacity, and high modulus of elasticity. Within aerospace, powder metallurgy finds its most significant application in turbine engines, compressors, fan sections, discs, airframes, fasteners, and landing gear. Tungsten metallurgy based tungsten carbide has received considerable attention in the aerospace industry because of its high strength at very high temperatures. Tungsten carbide is sintered through a selective laser sintering process based on the additive manufacturing process. In 2019, China was the second-largest civil aerospace and aviation services market in the world and one of the fastest-growing markets, according to the International Trade Administration (ITA). China will need 7,690 new aircraft over the next 20 years, valued at US$1.2 trillion, according to Boeing (Commercial Market Outlook 2018–2037). China also currently accounts for 15 percent of the world’s commercial aircraft fleet, and it will be almost 20 percent by 2037. According to Boeing, the demand for 2,300 airplanes worth US$320 billion is projected in India over the coming 20 years. Boeing’s current market outlook (BMO) forecasts demand for 2,520 new aircraft in the Middle East by 2030. With the flourishing aerospace industry, the demand for aircraft components will also gradually increase, which will drive the market growth.

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Expanding Electrical and Electronics Sector

The powder metallurgy method offers the opportunity to cost-effectively produce net form components from a variety of materials. A market segment that has exhibited the ability to take advantage of powder metallurgy’s flexibility has been in electromagnetic applications such as household appliances, industrial applications, and more. Magnetic materials are essential elements in the electronic industry in recent times. From the motors and turbines that provide the power for the industry to the high-frequency transformers that power computers, magnetic materials are becoming increasingly important for consumers. The electronic sector is booming in various regions, which will further drive the market growth as there is an increasing demand for powder metallurgy from the electrical and electronics sector. For instance, the consumer electronics and appliances sector in India is expected to become the fifth-largest in the world by 2025, according to Invest India. India could create an US$800 billion to US$1 trillion digital economy by 2025, and India’s digital economy could fuel 18–23 percent of overall economic activity by 2025. According to the Government of Canada, revenues in the ICT sector reached an estimated US$210 billion in 2019. ICT sector revenues grew from US$158 billion to US$200 billion from 2013 to 2018, a 26.9 percent increase.

Powder Metallurgy Market Challenges

Various Drawbacks Associated with Powder Metallurgy

The cost of metal powders compared to the cost of raw material used for casting or forging a component is relatively higher. At the time the cost of tooling and equipment is also higher. When production volumes are limited, this is especially a limitation. Also, low melting point metal powders such as zinc, tin, and cadmium give thermal difficulties during sintering operation, as most oxides of these metals cannot be reduced at temperatures below the melting point. Furthermore, large or complex-shaped parts, and uniformly high — density products are difficult to produce by the powder metallurgy process. Without any degradation, a few powders are also difficult to store. All these drawbacks associated with the powder metallurgy may hinder the market growth during the forecast period.

Powder Metallurgy Market Landscape

Technology launches, acquisitions, and R&D activities are key strategies adopted by players in the powder metallurgy market. Major players in the powder metallurgy market are Arcam AB, Carpenter Technology Corp., ExOne GmbH, GKN Plc, Höganäs AB, Materialize NV, Melrose Industries PLC, Sumitomo Electric Industries, Ltd., and Hitachi Chemical Co., Ltd.

Acquisitions/Technology Launches

In May 2019, Epson Atmix Corp. installed a new production line at its Kita-Inter Plant in Japan for producing amorphous alloy powder. The company invested around ¥800 million (USD 7.43 million) for the installation of a new line and it plans to further increase its production capacity in stages and reach 6,000 tons per year by 2023.

In October 2019, GKN Powder Metallurgy a leading metal powder and parts manufacturers acquired specialist polymer 3D printing service provider Forecast 3D. The acquisition presents a significant expansion of GKN powder metallurgy’s additive capabilities.

Relevant Reports

Powder Coatings Market — Forecast (2021–2026)

Report Code: CMR 0113

Ferromanganese Market — Forecast (2021–2026)

Report Code: CMR 0382

For more Chemicals and Materials Market reports, please click here

#PowderMetallurgy #Metalworking #AdvancedManufacturing #PowderMetals #AdditiveManufacturing #MetalPowder #IndustrialMaterials

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aluminumcastingsupplier · 1 month ago

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How a Company Can Improve Production with an Aluminum casting supplier

Utilized in a sort of sectors, including consumer products, automotive, and aerospace, aluminum casting is an important part of the manufacturing industry. It's perfect for improving product performance and lowering weight due to its lightweight and corrosion-resistant qualities. Its accuracy and adaptability leave the assembly of intricate patterns and forms that satisfy contemporary technical specifications. By offering premium raw materials and cutting-edge casting technology, suppliers of aluminum casting materials increase production efficiency. Working with reliable suppliers shortens lead times, cuts waste, and improves internal control, which results in a more efficient manufacturing process and lower prices.

Understanding Aluminum Casting

Melted metal is poured into a mould during the aluminum casting manufacturing process to supply particular components and shapes. Sand casting, die casting, or permanent mould casting are often used, counting on the value, manufacturing volume, and required qualities. Due to its exceptional strength-to-weight ratio, resistance to corrosion, and thermal conductivity, aluminum could also be utilized in a good range of applications. Additionally, it reduces assembly procedures by enabling complicated geometries and elaborate designs. Because aluminum is so recyclable, it helps to scale back environmental impact and promote sustainability. It's frequently utilized in consumer products, automotive, and aerospace to enhance durability, performance, and fuel economy. Aluminum is a popular material in several industries due to its flexibility.

Selecting the proper Aluminum Casting Supplier

It is essential to carefully consider manufacturing capacity, industry standards, and financial stability when choosing an Aluminum casting supplier. By evaluating a supplier's technological prowess and expertise, you'll confirm they will satisfy project requirements, comprehend the method, and produce high-quality products while also adapting to changing industry expectations.

Establishing Strong Communication Channels

Clear communication, frequent meetings, and real-time feedback are all necessary for productive supplier collaboration. A collaborative atmosphere is promoted by putting tactics like frequent meetings and updates into practice. A simpler collaboration results from using technology to supply real-time information, which improves transparency and expedites problem-solving.

Implementing internal control Measures

Strict internal control procedures are necessary for the aluminum casting industry to ensure product quality and preserve supply chain integrity. Working alongside suppliers to determine precise quality standards and completing frequent audits and inspections strengthens adherence, lowers faults, and improves product dependability. To ensure customer satisfaction and build lasting partnerships with suppliers, this proactive approach is important.

Streamlining the availability Chain

By simplifying its supply chain, the aluminum casting sector will increase operating efficiency. Businesses will save lead times and inventory costs by identifying bottlenecks and inefficiencies through a radical study. Ensuring timely delivery of supplies and components entails streamlining order processing and building a solid logistical structure with suppliers.

Investing in Technology and Innovation

Modernizing aluminum casting procedures requires significant investments in innovation and technology. Cutting-edge tools like CAD and simulation software increase accuracy and hamper waste. Continuous improvement is promoted by supporting suppliers' adoption of creative approaches. Production efficiency is improved by integrating automation and digital technologies, which raises output and lowers operating expenses.

Training and Development

In order to take care of high standards in aluminum casting operations, worker growth and training are essential. It gives workers the know-how to handle cutting-edge equipment and uphold quality standards. A competent workforce is produced by working with suppliers on skill development projects, which benefits the entire supply chain. Innovation and excellence are fostered by continuous improvement for sustained industrial success.

Measuring Performance and Outcomes

Key performance indicators (KPIs) are essential for tracking the results of production improvement. They evaluate output rates, quality, and efficiency statistically. Frequent evaluation of supplier performance guarantees that suppliers fulfil requirements and make valuable contributions to the manufacturing process. Operational effectiveness is improved, and tactics are modified to address production and supplier contribution inadequacies in response to performance data.

Conclusion

There are several advantages to working with an aluminum casting supplier, including having access to top-notch materials and knowledge, which will enhance operational processes and production efficiency. For increased productivity and success in their production processes, companies should evaluate their existing supplier connections and take steps to make or strengthen alliances with suppliers of aluminum casting.

#Aluminum casting supplier

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ruixinmould · 2 months ago

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Series motor progressive die

Series motor(Universal motor) is named because the excitation winding and excitation winding working together in series. Single-phase series motor belongs to AC&DC dual-use motors, which can work with either AC power supply or DC power supply. It is used in the meat grinder, paper shredder, power tools, soybean milk machine, mixer, etc.

The main component of the series motor is the series rotor core, with different specifications of 52, 56, 60, 70, 88 and other models, and our company has rich experience in all series models, so as to provide customers with high quality shaded motor core progressive die.

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dnyaneshkul · 3 months ago

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What mold manufacturing in India looks like in 2024

A Look at India's Mold Manufacturing Market in 2024

The Indian manufacturing sector is on a roll, and a crucial component of this growth is the plastic mold manufacturing industry. Molds are the unsung heroes, the invisible hands that shape everything from plastic toys to car parts, medical equipment, and countless other products. In 2024, India's mold manufacturing market is experiencing exciting developments, driven by a confluence of factors.

A Market on the Rise

While there's no single definitive source for the exact market size of mold manufacturing in India, industry reports point towards a positive trajectory. A recent event, the Die Mould India 2024 exhibition, highlighted the industry's potential. The Tool & Gauge Manufacturers Association of India (TAGMA) estimates the tooling industry, which includes mold manufacturing, to be valued at approximately INR 23,600 crore [1].

Growth Drivers: A Perfect Blend

Several factors are propelling the Indian plastic mould manufacturing market forward:

1. Booming End-Use Industries:

The growth of key sectors like automotive, consumer goods, electronics, and healthcare is creating a strong demand for molds. As these industries expand and innovate, the need for specialized and high-precision molds will rise.

2. Government Initiatives:

The Indian government's push for "Make in India" is encouraging domestic manufacturing, leading to a rise in plastic mould requirements. Additionally, initiatives promoting indigenous tooling and technology advancements are fueling market growth.

3. Technological Advancements:

The adoption of technologies like CNC machining, 3D printing, and advanced mold design software is transforming the industry. These advancements enable faster turnaround times, complex mold designs, and improved mold quality.

3. Import Reliance Reduction:

India currently relies on imports for a significant portion of its mold needs (around 34%). However, there's a growing focus on reducing this dependence and developing a robust domestic mold manufacturing ecosystem.

Challenges and Opportunities

Despite the positive outlook, there are challenges to address:

Skill Gap:

The industry faces a skilled workforce shortage, particularly for operating advanced machinery and mold design software. Bridging this gap is crucial for sustained growth.

Competition:

The Indian market faces competition from established players in China and other Southeast Asian countries. Focusing on quality, cost-effectiveness, and innovation will be key to differentiation.

The Road Ahead:

The future of India's mold manufacturing market is promising. With a growing domestic market, supportive government policies, and continuous technological advancements, the industry is poised for significant expansion. Here are some potential trends to watch

Focus on Automation and Efficiency:

Increased adoption of automation and Industry 4.0 principles will streamline production processes and improve efficiency.

Material Innovation:

The use of advanced materials like lightweight alloys and high-performance plastics will open up new possibilities for mold applications.

Sustainable Practices:

Growing environmental concerns will push for the adoption of eco-friendly mold manufacturing processes and materials.

India's mold manufacturing market is undergoing a period of exciting transformation. By addressing the existing challenges and embracing new technologies, the industry has the potential to become a global leader. As the demand for high-quality, innovative molds continues to rise, Indian mold manufacturers are well-positioned to shape the future of manufacturing not just in India, but across the world.

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newsmedianest · 4 months ago

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𝐃𝐢𝐬𝐜𝐨𝐯𝐞𝐫 𝐭𝐡𝐞 𝐍𝐞𝐱𝐭 𝐖𝐚𝐯𝐞 𝐨𝐟 𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐢𝐧𝐠 𝐢𝐧𝐧𝐨𝐯𝐚𝐭𝐢𝐨𝐧 𝐚𝐭 𝐭𝐡𝐞 𝐃𝐢𝐞 𝐚𝐧𝐝 𝐌𝐨𝐮𝐥𝐝 𝐄𝐱𝐡𝐢𝐛𝐢𝐭𝐢𝐨𝐧 𝟐𝟎𝟐𝟒

The Philippine Die and Mould Association Inc. (PDMA) is proud to present the long-awaited return of the Philippine Die and Mould Machineries & Equipment Exhibition (PDMEX), happening today until August 31, 2024! In its 11th edition, PDMEX 2024 offers even more options for visitors and businesses to come and check out the latest developments and models of heavy-duty equipment and machines.

PDMA Inc. pushes the boundaries of heavy-duty machines and offers only the best lineup of machines that are made for every industry. From construction to food industries, PDMA Inc. helps bring these tools to life to further help businesses thrive and expand into bigger enterprises.

The Philippine Die and Mould Machineries & Equipment Exhibition 2024 (PDMEX) is an event organized by PDMA Inc. and managed by Trade Net Events Management International. For inquiries, you may contact Trade Net at [email protected]

#NewsMediaNest #die #mould #exhibit #manufacturing #worldtradecenter #innovation #PDMEX #PDMEX2024

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sandeepenterprises · 1 year ago

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Did You Know?

Steel is resistant to scratches, stains and overall porosity issues, providing lasting beauty and durability.

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viratsteelspecial-blog · 6 days ago

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Are you looking to secure your investment with top-quality Tools, Die, and Mold steels?

We offer a wide selection of imported and highest quality steels to meet your needs. Get in touch with us today to place your requirement!

Our commitment to maintaining a high level of inventory from world-renowned manufacturers, such as Swiss Steel Group (DEW), NLMK Verona, Nippon Koshuha Steels Co. Ltd, Hyundai Steel, SeAH Besteel Corp and many more. This ensures that our customers receive only the best quality products that meet international standards.

VIRAT SPECIAL STEELS PVT. LIMITED , INDIA is one of India’s top Tool Steel, Die Steel suppliers, and Mold Steel Stuckists. This company provides special steel of every kind in sizes and shapes (flat, round, or bars) per customer requirements.

Based in Gurgaon (Haryana) & Ludhiana (Punjab) India.

Product List

DIE STEEL ( HH 370 - 410 BHN ) DIN-1.2714 / AISI L6 )

HOT WORKSTEELS (DIN 2343, 2344 / AISI H11, H13)

PLASTIC MOULD STEELS (DIN 2738, 2311 , AISI P 20 )

HIGH SPEED STEELS (DIN 3243 , 3343 / AISI M2 , M35)

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Choose VIRAT SPECIAL STEELS for a seamless blend of quality, variety, and reliability in every steel grade. Contact us today to buy the best quality DB6 / DIN 2714 steel for your tooling needs! https://www.viratsteels.com/din-2714.html

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cosmos-impex-india-pvt-ltd · 6 months ago

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Cosmos Impex: Leading CNC Machine Tools Manufacturer & Supplier in India

Established in 1987, Cosmos Impex excels in Leading CNC Machine Tools Manufacturer & Supplier in India. We offer cutting-edge machining centers, including vertical and horizontal turning centers, 5-axis and die-mould machining centers, and imported machines from Taiwan and Japan. Our commitment to innovation, quality, and customer service ensures top performance and reliability for manufacturers across India.

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zetarvac · 6 months ago

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All about Thermoforming Production Process

Thermoforming involves heating, vacuum forming, cooling and other processes of PVC, PS, PET and other resin sheets in a thermoforming machine to shape them according to the shape of the mold, and then punch them into a single product using a die on a punch machine, and finally packaging products made through folding, punching and other processes.

This kind of packaging product has the characteristics of cheap materials, simple technology, low investment and considerable profits. It is suitable for packaging small daily necessities, small electrical appliances, toys and other commodities. It is not suitable for packaging products with high cushioning requirements and heavy products.

Compared with traditional cold forming processing technology, hot forming process is characterized by a constantly changing temperature field on the processed sheet. Under the action of the temperature field, the basic structure and mechanical properties inside the sheet change, resulting in changes in the stress field of the sheet. At the same time, the stress field of the material reacts on the temperature field. Therefore, the vacuum forming plastic manufacturing process means that the internal temperature field and stress field of the sheet coexist and Mutually coupled change processes.

There are several thermoforming methods used in actual production, and the most basic ones are six: differential pressure forming, overmolding, plunger-assisted molding, suction molding, countermolding, and twin sheet forming.

Ⅰ. Thermoforming Production Process

The main production processes of thermoformed products include mold removal, pull tabs, punching, folding, punching, packaging, etc.

Mould or Drawing

A thermoforming project starts with design, which requires a model or drawing of the product, or a sample provided by the customer.

Mold Design & Making

After the customer confirms the sample, the plaster mold used for proofing is used as the master mold. After electroplating copper, the production mold is made according to a certain quantity and position. There are three types of conventional molds: plaster mold, copper mold, and aluminum mold. The plaster molds are mainly used for proofing and generally cannot be used for mass production. The production time is generally 24 hours.

The copper mold is a plaster mold electroplated with a layer of copper, which has enhanced strength and wear resistance and is not high in cost. It is the most commonly used mold in production. The general production cycle is 100 hours, at least 3 days, and the service life is about 100,000 pieces. When the quantity reaches more than 1 million, aluminum molds can be made.

The aluminum molds are made of pure aluminum, which is costly and requires machine processing. The general mold making time is 3 days. Aluminum molds have good production quality, fast heat dissipation, high product precision, and long service life. If the customer requires precise products and the copper mold cannot meet the accuracy requirements, aluminum molds must be made even if the quantity is small.

Install the Mold

Based on product and material information, the mold's cavity count and expected cycle time can be estimated. With this data, the moldmaker has all the details to build the tooling accordingly. The mold consists of two mold halves, each mounted on a removable platen of a vertical toggle press.

Heating & Forming

The thermoforming machine heats the raw material coils or plastic sheets through the vacuum forming machine, vacuum thermoforms them, and cools them, and then automatically cuts them into predetermined sizes. This process is the most important process of pressure forming.

The length of the sheet is between 600 and 1170mm according to actual needs. Different materials, different thicknesses, and different temperature adjustment requirements require considerable experience from the startup personnel. The adjustment test usually takes 3 pictures.

Punching

After heated plastic sheet and forming, there are usually multiple products (according to the number of mold rows), which need to be punched into a single product on a punch. This process is called punching.

If the customer has special requirements, this process should be added when perforating the thermoformed part.

Folding

For some products that need to fold over two or more corners of the thermoformed product to insert paper cards, this process is required. This process is completed by a folding machine.

Package

Must pay attention to the packaging of thermoformed products, and determine the appropriate packaging method according to the strictness of customer requirements, product materials, shapes, etc.

If the customer has no special requirements, packing and plastic bags can be used. For products that are white or brightly colored, easily scratched by friction, or cannot attract dust or fingerprints, gloves are often worn during production.

Ⅱ. Thermoforming Materials

Commonly used vacuum forming materials include PVC (accounting for approximately 50%, density is 1.36g/cm³), PS (accounting for approximately 30%, density is 1.06g/cm³), PET (accounting for approximately 10%, density is 1.39g/cm³) , PP (about 10%, density is 0.92g/cm³).

Among them, the maximum thickness of PVC is generally 0.8mm, and that of PS is generally up to 1.2mm. Films exceeding this thickness are difficult to pull and may easily cause damage to the equipment.

The color of the material is generally determined according to the customer's requirements. Generally, PANTON color standards, color drafts, color separation standards, etc. need to be provided. The customer can also specify the approximate color and provide the customer with the color based on the product inventory. If there is no requirement from the customer, generally colorless and transparent materials that are easiest to produce can be used.

If you order colored sheets, they generally need to be more than 2 tons before they can be customized. Colored materials are denser than transparent materials. Flocking materials generally use PS materials with smaller density. If the density is high, it is easy to produce lint-free parts of the surface after stretching.

Generally, materials with brighter colors are easier to produce and do not have high requirements for packaging. Scratches on light-colored materials are easy to see, so packaging requirements are strict. Generally, flocking materials need to be protected from scratches and indentations.

When the products are put together, friction will easily occur in the tight contact areas and cause them to turn white. In places like this, special attention must be paid when packaging. If the requirements are strict, consider using plastic bags, copy paper and other methods for protection. Flocking materials are generally ordered according to length (meters).

Material properties generally include anti-static properties. Anti-static materials are produced by soaking or adding anti-static ingredients. The latter method has long-lasting anti-static properties. The static value of anti-static materials can generally reach 106~1012Ω.

In addition, there is environmental protection, among which APET is the most environmentally friendly and PVC is recyclable. Generally speaking, the thicker the material, the longer it takes to heat and the slower the production speed. The thinner the material, the faster it can be produced, but the longer the roll will be.

Ⅲ. Thermoforming Mold

Lower Mold

The lower mold is an essential mold in thermoforming production. According to different production processes and materials, they can be divided into plaster molds, copper molds, and aluminum molds. When customers provide samples, drawings or physical objects, plaster molds for adding samples need to be made.

The gypsum mold is made of gypsum powder and water is added to it to set it into a certain shape. It hardens after dehydration to form a mold. Materials and tools such as gypsum powder, drill bits, emery cloth, and wooden boards are required. Because it is handmade, there will be a deviation of about 2mm from the drawing. Plaster molds can be prototyped directly after being made and are not suitable for mass production.

The plaster mold can be modified after it is formed, and it is generally easier to make it smaller than to make it bigger. After the customer confirms the sample, the proofed plaster mold can be used as the seed mold (master mold), and multiple sub-molds can be produced according to production needs. The size of the sub-mold will not deviate greatly from the seed mold, generally around 0.5mm.

After the lower mold is made, it needs to be fixed on a plywood about 8mm thick, and then it can be mounted on the mold basin during production. When the heated sheet passes through the mold, it is sucked by the vacuum pump and attached to the lower mold to make a product with the same shape as the lower mold.

Upper Mold

Sometimes vacuum suction alone is not enough to shape the product, and a certain external force needs to be applied to make the upper mold. The upper mold is not required for all products, but depends on the needs of production.

When testing the machine, if the thermoforming is not good and a upper mold is needed, the operator will make the upper mold according to the shape. The material of the upper mold is generally iron or wood, and the surface in contact with the product needs to be wrapped with soft sponge or flannel.

Cutting Die

Generally, multiple vacuum forming molds are used to open multiple molds. After forming, they need to be cut into finished products according to the size and shape of the product. The process of cutting into finished products is the punch press, and the mold used is the cutting die.

Cutting die can be divided into three types according to different materials and production processes: iron dies, wood die, and laser cutting die. Among them, iron die are thicker and can generally be made into cutting dies with more regular shapes, such as rectangles, ovals, etc., and are not suitable for shapes that are too curved.

The blade used in the wooden die is the beer machine cutting die used for color boxes. It needs to be stacked with a certain number of layers according to the height of the product, and sometimes a cushion is required. For cutting dies that require higher precision, laser die can be made, similar to wood sample knives.

After the die is made, the product that needs to be positioned generally needs to be fixed with a finished product in the die to facilitate positioning when punching the product. For products that do not require positioning, such as edgeless thermoformed products, iron knives are generally used as molds.

Ⅳ. Dimensions and Tolerances

Thermoforming dimensions can be obtained in three ways: copying according to customer samples, making molds based on drawings, and designing by yourself based on the actual object. Because the shape of pressure forming is generally customized based on the actual object, the shape is often irregular. Many dimensions are inaccurate or cannot be marked when the drawings are made, so there is a large deviation when making according to the drawings. For the sake of accuracy, it must be accompanied by a physical trial installation. The size deviation of products made based on sample replicas is not large.

The general thickness tolerance is 0.1mm, and the product deviation is ±2mm. The main reasons for tolerance are:

1. Deviation caused by manual mold removal. This deviation is generally less than 2mm.

2. Deviation caused when the seed mold copies the sub-mold. This deviation is small, generally less than 0.5mm.

3. Thickness deviations in the same mold caused by different materials and thermoforming temperatures. This deviation is small, generally less than 0.1mm.

4. The thickness tolerance depends on the specific situation. The larger the same area is stretched, the thinner the thickness of the piece becomes. Different operators and different forming temperature will also make the thickness of the same part different.

Among the above reasons, the first one is the main reason for dimensional tolerance, but because the mold can be modified and corrected, the deviation of thermoforming process can generally be controlled within 2mm.

It should be noted that the material thickness is two sizes (0.05mm) smaller than the finished product thickness. Although there are phenomena such as when the surface area of the finished product is much larger than the surface area of the material, the thickness of the finished product will be much smaller than the thickness of the material, the surface area of the finished product is much larger than the surface area of the material, and the thickness of the finished product will be much smaller than the thickness of the material, but overall Generally speaking, the general difference is 0.05mm.

Vacuum forming is a very definite product. If you want the size to be right, you must take the actual product and try it out.

Ⅴ. Draft Angle

All products stamped with molds need to set the draft angle during design, and the same is true for thermoforming. The general draft angle for thermoforming is 3°. The draft angle will cause the size of the upper surface to be smaller than the size of the lower surface. If the thermoforming is placed in a box, there will be a gap between the upper surface and the box wall. When the draft angle is the same, the size of the gap is related to the height.

Calculation Formula

The calculation formula is: d=h×tgθ

d——Size of the gap on each side.

h——Height of thermoforming.

θ——Draft angle, usually 3°.

Ⅵ. Mold Layout and Material Setting

Mold arrangement refers to arranging the molds on the mold plate and fixing them. The distance between the molds depends on the height of the product. The general rule is that the distance between the molds is equal to the height of the mold, and the distance between the mold and the four sides of the mold plate is equal to the height of the mold divided by 2. The high point of the mold refers to the highest point of the mold.

The height of the product refers to the highest dimension of the product. See Figure 2-1. Neither h1 nor h2 is the height of the product. The largest h is the height of the product.

When arranging the mold, the width must be arranged to the edge. The length can be more or less, but no more than 1120mm at most and no less than 600mm at least. Between 600 and 1120mm, the longer the better. The number of molds for APET materials cannot be too many, between 600 and 800.

The mold plate width plus 50mm equals the material width, and the mold row length plus 50mm equals the sheet length.

Conclusion

Thermoforming is a process that uses high temperature and high forming pressure to form raw materials into products of the desired shape and structure through steps such as heating, air pressure regulation, and cooling. This process can be used for processing materials such as plastics, metals and ceramics. By controlling parameters, products with different properties, shapes and sizes can be manufactured. The hot press molding process is widely used in automobiles, electronics, aerospace and other fields, providing high-quality products to all walks of life.

Thermoforming is different from injection molding, blow molding, rotational molding and other forms of processing plastics. Thin gauge thermoforming is used primarily to create disposable cups, containers, lids, trays, blisters, clamshells and other products for the food, medical and general retail industries. Thick-gauge vacuum forming includes parts as diverse as car doors and dashboards, refrigerator liners, utility vehicle floors and plastic pallets.

#thermoforming #vacuumforming #pressureforming

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dynemechantivibration · 1 month ago

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The DF Series Dynemech Anti-Vibration Wedge Mounts: A Synthesis of Innovation and Precision

Our advanced anti-vibration mounting technology enhances the performance of your heavy machinery and SMT through the innovative DF Series mounts. Dynemech offers leading solutions in vibration mounts and anti-vibration mounts, specifically designed for precision machinery and heavy-duty industrial equipment.

Understanding Anti-Vibration Technology

To safeguard precision equipment from external vibrations and provide anti-vibration mounts for machines that generate their own vibrations, anti-vibration technology encompasses wedge mounts and anti-vibration bush components.

The maintenance of equipment performance and stability requires the use of machine mounts, including L mounts, AV mounts, and various wedge types.

The Dynemech DF Series presents a comprehensive array of anti-vibration mounts for machinery, ensuring effective protection across a wide range of industrial applications.

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Vibration isolators are simple devices that offer numerous advantages. Anti-vibration mounts reduce the significant consequences of prolonged shock exposure by shielding the floor and surrounding equipment from detrimental vibrations. By efficiently absorbing disturbances, these vibration mount solutions prevent issues such as machine displacement and ensure the consistent operation of various equipment, including CNC machines and injection moulding machines. These mounts are exceptionally effective in industrial environments that house precision instruments and heavy machinery.

Technological Innovations

Our DF Series integrates numerous technological advancements:

A meticulously crafted three-piece wedge system that optimizes load capacity and distribution

Enhanced vibration damping from a composite elastomeric material combined with Anti-Vibration Mount Technology.

Accurate alignment is achieved through the inclusion of spherical positioners and an integrated levelling system.

Advanced Anti-slip plate technology that increases stability

A structure reinforced with elastomeric materials to ensure high performance and longevity

A tailored load-bearing capacity designed to meet the specifications of various industrial applications

Spherical positioners and adjustable levelling fasteners allow for precise levelling capabilities.

Industrial Applications

The DF Series is suitable for a variety of applications, including:

SMT Machinery, CNC Machines, High-Precision Manufacturing, Heavy-Duty Industrial Presses, Forging Hammers, Heavy Generator Sets, Die-Casting Equipment, Specialized Equipment, Measurement Instruments

Key Performance Advantages

Ensures the precision and accuracy of complex processes

Extends the lifespan of equipment by providing comprehensive vibration isolation.

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Accommodates substantial loads for industrial machinery and equipment

Advantages of Dynemech Anti-Vibration Wedge Mounts

Improves the quality of life and job prospects within the local community

Mitigates wear and maintenance issues by utilizing carefully selected vibration absorbers and anti-vibration bush components.

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The DF Series is specifically engineered to deliver outstanding vibration control for heavy equipment operations, precise manufacturing, and various industrial sectors. Our anti-vibration wedge mounts offer complete protection against vibration transmission through the use of vibration insulation plates and axial thrust control. Our product lineup includes a wide variety of wedge designs to meet the requirements of diverse machine mount configurations and load capacities.

Consult our engineering team for customized adjustable range options and technical specifics tailored to your needs, including anchor bolts for secure installations. Our specialists can assist you in choosing the right anti-vibration mounts for your facility's machinery, ensuring optimal performance and equipment longevity.

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gameshaven · 7 months ago

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Enhancing Efficiency with Progressive Tooling Systems in Mold Base Manufacturing

In the dynamic world of manufacturing, efficiency and precision are paramount. At [Progressive Tooling System], we pride ourselves on being at the forefront of mould-based manufacturing innovation. One of the key technologies driving our success is progressive tooling systems. These systems are revolutionizing how we approach mould-based production, providing numerous benefits to our clients and setting new standards in the industry.

What is Progressive Tooling?

Progressive tooling is a method used in the manufacturing process where multiple operations are performed simultaneously as the material progresses through a series of stations in a die. Each station in the progressive die performs a specific task, such as cutting, bending, or forming, until the final product is achieved. This system is particularly advantageous in the production of complex parts with high precision and consistency.

#mold base #manufacturer #injection mold

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buildingsupplies · 7 months ago

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Everything You Wanted To Know About Aluminium Posts And Beams

If you're in the market for industrial metal, aluminium is a great choice. It is strong and light in weight and is ideal for construction and other applications. Posts and beams both are popular choices for both residential and commercial projects.

They have a variety of benefits. These make them ideal for many different applications. This blog will explore some of the key benefits of using aluminium posts and beams. This article will also provide some tips on how to select the right product for your project.

How is it made?

Die casting is used to make these posts and beams. Die casting is a process where molten aluminium is injected into a mould at high pressure. The aluminium cools and solidifies inside the mould, taking on the shape of the mould.

Die casting is a quick and efficient way to produce aluminium posts and beams. It is also a very versatile process, as it can be used to create products of various shapes and sizes.

Advantages:

There are many advantages to using them for your construction project. Aluminum is a powerful and long-lasting metal that will not rust or rot. It's lightweight, which makes it easy to transport and install.

Aluminum is also a very good conductor of heat and electricity. This is why it is ideal for use in electrical applications.

Disadvantages:

There are a few disadvantages to using aluminium posts and beams in construction.

Aluminum is not as strong as steel, so it is not suitable for supporting large loads

Aluminium is more expensive than other materials, such as wood or concrete

Aluminium is susceptible to corrosion. It may damage by salt water or chemicals.

Applications:

Posts and beams of aluminium are used in the construction of buildings, bridges, and other structures. You can use them in the manufacture of products such as cars, bicycles, and planes.

Aluminum is a strong yet lightweight metal that is resistant to corrosion. This makes the material ideal for use in construction and manufacturing. Aluminium posts and beams are often used with other materials like concrete or steel.

How to install:

Assuming you have all the necessary tools, installing aluminium posts and beams is an easy process. First, determine where you want the posts and beams to be placed. Once you have determined the placement, mark the area with tape or chalk, so you know where to drill.

Next, using a power drill, create holes for the posts. The size of the hole is related to the size of the post. Once all the holes have been drilled, insert the posts into the holes. If you are using beams, place them on top of the posts and secure them in place with brackets. At last, caulk around the joints to prevent moisture from getting in and causing damage.

For a variety of construction projects, aluminium posts and beams are an excellent choice. They are lightweight yet strong and durable, making them easy to work with. Plus, they are resistant to rust and corrosion, so you can be sure your project will last for years to come. If you're looking for high-quality, low-maintenance building material, aluminium is the way to go.

#aluminium posts and beams

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